CN107317424A - A kind of high pressure composite anti-explosion type threephase asynchronous - Google Patents
A kind of high pressure composite anti-explosion type threephase asynchronous Download PDFInfo
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- CN107317424A CN107317424A CN201710627726.1A CN201710627726A CN107317424A CN 107317424 A CN107317424 A CN 107317424A CN 201710627726 A CN201710627726 A CN 201710627726A CN 107317424 A CN107317424 A CN 107317424A
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- 239000002131 composite material Substances 0.000 title claims abstract description 11
- 238000004880 explosion Methods 0.000 title description 2
- 239000000428 dust Substances 0.000 claims abstract description 30
- 238000007789 sealing Methods 0.000 claims abstract description 25
- 238000009434 installation Methods 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 239000007789 gas Substances 0.000 description 11
- 230000035515 penetration Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 239000002360 explosive Substances 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/12—Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas
- H02K5/136—Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas explosion-proof
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/10—Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/12—Casings or enclosures characterised by the shape, form or construction thereof specially adapted for operating in liquid or gas
- H02K5/124—Sealing of shafts
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/22—Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
- H02K5/225—Terminal boxes or connection arrangements
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Motor Or Generator Frames (AREA)
Abstract
本发明公开了一种高压复合防爆型三相异步电动机,包括机座、转轴和端盖,所述端盖与转轴的配合处设有防止可燃性粉尘进入轴承室或电机内部的隔爆结构,隔爆结构包括固定套设在转轴上的曲路密封套,曲路密封套位于电机外部并与转轴同轴设置,且曲路密封套由径向的挡环和轴向的圆筒组成,挡环的内圈与转轴密封固定连接,挡环的外圈与圆筒的外端部密封固定连接,圆筒的内端部沿轴向向对应端盖处延伸并部分插入至端盖内,端盖上与圆筒的对应部位开设有密封槽,所述圆筒的内端部插入对应的密封槽中并与其间隙配合。本发明在气体防爆电机的基础上加设粉尘防爆措施,从而同时满足粉尘防爆和气体防爆。
The invention discloses a high-voltage composite explosion-proof three-phase asynchronous motor, which includes a machine base, a rotating shaft and an end cover. The joint between the end cover and the rotating shaft is provided with an explosion-proof structure to prevent combustible dust from entering the bearing chamber or the inside of the motor. The explosion-proof structure includes a labyrinth sealing sleeve fixedly sleeved on the rotating shaft. The labyrinth sealing sleeve is located outside the motor and coaxially arranged with the rotating shaft. The labyrinth sealing sleeve is composed of a radial retaining ring and an axial cylinder. The inner ring of the ring is sealed and fixedly connected with the rotating shaft, and the outer ring of the stop ring is sealed and fixedly connected with the outer end of the cylinder. The inner end of the cylinder extends axially to the corresponding end cover and is partially inserted into the end cover. The corresponding part of the cover and the cylinder is provided with a seal groove, and the inner end of the cylinder is inserted into the corresponding seal groove and fits with the gap. The invention adds dust explosion-proof measures on the basis of the gas explosion-proof motor, thereby simultaneously satisfying the dust explosion-proof and gas explosion-proof.
Description
技术领域technical field
本发明涉及可燃性粉尘及可爆炸性气体环境用电机,尤其涉及一种高压复合防爆型三相异步电动机。The invention relates to a motor used in combustible dust and explosive gas environments, in particular to a high-voltage compound explosion-proof three-phase asynchronous motor.
背景技术Background technique
随着煤炭、石油、化工、钢铁等行业对安全生产要求的提高,对设备的防爆要求也进一步提高要求。复合防爆要求高的场合(A21区IIC或A22区IIC)越来越多,对于能够在这种防爆要求高的环境下安全运行的设备需求量也越来越多。在该形势下,迫切需求改进原有电机的零部件配合的间隙设计,开发复合防爆电机。With the improvement of safety production requirements in coal, petroleum, chemical, steel and other industries, the explosion-proof requirements for equipment are also further enhanced. There are more and more occasions with high composite explosion-proof requirements (A21 area IIC or A22 area IIC), and there is an increasing demand for equipment that can operate safely in such an environment with high explosion-proof requirements. In this situation, there is an urgent need to improve the clearance design of the parts of the original motor and develop a composite explosion-proof motor.
现有电机产品中还没有有效的设计能够满足复合防爆的场合,行业内均是通过满足IIC气体防爆要求的电机来替代。替代的电机在间隙设计上不能满足粉尘防爆的要求,没有防尘效果,尤其在电机两端的轴承位置(主要是轴贯通部分),没有任何粉尘防爆措施,安全隐患较大。There is no effective design in the existing motor products that can meet the requirements of compound explosion-proof, and the industry uses motors that meet the requirements of IIC gas explosion-proof to replace them. The gap design of the alternative motor cannot meet the dust explosion-proof requirements and has no dust-proof effect, especially at the bearing positions at both ends of the motor (mainly the shaft penetration part), without any dust explosion-proof measures, which poses a greater safety hazard.
申请号CN201110258159.X的专利申请公开了一种高压隔爆型三相异步电动机,包括机座筒体、前端盖、后端盖、转轴和支座,在所述机座筒体上设置有高压接线盒支座和辅助接线盒支座,在所述转轴与前端盖和后端盖的配合处内侧分别设有轴承内盖和相匹配的曲路环,二者形成曲路式隔爆接合面结构,所述机座筒体的端环与端盖的止口配合处为平面隔爆结构,其隔爆长度28~32mm,隔爆间隙为0.05~0.07mm。本发明具有积极有益的效果:能够承受2.0Mpa的水压(爆炸)压力;隔爆结合面很少,且必不可少的隔爆接合面要符合苛刻的防爆间隙要求;能安全可靠的应用于含氢气、乙炔等爆炸能量巨大的气体的化工场所。但其仍然没有粉尘防爆措施,安全隐患较大。The patent application with the application number CN201110258159.X discloses a high-voltage explosion-proof three-phase asynchronous motor, including a base cylinder, a front end cover, a rear end cover, a rotating shaft and a support, and a high-voltage The junction box support and the auxiliary junction box support are respectively provided with a bearing inner cover and a matching meandering ring on the inner side of the joint between the rotating shaft and the front end cover and the rear end cover, and the two form a meandering flameproof joint surface structure, the joint between the end ring of the base cylinder and the seam of the end cover is a plane explosion-proof structure, the explosion-proof length is 28-32mm, and the explosion-proof gap is 0.05-0.07mm. The present invention has positive and beneficial effects: it can withstand the hydraulic (explosion) pressure of 2.0Mpa; there are few flameproof joint surfaces, and the indispensable flameproof joint surfaces must meet the strict explosion-proof gap requirements; it can be safely and reliably applied to Chemical sites containing gases with huge explosive energy such as hydrogen and acetylene. However, it still has no dust explosion-proof measures, which poses a great potential safety hazard.
发明内容Contents of the invention
本发明为了解决现有技术中的问题,提供一种高压复合防爆型三相异步电动机,在气体防爆电机的基础上加设粉尘防爆措施,从而同时满足粉尘防爆和气体防爆。In order to solve the problems in the prior art, the present invention provides a high-voltage compound explosion-proof three-phase asynchronous motor, and dust explosion-proof measures are added on the basis of the gas explosion-proof motor, so as to satisfy both dust explosion-proof and gas explosion-proof.
为解决上述技术问题,本发明采用如下技术方案:一种高压复合防爆型三相异步电动机,包括机座和转轴,在机座的前后端分别对应设有端盖,所述端盖与转轴的配合处设有防止可燃性粉尘进入轴承室或电机内部的隔爆结构,隔爆结构包括固定套设在转轴上的曲路密封套,曲路密封套位于电机外部并与转轴同轴设置,且曲路密封套由径向的挡环和轴向的圆筒组成,挡环的内圈与转轴密封固定连接,挡环的外圈与圆筒的外端部密封固定连接,圆筒的内端部沿轴向向对应端盖处延伸并部分插入至端盖内,端盖上与圆筒的对应部位开设有密封槽,所述圆筒的内端部插入对应的密封槽中并与其间隙配合。In order to solve the above technical problems, the present invention adopts the following technical scheme: a high-voltage composite explosion-proof three-phase asynchronous motor, including a base and a rotating shaft, and end covers are respectively provided at the front and rear ends of the base, and the ends of the end cover and the rotating shaft The joint is equipped with a flame-proof structure to prevent combustible dust from entering the bearing chamber or the inside of the motor. The flame-proof structure includes a labyrinth seal sleeve fixedly sleeved on the shaft. The labyrinth seal sleeve is located outside the motor and coaxially arranged with the shaft. The labyrinth seal sleeve is composed of a radial retaining ring and an axial cylinder. The inner ring of the retaining ring is sealed and fixedly connected with the rotating shaft, the outer ring of the retaining ring is sealed and fixedly connected with the outer end of the cylinder, and the inner end of the cylinder The part extends axially to the corresponding end cap and is partially inserted into the end cap. There is a sealing groove on the corresponding part of the end cap and the cylinder, and the inner end of the cylinder is inserted into the corresponding sealing groove and fits with it. .
所述圆筒的内周及外周与对应密封槽的双边间隙之和为0.05-0.1mm。The sum of the bilateral gaps between the inner circumference and the outer circumference of the cylinder and the corresponding sealing groove is 0.05-0.1 mm.
它还包括接线盒,接线盒安装在机座出线口处,且接线盒与机座的配合处以及端盖与机座的配合处均设有根部密封结构,根部密封结构包括分别在接线盒与机座的配合处以及端盖与机座的配合处设置的环形安装槽,环形安装槽内均配设密封圈。It also includes a junction box, the junction box is installed at the outlet of the machine base, and the joint between the junction box and the machine base and the joint between the end cover and the machine base are provided with a root sealing structure. There is an annular mounting groove provided at the matching place of the machine base and the matching place of the end cover and the machine base, and a sealing ring is arranged in the annular installing groove.
所述环形安装槽的横截面为方形。The cross section of the annular installation groove is square.
所述曲路密封套由铜制成。The labyrinth sealing sleeve is made of copper.
本发明的有益效果是:The beneficial effects of the present invention are:
1、本发明中端盖与转轴的配合处设有防止可燃性粉尘进入轴承室或电机内部的隔爆结构,实现在电机两端的轴承位置(主要是轴贯通部分)加设粉尘防爆措施,能有效阻止可燃性粉尘进入轴承室及电机内部,实现对轴承的封闭保护,满足粉尘防爆要求。1. In the present invention, the joint between the end cover and the rotating shaft is equipped with an explosion-proof structure to prevent combustible dust from entering the bearing chamber or the inside of the motor, so that dust explosion-proof measures can be added at the bearing positions (mainly the shaft penetration part) at both ends of the motor, which can Effectively prevent combustible dust from entering the bearing chamber and the inside of the motor, realize the closed protection of the bearing, and meet the dust explosion-proof requirements.
2. 本发明中接线盒与机座的配合处以及端盖与机座的配合处均设有根部密封结构,实现在接线盒与机座的配合处以及端盖与机座的配合处加设粉尘防爆措施,达到粉尘防爆保护。2. In the present invention, the joints between the junction box and the machine base and the joints between the end cover and the machine base are all equipped with a root sealing structure, and the joints between the junction box and the machine base and the joints between the end cover and the machine base are added. Dust explosion-proof measures to achieve dust explosion-proof protection.
3. 本发明在气体防爆电机的基础上加设粉尘防爆措施,从而同时满足粉尘防爆和气体防爆,该电机可应用到气体、粉尘等级要求的防爆场所。3. The present invention adds dust explosion-proof measures on the basis of gas explosion-proof motors, so as to satisfy both dust explosion-proof and gas explosion-proof. The motor can be applied to explosion-proof places with gas and dust level requirements.
附图说明Description of drawings
图1是本发明的主视图;Fig. 1 is the front view of the present invention;
图2是本发明的侧视图;Fig. 2 is a side view of the present invention;
图3是图1中A处的放大图;Fig. 3 is an enlarged view of place A in Fig. 1;
图4是图1中B处的放大图;Fig. 4 is the enlarged view of place B in Fig. 1;
图5是图1中C处的放大图;Figure 5 is an enlarged view at C in Figure 1;
图6是图1中D处的放大图;Figure 6 is an enlarged view at D in Figure 1;
图7是图2中E处的放大图。Fig. 7 is an enlarged view at E in Fig. 2 .
具体实施方式detailed description
如图1至图7所示,本发明的一种高压复合防爆型三相异步电动机,包括机座2和转轴1,在机座2的前后端分别对应设有端盖3,所述端盖3与转轴1的配合处设有防止可燃性粉尘进入轴承室或电机内部的隔爆结构,隔爆结构包括固定套设在转轴1上的曲路密封套4,曲路密封套4位于电机外部并与转轴1同轴设置,且曲路密封套4由径向的挡环和轴向的圆筒组成,挡环的内圈与转轴1密封固定连接,挡环的外圈与圆筒的外端部密封固定连接,圆筒的内端部沿轴向向对应端盖3处延伸并部分插入至端盖3内,端盖3上与圆筒的对应部位开设有密封槽7,所述圆筒的内端部插入对应的密封槽7中并与其间隙配合,圆筒的内周及外周与对应密封槽7的双边间隙之和为0.05-0.1mm。As shown in Figures 1 to 7, a high-voltage composite explosion-proof three-phase asynchronous motor of the present invention includes a base 2 and a rotating shaft 1, and end covers 3 are respectively provided at the front and rear ends of the base 2, and the end covers 3 The joint with the shaft 1 is equipped with a flameproof structure to prevent combustible dust from entering the bearing chamber or the inside of the motor. The flameproof structure includes a labyrinth seal sleeve 4 fixedly sleeved on the rotor shaft 1, and the labyrinth seal sleeve 4 is located outside the motor. It is arranged coaxially with the rotating shaft 1, and the labyrinth sealing sleeve 4 is composed of a radial retaining ring and an axial cylinder. The inner ring of the retaining ring is sealed and fixedly connected with the rotating shaft 1. The ends are sealed and fixedly connected. The inner end of the cylinder extends axially to the corresponding end cap 3 and is partially inserted into the end cap 3. A sealing groove 7 is opened on the end cap 3 and the corresponding part of the cylinder. The inner end of the cylinder is inserted into the corresponding sealing groove 7 and fits with the clearance, and the sum of the bilateral gaps between the inner and outer circumference of the cylinder and the corresponding sealing groove 7 is 0.05-0.1mm.
上述隔爆结的设计,实现在电机两端的轴承位置(主要是轴贯通部分)加设粉尘防爆措施,能有效阻止可燃性粉尘进入轴承室及电机内部,实现对轴承的封闭保护,满足粉尘防爆要求。The design of the above-mentioned explosion-proof junction realizes the addition of dust explosion-proof measures at the bearing positions at both ends of the motor (mainly the shaft penetration part), which can effectively prevent combustible dust from entering the bearing chamber and the inside of the motor, realize the closed protection of the bearing, and meet the dust explosion-proof requirements. Require.
本发明还包括接线盒6,接线盒6安装在机座出线口处,且接线盒6与机2座的配合处以及端盖3与机座2的配合处均设有根部密封结构,根部密封结构包括分别在接线盒6与机座2的配合处以及端盖3与机座2的配合处设置的环形安装槽,环形安装槽内均配设密封圈5。The present invention also includes a junction box 6, the junction box 6 is installed at the outlet of the machine base, and the joints between the junction box 6 and the machine base 2 and the joints between the end cover 3 and the machine base 2 are all provided with a root sealing structure, and the root seal The structure includes ring-shaped installation grooves respectively provided at the joints of the junction box 6 and the machine base 2 and the joints of the end cover 3 and the machine base 2, and sealing rings 5 are provided in the ring-shaped installation grooves.
上述根部密封结构的设计,实现在接线盒6与机座2的配合处以及端盖3与机座5的配合处加设粉尘防爆措施,达到粉尘防爆保护。The design of the above-mentioned root sealing structure realizes the addition of dust explosion-proof measures at the joint between the junction box 6 and the machine base 2 and the joint between the end cover 3 and the machine base 5 to achieve dust explosion-proof protection.
本实施例中,所述环形安装槽的横截面为方形。In this embodiment, the cross section of the annular installation groove is square.
本实施例中,所述曲路密封套4由铜制成。In this embodiment, the labyrinth sealing sleeve 4 is made of copper.
本实施例中的高压复合防爆型三相异步电动机在YB3-450 ExdIICT4Gb电机基础上派生,该电机在在气体防爆电机的基础上加设粉尘防爆措施,从而同时满足粉尘防爆和气体防爆,满足IIC隔爆和ExtD A21 IP65 T130℃粉尘防爆要求,该电机可应用到气体、粉尘等级(ExdIICT4 Gb/ExtDA21IP65 T130℃防爆等级)要求的防爆场所,例如石油、化工、煤炭生产。The high-voltage composite explosion-proof three-phase asynchronous motor in this embodiment is derived from the YB3-450 ExdIICT4Gb motor. The motor is equipped with dust explosion-proof measures on the basis of the gas explosion-proof motor, so as to meet the dust explosion-proof and gas explosion-proof requirements at the same time, and meet IIC Explosion-proof and ExtD A21 IP65 T130℃ dust explosion-proof requirements, the motor can be applied to explosion-proof places that require gas and dust levels (ExdIICT4 Gb/ExtDA21IP65 T130℃ explosion-proof level), such as petroleum, chemical, and coal production.
以上实施例仅用以说明而非限制本发明的技术方案,尽管参照上述实施例对本发明进行了详细说明,本领域的普通技术人员应当理解:依然可以对本发明进行修改或者等同替换,而不脱离本发明的精神和范围的任何修改或局部替换,其均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate and not limit the technical solutions of the present invention. Although the present invention has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced without departing from it. Any modifications or partial replacements within the spirit and scope of the present invention shall fall within the scope of the claims of the present invention.
Claims (5)
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| CN201710627726.1A CN107317424A (en) | 2017-07-28 | 2017-07-28 | A kind of high pressure composite anti-explosion type threephase asynchronous |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109088500A (en) * | 2018-09-12 | 2018-12-25 | 珠海格力电器股份有限公司 | Motor protection structure, motor, air conditioner and installation method |
| CN110011463A (en) * | 2019-05-16 | 2019-07-12 | 深圳南方德尔汽车电子有限公司 | Fuel pump motor string-passing structure |
| CN113565882A (en) * | 2021-07-30 | 2021-10-29 | 北京曙光航空电气有限责任公司 | Front end cover sealing structure for preventing oil leakage of high-speed generator |
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| CN113565882A (en) * | 2021-07-30 | 2021-10-29 | 北京曙光航空电气有限责任公司 | Front end cover sealing structure for preventing oil leakage of high-speed generator |
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