CN107321047B - A kind of multi-function vacuum filter for oil - Google Patents
A kind of multi-function vacuum filter for oil Download PDFInfo
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- CN107321047B CN107321047B CN201710459637.0A CN201710459637A CN107321047B CN 107321047 B CN107321047 B CN 107321047B CN 201710459637 A CN201710459637 A CN 201710459637A CN 107321047 B CN107321047 B CN 107321047B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/02—Combinations of filters of different kinds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/003—Filters in combination with devices for the removal of liquids
- B01D36/006—Purge means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0003—Condensation of vapours; Recovering volatile solvents by condensation by using heat-exchange surfaces for indirect contact between gases or vapours and the cooling medium
- B01D5/0006—Coils or serpentines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0078—Condensation of vapours; Recovering volatile solvents by condensation characterised by auxiliary systems or arrangements
- B01D5/0081—Feeding the steam or the vapours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D5/00—Condensation of vapours; Recovering volatile solvents by condensation
- B01D5/0078—Condensation of vapours; Recovering volatile solvents by condensation characterised by auxiliary systems or arrangements
- B01D5/0093—Removing and treatment of non condensable gases
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtration Of Liquid (AREA)
- Filtering Materials (AREA)
Abstract
The present invention provides a kind of multi-function vacuum filter for oil, including oil-feed pump, inlet valve, coarse filter, heater, vacuum tank, oil outlet pump, fine filter, delivery valve, condenser, waste liquid tank, vacuum pump, check-valves, inlet valve one end is connect with oil-feed pump by pipeline, the other end is connect with coarse filter by pipeline, coarse filter is connect with heater by pipeline, heater is connect with vacuum tank by pipeline, vacuum tank is connect with oil outlet pump by pipeline, oil outlet pump is connect with fine filter by pipeline, oil outlet pump is connect with delivery valve by pipeline, vacuum tank is connected with condenser by pipeline, condenser lower end is connected with waste liquid tank by pipeline, condenser is connected with vacuum pump by pipeline, check-valves is equipped between condenser and vacuum pump, atomizer is equipped in the vacuum tank, heating device is equipped in heater, essence is equipped in fine filter Filter tank body;Work efficiency is high for vacuum oil purifier of the present invention, the lubricating oil purity is high of purification, condenser good cooling results.
Description
Technical field
The present invention relates to oil conditioner fields, and in particular to a kind of multi-function vacuum filter for oil.
Background technique
Impurity can be had after industrial lubricant use, should not be reused, machine can be caused to damage, to the profit after using
Lubricating oil carries out purification operations, so that its purity is reached the standard that can be used in the machine, then can recycle lubricating oil, greatly
Save the cost, avoid pollution and the wasting of resources.
Vacuum oil purifier can be used in removing impurity, moisture content, minimum gas in lubricating oil, reply its original physical characteristic
To recycle, but existing vacuum oil purifier purification efficiency is low, and process is long, and operating cost is high, and structure is complicated.
Summary of the invention
In order to solve the problems in the existing technology, the present invention provides a kind of multi-function vacuum filter for oil, work effects
Rate is high, the lubricating oil purity is high of purification.
Technical proposal that the invention solves the above-mentioned problems are as follows: a kind of multi-function vacuum filter for oil, including oil-feed pump, oil inlet
Valve, coarse filter, heater, vacuum tank, oil outlet pump, fine filter, delivery valve, condenser, waste liquid tank, vacuum pump, check-valves, it is described
Inlet valve one end is connect with oil-feed pump by pipeline, and the other end is connect with coarse filter by pipeline, and coarse filter passes through with heater
Pipeline connection, heater are connect with vacuum tank by pipeline, and vacuum tank is connect with oil outlet pump by pipeline, oil outlet pump and fine filter
It is connected by pipeline, oil outlet pump is connect with delivery valve by pipeline, and vacuum tank is connected with condenser by pipeline, condenser lower end
It is connected with waste liquid tank by pipeline, condenser is connected with vacuum pump by pipeline, is set on the pipeline between condenser and vacuum pump
There is check-valves, atomizer is equipped in the vacuum tank, heating device is equipped in the heater, is equipped with refined filtration in the fine filter
Device tank body;
The heating device includes the first heating tube, the second heating tube, and the first heating tube is U-shaped structure, the first heating tube
Including the first heating tube upper section, the first heating tube middle section, the first heating tube lower section, the second heating tube includes in the second heating tube
Section, the second heating tube middle section, the second heating tube lower section, the first heating tube, the second heating tube are mutually perpendicular to, the first heating tube middle section
It is structure as a whole with the second heating tube middle section square crossing, the first heating tube is equipped with several first flaps, several first flaps
It being spaced substantially equidistant in the first heating tube upper section and the first heating tube lower section, the first flap is positive hexagon shape structure, and first
Middle part is equipped with centre bore, the first perforation on baffle, and first flap is socketed in the first heating tube by centre bore, the first perforation
Quantity is 6, and the first perforation circularizes array distribution, and second heating tube is identical as the first heating-pipe structure, size;
Filter device, oil inlet, oil outlet are equipped in the fine filter tank body, the oil inlet is located on fine filter tank body
End, oil outlet are located at fine filter tank body lower end;The filter device includes the first filter plate, the second filter plate, third filter plate,
First filter plate, the second filter plate, third filter plate are from oil inlet to oil outlet direction successively equidistant arrangement, and described first
Filter plate is equipped with several first filter hole, and several first filter hole are arranged into a rectangular array, and the second filter plate is equipped with several
Second filter hole, several second filter hole are arranged into a rectangular array, and third filter plate is equipped with several third filter hole, Ruo Gan
Two filter hole are arranged into a rectangular array, and the diameter of the first filter hole is d1, and the diameter of the second filter hole is d2, third filter hole
Diameter is d3, and d1 > d2 > d3, the first filter hole, the second filter hole, the quantity of third filter hole are incremented by successively, first mistake
Filter plate include it is interconnected first filtering upper plate, first filtering lower plate, first filtering upper plate and first filtering lower plate between
Angle is a, and 120 °≤a≤170 °, the middle part of the first filtering lower plate is equipped with impurity slot, and the section of impurity slot is semicircular structure,
The length of impurity slot is d4, and the first filtering lower plate is equipped with swivel plate, and swivel plate is rectangular parallelepiped structure, and the length of swivel plate is
One end of d5,2*d5=d4, the swivel plate are equipped with centre bore, and one end of first rotating shaft is located in the centre bore of swivel plate, the
One shaft is fixedly connected with swivel plate, and first rotating shaft is mutually perpendicular to swivel plate, and the upper end of first rotating shaft and first bevel gear are solid
Fixed connection, first bevel gear are meshed with second bevel gear, and second bevel gear is fixedly connected with the output shaft of motor, the refined filtration
The outside of device tank body is equipped with electric machine support, and electric machine support is equipped with motor, and second filter plate includes interconnected second
Upper plate, the second filtering lower plate are filtered, the angle between the second filtering upper plate and the second filtering lower plate is a, 120 °≤a≤170 °,
Structure, the size of the third filter plate are identical as the first filter plate;
The condenser includes condenser shell, condenser pipe, inlet duct, and the condenser shell is cylindrical, hollow knot
Structure, condenser shell upper end be equipped with the first water inlet, the second water inlet, air inlet, air inlet be located at the first water inlet, second into
Between the mouth of a river, condenser shell lower end is equipped with the first water outlet, the second water outlet, waste liquid outlet, and waste liquid outlet is located at first and goes out
Between the mouth of a river, the second water outlet, condenser shell side wall is equipped with bleeding point, and bleeding point is connected with vacuum pump by pipeline, cold
Solidifying pipe is located in condenser shell, and condenser pipe includes the first condenser pipe, the second condenser pipe, the upper end of first condenser pipe and the
One water inlet is connected by the first connecting tube, and lower end and the first water outlet of first condenser pipe pass through the second connecting tube phase
Connection, the upper end of second condenser pipe is connected with the second water inlet by third connecting tube, under second condenser pipe
End is connected with the second water outlet by the 4th connecting tube;
First condenser pipe is helical structure, and the second condenser pipe is located among the first condenser pipe, the second condenser pipe packet
The first condensation segment, the second condensation segment are included, the first condensation segment is cylindrical hollow configuration, and the second condensation segment is the hollow knot of ellipse
Structure, the first condensation segment are staggered with the second condensation segment, are connected inside the first condensation segment and the second condensation segment, described first is cold
The outer wall of solidifying pipe is equipped with several first convex blocks, and the first convex block is square structure, and the rectangular array distribution of the first convex block is described
Second condensation segment is equipped with several first raised lines, and the first raised line is cirque structure, and the first raised line is coated on the second condensation segment,
Vertically equidistant arrangement, the first raised line and the second condensation segment are integrated design to first raised line.
The inlet duct is located at below air inlet, and inlet duct includes the first drainage block, the second drainage block, the first drainage
The section of block is rectangle structure, and the centre of the first drainage block is equipped with the first cavity, and the section of the first cavity is isosceles trapezoid knot
Structure, the second drainage block are located in the first cavity, and the cross sectional shape of the second drainage block is triangle, and the second drainage block is cone knot
Structure, the second drainage block are connected with the first drainage block by the first connection strap, and the quantity of the first connection strap is 4,4 first connections
Item is symmetrical, and the first connection strap is string configuration, and the air inlet is connected with the first cavity inside.
The output shaft of the motor is connected with fine filter tank body by bearing, between the output shaft and fine filter tank body of motor
Equipped with sealing device, the output shaft of the motor is equipped with angular transducer, and angular transducer is connected with PLC controller.
The fine filter tank body is equipped with the first impurities outlet, the second impurities outlet, third impurities outlet, and the first impurity goes out
In in same level, the second impurities outlet is located above the second filtering lower plate for the lower edge of mouth and the upper edge of impurity slot,
Third impurities outlet is located above third filtering lower plate.
First filter plate, the second filter plate, third filter plate are seamless applying with fine filter tank body.
The heating device surface is covered with oil-proof paint, the oil-proof paint the preparation method is as follows:
Step (1) weighs raw material: according to parts by weight, weigh 10-20 parts of nano-titanium oxide, 10-20 parts of nano aluminium oxide,
5-20 parts of nano silicon oxide, 2-10 parts of Perhydropolysilazane, 5-30 parts of filler, 30-60 parts of organic solvent, organic siliconresin 10-
30 parts, 10-30 parts of dispersing agent;
Step (2) just mixes: nano-titanium oxide, nano aluminium oxide, nano silicon oxide, dispersing agent, organic solvent are added
It into reaction kettle, is first ultrasonically treated, is stirred mixing, mixing time 0.5-2h, whipping temp after ultrasonic disperse again
120 °, mixing speed 500r/min;
Step (3) remixes: Perhydropolysilazane, filler, organic siliconresin being added in reaction kettle, are stirred well to
Uniformly, it is stirred, mixing time 0.5-2h, 50 ° of whipping temp, mixing speed 1000r/min, after stirring, standing is removed
Oil-proof paint is made in gas;
Step (4) coating: by the way of spraying or brushing, oil-proof paint is coated on heating device, and in 30-
60 ° of drying.
In step (1), the filler is one or more of polypropylene powder, kaolin powder, flyash, talcum powder, institute
State organic solvent be one or more of dehydrated alcohol, acetone, isopropanol, the organic siliconresin be phenyl trichlorosilane,
The one or more of diphenyl dichlorosilane or dichloromethyl phenylsilane, the dispersing agent are silane coupling agent.
The present invention have the utility model has the advantages that
(1) present invention be equipped with the first filter plate, the second filter plate, third filter plate, the first filter hole, the second filter hole,
The quantity of third filter hole successively increases, and using multistage filtering, step by step encrypts, and except impurity effect is good, can effectively filter out in oil
Mechanical admixture, filtering accuracy are high;Due to filter plate be it is arc-shaped, filtering lower plate be obliquely installed, the impurity of filter plate is due to gravity
Effect is snapped down to impurities outlet, can be smoothly discharged;First filtering lower plate is equipped with swivel plate, can be by bulky grain at the beginning
Impurity, which is swept, to be dropped down onto impurity slot, and the upper edge of the lower edge of the first impurities outlet and impurity slot is in same level, impurity
It is smoothly discharged from impurities outlet;The present invention is by setting first bevel gear, second bevel gear, by motor output shaft horizontal direction
It is changed into the rotation of inclined direction;
(2) heating device of the present invention is arranged in a mutually vertical manner using the first heating tube, the second heating tube, and heating tube is equipped with gear
Piece, baffle are equipped with perforation, and on the one hand heating is more uniform, on the other hand facilitates lubricating oil quickly through heating device;Heating
Device is equipped with oil-proof paint, and lubricating oil will not adsorb the utilization rate for being conducive to improve lubricating oil on the heating;The present invention
Due to being made of nano aluminium oxide, nano zircite, nano silicon oxide, good corrosion resistance, hardness is high, and scratch-resistant is remote super general
Coating and even particle distribution, Perhydropolysilazane, silane coupling agent can be with metal substrate surfaces in the form of strong chemical bond
It connects, greatly improves the adhesive force of coating, oil-proof paint of the present invention has excellent acid and alkali-resistance, anticorrosive, hydrophobic, thin
The excellent properties such as oily, anti-stick, antipollution;With preferable ageing-resistant performance and salt fog performance;
(3) first condenser pipe of the invention helically type tubular structure, the second condenser pipe is between the first condenser pipe, and first
Condenser pipe is equipped with the first convex block, the second condenser pipe is equipped with the first raised line, can increase the surface area of condenser pipe, thus favorably
In the contact area for increasing oil-containing vapor and condenser pipe inner cold water, cooling effect is improved;Inlet duct of the present invention is equipped with first
Block, the second drainage block are drained, the oil-containing vapor separated in vacuum tank can be directly drained to the first condenser pipe, the second condensation
Guan Shang increases cooling effect;Bleeding point of the present invention is located in the middle part of condenser shell, connects and sets on the pipeline of vacuum pump and bleeding point
There is check-valves, moisture content can be effectively prevent to enter in vacuum pump, is conducive to extend the service life of vacuum pump;Inventive structure closes
Reason, heating effect is good, the lubricating oil purity is high of purification;
Detailed description of the invention
Fig. 1 is schematic structural view of the invention;
Fig. 2 is fine filter schematic diagram;
Fig. 3 is the first filter plate schematic diagram;
Fig. 4 is the second filter plate schematic diagram;
Fig. 5 is third filter plate schematic diagram;
Fig. 6 is the first filtering lower plate side view;
Fig. 7 is heating device schematic diagram;
Fig. 8 is the first heating tube schematic diagram;
Fig. 9 is condenser tube structure schematic diagram;
Figure 10 is inlet duct bottom view;
Figure 11 is enlarged drawing at A in Fig. 9;
Figure 12 is the second condensation segment schematic diagram;
In figure: 1- fine filter tank body, 3- oil inlet, 4- oil outlet, the first filter plate of 5-, the second filter plate of 6-, 7- third
Filter plate, the first filter hole of 8-, the second filter hole of 9-, 10- third filter hole, 11- first filters upper plate, under 12- first is filtered
Plate, 13- impurity slot, 14- swivel plate, 15- first rotating shaft, the output shaft of 16- motor, 17- motor, 18- first bevel gear, 19-
Second bevel gear, 20- second filter upper plate, and 21- second filters lower plate, 22- angular transducer, the first impurities outlet of 23-, 24-
Second impurities outlet, 25- third impurities outlet, the first heating tube of 201-, the second heating tube of 202-, in the first heating tube of 203-
Section, the first heating tube of 204- middle section, 205- the first heating tube lower section, the second heating tube of 206- middle section, 207- first flap, 208-
First perforation, 210- oil-feed pump, 211- inlet valve, 212- coarse filter, 213- heater, 214- vacuum tank, 215- oil outlet pump,
216- fine filter, 217- delivery valve, 218- condenser, 219- waste liquid tank, 301- condenser shell, the first condenser pipe of 302-,
The second condenser pipe of 303-, the first water inlet of 305-, the second water inlet of 306-, the first water outlet of 307-, the second water outlet of 308-,
309- air inlet, 310- waste liquid outlet, 311- bleeding point, the first connecting tube of 312-, the second connecting tube of 313-, the connection of 314- third
Pipe, the 4th connecting tube of 315-, the first condensation segment of 317-, the second condensation segment of 318-, the first convex block of 319-, the first raised line of 320-,
321- first drains block, and 322- second drains block, the first connection strap of 323-, the first cavity of 324-, 325- vacuum pump, 326- non-return
Valve.
Specific embodiment
With reference to the accompanying drawing and specific embodiment the present invention is further illustrated.
Embodiment 1
As shown, a kind of multi-function vacuum filter for oil, including oil-feed pump, inlet valve, coarse filter, heater, vacuum tank,
Oil outlet pump, fine filter, delivery valve, condenser, waste liquid tank, vacuum pump, check-valves, described inlet valve one end and oil-feed pump pass through pipe
Road connection, the other end are connect with coarse filter by pipeline, and coarse filter is connect with heater by pipeline, and heater and vacuum tank are logical
Piping connection, vacuum tank connect with oil outlet pump by pipeline, and oil outlet pump is connect with fine filter by pipeline, oil outlet pump with it is fuel-displaced
Valve is connected by pipeline, and vacuum tank is connected with condenser by pipeline, and condenser lower end is connected with waste liquid tank by pipeline, condensation
Device is connected with vacuum pump by pipeline, and the pipeline between condenser and vacuum pump is equipped with check-valves, is equipped in the vacuum tank
Atomizer, the heater is interior to be equipped with heating device, is equipped with fine filter tank body in the fine filter;
The heating device includes the first heating tube, the second heating tube, and the first heating tube is U-shaped structure, the first heating tube
Including the first heating tube upper section, the first heating tube middle section, the first heating tube lower section, the second heating tube includes in the second heating tube
Section, the second heating tube middle section, the second heating tube lower section, the first heating tube, the second heating tube are mutually perpendicular to, the first heating tube middle section
It is structure as a whole with the second heating tube middle section square crossing, the first heating tube is equipped with several first flaps, several first flaps
It being spaced substantially equidistant in the first heating tube upper section and the first heating tube lower section, the first flap is positive hexagon shape structure, and first
Middle part is equipped with centre bore, the first perforation on baffle, and first flap is socketed in the first heating tube by centre bore, the first perforation
Quantity is 6, and the first perforation circularizes array distribution, and second heating tube is identical as the first heating-pipe structure, size;
Filter device, oil inlet, oil outlet are equipped in the fine filter tank body, the oil inlet is located on fine filter tank body
End, oil outlet are located at fine filter tank body lower end;The filter device includes the first filter plate, the second filter plate, third filter plate,
First filter plate, the second filter plate, third filter plate are from oil inlet to oil outlet direction successively equidistant arrangement, and described first
Filter plate is equipped with several first filter hole, and several first filter hole are arranged into a rectangular array, and the second filter plate is equipped with several
Second filter hole, several second filter hole are arranged into a rectangular array, and third filter plate is equipped with several third filter hole, Ruo Gan
Two filter hole are arranged into a rectangular array, and the diameter of the first filter hole is d1, and the diameter of the second filter hole is d2, third filter hole
Diameter is d3, and d1 > d2 > d3, the first filter hole, the second filter hole, the quantity of third filter hole are incremented by successively, first mistake
Filter plate include it is interconnected first filtering upper plate, first filtering lower plate, first filtering upper plate and first filtering lower plate between
Angle is a, and 120 °≤a≤170 °, the middle part of the first filtering lower plate is equipped with impurity slot, and the section of impurity slot is semicircular structure,
The length of impurity slot is d4, and the first filtering lower plate is equipped with swivel plate, and swivel plate is rectangular parallelepiped structure, and the length of swivel plate is
One end of d5,2*d5=d4, the swivel plate are equipped with centre bore, and one end of first rotating shaft is located in the centre bore of swivel plate, the
One shaft is fixedly connected with swivel plate, and first rotating shaft is mutually perpendicular to swivel plate, and the upper end of first rotating shaft and first bevel gear are solid
Fixed connection, first bevel gear are meshed with second bevel gear, and second bevel gear is fixedly connected with the output shaft of motor, the refined filtration
The outside of device tank body is equipped with electric machine support, and electric machine support is equipped with motor, and second filter plate includes interconnected second
Upper plate, the second filtering lower plate are filtered, the angle between the second filtering upper plate and the second filtering lower plate is a, 120 °≤a≤170 °,
Structure, the size of the third filter plate are identical as the first filter plate;
The condenser includes condenser shell, condenser pipe, inlet duct, and the condenser shell is cylindrical, hollow knot
Structure, condenser shell upper end be equipped with the first water inlet, the second water inlet, air inlet, air inlet be located at the first water inlet, second into
Between the mouth of a river, condenser shell lower end is equipped with the first water outlet, the second water outlet, waste liquid outlet, and waste liquid outlet is located at first and goes out
Between the mouth of a river, the second water outlet, condenser shell side wall is equipped with bleeding point, and bleeding point is connected with vacuum pump by pipeline, cold
Solidifying pipe is located in condenser shell, and condenser pipe includes the first condenser pipe, the second condenser pipe, the upper end of first condenser pipe and the
One water inlet is connected by the first connecting tube, and lower end and the first water outlet of first condenser pipe pass through the second connecting tube phase
Connection, the upper end of second condenser pipe is connected with the second water inlet by third connecting tube, under second condenser pipe
End is connected with the second water outlet by the 4th connecting tube;
First condenser pipe is helical structure, and the second condenser pipe is located among the first condenser pipe, the second condenser pipe packet
The first condensation segment, the second condensation segment are included, the first condensation segment is cylindrical hollow configuration, and the second condensation segment is the hollow knot of ellipse
Structure, the first condensation segment are staggered with the second condensation segment, are connected inside the first condensation segment and the second condensation segment, described first is cold
The outer wall of solidifying pipe is equipped with several first convex blocks, and the first convex block is square structure, and the rectangular array distribution of the first convex block is described
Second condensation segment is equipped with several first raised lines, and the first raised line is cirque structure, and the first raised line is coated on the second condensation segment,
Vertically equidistant arrangement, the first raised line and the second condensation segment are integrated design to first raised line.
The inlet duct is located at below air inlet, and inlet duct includes the first drainage block, the second drainage block, the first drainage
The section of block is rectangle structure, and the centre of the first drainage block is equipped with the first cavity, and the section of the first cavity is isosceles trapezoid knot
Structure, the second drainage block are located in the first cavity, and the cross sectional shape of the second drainage block is triangle, and the second drainage block is cone knot
Structure, the second drainage block are connected with the first drainage block by the first connection strap, and the quantity of the first connection strap is 4,4 first connections
Item is symmetrical, and the first connection strap is string configuration, and the air inlet is connected with the first cavity inside.
The output shaft of the motor is connected with fine filter tank body by bearing, between the output shaft and fine filter tank body of motor
Equipped with sealing device, the output shaft of the motor is equipped with angular transducer, and angular transducer is connected with PLC controller.
The fine filter tank body is equipped with the first impurities outlet, the second impurities outlet, third impurities outlet, and the first impurity goes out
In in same level, the second impurities outlet is located above the second filtering lower plate for the lower edge of mouth and the upper edge of impurity slot,
Third impurities outlet is located above third filtering lower plate.
First filter plate, the second filter plate, third filter plate are seamless applying with fine filter tank body.
The heating device surface is covered with oil-proof paint, the oil-proof paint the preparation method is as follows:
Step (1) weighs raw material: according to parts by weight, weigh 10 parts of nano-titanium oxide, 10 parts of nano aluminium oxide, and nano oxygen
5 parts of SiClx, 2 parts of Perhydropolysilazane, 5 parts of propylene powder, 5 parts of kaolin powder, 5 parts of flyash, 5 parts of talcum powder, dehydrated alcohol 10
Part, 20 parts of acetone, 30 parts of isopropanol, 10 parts of phenyl trichlorosilane, 10 parts of silane coupling agent;
Step (2) just mixes: nano-titanium oxide, nano aluminium oxide, nano silicon oxide, dispersing agent, organic solvent are added
It into reaction kettle, is first ultrasonically treated, is stirred mixing after ultrasonic disperse again, mixing time 0.5h, 120 ° of whipping temp,
Mixing speed 500r/min;
Step (3) remixes: Perhydropolysilazane, filler, organic siliconresin being added in reaction kettle, are stirred well to
Uniformly, it is stirred, mixing time 0.5h, 50 ° of whipping temp, mixing speed 1000r/min, after stirring, standing, gas removal,
Oil-proof paint is made;
Step (4) coating: by the way of spraying or brushing, oil-proof paint is coated on heating device, and is dried in 60 °
It is dry.
The course of work of the present invention is as follows: water-oil mixture first passes around heating device, and water, the boiling point of oil are different, after heating
Water, oil separation, using coarse filter by some contaminant filters in lubricating oil, enter mist by the water-oil mixture of filtration treatment
Change in device, again by water-oil separation, the lubricating oil after separation is retracted in fine filter atomizer through oil outlet pump, motor in fine filter
Output shaft rotate clockwise, drive swivel plate to rotate counterclockwise, it is i.e. reversed clockwise when swivel plate is rotated to impurity slot side
Rotation is to the impurity slot other side, and and so on, angular transducer and PLC controller cooperate, and the output shaft for controlling motor is made
Above-mentioned reciprocating motion, impurity are stacked into impurity slot, and impurity is in impurity slot since gravity is snapped down to the first impurities outlet;
Vacuum tank is not extracted out by vacuum pump by isolated oil-containing vapor, is condensed into condenser, is set in condenser
There are the first condenser pipe, the second condenser pipe, flow into cold water in the first condenser pipe, the second condenser pipe, oil-containing vapor is cooled down,
Waste liquid after cooling enters in the waste liquid tank below condenser.
Embodiment 2
It is substantially the same manner as Example 1, the difference is that:
The oil-proof paint the preparation method is as follows:
Step (1) weighs raw material: according to parts by weight, weigh 20 parts of nano-titanium oxide, 20 parts of nano aluminium oxide, and nano oxygen
20 parts of SiClx, 10 parts of Perhydropolysilazane, 5 parts of propylene powder, 5 parts of flyash, 5 parts of talcum powder, 10 parts of dehydrated alcohol, acetone 20
Part, 30 parts of isopropanol, 10 parts of phenyl trichlorosilane, 10 parts of silane coupling agent;
Step (2) just mixes: nano-titanium oxide, nano aluminium oxide, nano silicon oxide, dispersing agent, organic solvent are added
It into reaction kettle, is first ultrasonically treated, is stirred mixing after ultrasonic disperse again, mixing time 2h, is stirred by 120 ° of whipping temp
Mix speed 500r/min;
Step (3) remixes: Perhydropolysilazane, filler, organic siliconresin being added in reaction kettle, are stirred well to
Uniformly, it is stirred, mixing time 1h, 50 ° of whipping temp, mixing speed 1000r/min, after stirring, standing, gas removal, system
At oil-proof paint;
Step (4) coating: by the way of spraying or brushing, oil-proof paint is coated on heating device, and is dried in 30 °
It is dry.
Embodiment 3
It is substantially the same manner as Example 1, the difference is that:
The oil-proof paint the preparation method is as follows:
Step (1) weighs raw material: according to parts by weight, weigh 10 parts of nano-titanium oxide, 20 parts of nano aluminium oxide, and nano oxygen
5 parts of SiClx, 5 parts of Perhydropolysilazane, 5 parts of propylene powder, 5 parts of kaolin powder, 5 parts of flyash, 5 parts of talcum powder, dehydrated alcohol 10
Part, 20 parts of acetone, 30 parts of isopropanol, 10 parts of phenyl trichlorosilane, 10 parts of silane coupling agent;
Step (2) just mixes: nano-titanium oxide, nano aluminium oxide, nano silicon oxide, dispersing agent, organic solvent are added
It into reaction kettle, is first ultrasonically treated, is stirred mixing after ultrasonic disperse again, mixing time 1h, is stirred by 120 ° of whipping temp
Mix speed 500r/min;
Step (3) remixes: Perhydropolysilazane, filler, organic siliconresin being added in reaction kettle, are stirred well to
Uniformly, it is stirred, mixing time 1h, 50 ° of whipping temp, mixing speed 1000r/min, after stirring, standing, gas removal, system
At oil-proof paint;
Step (4) coating: by the way of spraying or brushing, oil-proof paint is coated on heating device, and is dried in 50 °
It is dry.
Performance detection is carried out to oil-proof paint prepared in embodiment 1-3, the sampling of coating is according to national standard GB3186-
82, coating state establishing criteria GB/T1721 (1989), water resistance is according to GB/T1733-1993, and alkali resistance is according to GB/T
6739-2006, heat resistance is according to GB/T1735-2009, and adhesive force is according to GB/T5210-2006, and salt spray resistance is according to according to GB/
T10125-1997, oil resistivity detection is according to HG/T 3343-1985, as a result as shown in the table:
The performance test results of prepared oil-proof paint in 1 embodiment 1-3 of table
As shown in table 1, oil-proof paint has the superiority such as excellent alkaline-resisting, anticorrosive, hydrophobic, oleophobic, anti-stick, antipollution
Can, there is preferable ageing-resistant performance and salt fog performance, heating device is equipped with oil-proof paint, and lubricating oil will not be adsorbed on heating
On device, extend the service life of heating device, is conducive to the utilization rate for improving lubricating oil.
Many other changes and remodeling can be made by not departing from the spirit and scope of the present invention.It should be appreciated that the present invention is not
It is limited to specific embodiment, the scope of the present invention is defined by the following claims.
Claims (8)
1. a kind of multi-function vacuum filter for oil, including oil-feed pump, inlet valve, coarse filter, heater, vacuum tank, oil outlet pump, refined filtration
Device, delivery valve, condenser, waste liquid tank, vacuum pump, check-valves, described inlet valve one end is connect with oil-feed pump by pipeline, another
End is connect with coarse filter by pipeline, and coarse filter is connect with heater by pipeline, and heater is connect with vacuum tank by pipeline,
Vacuum tank is connect with oil outlet pump by pipeline, and oil outlet pump is connect with fine filter by pipeline, and oil outlet pump and delivery valve pass through pipeline
Connection, vacuum tank are connected with condenser by pipeline, and condenser lower end is connected with waste liquid tank by pipeline, condenser and vacuum pump
It is connected by pipeline, the pipeline between condenser and vacuum pump is equipped with check-valves, and atomizer is equipped in the vacuum tank, described
It is equipped with heating device in heater, is equipped with fine filter tank body in the fine filter;
It is characterized in that, the heating device include the first heating tube, the second heating tube, the first heating tube be U-shaped structure, first
Heating tube includes the first heating tube upper section, the first heating tube middle section, the first heating tube lower section, and the second heating tube includes the second heating
Pipe upper section, the second heating tube middle section, the second heating tube lower section, the first heating tube, the second heating tube are mutually perpendicular to, the first heating tube
Middle section is structure as a whole with the second heating tube middle section square crossing, the first heating tube be equipped with several first flaps, several first
Baffle is spaced substantially equidistant in the first heating tube upper section and the first heating tube lower section, and the first flap is positive hexagon shape structure,
Middle part is equipped with centre bore, the first perforation in first flap, and first flap is socketed in the first heating tube by centre bore, and first wears
The quantity in hole is 6, and the first perforation circularizes array distribution, and second heating tube is identical as the first heating-pipe structure, size;
Filter device, oil inlet, oil outlet are equipped in the fine filter tank body, the oil inlet is located at fine filter tank body upper end,
Oil outlet is located at fine filter tank body lower end;The filter device includes the first filter plate, the second filter plate, third filter plate, institute
The first filter plate, the second filter plate, third filter plate are stated from oil inlet to oil outlet direction successively equidistant arrangement, first mistake
Filter plate is equipped with several first filter hole, and several first filter hole are arranged into a rectangular array, and the second filter plate is equipped with several the
Two filter hole, several second filter hole are arranged into a rectangular array, and third filter plate is equipped with several third filter hole, several thirds
Filter hole is arranged into a rectangular array, and the diameter of the first filter hole is d1, and the diameter of the second filter hole is d2, third filter hole it is straight
Diameter is d3, and d1 > d2 > d3, the first filter hole, the second filter hole, the quantity of third filter hole are incremented by successively, first filtering
Plate include it is interconnected first filtering upper plate, first filtering lower plate, first filtering upper plate and first filtering lower plate between folder
Angle is a, and 120 °≤a≤170 °, the middle part of the first filtering lower plate is equipped with impurity slot, and the section of impurity slot is semicircular structure, miscellaneous
The length of matter slot is d4, and the first filtering lower plate is equipped with swivel plate, and swivel plate is rectangular parallelepiped structure, and the length of swivel plate is d5,
One end of 2*d5=d4, the swivel plate are equipped with centre bore, and one end of first rotating shaft is located in the centre bore of swivel plate, and first turn
Axis is fixedly connected with swivel plate, and first rotating shaft is mutually perpendicular to swivel plate, the upper end of first rotating shaft and the fixed company of first bevel gear
It connects, first bevel gear is meshed with second bevel gear, and second bevel gear is fixedly connected with the output shaft of motor, the fine filter tank
The outside of body is equipped with electric machine support, and electric machine support is equipped with motor, and second filter plate includes the second filtering interconnected
Upper plate, the second filtering lower plate, the angle between the second filtering upper plate and the second filtering lower plate is a, 120 °≤a≤170 °, described
Structure, the size of third filter plate are identical as the first filter plate;
The condenser includes condenser shell, condenser pipe, inlet duct, and the condenser shell is cylindrical hollow configuration,
Condenser shell upper end is equipped with the first water inlet, the second water inlet, air inlet, and air inlet is located at the first water inlet, the second water inlet
Between mouthful, condenser shell lower end is equipped with the first water outlet, the second water outlet, waste liquid outlet, and waste liquid outlet is located at the first water outlet
Between mouth, the second water outlet, condenser shell side wall is equipped with bleeding point, and bleeding point is connected with vacuum pump by pipeline, condenses
Pipe is located in condenser shell, and condenser pipe includes the first condenser pipe, the second condenser pipe, the upper end and first of first condenser pipe
Water inlet is connected by the first connecting tube, and the lower end of first condenser pipe is connected with the first water outlet by the second connecting tube
Logical, the upper end of second condenser pipe is connected with the second water inlet by third connecting tube, the lower end of second condenser pipe
It is connected with the second water outlet by the 4th connecting tube.
2. a kind of multi-function vacuum filter for oil as described in claim 1, which is characterized in that first condenser pipe is spiral shape
Structure, the second condenser pipe are located among the first condenser pipe, and the second condenser pipe includes the first condensation segment, the second condensation segment, and first is cold
Solidifying section is cylindrical hollow configuration, and the second condensation segment is oval hollow structure, and the first condensation segment is staggeredly set with the second condensation segment
It sets, is connected inside the first condensation segment and the second condensation segment, the outer wall of first condenser pipe is equipped with several first convex blocks, the
One convex block is square structure, the rectangular array distribution of the first convex block, and second condensation segment is equipped with several first raised lines, the
One raised line is cirque structure, and the first raised line is coated on the second condensation segment, the first raised line vertically equidistant arrangement, first
Raised line and the second condensation segment are integrated design.
3. a kind of multi-function vacuum filter for oil as described in claim 1, which is characterized in that the inlet duct is located at air inlet
Lower section, inlet duct include the first drainage block, the second drainage block, and the section of the first drainage block is rectangle structure, the first drainage
The centre of block is equipped with the first cavity, and the section of the first cavity is isosceles trapezoidal structure, and the second drainage block is located in the first cavity, the
The cross sectional shape of two drainage blocks is triangle, and the second drainage block is conical structure, and the second drainage block passes through with the first drainage block
First connection strap is connected, and the quantity of the first connection strap is 4, and 4 the first connection straps are symmetrical, and the first connection strap is strip
Structure, the air inlet are connected with the first cavity inside.
4. a kind of multi-function vacuum filter for oil as described in claim 1, which is characterized in that the output shaft and refined filtration of the motor
Device tank body is connected by bearing, and sealing device, the output shaft of the motor are equipped between the output shaft and fine filter tank body of motor
It is equipped with angular transducer, angular transducer is connected with PLC controller.
5. a kind of multi-function vacuum filter for oil as described in claim 1, which is characterized in that the fine filter tank body is equipped with the
The upper edge of one impurities outlet, the second impurities outlet, third impurities outlet, the lower edge of the first impurities outlet and impurity slot in
In same level, the second impurities outlet is located above the second filtering lower plate, and third impurities outlet is located in third filtering lower plate
Side.
6. a kind of multi-function vacuum filter for oil as described in claim 1, which is characterized in that first filter plate, the second mistake
Filter plate, third filter plate are seamless applying with fine filter tank body.
7. a kind of multi-function vacuum filter for oil as described in claim 1, which is characterized in that the heating device surface is covered with anti-
Oil paint, the oil-proof paint the preparation method is as follows:
Step (1) weighs raw material: according to parts by weight, weigh 10-20 parts of nano-titanium oxide, 10-20 parts of nano aluminium oxide, and nanometer
5-20 parts of silica, 2-10 parts of Perhydropolysilazane, 5-30 parts of filler, 30-60 parts of organic solvent, 10-30 parts of organic siliconresin,
10-30 parts of dispersing agent;
Step (2) just mixes: nano-titanium oxide, nano aluminium oxide, nano silicon oxide, dispersing agent, organic solvent are added to instead
It answers in kettle, is first ultrasonically treated, be stirred mixing after ultrasonic disperse again, mixing time 0.5-2h, 120 DEG C of whipping temp,
Mixing speed 500r/min;
Step (3) remixes: Perhydropolysilazane, filler, organic siliconresin being added in reaction kettle, are stirred well to
It is even, it is stirred, mixing time 0.5-2h, 50 DEG C of whipping temp, mixing speed 1000r/min, after stirring, standing is removed
Oil-proof paint is made in gas;
Step (4) coating: by the way of spraying or brushing, oil-proof paint is coated on heating device, and is dried in 30-60 DEG C
It is dry.
8. a kind of multi-function vacuum filter for oil as claimed in claim 7, which is characterized in that in step (1), the filler is poly-
One or more of propylene powder, kaolin powder, flyash, talcum powder, the organic solvent are dehydrated alcohol, acetone, isopropyl
One or more of alcohol, the organic siliconresin are phenyl trichlorosilane, diphenyl dichlorosilane or aminomethyl phenyl dichloro silicon
The one or more of alkane, the dispersing agent are silane coupling agent.
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JPS62197103A (en) * | 1986-02-24 | 1987-08-31 | Mitsubishi Kakoki Kaisha Ltd | Apparatus for treating oil-containing sludge |
CN2936391Y (en) * | 2006-08-29 | 2007-08-22 | 北京有色金属研究总院 | Plasma filter by Chinese medicine |
CN104128017A (en) * | 2013-05-03 | 2014-11-05 | 陈浩达 | Evaporative condenser |
CN204798975U (en) * | 2015-06-19 | 2015-11-25 | 合肥瑶海区华康变压器厂 | Vacuum oil filter of secondary filter and high -efficient dehydration |
CN105477930A (en) * | 2014-09-15 | 2016-04-13 | 镇江市长江机电设备厂 | Self-drainage vacuum oil purifier |
CN205510432U (en) * | 2016-04-19 | 2016-08-24 | 余鹏 | Multi -tube type heat pipe heating device |
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2017
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JPS62197103A (en) * | 1986-02-24 | 1987-08-31 | Mitsubishi Kakoki Kaisha Ltd | Apparatus for treating oil-containing sludge |
CN2936391Y (en) * | 2006-08-29 | 2007-08-22 | 北京有色金属研究总院 | Plasma filter by Chinese medicine |
CN104128017A (en) * | 2013-05-03 | 2014-11-05 | 陈浩达 | Evaporative condenser |
CN105477930A (en) * | 2014-09-15 | 2016-04-13 | 镇江市长江机电设备厂 | Self-drainage vacuum oil purifier |
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