CN107321872B - Efficient intelligent automatic hot runner machining equipment and working method thereof - Google Patents
Efficient intelligent automatic hot runner machining equipment and working method thereof Download PDFInfo
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- CN107321872B CN107321872B CN201710643987.2A CN201710643987A CN107321872B CN 107321872 B CN107321872 B CN 107321872B CN 201710643987 A CN201710643987 A CN 201710643987A CN 107321872 B CN107321872 B CN 107321872B
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- 238000000034 method Methods 0.000 title claims description 16
- 238000003754 machining Methods 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 174
- 229910052751 metal Inorganic materials 0.000 claims abstract description 104
- 239000002184 metal Substances 0.000 claims abstract description 104
- 238000004049 embossing Methods 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims abstract description 53
- 238000012545 processing Methods 0.000 claims abstract description 17
- 238000012937 correction Methods 0.000 claims description 28
- 238000005096 rolling process Methods 0.000 claims description 17
- 230000001681 protective effect Effects 0.000 claims description 13
- 239000013013 elastic material Substances 0.000 claims description 4
- 238000013459 approach Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005338 heat storage Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 101150055297 SET1 gene Proteins 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- GANNOFFDYMSBSZ-UHFFFAOYSA-N [AlH3].[Mg] Chemical compound [AlH3].[Mg] GANNOFFDYMSBSZ-UHFFFAOYSA-N 0.000 description 1
- 239000005030 aluminium foil Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- LRKMVRPMFJFKIN-UHFFFAOYSA-N oxocalcium hydrate Chemical compound [O].O.[Ca] LRKMVRPMFJFKIN-UHFFFAOYSA-N 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/34—Feeding or guiding devices not specially adapted to a particular type of apparatus
- B21C47/3433—Feeding or guiding devices not specially adapted to a particular type of apparatus for guiding the leading end of the material, e.g. from or to a coiler
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D33/00—Special measures in connection with working metal foils, e.g. gold foils
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
An efficient and intelligent hot runner automated processing device, comprising: the invention relates to a metal strip forming machine, which comprises a material hanging roller, an embossing mechanism, a tension adjusting mechanism, a deviation rectifying mechanism, a forming roller and a control mechanism, wherein 2 groups of material hanging rollers are arranged in the material hanging roller, namely a first material hanging roller and a second material hanging roller, respectively, the embossing mechanism is arranged at the rear of the first material hanging roller, the second material hanging roller is arranged at the rear of the embossing mechanism, the tension adjusting mechanism is arranged at the rear of the second material hanging roller, the deviation rectifying mechanism is arranged at the rear of the tension adjusting mechanism, the forming roller is arranged at the rear of the deviation rectifying mechanism, and the deviation rectifying mechanism and the forming roller are both arranged on a fixing frame.
Description
Technical Field
The invention belongs to the field of production and manufacturing, and particularly relates to efficient and intelligent automatic hot runner processing equipment and a working method thereof.
Background
The wheel heat exchanger is a honeycomb wheel which rotates continuously at a constant speed. The rotary core uses 70 micron aluminium magnesium alloy 5052 special aluminium foil as carrier, and uses non-toxic, odorless and environment-friendly heat-storage and moisture-absorption material (the mixture of calcium oxide hydrate and silica gel is formed by chemical reaction) to make into honeycomb rotary wheel with heat-storage and moisture-absorption properties, and is assembled in a sealed heat-insulating box body with left and right or upper and lower separation zones, and the rotary wheel is driven to rotate by a transmission device. Fresh air passes through the filter and is sent to a workshop or a process place by a fresh air fan after being processed by the heat exchange rotating wheel. The exhaust air enters the heat exchange rotating wheel through the filter to store energy and is discharged outdoors by the exhaust fan. In general, the working area of the rotating wheel is the upper half part through outdoor fresh air, and the energy absorbing area is the lower half part through indoor exhaust air.
The existing honeycomb runner needs to stack two metal strips in the processing process, however, tightness or deviation often occurs in the stacking process, so that the stacking of the two metal strips is not tidy enough, and the later use effect is affected.
Disclosure of Invention
The invention aims to: in order to overcome the defects, the invention aims to provide the high-efficiency intelligent automatic processing equipment for the heat rotating wheel, which has the advantages of simple structure, reasonable design, easy production and high degree of automation.
The technical scheme is as follows: in order to achieve the above object, the present invention provides an efficient and intelligent automatic hot runner processing device, comprising: the device comprises a hanging roller set, an embossing mechanism, a tension adjusting mechanism, a deviation rectifying mechanism, a forming roller and a control mechanism, wherein 2 groups of hanging rollers are arranged in the hanging roller set, namely a first hanging roller and a second hanging roller, the embossing mechanism is arranged at the rear of the first hanging roller, the second hanging roller is arranged at the rear of the embossing mechanism, the tension adjusting mechanism is arranged at the rear of the second hanging roller, the deviation rectifying mechanism is arranged at the rear of the tension adjusting mechanism, the forming roller is arranged at the rear of the deviation rectifying mechanism, the deviation rectifying mechanism is arranged on a fixing frame, and the hanging roller set, the embossing mechanism, the tension adjusting mechanism, the deviation rectifying mechanism and the forming roller are all connected with the control mechanism.
According to the high-efficiency intelligent automatic hot runner processing equipment, tension adjusting mechanisms are arranged behind the hanging roller groups to adjust the tension of the metal bands released from the two hanging rollers, so that the phenomenon of entanglement or loosening between the two metal bands is avoided, and meanwhile, deviation correcting mechanisms are arranged behind the tension adjusting mechanisms to adjust the positions of the two combined metal bands, so that the two metal bands are tidier, the forming effect of the two metal bands is greatly improved, the product processing quality is improved, and the guarantee is provided for later use.
According to the tension adjusting mechanism, the supporting frame is arranged, the tension adjusting unit is arranged on the supporting frame, and the inclined supports are arranged on the two sides of the supporting frame, so that the unreeled metal strips on the first material hanging roller and the second material hanging roller can be effectively adjusted, and the metal strips are prevented from being intertwined or loose.
In the invention, a first metal core body and a second metal core body in a heat runner are respectively arranged on a first material hanging roller and a second material hanging roller, and a metal belt on the first metal core body passes through a tension adjusting mechanism after passing through an embossing mechanism; the metal belt on the second metal core body passes through the tension adjusting unit on the tension adjusting mechanism, then simultaneously passes through the deviation correcting mechanism with the metal belt on the first metal core body, and then winds on the forming roller.
According to the invention, the fixing frame is arranged in the base, the base is provided with the upright post, one side of the upright post is provided with the workbench, the upright post is provided with the sliding rail, the supporting table is arranged between the two upright posts, the deviation correcting mechanism is arranged on the supporting table, and the forming roller is arranged on the workbench.
The correcting mechanism is provided with a sensor, a rollaway nest, an adjusting hand and a driving mechanism, wherein the sensor is arranged on two sides of the rollaway nest, a rolling shaft is arranged above the rollaway nest, correcting grooves are arranged on two sides of the rollaway nest, the adjusting hand is arranged on the side face of the rollaway nest, the rollaway nest is connected with the driving mechanism, and the sensor and the driving mechanism are connected with the control mechanism.
The protective strips are arranged in the deviation rectifying grooves, and the protective strips adopt elastic protective strips, so that the protective strips have good protective effects on the metal strips and prevent the metal strips from curling when the second deviation rectifying is realized.
In the invention, a correction guide rail is arranged on one side of the roller path, which is close to the forming roller, and the correction guide rail is made of elastic materials so as to realize multiple correction.
The embossing mechanism comprises a tooth rotating embossing unit and a power driving unit for driving the tooth rotating embossing unit, and the power driving unit is connected with the control mechanism.
The control mechanism is provided with an unreeling control module, an embossing control module, a tension control module, a deviation rectifying control module, a reeling control module, a driving control module and a controller module, wherein the driving control module is provided with an unreeling driving control unit, a tension driving control unit, a deviation rectifying driving control unit and a reeling driving control unit, the unreeling control module is connected with a hanging roller set, the embossing control module is connected with the embossing mechanism, the tension control module is connected with a tension adjusting mechanism, the deviation rectifying control module is connected with the deviation rectifying mechanism, the reeling control module is connected with a forming roller, and the unreeling control module, the embossing control module, the tension control module, the deviation rectifying control module, the reeling control module and the driving control module are all connected with the controller module.
The invention discloses a working method of an efficient and intelligent automatic hot runner processing device, which comprises the following steps of:
(1): firstly, a worker locates raw materials on a first hanging roller and a second hanging roller, and then starts a starting switch of equipment to enable the equipment to enter a working state;
(2): then the controller module commands the unreeling driving control unit to control the first material hanging roller and the second material hanging roller to start unreeling through the unreeling control module;
(3): when the unreeled metal belt in the first hanging roller reaches the embossing mechanism, the controller in the controller module commands the embossing mechanism to start embossing the surface of the metal belt passing through the embossing mechanism through the embossing control module;
(4): the embossed metal belt continuously moves forward, passes through the inclined support in the tension adjusting mechanism and then reaches the deviation correcting mechanism;
(5): in the working process of the steps (2) to (4), the metal belt which is opened and coiled by the second hanging material roller reaches a tension adjusting mechanism, and the metal belt passes through a tension adjusting unit on the supporting frame and then reaches a deviation correcting mechanism;
(6): when the unreeled metal strips on the first material hanging roller and the second material hanging roller reach the deviation correcting mechanism, the metal strips enter the rollaway nest on the deviation correcting mechanism, and the sensor detects the position of the metal strips;
(7): then the sensor transmits the detected data to a controller of the controller module, the data is analyzed and processed through a data processing module in the controller to obtain a specific deviation value of the metal belt, and if the deviation value exceeds the deviation rectifying range of the deviation rectifying groove, an adjusting hand is instructed to adjust the metal belt through a deviation rectifying control module;
(8): then the metal belt continuously moves on the roller path, the two metal belts are pressed together through the roller, and deviation rectifying grooves are arranged on two sides of the metal belt penetrating through the deviation rectifying mechanism in the moving process, so that secondary deviation rectifying is performed;
(9): the metal belt subjected to secondary deviation correction starts to be rolled, and when the metal belt approaches a rollaway nest at one end of a forming roller, the metal belt is subjected to third deviation correction through a deviation correction guide rail;
(10): finally, the metal belt in the heat exchanger subjected to the third deviation correction passes by the forming roller.
The technical scheme can be seen that the invention has the following beneficial effects:
1. according to the high-efficiency intelligent automatic hot runner processing equipment, tension adjusting mechanisms are arranged behind the hanging roller groups to adjust the tension of the metal bands released from the two hanging rollers, so that the phenomenon of entanglement or loosening between the two metal bands is avoided, and meanwhile, deviation correcting mechanisms are arranged behind the tension adjusting mechanisms to adjust the positions of the two combined metal bands, so that the two metal bands are tidier, the forming effect of the two metal bands is greatly improved, the product processing quality is improved, and the guarantee is provided for later use.
2. The protective strips are arranged in the deviation rectifying grooves, and the protective strips adopt elastic protective strips, so that the protective strips have good protective effects on the metal strips and prevent the metal strips from curling when the second deviation rectifying is realized.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of a partial structure of the deviation rectifying mechanism according to the present invention;
in the figure: the device comprises a material hanging roller set-1, an embossing mechanism-2, a tension adjusting mechanism-3, a deviation correcting mechanism-4, a forming roller-5, a first metal core body-6, a second metal core body-7, a fixing frame-8, a first material hanging roller-11 and a second material hanging roller-12.
Detailed Description
The invention is further elucidated below in connection with the drawings and the specific embodiments.
Examples
An efficient and intelligent hot runner automated processing apparatus as shown, comprising: the device comprises a hanging roller set 1, an embossing mechanism 2, a tension adjusting mechanism 3, a deviation correcting mechanism 4, a forming roller 5 and a control mechanism;
the relationship of the above components is as follows:
the utility model discloses a material roller is equipped with 2 sets of material rollers in the material roller group 1, is first material roller 11 and second material roller 12 of hanging respectively, the rear of first material roller 11 is located to knurling mechanism 2, the rear of knurling mechanism 2 is located to second material roller 12, the rear of second material roller 12 is located to tension adjustment mechanism 3, the rear of tension adjustment mechanism 3 is located to correction mechanism 4, the rear of correction mechanism 4 is located to forming roller 5, just correction mechanism 4 is located on mount 8, material roller group 1, knurling mechanism 2, tension adjustment mechanism 3, correction mechanism 4 and forming roller 5 are all connected with control mechanism.
In this embodiment, a supporting frame is disposed in the tension adjusting mechanism 3, a tension adjusting unit is disposed on the supporting frame, and inclined supports are disposed on two sides of 31 of the supporting frame.
In this embodiment, the first material hanging roller 11 and the second material hanging roller 12 are respectively provided with a first metal core 6 and a second metal core 7 in the heat rotating wheel, and a metal belt on the first metal core 6 passes through the embossing mechanism 2 and then passes through the tension adjusting mechanism 3; the metal belt on the second metal core 7 passes through the tension adjusting unit on the tension adjusting mechanism 3, then simultaneously passes through the deviation correcting mechanism 4 with the metal belt on the first metal core 6, and then is wound on the forming roller 5.
In this embodiment, the fixing frame 8 is arranged on the base, a stand column is arranged on the base, a workbench is arranged on one side of the stand column, a slide rail is arranged on the stand column, a supporting table is arranged between the two stand columns, the deviation rectifying mechanism 4 is arranged on the supporting table, and the forming roller 5 is arranged on the workbench.
In this embodiment, as shown in fig. 2, the deviation rectifying mechanism 4 is provided with a sensor, a rolling path, an adjusting hand and a driving mechanism, the sensor is arranged on two sides of the rolling path, a rolling shaft is arranged above the rolling path, deviation rectifying grooves are arranged on two sides of the rolling path, the adjusting hand is arranged on the side surface of the rolling path, the rolling path is connected with the driving mechanism, and the sensor and the driving mechanism are connected with the control mechanism.
In this embodiment, a protection strip is disposed in the deviation rectifying groove, and the protection strip is an elastic protection strip.
In this embodiment, a correction guide rail is arranged on one side of the raceway near the forming roller 5, and the correction guide rail is made of elastic material.
The embossing mechanism 2 in this embodiment employs a tooth-rotating embossing unit and a power driving unit for driving the embossing unit, which is connected to a control mechanism.
In this embodiment, be equipped with unreeling control module, knurling control module, tension control module, rectify control module, rolling control module, drive control module and controller module in the control mechanism, wherein, be equipped with unreeling drive control unit, tension drive control unit, rectify drive control unit and rolling drive control unit in the drive control module, unreeling control module is connected with hanging roller group 1, knurling control module is connected with knurling mechanism 2, tension control module is connected with tension adjustment mechanism 3, rectify control module is connected with rectify mechanism 4, rolling control module is connected with forming roller 5, unreeling control module, knurling control module, tension control module, rectify control module, rolling control module and drive control module all are connected with the controller module.
Example 2
An efficient and intelligent hot runner automated processing apparatus as shown, comprising: the device comprises a hanging roller set 1, an embossing mechanism 2, a tension adjusting mechanism 3, a deviation correcting mechanism 4, a forming roller 5 and a control mechanism;
the relationship of the above components is as follows:
the utility model discloses a material roller is equipped with 2 sets of material rollers in the material roller group 1, is first material roller 11 and second material roller 12 of hanging respectively, the rear of first material roller 11 is located to knurling mechanism 2, the rear of knurling mechanism 2 is located to second material roller 12, the rear of second material roller 12 is located to tension adjustment mechanism 3, the rear of tension adjustment mechanism 3 is located to correction mechanism 4, the rear of correction mechanism 4 is located to forming roller 5, just correction mechanism 4 is located on mount 8, material roller group 1, knurling mechanism 2, tension adjustment mechanism 3, correction mechanism 4 and forming roller 5 are all connected with control mechanism.
In this embodiment, a supporting frame is disposed in the tension adjusting mechanism 3, a tension adjusting unit is disposed on the supporting frame, and inclined supports are disposed on two sides of 31 of the supporting frame.
In this embodiment, the first material hanging roller 11 and the second material hanging roller 12 are respectively provided with a first metal core 6 and a second metal core 7 in the heat rotating wheel, and a metal belt on the first metal core 6 passes through the embossing mechanism 2 and then passes through the tension adjusting mechanism 3; the metal belt on the second metal core 7 passes through the tension adjusting unit on the tension adjusting mechanism 3, then simultaneously passes through the deviation correcting mechanism 4 with the metal belt on the first metal core 6, and then is wound on the forming roller 5.
In this embodiment, the fixing frame 8 is arranged on the base, a stand column is arranged on the base, a workbench is arranged on one side of the stand column, a slide rail is arranged on the stand column, a supporting table is arranged between the two stand columns, the deviation rectifying mechanism 4 is arranged on the supporting table, and the forming roller 5 is arranged on the workbench.
In this embodiment, the correcting mechanism 4 is provided with a sensor, a roller path, an adjusting hand and a driving mechanism, the sensor is arranged on two sides of the roller path, a roller is arranged above the roller path, correcting grooves are arranged on two sides of the roller path, the adjusting hand is arranged on the side face of the roller path, the roller path is connected with the driving mechanism, and the sensor is connected with the driving mechanism.
In this embodiment, a protection strip is disposed in the deviation rectifying groove, and the protection strip is an elastic protection strip.
In this embodiment, a correction guide rail is arranged on one side of the raceway near the forming roller 5, and the correction guide rail is made of elastic material.
The embossing mechanism 2 in this embodiment includes a tooth rotation embossing unit and a power driving unit for driving the tooth rotation embossing unit, and the power driving unit is connected with the control mechanism.
In this embodiment, be equipped with unreeling control module, knurling control module, tension control module, rectify control module, rolling control module, drive control module and controller module in the control mechanism, wherein, be equipped with unreeling drive control unit, tension drive control unit, rectify drive control unit and rolling drive control unit in the drive control module, unreeling control module is connected with hanging roller group 1, knurling control module is connected with knurling mechanism 2, tension control module is connected with tension adjustment mechanism 3, rectify control module is connected with rectify mechanism 4, rolling control module is connected with forming roller 5, unreeling control module, knurling control module, tension control module, rectify control module, rolling control module and drive control module all are connected with the controller module.
The working method of the high-efficiency intelligent hot runner automatic processing equipment in the embodiment comprises the following specific working methods:
(1): firstly, a worker locates raw materials on a first hanging roller 11 and a second hanging roller 12, and then starts a starting switch of equipment to enable the equipment to enter a working state;
(2): then the controller module commands the unreeling driving control unit to control the first material hanging roller 11 and the second material hanging roller 12 to start unreeling through the unreeling control module;
(3): when the unreeled metal strip in the first hanging roller 11 reaches the embossing mechanism 2, the controller in the controller module commands the embossing mechanism 2 to start embossing the surface of the metal strip passing over the embossing mechanism 2 through the embossing control module;
(4): the embossed metal belt continuously moves forward, passes through the inclined support in the tension adjusting mechanism 3 and then reaches the deviation correcting mechanism 4;
(5): in the working process of the steps (2) to (4), the metal belt which is subjected to the opening and winding of the second hanging material roller 12 reaches the tension adjusting mechanism 3, and the metal belt passes through the tension adjusting unit on the supporting frame and then reaches the deviation correcting mechanism 4;
(6): when the unreeled metal strips on the first material hanging roller 11 and the second material hanging roller 12 reach the deviation correcting mechanism 4, the metal strips enter a roller path on the deviation correcting mechanism 4, and the sensor detects the position of the metal strips;
(7): then the sensor transmits the detected data to a controller of the controller module, the data is analyzed and processed through a data processing module in the controller to obtain a specific deviation value of the metal belt, and if the deviation value exceeds the deviation rectifying range of the deviation rectifying groove, an adjusting hand is instructed to adjust the metal belt through a deviation rectifying control module;
(8): then the metal belt continuously moves on the roller path, the two metal belts are pressed together through the roller, and deviation rectifying grooves are arranged on two sides of the metal belt penetrating through the deviation rectifying mechanism 4 in the moving process, so that secondary deviation rectifying is performed;
(9): the metal belt subjected to the secondary deviation correction starts to be rolled, and when the metal belt approaches to the rollaway nest at one end of the forming roller 5, the metal belt is subjected to the third deviation correction through the deviation correction guide rail;
(10): finally, the metal belt in the heat exchanger subjected to the third deviation correction passes by the forming roller 5.
The foregoing is merely a preferred embodiment of the invention, and it should be noted that modifications could be made by those skilled in the art without departing from the principles of the invention, which modifications would also be considered to be within the scope of the invention.
Claims (1)
1. An automatic processing equipment of high-efficient intelligent heat runner, its characterized in that: comprising the following steps: the automatic forming machine comprises a hanging roller set (1), an embossing mechanism (2), a tension adjusting mechanism (3), a deviation correcting mechanism (4), a forming roller (5) and a control mechanism, wherein 2 groups of hanging rollers are arranged in the hanging roller set (1), namely a first hanging roller (11) and a second hanging roller (12), the embossing mechanism (2) is arranged at the rear of the first hanging roller (11), the second hanging roller (12) is arranged at the rear of the embossing mechanism (2), the tension adjusting mechanism (3) is arranged at the rear of the second hanging roller (12), the deviation correcting mechanism (4) is arranged at the rear of the tension adjusting mechanism (3), the forming roller (5) is arranged at the rear of the deviation correcting mechanism (4), the deviation correcting mechanism (4) is arranged on a fixing frame (8), and the hanging roller set (1), the embossing mechanism (2), the tension adjusting mechanism (3), the deviation correcting mechanism (4) and the forming roller (5) are all connected with the control mechanism; a supporting frame is arranged in the tension adjusting mechanism (3), a tension adjusting unit is arranged on the supporting frame, and inclined supports are arranged on two sides of the supporting frame; the first material hanging roller (11) and the second material hanging roller (12) are respectively provided with a first metal core body (6) and a second metal core body (7), and a metal belt on the first metal core body (6) passes through the embossing mechanism (2) and then passes through the tension adjusting mechanism (3); the metal belt on the second metal core body (7) passes through the tension adjusting unit on the tension adjusting mechanism (3) and then passes through the deviation correcting mechanism (4) together with the metal belt on the first metal core body (6), and then is wound on the forming roller (5); the correcting mechanism (4) is internally provided with a sensor, a rollaway nest, an adjusting hand and a driving mechanism, wherein the sensor is arranged on two sides of the rollaway nest, a rolling shaft is arranged above the rollaway nest, correcting grooves are arranged on two sides of the rollaway nest, the adjusting hand is arranged on the side face of the rollaway nest, the rollaway nest is connected with the driving mechanism, and the sensor and the driving mechanism are connected with the control mechanism; a protective strip is arranged in the deviation rectifying groove, and the protective strip adopts an elastic protective strip; a correction guide rail is arranged on one side of the roller path, which is close to the forming roller (5), and is made of elastic materials; the embossing mechanism (2) comprises a tooth rotation embossing unit and a power driving unit for driving the tooth rotation embossing unit, and the power driving unit is connected with the control mechanism;
the control mechanism is internally provided with an unreeling control module, an embossing control module, a tension control module, a deviation rectifying control module, a reeling control module, a driving control module and a controller module, wherein the driving control module is internally provided with an unreeling driving control unit, a tension driving control unit, a deviation rectifying driving control unit and a reeling driving control unit, the unreeling control module is connected with a hanging roller set (1), the embossing control module is connected with an embossing mechanism (2), the tension control module is connected with a tension adjusting mechanism (3), the deviation rectifying control module is connected with a deviation rectifying mechanism (4), the reeling control module is connected with a forming roller (5), and the unreeling control module, the embossing control module, the tension control module, the deviation rectifying control module, the reeling control module and the driving control module are all connected with the controller module;
the specific working method is as follows:
(1): firstly, a worker locates raw materials on a first hanging roller (11) and a second hanging roller (12), and then starts a starting switch of equipment to enable the equipment to enter a working state;
(2): then the controller module commands the unreeling driving control unit to control the first hanging roller (11) and the second hanging roller (12) to start unreeling through the unreeling control module;
(3): when the metal strip unreeled by the first hanging roller (11) reaches the embossing mechanism (2), a controller in the controller module commands the embossing mechanism (2) to start embossing the surface of the metal strip passing through the embossing mechanism (2) through the embossing control module;
(4): the embossed metal belt continuously moves forward, passes through the inclined support in the tension adjusting mechanism (3) and then reaches the deviation correcting mechanism (4);
(5): in the working process of the steps (2) to (4), the metal belt unreeled by the second hanging material roller (12) reaches the tension adjusting mechanism (3), and the metal belt passes through the tension adjusting unit on the supporting frame and then reaches the deviation correcting mechanism (4);
(6): when the unreeled metal strips on the first material hanging roller (11) and the second material hanging roller (12) reach the deviation correcting mechanism (4), the metal strips enter a roller path on the deviation correcting mechanism (4), and the sensor detects the position of the metal strips;
(7): then the sensor transmits the detected data to a controller of the controller module, the data is analyzed and processed through a data processing module in the controller to obtain a specific deviation value of the metal belt, and if the deviation value exceeds the deviation rectifying range of the deviation rectifying groove, an adjusting hand is instructed to adjust the metal belt through a deviation rectifying control module;
(8): then the metal belt continuously moves on the roller path, the two metal belts are pressed together through the roller, and the metal belt penetrates through the deviation rectifying groove of the deviation rectifying mechanism (4) in the moving process to carry out secondary deviation rectifying;
(9): the metal belt subjected to secondary deviation correction starts to be rolled, and when the metal belt approaches to a rollaway nest at one end of a forming roller (5), the metal belt is subjected to third deviation correction through a deviation correction guide rail;
(10): finally, the metal belt subjected to the third deviation correction is wound on a forming roller (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710643987.2A CN107321872B (en) | 2017-07-31 | 2017-07-31 | Efficient intelligent automatic hot runner machining equipment and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710643987.2A CN107321872B (en) | 2017-07-31 | 2017-07-31 | Efficient intelligent automatic hot runner machining equipment and working method thereof |
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| CN107321872A (en) | 2017-11-07 |
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