CN107312192B - Organic alcohol amine salt compound and application thereof as foaming agent - Google Patents

Organic alcohol amine salt compound and application thereof as foaming agent Download PDF

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CN107312192B
CN107312192B CN201710523673.9A CN201710523673A CN107312192B CN 107312192 B CN107312192 B CN 107312192B CN 201710523673 A CN201710523673 A CN 201710523673A CN 107312192 B CN107312192 B CN 107312192B
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毕戈华
毕玉遂
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The sky new material technology Co. Ltd.
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Shandong University of Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/04Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent
    • C08J9/06Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent
    • C08J9/08Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by a previously added blowing agent by a chemical blowing agent developing carbon dioxide
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2203/00Foams characterized by the expanding agent
    • C08J2203/02CO2-releasing, e.g. NaHCO3 and citric acid
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2325/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Derivatives of such polymers
    • C08J2325/02Homopolymers or copolymers of hydrocarbons
    • C08J2325/04Homopolymers or copolymers of styrene
    • C08J2325/06Polystyrene
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    • C08J2327/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2327/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2327/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08J2327/06Homopolymers or copolymers of vinyl chloride
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    • C08J2375/00Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
    • C08J2375/04Polyurethanes

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Abstract

An alkanolamine salt compound having the following general formula (I): a. then‑[Bm+]p(I) In the formula, An‑Is as CO2An anion of the donor having a valence of-n, wherein n ═ 1,2, or 3; b ism+Is or comprises: ammonium ion, hydrazine ion and/or organic amine B cation; wherein m is 1-10;
Figure DDA0001338110220000011
and wherein An‑Is selected from one or more of the following anions: (a) carbamate or carbazate; (b) a carbonate group; (c) formate; (d) bicarbonate radical; (e) an organic monocarbonate radical; (f) an organic polycarbamate, (g) orthoformate; or (h) an organic polycarbonic acid radical, the compound of the general formula (I) containing 25 to 95 wt% of salts of monoalcohol amines and salts of diol amines. They can be used as polyurethane blowing agents, most of which can be used as polystyrene blowing agents or polyvinyl chloride blowing agents.

Description

Organic alcohol amine salt compound and application thereof as foaming agent
Technical Field
The invention relates to a catalyst having the formula of CO2Organic alcohol amine salt compounds of donor anion and their use as blowing agents, more specifically, compounds having CO as a blowing agent2Novel organic amine salts of the anion of the donor and having hydroxyalkyl or hydroxyalkylalkoxy groups as solubilising groups or C2-C14 hydrocarbon groups (such as 2-chloroethyl, 3-chloropropyl or phenethyl) as solubilising groups, and their use in foamed materials, such as polyurethane foams or PVC foamed materials or polystyrene foamed materials.
Technical Field
The polyurethane hard foam is a new polymer material, has light weight, high strength and extremely low thermal conductivity, is a high-quality heat insulation material, and is widely applied to the industries of refrigeration and heat preservation, particularly chemical weapon refrigeration and heat preservation, building energy conservation, solar energy, automobiles, refrigerators, freezers and other household appliances. The most important raw material in the production of polyurethane rigid foam is foaming agent. At present, the foaming agents are all chlorofluorocarbon substances except cyclopentane, and the governments of various countries have already signed an international convention of 'Montreal' agreement due to the damage of the foaming agents to the atmospheric ozone layer, so that the production and the use of the products are limited, eliminated and prohibited, and China is also a contracted country of the agreement.
Currently, HCFC-141b (monofluoroethane) and cyclopentane, which are the second generation of chlorofluorocarbon foaming agents, are still used in China, developed countries such as Europe and America forbid the use of HCFC-141b, the China government freezes the consumption of HCFC-141b on the consumption level in 2009 and 2010 in 2013, eliminates the consumption of 20% in 2015 and promises to completely forbid production and use in 2025, the developed countries such as Europe and America currently use pentafluoropropane (HFC-245fa) and pentafluorobutane (HFC-365) which are the third generation foaming agents, and the GWP (potential for greenhouse effect) of the second generation of foaming agents and the third generation of foaming agents is high, so the European and the American countries forbid the use of the third generation of foaming agents before 2019. Therefore, the United states Honeywell company develops a fourth generation physical foaming agent, namely chlorotrifluoropropene (LBA), the ODP (potential value for damaging the ozone layer) of the product is zero, is relatively more environment-friendly than the third generation, but has GWP more than 1, and the product is expensive. In conclusion, the physical foaming agents except cyclopentane relate to chlorine fluorine elements in the production process and the environmental protection problem is still difficult to completely solve and is eliminated.
The prior art discloses the direct CO condensation2As polyurethane blowing agents, however, in view of CO2The escape of gas and its poor solubility in the raw materials MDI and polyester polyol and/or polyether polyol make CO poor2The gas is not uniformly dispersed in the foaming composition and the foaming process is not easily controlled.
In addition, the prior art discloses the direct use of small amounts of water as polyurethane blowing agent, but, in view of the hydrogen bonding of water molecules and the poor solubility of water in polyester polyols and/or polyether polyols, water molecules are present in the form of droplets in the foaming composition (e.g. polyether polyol component) causing local over-reactions and foaming in the foamed material. If water is used as a blowing agent, there are more urea linkages in the polyurethane foam, greatly affecting the strength and thermal insulation properties of the foam. Furthermore, if the amount of water used as a blowing agent is increased slightly, the properties and dimensional stability of the polyurethane foam are significantly affected. If water is used as the sole blowing agent, polyurethane foams suffer from shrinkage, scorch, and poor thermal insulation properties (shrinkage, curing).
In summary, the blowing agent (e.g., water) of the prior art cannot be dispersed into the foaming composition at a molecular level, resulting in uneven distribution of cells and uneven cell size, ultimately affecting the strength properties and thermal insulation properties of the foamed material.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a polyurethane foaming agent and a preparation method thereof, wherein the polyurethane foaming agent does not contain chlorofluorocarbon and does not damage the atmospheric ozone layer.
It is an object of the present invention to provide a catalyst which has not only the function as CO2Anion of donor and having hydroxyalkyl or hydroxyalkylalkoxy group as solubilising group or C2-C14Novel organic amine salts of hydrocarbon radicals (such as 2-chloroethyl, 3-chloropropyl or phenethyl) as solubilising groups and their use in foamed materials such as polyurethane foams or PVC foamed materials or polystyrene foamed materials.
The novel organic amine salt compound is suitable for being used as a foaming agent. It generates CO during foaming2A gas. The inventors of the present application have surprisingly found that as CO2The anion of the donor having the valence of-n readily decomposes at elevated temperature to produce CO2The gas, even when expanded at relatively low temperatures, is described below as CO2The anion of the donor having the valence-n can be isocyanatedActivation of NCO groups contained in acid ester monomers such as MDI and TDI to release CO rapidly2A gas. In addition, due to the solubilizing group, the foaming agent can be fully dissolved in foaming raw materials (such as polyether polyol or polyester polyol) or has good intersolubility with the foaming raw materials, the foaming agent can be uniformly dispersed in the foaming composition so as to be foamed uniformly, the distribution of cells in the polyurethane foam is uniform, and the sizes of the cells are uniform. In addition, the blowing agent compounds of the present invention contain hydroxyl and/or amino groups and decompose to release CO at the blowing agent2The decomposition products which are produced thereafter still contain hydroxyl and/or amino groups and are suitable as chain extenders or crosslinkers for reaction with isocyanates to form polymers when the molecular weight of the decomposition products is relatively low, and they can replace a part of the polyester polyols or polyether polyols in the foam composition when the molecular weight of the decomposition products is relatively high (for example a number average molecular weight of 100-3000), for example by suitably reducing the amount of polyester polyols or polyether polyols on the basis of the foam compositions of the prior art. The person skilled in the art is able to calculate the amount of blowing agent according to the invention and the amount of polyester polyol and/or polyether polyol according to the average hydroxyl value of the blowing agent according to the invention and the average hydroxyl value of the polyester polyol or polyether polyol. Particularly, in the process of foaming by using the polyol and the polyisocyanate, if the organic amine salt compound is used as a foaming agent, the organic amine salt compound is used as a foaming point, a chain extending point and/or a crosslinking point, the mechanical strength and the mechanical strength of cells are obviously enhanced, and the obtained polyurethane foam has good dimensional stability. Accordingly, the present invention has been accomplished based on the above three aspects.
In the present application, "as CO2The anion of the donor "means that it can decompose under heating or during foaming to release CO2The anion of (4).
According to a first embodiment of the present invention, there is provided an alkanolamine salt compound having the following general formula (I):
An-[Bm+]p(I)
in the formula, An-Is as CO2An anion of the donor having a valence of-n, wherein n ═ 1,2, or 3;
Bm+is or comprises: +1 valent ammonium ion and +1 valent hydrazine ion (H)3 +N-NH2) And + 2-valent hydrazine ion (H)3 +N-NH3 +) And/or has m-+NR3R4H group and/or-+NR3One or more organic amine B cations of the H-group;
wherein m is 1-10, preferably m is 1-5, more preferably m is 1-2;
Figure BDA0001338110200000031
and
wherein A isn-Is selected from one or more of the following anions:
(a) carbamate or carbazate: r1R2N-COO-Or R1R2N-NH-COO-
(b) Carbonate radical: CO23 2-
(c) Formate radical: HCOO-
(d) Bicarbonate radical: HO-COO-
(e) Organic monocarbonate radical: raO-COO-Wherein R isaIs C optionally substituted by hydroxy or amino or halogen1-C26Hydrocarbyl (preferably C)1-C10Hydrocarbyl, more preferably C1-C3Hydrocarbyl radical), or C1-C26Acyl (preferably C)1-C10Acyl, more preferably C1-C2Acyl);
(f) organic polycarbamate:-OOC-N(R1)-Rb-N(R2)-COO-or R isb'(-N(R1)-COO-)3
In the formula, RbIs C optionally substituted by hydroxy or amino or halogen1-C16Alkylene (preferably C)2-C10Alkylene group,More preferably C2-C6Alkylene) group, Rb' is trivalent C optionally substituted by hydroxy or amino or halogen2-C20Hydrocarbyl (more preferably trivalent C)3-C15Alkylene groups);
(g)
Figure BDA0001338110200000041
or
Figure BDA0001338110200000042
Wherein R' is H, C optionally substituted by hydroxy or amino or halogen1-C26Hydrocarbyl (preferably C)1-C10Hydrocarbyl, more preferably C1-C3Hydrocarbyl radical), or C1-C26Acyl (preferably C)1-C10Acyl, more preferably C1-C7Acyl); or
(h) Organic polycarbonates:-OOC-ORcO-COO-
in the formula, RcIs C optionally substituted by hydroxy or amino or halogen1-C26Alkylene (preferably C)2-C10Alkylene, more preferably C2-C6Alkylene groups);
wherein R is1,R2,R3Or R4Independently selected from: h, R, C optionally substituted by hydroxy or amino or halogen1-C7Aliphatic hydrocarbon group (preferably C)1-C4Alkyl), C optionally substituted by hydroxy or amino or halogen3-C7Cycloaliphatic hydrocarbon radicals (e.g. cyclobutyl or cyclohexyl), or, C optionally substituted by hydroxy or amino groups or by halogen6-C10An aromatic hydrocarbon group (preferably phenyl or methylphenyl);
the precondition is that: in the compounds of the above general formula (I) R1,R2,R3Or R4At least one is an R group attached to the N atom, or the compound of formula (I) has at least one R group bonded to the N;
wherein the R group is selected from one or more of the following groups:
(1a)H[OCH(R1a)CH(R2a)]q-, e.g. H (OCH)2CH2)q-、H(OCH2CH(CH3))q-、 H(OCH(CH3)CH2)q-、H(OCH2CH(C6H5))q-、H(OCH(C6H5)CH2)q-、H(OCH2CH(CH2Cl))q-、 H(OCH(CH2Cl)CH2)q-or H (OCH)2CH(CBr3))q-;
(2a)H[OCH(R1a)CH(R2a)CH(R3a)]q-; or
(3a)H[OCH(R1a)CH(R2a)CH(R3a)CH(R4a)]q-;
Wherein the value or average value of q is q ═ 1 to 3, particularly preferably q ═ 1 to 2.5, very particularly preferably q ═ 1.5 to 2.0, calculated as the average value of q; r1a、R2a、R3aOr R4aEach independently selected from: h, C optionally substituted by hydroxy or amino or halogen1-C7Aliphatic hydrocarbon radicals, C optionally substituted by hydroxy or amino groups or halogen3-C7Cycloaliphatic hydrocarbon radicals, or, C optionally substituted by hydroxy or amino groups or by halogen6-C10An aromatic hydrocarbon group;
wherein the compound or compound mixture of the general formula (I) contains 25 to 95 wt.% of salts of monoalkanolamine (e.g. monoethanolamine and/or monopropanolamine) and of dialcohol amines (e.g. diethanolamine, ethanolpropamine and/or dipropanolamine), based on the total weight of the compound or compound mixture of the general formula (I).
According to a second embodiment of the present invention, there is provided an alkanolamine salt compound having the following general formula (I):
An-[Bm+]p(I)
in the formula, An-Is as CO2An anion of the donor having a valence of-n, wherein n ═ 1,2, or 3;
Bm+is or comprises: +1 valent ammonium ionAnd/or has m-+NR3R4H group and/or-+NR3One or more organic amine B cations of the H-group;
wherein m is 1-10, preferably m is 1-5, more preferably m is 1-2;
Figure BDA0001338110200000051
and
wherein A isn-Is selected from one or more of the following anions:
(a) carbamate group: r1R2N-COO-
(b) Carbonate radical: CO23 2-
(c) Formate radical: HCOO-
(d) Bicarbonate radical: HO-COO-
(e) Organic monocarbonate radical: raO-COO-Wherein R isaIs C optionally substituted by hydroxy or amino or halogen1-C26Hydrocarbyl (preferably C)1-C10Hydrocarbyl, more preferably C1-C3Hydrocarbyl radical), or C1-C26Acyl (preferably C)1-C10Acyl, more preferably C1-C2Acyl);
(f) organic polycarbamate:-OOC-N(R1)-Rb-N(R2)-COO-or R isb'(-N(R1)-COO-)3
In the formula, RbIs C optionally substituted by hydroxy or amino or halogen1-C16Alkylene (preferably C)2-C10Alkylene, more preferably C2-C6Alkylene) group, Rb' is trivalent C optionally substituted by hydroxy or amino or halogen2-C20Hydrocarbyl (more preferably trivalent C)3-C15Alkylene groups);
(g)
Figure BDA0001338110200000061
or
Figure BDA0001338110200000062
Wherein R' is H, C optionally substituted by hydroxy or amino or halogen1-C26Hydrocarbyl (preferably C)1-C10Hydrocarbyl, more preferably C1-C3Hydrocarbyl radical), or C1-C26Acyl (preferably C)1-C10Acyl, more preferably C1-C7Acyl); or
(h) Organic polycarbonates:-OOC-ORcO-COO-
in the formula, RcIs C optionally substituted by hydroxy or amino or halogen1-C26Alkylene (preferably C)2-C10Alkylene, more preferably C2-C6Alkylene groups);
wherein R is1,R2,R3Or R4Independently selected from: h, R, C optionally substituted by hydroxy or amino or halogen1-C7Aliphatic hydrocarbon group (preferably C)1-C4Alkyl), C optionally substituted by hydroxy or amino or halogen3-C7Cycloaliphatic hydrocarbon radicals (e.g. cyclobutyl or cyclohexyl), or, C optionally substituted by hydroxy or amino groups or by halogen6-C10An aromatic hydrocarbon group (preferably phenyl or methylphenyl);
the precondition is that: in the compounds of the above general formula (I) R1,R2,R3Or R4At least one is an R group attached to the N atom, or the compound of formula (I) has at least one R group bonded to the N;
wherein the R group is selected from one or more of the following groups:
(1a)H[OCH(R1a)CH(R2a)]q-, e.g. H (OCH)2CH2)q-、H(OCH2CH(CH3))q-、 H(OCH(CH3)CH2)q-、H(OCH2CH(C6H5))q-、H(OCH(C6H5)CH2)q-、H(OCH2CH(CH2Cl))q-、 H(OCH(CH2Cl)CH2)q-or H (OCH)2CH(CBr3))q-;
(2a)H[OCH(R1a)CH(R2a)CH(R3a)]q-; or
(3a)H[OCH(R1a)CH(R2a)CH(R3a)CH(R4a)]q-;
Wherein the value or average value of q is q ═ 1 to 3, particularly preferably q ═ 1 to 2.5, very particularly preferably q ═ 1.5 to 2.0, calculated as the average value of q; r1a、R2a、R3aOr R4aEach independently selected from: h, C optionally substituted by hydroxy or amino or halogen1-C7Aliphatic hydrocarbon radicals, C optionally substituted by hydroxy or amino groups or halogen3-C7Cycloaliphatic hydrocarbon radicals, or, C optionally substituted by hydroxy or amino groups or by halogen6-C10An aromatic hydrocarbon group;
wherein the compound or compound mixture of the general formula (I) contains 25 to 95 wt.% of salts of monoalkanolamine (e.g. monoethanolamine and/or monopropanolamine) and of dialcohol amines (e.g. diethanolamine, ethanolpropamine and/or dipropanolamine), based on the total weight of the compound or compound mixture of the general formula (I).
Preferably, the organic amine B has m to m +3 primary, secondary and/or tertiary amine groups and optionally quaternary ammonium groups.
Preferably, An-Is a combination or mixture of two or more of said anions selected from (a) - (h), and/or Bm+Is a combination or mixture of two or more of the above organic amine cations.
Preferably, R1,R2,R3Or R4Independently selected from: h, R, C optionally substituted by hydroxy or amino or halogen1-C4Aliphatic hydrocarbon groups, cyclobutyl or cyclohexyl optionally substituted by hydroxy or amino or halogen, or phenyl or methylphenyl optionally substituted by hydroxy or amino or halogen; more preferably, R1a、R2a、R3aOr R4aEach independently selected from: h, methyl or optionally substituted by hydroxy or aminoOr halogen-substituted ethyl, or propyl or isopropyl optionally substituted with hydroxy or amino or halogen, cyclohexyl optionally substituted with hydroxy or amino or halogen, or phenyl or methylphenyl optionally substituted with hydroxy or amino or halogen.
Preferably, R1a、R2a、R3aOr R4aEach independently selected from: h, methyl, chloromethyl, bromomethyl, ethyl, cyclohexyl, or phenyl.
Preferably, An-Is selected from one or more of the following anions:
(a)R1R2N-COO-or R1R2N-NH-COO-(ii) a Wherein R is1And R2Each independently hydrogen, methyl, ethyl, hydroxymethyl, hydroxyethyl or hydroxypropyl;
(b)CO3 2-
(c)HCOO-
(d)HO-COO-(ii) a Or
(g)
Figure BDA0001338110200000081
(i.e., HC (OR') O)2 2-) Or is or
Figure BDA0001338110200000082
(i.e., HCO)3 3-),
Wherein R' is H, C optionally substituted by hydroxy or amino or halogen1-C10Hydrocarbyl (more preferably methyl, ethyl, propyl), or C1-C10Acyl (more preferably formyl, acetyl or propionyl).
Preferably, R1And R2At least one of which is H, more preferably R1Is H and R2Is a H or R group (e.g., hydroxyethyl, hydroxypropyl, and/or hydroxychloropropyl).
In general, the water content of the compounds of the formula (I) is from 0 to 40% by weight, preferably from 5 to 35% by weight, more preferably from 10 to 30% by weight, more preferably from 15 to 25% by weight. Preferably, the compounds of formula (I) contain on average 1.5 to 5R groups per molecule.
Preferably, the compound of formula (I) has an alkali metal and alkaline earth metal content of 0 to 200ppm by mass, more preferably less than 100ppm, more preferably less than 10ppm, most preferably less than the detection limit or 0 ppm.
In general, except that in which An-In addition to the compounds of the formula (I) which are formates, the other compounds of the formula (I) have a pH of from 7.5 to 10, preferably from 7.8 to 9.5, more preferably from 8 to 9.
Preferably, the R group is hydroxypropyl, i.e. HO-CH2-CH2(CH3) -or HO-CH2(CH3)-CH2-hydroxyethyl, and/or-hydroxychloropropyl.
Preferably, An-Is selected from one or more of the following anions:
(a) carbamate or carbazate: r1R2N-COO-Or R1R2N-NH-COO-
(b) Carbonate radical: CO23 2-(ii) a Or
(d) Bicarbonate radical: HO-COO-
And/or
Wherein
Figure BDA0001338110200000083
Preferably, the compound or mixture of compounds of the general formula (I) contains from 27 to 90% by weight, preferably from 30 to 85% by weight, preferably from 40 to 80% by weight, more preferably from 45 to 75% by weight, of the salt of a monoalkanolamine (e.g. monoethanolamine and/or monopropanolamine) and of a dialcohol amine (e.g. diethanolamine, ethanolpropamine and/or dipropanolamine), based on the total weight of the compound or mixture of compounds of the general formula (I).
Preferably, in the compound or mixture of compounds of formula (I), the molar ratio of the compound of formula (I) having one R group (e.g. the monoalcohol salt) to the compound of formula (I) having two R groups (e.g. the dialcohol salt) is from 1:0 to 1:2.5, preferably from 1:0.3 to 1:2, preferably from 1:0.5 to 1:1.
Preferably, the compound or mixture of compounds of the general formula (I) contains 15 to 90 wt.%, preferably 17 to 88 wt.%, preferably 20 to 85 wt.%, preferably 25 to 80 wt.%, more preferably 30 to 70 wt.% of monoalkanolamine (e.g.monoethanolamine and/or monopropanolamine) and dialkanolamine (e.g.diethanolamine, ethanolpropamine and/or dipropanolamine), based on the total weight of the compound or mixture of compounds of the general formula (I).
According to a third embodiment of the present invention, there is provided a process for the preparation of a compound of the general formula (I) above, wherein An-An anion of any one or more of (a), (b), (c), (d), (e), (f) or (h), which process comprises reacting the first feedstock with the second feedstock in water, optionally in the presence of a catalyst, the amount of water being from 70 to 250 wt%, preferably from 85 to 200 wt%, more preferably 100-170 wt%, more preferably 110-160 wt%, calculated on the weight of the first feedstock;
wherein the first material is selected from one or more of the following compounds:
R1R2N-COONH4,R1R2salts of N-COOH organic amine compounds (M), R1R2Hydrazine salt of N-COOH, R1R2N-NH-COONH4,R1R2Hydrazonium salt of N-NH-COOH, or R1R2Salts of organic amines (M) of N-NH-COOH, wherein R1Or R2Independently selected from: h, C optionally substituted by hydroxy or amino or halogen1-C7Aliphatic hydrocarbon group (preferably C)1-C4Alkyl), C optionally substituted by hydroxy or amino or halogen3-C7Cycloaliphatic hydrocarbon radicals (e.g. cyclobutyl or cyclohexyl), or, C optionally substituted by hydroxy or amino groups or by halogen6-C10An aromatic hydrocarbon group (preferably phenyl or methylphenyl);
(NH4)2CO3hydrazine carbonate, ammonium carbonate hydrazine, or organic amine carbonate (M) salts;
HCOONH4hydrazine formate, or an organic amine formate (M) salt;
HO-COONH4hydrazine hydrogen carbonate, or hydrogen carbonate of an organic amine compound (M);
RaO-COONH4,Rahydrazine salts of O-COOH, or RaAn organic amine compound (M) salt of O-COOH,
NH4OOC-N(R1)-Rb-N(R2)-COONH4,Rb'(-N(R1)-COO)3(NH4)3
HOOC-N(R1)-Rb-N(R2) Salts of organic amines (M) of-COOH, HOOC-N (R)1)-Rb-N(R2) Hydrazine salt of-COOH, Rb'(-N(R1)-COOH)3A hydrazine salt of (A), or Rb'(-N(R1)-COOH)3The organic amine compound (M) salt of (2); or
NH4OOC-ORcO-COONH4,HOOC-ORcHydrazine salts of O-COOH, OR HOOC-ORcOrganic amine compound (M) salt of O-COOH;
the second starting material is selected from one or more of the following epoxides:
Figure BDA0001338110200000101
or styrene oxide;
wherein said organic amine compound (M) is an organic amine compound selected from the group consisting of:
C1-C24alkyl amines;
two (C)1-C16Hydrocarbyl) amines;
optionally at C2-C14C substituted by hydroxy on alkylene2-C14Alkylene diamines;
optionally at C2-C14C substituted by hydroxy on alkylene4-C16Polyalkylene polyamines;
c optionally substituted by hydroxy having three primary amine groups3-C18Organic triamines or C having four primary amino groups optionally substituted by hydroxy5-C18Organic tetraamines; or
C2-C10Alkanolamines.
Wherein R is1,R2,Ra,Rb,Rb',RcAs defined above, R1a、R2a、R3aOr R4aAs defined above, and the organic amine compound (M) is as defined above.
Preferably, at least one of the first starting materials comprises hydrazine or contains a hydrazine group.
Preferably, An-And Bm+Comprises a hydrazine and/or comprises a hydrazine group or a substituted hydrazine group.
Preferably, in the preparation of wherein An-In the reaction of the compound of the general formula (I) which is (a) to (f) or (h), the molar ratio of the first raw material to the second raw material is generally 1:1.3 to 5, preferably 1:1.5 to 4.5, more preferably 1:1.6 to 4, for example 1:1.5 to 1:3.
Preferably, the first starting material is one or more selected from the following compounds:
ammonium carbamate, organic ammonium carbamate M (for short, ammonium carbamate), hydrazine carbamate, ammonium carbazate, hydrazine carbazate, H2Organic amine compound (M) salt of N-NH-COOH, N-substituted ammonium carbamate (R)1R2N-COO-+NH4Or called R1R2Ammonium salt of N-COOH, R1And R2Not both H), N-substituted carbamic acid organic amine M salt (i.e., R)1R2Salts of N-COOH with M, briefly carbamyl amine, R1And R2Not both H), ammonium carbonate, organic amine carbonate M salt (i.e., H)2CO3Salts with M, abbreviated as amine carbonate), hydrazine carbonate, ammonium carbonate hydrazine, ammonium formate, formic acid organic amine M salts (i.e., salts of formic acid with M, abbreviated as amine formate), hydrazine formate, ammonium bicarbonate, hydrogen carbonate organic amine M salts (i.e., hydrogen carbonate of M, abbreviated as ammonium bicarbonate), hydrazine bicarbonate, RaO-COONH4,RaM salt of O-COOH, RaHydrazonium salt of O-COOH, NH4OOC-N(R1)-Rb-N(R2)-COONH4,Rb'(-N(R1)-COONH4)3,HOOC-N(R1)-Rb-N(R2) M salt of-COOH, HOOC-N (R)1)-Rb-N(R2) Hydrazine salt of-COOH, Rb'(-N(R1)-COOH)3M salt of (A), Rb'(-N(R1)-COOH)3Hydrazonium salts of (NH)4OOC-ORcO-COONH4,HOOC-ORcOrganic amine M salt of O-COOH, OR HOOC-ORcA hydrazine salt of O-COOH, wherein M is the organic amine compound (M) described above.
In the context of the present application, it is,+MH refers to an organic amine M with one or more hydrogen ions (H)+) The formed cations are combined.
Preferably, the second starting material is one or more selected from the following compounds:
ethylene oxide, propylene oxide, epichlorohydrin, epibromohydrin, butylene oxide (including various isomers such as 1, 2-butylene oxide, 2, 3-butylene oxide), chlorobutylene oxide (including various isomers such as 1, 2-epoxy-4-chlorobutane, 2, 3-epoxy-1-chlorobutane) or styrene oxide.
Preferably, the invention also provides a process for the preparation of wherein An-A process for preparing a compound of formula (I) which is an anion of any one or more of (a), (b), (c), (d), (e), (f) or (h), which process comprises: ammonium or hydrazine salts formed from one or more anions selected from (a), (b), (c), (d), (e), (f) or (h) with ammonia or hydrazine (e.g. ammonium carbamate, ammonium carbamate substituted on the amino group by hydroxyalkyl or hydroxyalkyl alkoxy, hydrazine carbamate, ammonium hydrazinium formate, hydrazine carbazate, ammonium carbonate, hydrazine carbonate, ammonium carbonate hydrazine formate, ammonium formate, hydrazine bicarbonate, or ammonium bicarbonate, and mixtures of two or more thereof) or organic amine salts formed from said anions with one or more organic amine compounds (M) described above (e.g. organic amine carbamate M salts, organic amine carbamate M salts substituted on the amino group by hydroxyalkyl or hydroxyalkyl alkoxy), hydrazinoformic acid organic amine M salt, N-hydroxyalkyl or N-hydroxyalkyl alkoxy substituted hydrazinoformic acidOrganic amine M salt, organic amine M carbonate, organic amine M formate or organic amine M bicarbonate, and mixtures of two or more thereof) as a first starting material is reacted with the above-described epoxides (e.g., ethylene oxide, propylene oxide, epichlorohydrin, propylene oxide bromide, butylene oxide (including various isomers such as 1, 2-butylene oxide, 2, 3-butylene oxide), chlorobutylene oxide (including various isomers such as 1, 2-epoxy-4-chlorobutane, 2, 3-epoxy-1-chlorobutane), or styrene oxide, and mixtures of any two or more thereof) as a second starting material. Alternatively, as an alternative method, which is less preferred, a method comprising two steps of preliminary addition and post-neutralization may be employed, i.e., the above-mentioned method for producing the compound of the general formula (I) comprises: first, ammonia, hydrazine or one or more of the above-mentioned organic amine compounds (M) is reacted with the above-mentioned epoxide (e.g., ethylene oxide, propylene oxide, epichlorohydrin, epibromopropane, butylene oxide (including various isomers such as 1, 2-epoxybutane, 2, 3-epoxybutane), chlorobutylene oxide (including various isomers such as 1, 2-epoxy-4-chlorobutane, 2, 3-epoxy-1-chlorobutane) or styrene oxide, and a mixture of any two or more thereof) as a second raw material, and then, the resulting compound is reacted with an anion belonging to the anion An-I.e. one or more acid compounds or acidic compounds (e.g. CO) capable of generating one or more anions selected from (a) - (g) of the precursor(s) of (a) - (g)2Carbamic acid, or formic acid) is subjected to a neutralization reaction. Preferably, the pH is neutralized to a pH of not less than 7.5, more preferably not less than 7.8, more preferably not less than 8. The pH of the ammonium formate (melting point 116 ℃ C.), hydrazine formate or formic acid organic amine M salt blowing agent is in the range of 5.5-6.5, more usually in the range of 5.5-6.0. Wherein A isn-The pH of the compound of formula (I) which is formate (c) is in the range of 5.5-6.5, more usually in the range of 5.5-6.0.
According to a fourth embodiment of the present invention, there is provided a process for the preparation of a compound of the general formula (I) above, wherein An-Is an anion (g), the process comprising: in a solvent, optionally in the presence of a catalyst, and in an organic amine M belonging to the class of organic alcanolamines or having at least one of the aboveThe hydrolysis reaction is carried out in the presence of a compound B of an N-R group, which belongs to organic alcamines, and water; wherein the amount of water is 90-250 wt%, preferably 100-220 wt%, more preferably 110-200 wt%, more preferably 120-180 wt%, calculated on the weight of the orthoformate compound;
wherein the organic amine compound B is formed by reacting an organic amine compound (M), ammonia and/or hydrazine as a starting material or as an initiator with an epoxide selected from one or more of the following epoxides:
Figure BDA0001338110200000121
or styrene oxide.
Preferably, in the above preparation method, the epoxide is: ethylene oxide, propylene oxide, epichlorohydrin, epibromopropane, butylene oxide, or chlorobutylene oxide or styrene oxide, and mixtures of any two or more thereof.
According to a fifth embodiment of the present invention, there is provided a compound produced by the production method of the third embodiment; preferably, the compound contains 25 to 95 wt%, preferably 27 to 90 wt%, preferably 30 to 85 wt%, preferably 40 to 80 wt%, more preferably 45 to 75 wt% of the salt of a monoalkanolamine (e.g., monoethanolamine and/or monopropanolamine) and the salt of a dialcohol amine (e.g., diethanolamine, ethanolpropamine and/or dipropanolamine), based on the total weight of the compound, or 15 to 90 wt%, preferably 17 to 88 wt%, preferably 20 to 85 wt%, preferably 25 to 80 wt%, more preferably 30 to 70 wt% of the monoalkanolamine (e.g., monoethanolamine and/or monopropanolamine) and the dialcohol amine (e.g., diethanolamine, ethanolpropamine and/or dipropanolamine), based on the total weight of the compound.
According to a sixth embodiment of the present invention, there is provided a compound produced by the production method of the fourth embodiment; preferably, the compound contains 25 to 95 wt%, preferably 27 to 90 wt%, preferably 30 to 85 wt%, preferably 40 to 80 wt%, more preferably 45 to 75 wt% of the salt of a monoalkanolamine (e.g., monoethanolamine and/or monopropanolamine) and the salt of a dialcohol amine (e.g., diethanolamine, ethanolpropamine and/or dipropanolamine), based on the total weight of the compound, or 15 to 90 wt%, preferably 17 to 88 wt%, preferably 20 to 85 wt%, preferably 25 to 80 wt%, more preferably 30 to 70 wt% of the monoalkanolamine (e.g., monoethanolamine and/or monopropanolamine) and the dialcohol amine (e.g., diethanolamine, ethanolpropamine and/or dipropanolamine), based on the total weight of the compound.
According to the invention, a blowing agent is provided which comprises or consists of an organic alkanolamine salt compound or a mixture of organic alkanolamine salt compounds according to general formula (I).
According to the present invention, there is provided a blowing agent comprising a compound according to the fifth or sixth embodiment of the present invention.
The above-mentioned blowing agents are suitable as polyurethane blowing agents, polystyrene blowing agents or polyvinyl chloride blowing agents.
According to the invention, there is also provided the use of an organic alcohol amine salt compound or a mixture of organic alcohol amine salt compounds having the general formula (I) as a polyurethane blowing agent, a polystyrene blowing agent or a polyvinyl chloride blowing agent. Preferably, An-Is selected from one or more of the following anions:
(a)R1R2N-COO-or R1R2N-NH-COO-;(b)CO3 2-(ii) a Or (d) HO-COO-
According to the present invention, there is also provided a polyurethane foaming composition comprising:
0.01 to 100% by weight of an organic alcohol amine salt compound or a mixture of organic alcohol amine salt compounds having the general formula (I), or a compound according to the fifth embodiment or a compound of the sixth embodiment of the present invention;
0-50 wt% of a physical blowing agent;
0-5% by weight of water, and
0.0 to 99.99 wt% of a polymer polyol; wherein the weight percentages are based on the total weight of the polyurethane foaming composition.
Preferably, the polyurethane foaming composition comprises:
0.1 to 80 wt.% (more preferably 1 to 70 wt.%, more preferably 3 to 60 wt.%, more preferably 5 to 50 wt.%, more preferably 7 to 40 wt.%, such as 10 wt.%, 15 wt.%) of an organic alcohol amine salt compound or a mixture of organic alcohol amine salt compounds having the general formula (I), or a compound according to the fifth embodiment or a compound of the sixth embodiment of the present invention;
0-40 wt% of a physical blowing agent;
0-4% by weight of water, and
20.0 to 99.9 wt% (more preferably 30 to 99 wt%, more preferably 40 to 97 wt%, more preferably 50 to 95 wt%, more preferably 60 to 93 wt%, such as 90 wt% or 85 wt%) of a polymer polyol; wherein the weight percentages are based on the total weight of the polyurethane foaming composition.
Preferably, the polyurethane foaming composition contains a total of 0.5 to 4 wt% water, more preferably 0.8 to 2.5 wt%, more preferably 1 to 2.2 wt% water.
Typically, the foaming compositions described above are transparent or clear; preferably, the rigid polyurethane foam composition is transparent or clear or translucent or milky white but homogeneous, or the flexible polyurethane foam composition is transparent or milky white.
In general, polyurethane foaming compositions have the following characteristics: 1) comprising an alkanolamine or alcohol amine compound; 2) a transparent or clear or translucent or milky white homogeneous liquid; 3) CO evolution under heating or with addition of organic or inorganic acids stronger than carbonic acid2(ii) a 4) When the foaming composition is contacted or mixed with the isocyanate or polyisocyanate, the mass formed by mixing changes milky color in 0.2 to 4 seconds (preferably 1 to 2 seconds).
In general, the polyurethane foaming compositions when mixed with polyisocyanates result in milky white color of the material formed by mixing, accompanied by rapid volume expansion, but this process is not a true rise of the foam, after which the material starts to rise.
The invention also provides a polyurethane foam material, which is formed by mixing the polyurethane foaming composition with polyisocyanate monomer and/or isocyanate-terminated prepolymer and then reacting.
The invention also provides, inter alia, the use of bis (hydroxyethylamine) carbonates, bis (hydroxypropylamine) carbonates, bis (hydroxyethylamine) bicarbonates, bis (hydroxypropylamine) bicarbonates, carbonates of diethylenetriamine, carbonates of triethylenetetramine, carbonates of tetramethylenepentamine, carbonates of dipropylenetriamine, carbonates of tripropylenetetramine and carbonates of tetrapropylenepentamine as blowing agents for polystyrene or polyvinyl chloride foaming.
Preferably, when A isn-When it is (a) carbamate or carbazate, R in the compound of the above general formula (I)1,R2,R3Or R4At least one (e.g. 1 or 2) is an R group attached to the N atom and the compound of formula (I) has at least one (e.g. 1 or 2) R group bonded to the N and at least one (e.g. 1 or 2) hydrazino or substituted hydrazino group; or when An-When (B), (c), (d), (e), (f), (g) or (h), the compound of formula (I) comprises an organic amine B having at least one (e.g., 1 or 2) R group bonded to N and at least one (e.g., 1 or 2) hydrazino or substituted hydrazino group.
In the present application, "An-And Bm+By at least one comprising hydrazine and/or comprising a hydrazine group or a substituted hydrazine group "is meant that the compound of general formula (I) comprises at least one hydrazine ion and/or comprises at least one hydrazine group or a substituted hydrazine group; more specifically, if An-When selected from one or more of (B), (c), (d), (e), (f), (g) or (h), then Bm+Is or comprises: +1 valent hydrazine ion (H)3 +N-NH2) And + 2-valent hydrazine ion (H)3 +N-NH3 +) And/or having a hydrazine group or a substituted hydrazine group (e.g., the hydrazine group or the substituted hydrazine group corresponds to-+NR3R4H group and/or-+NR3H-group) of one or more organic amines B (i.e. organic amines B having a hydrazine group or a substituted hydrazine group), or if a has a hydrazine group or a substituted hydrazine groupn-Is (a) hydrazinoformate R1R2N-NH-COO-When it is, then Bm+Is or comprises:+1 valent ammonium ion and +1 valent hydrazine ion (H)3 +N-NH2) And + 2-valent hydrazine ion (H)3 +N-NH3 +) And/or has m-+NR3R4H group and/or-+NR3H-group, with or without hydrazine or substituted hydrazine groups.
In the present application, it is preferred that R is hydroxypropyl, i.e. HO-CH2-CH2(CH3) -or HO-CH2(CH3)-CH2-hydroxyethyl and/or hydroxychloropropyl.
In the present application, it is preferred that in the compound or mixture of compounds of formula (I) the molar ratio of the compound of formula (I) having one R group, e.g. the monoalcohol salt, to the compound of formula (I) having two R groups, e.g. the dialcohol amine salt, is from 1:0 to 1:2.5, preferably from 1:0.3 to 1:2, preferably from 1:0.5 to 1:1.
In this application, An-[Bm+]pAnd may also be represented by formula or formula ABp. They are alkanolamine salt compounds. They are thus in the form of ionic compounds in the presence of water.
In the present application, preference is given to those in which A or An-Is selected from one or more of the following anions:
(a) carbamate or carbazate: r1R2N-COO-Or R1R2N-NH-COO-
(b) Carbonate radical: CO23 2-(ii) a Or
(d) Bicarbonate radical: HO-COO-
In the present application, it is preferred that,
Figure BDA0001338110200000161
preferably, m is 1 or 2 or 3.
In the present application, preferably, the substituted hydrazino means substituted with the substituent R as described above1,R2,R3Or R4Substituted hydrazino groups.
In the present application, in general, where An-The pH of the compound or mixture of compounds of the general formula (I) which is the formate (c) is from 5.5 to 6.5. Except that An-In addition to the compounds of the general formula (I) which are formate (c) (pH 5.5 to 6.5), the other compounds of the general formula (I) have a pH of 7.5 to 10, preferably 7.8 to 9.5, more preferably pH 8 to 9. Preferably, the compound or mixture of compounds of formula (I) has an alkali metal and alkaline earth metal content of 0 to 200ppm by mass, more preferably below 100ppm, more preferably below 10ppm, most preferably below the detection limit or at 0 ppm.
Preferably, in the present application, the compound or mixture of compounds of the general formula (I) has a water content of from 0 to 40% by weight, preferably from 5 to 35% by weight, more preferably from 10 to 30% by weight, more preferably from 15 to 25% by weight. Accordingly, in the present application, the compound or compound mixture of the general formula (I) contains 22 to 96% by weight, preferably 25 to 95% by weight, preferably 27 to 90% by weight, preferably 30 to 85% by weight, preferably 40 to 80% by weight, more preferably 45 to 75% by weight, of the salt of a monoalkanolamine (e.g.monoethanolamine and/or monopropanolamine) and the salt of a dialcohol amine (e.g.diethanolamine, ethanolpropamine and/or dipropanolamine) (i.e.the sum of the two: salt of monoalkanolamine + salt of dialcohol amine), based on the total weight of the compound or compound mixture of the general formula (I). Alternatively, the compound or mixture of compounds of the general formula (I) contains 15 to 90 wt.%, preferably 17 to 88 wt.%, preferably 20 to 85 wt.%, preferably 25 to 80 wt.%, more preferably 30 to 70 wt.% of the monoalcohol amines (e.g. monoethanolamine and/or monopropanolamine) and the dialcohol amines (e.g. diethanolamine, ethanolpropamine and/or dipropanolamine) (i.e. the sum of both: monoalkanolamine + dialkanolamine), based on the total weight of the compound or mixture of compounds of the general formula (I).
Preferably, the compounds of formula (I) contain on average 1.5 to 5R groups per molecule.
In the present application, hydrazine ions refer to: +1 valent hydrazine ion (H)3 +N-NH2) Or + 2-valent hydrazine ion (H)3 +N-NH3 +). That is, the hydrazine ion is or includes: +1 valent hydrazine ion (H)3 +N-NH2) And + 2-valent hydrazine ions (H)3 +N-NH3 +)。
In the present application, the compounds of the general formula (I) have at least one of the abovementioned R groups per molecule.
In the present application, the R group is the same or different from the following groups: c optionally substituted by hydroxy or amino or halogen1-C7Aliphatic hydrocarbon group (preferably C)1-C4Alkyl), C optionally substituted by hydroxy or amino or halogen3-C7Cycloaliphatic hydrocarbon radicals (e.g. cyclobutyl or cyclohexyl), or, C optionally substituted by hydroxy or amino groups or by halogen6-C10An aromatic hydrocarbon group (preferably phenyl or methylphenyl).
In the present application-+NR3R4The H group being-NR3R4+H group-+NR3H-radical means-NR3(+H) -a group. In general, the organic amines B have ≧ m (e.g., m to m + 3) primary, secondary and/or tertiary amine groups, and optionally quaternary ammonium groups. For example, CH3CH2 +NH2H (i.e. ethylamine cation, CH)3CH2NH2 +H) Is prepared from ethylamine and one+Formed by the combination of H ions, where B1+=CH3CH2 +NH2H or CH3CH2NH2 +H, m ═ 1, B ═ ethylamine. In the above formula, the primary, secondary and/or tertiary amine groups are selected from-NR3R4Group and-NR3-a group.
The organic amine compounds B are organic amines having m to m +3 primary, secondary and/or tertiary amine groups and optionally having quaternary ammonium groups. Preferably, the organic amine compound B is an organic amine compound having 2 to 200 carbon atoms (preferably 3 to 50, more preferably 3 to 20, and still more preferably 3 to 12). Typically, it has the R groups described above.
In the present application, the organic amine compound B, or an organic amine compound B having ≧ m (e.g., m to m + 3) primary, secondary and/or tertiary amine groups and optionally having a quaternary ammonium group, is reacted with m+H ions combine to become Bm+
Preferably, A isn-Is selected from (a)) A combination or mixture of two or more of the above anions of (a) to (h), and/or Bm+Is a combination or mixture of two or more of the above mentioned organic amine cations, and thus the compound of formula (I) is a mixture.
In this application, p Bm+May be the same or different, or p B's may be the same or different. Preferably, p of Bm+Different, or p B's are different.
Additionally, an embodiment is provided wherein An-Is selected from one or more of the following anions: (a) (c), (d), (e), (f); or (h).
In general, in the formula (I), a single A having a valence of +2 or +3n-Can be respectively connected with one or more Bm+And (4) salifying. And, has a plurality of-N+R3R4H group and/or-N+R3Single organic amine ion B of H-groupm+Can be associated with one or more An-And (4) salifying.
For (c) HCOO-Ammonium formate, hydrazine formate or organic amine salts of formic acid are relatively stable compounds per se, the decomposition temperature generally being higher than 100 ℃, for example the melting point of ammonium formate is up to 116 ℃. However, when ammonium formate, hydrazine formate or organic amine formate salts are used as the polyurethane blowing agent, they are found to become unstable when exposed to isocyanates (such as MDI) because the ammonium formate, hydrazine formate or organic amine formate salts react with NCO groups to form unstable anhydride groups and then decompose rapidly to release carbon dioxide and also carbon monoxide, so that ventilation and explosion protection should be paid to practical use.
Similarly, the following anions become unstable when exposed to isocyanates (e.g., MDI): (e) raO-COO-;(f)-OOC-N(R1)-Rb-N(R2)-COO-Or Rb'(-N(R1)-COO-)3(ii) a Or (h)-OOC-ORcO-COO-
Preferably, (e) RaO-COO-Is an anion or acid radical formed from a hydrocarbyl bicarbonate, such as methyl or ethyl bicarbonate.
Preferably, (f)-OOC-N(R1)-Rb-N(R2)-COO-Or Rb'(-N(R1)-COO-)3Are anions or acid groups formed by alkylene di (carbamic acid) or alkylene tri (carbamic acid), respectively.
Preferably, (h)-OOC-ORcO-COO-From alkylene dicarbonates (e.g. ethylene-ammonium-dicarbonate NH)4OOC-OCH2CH2O-COONH4) The anion or acid radical formed.
Preferably, for example, when the compound of the formula (I) is used as a blowing agent for producing a polyurethane foam of heat insulation type, particularly a closed-cell type polyurethane foam, q is 1 to 5, more preferably 1 to 4, still more preferably 1 to 3, particularly preferably 1 to 2.5, still more particularly preferably 1.5 to 2.0, as calculated as the average value of q, from the viewpoints of foaming efficiency, odor of the blowing agent, heat insulation performance and cell size stability, and dimensional stability of the finished polyurethane foam. Therefore, it is more preferable that B is a mixture of two or more compounds. More preferably, B comprises at least one N-H group (N-H covalent bond, i.e., H attached to N).
R1,R2,R3And R4Independently selected from: h, R, C optionally substituted by hydroxy or amino or halogen1-C4Aliphatic hydrocarbon groups (e.g., methyl or ethyl or propyl), cyclobutyl or cyclohexyl optionally substituted by hydroxy or amino or halogen, or phenyl or methylphenyl optionally substituted by hydroxy or amino or halogen.
Preferably, R1a、R2a、R3aOr R4aEach independently selected from: h, C optionally substituted by hydroxy or amino or halogen1-C3Aliphatic hydrocarbon radicals, C optionally substituted by hydroxy or amino groups or halogen3-C6Cycloaliphatic hydrocarbon radicals, or, C optionally substituted by hydroxy or amino groups or by halogen6-C7An aromatic hydrocarbon group (e.g., phenyl or methylphenyl).
More preferably, R1a、R2a、R3aOr R4aEach independently selected from: h, methyl or ethyl optionally substituted with hydroxy or amino or halogen, or propyl or isopropyl optionally substituted with hydroxy or amino or halogen, cyclohexyl optionally substituted with hydroxy or amino or halogen, or phenyl or methylphenyl optionally substituted with hydroxy or amino or halogen.
More preferably, R1a、R2a、R3aOr R4aEach independently selected from: h, methyl, chloromethyl, bromomethyl, ethyl, cyclohexyl, or phenyl.
Generally, the organic amine salt compound of formula (I) contains an alcohol amine compound or an alcohol amine compound residue. That is, the organic amine salt compound of the formula (I) has the formula as CO2Anion of donor An-And one or more organic amine salt compounds containing an alcohol amine compound or an alcohol amine compound residue.
Preferably, An-Is selected from one or more of the following anions:
(a)R1R2N-COO-or R1R2N-NH-COO-(ii) a Wherein R is1And R2Each independently hydrogen, methyl, ethyl, hydroxymethyl, hydroxyethyl or hydroxypropyl;
(b)CO3 2-
(c)HCOO-
(d)HO-COO-(ii) a Or
(g)
Figure BDA0001338110200000201
(i.e., HC (OR') O)2 2-) Or is or
Figure BDA0001338110200000202
(i.e., HCO)3 3-),
Wherein R' is H, C optionally substituted by hydroxy or amino or halogen1-C26Hydrocarbyl (preferably C)1-C10Hydrocarbyl, more preferably methyl, ethyl, propyl), C1-C26Acyl (preferably C)1-C10Acyl, more preferably formyl, acetyl or propionyl).
In this application, "optionally" means with or without, and means substituted or unsubstituted. "optional" means with or without.
Typically, in the compounds of formula (I), the amino and/or amine group (i.e., -N-in the amine compound B) is ammonia, hydrazine or an organic amine compound+R3R4H group and/or-N+R3H-groups) are 50 to 100% substituted by anions An-Neutralization, that is to say, the salt formation rate of the amino groups and/or amine groups is 50 to 100%. Preferably, 65 to 100% of the amino and/or amine groups in the ammonia, hydrazine or organic amine compounds B are replaced by anions An-And (4) neutralizing. More preferably, 75 to 100% of the amino and/or amine groups in the ammonia, hydrazine or organic amine compound B are bound by the anion An-And (4) neutralizing. More preferably, 75 to 90% of the amino and/or amine groups in the ammonia, hydrazine or organic amine compound B are replaced by the anion An-And (4) neutralizing.
Except that An-In addition to the compounds of the general formula (I) which are formate (c) (pH 5.5 to 6.5), the pH of the other compounds of the general formula (I) is generally 7.5 to 10, preferably 7.8 to 9.5, more preferably 8 to 9. For example, when ammonia, hydrazine or the amino and/or amine groups of the organic amine compound B (i.e. -N)+R3R4H group and/or-N+R3H-groups) are 50-95% substituted by anions An-Upon neutralization, the compound of formula (1) is then relatively stable.
When 100% of the amino and/or amine groups in the ammonia, hydrazine or organic amine compound B are substituted by the anion An-Upon neutralization, the formula (I) becomes the following:
Figure BDA0001338110200000203
in the present application, for the sake of simplicity, there are m (where m is 1 to 10, such as 1,2, 3, 4, 5, 6, 7, 8, 9 or 10) -N+R3R4H group and/or-N+R3The organic amine ion of the H-group can be considered to be an organic amine ion having a valence of + m.
Preferably, the first and second liquid crystal materials are,for-N having m (e.g. m1 or m 2-10, such as 3, 4, 5)+R3R4H group and/or-N+R3Organic amine ion of H-group (B)m+) Wherein compound B is formed from an organic amine compound (M) having at least one, preferably at least two, N-H covalent bonds, i.e.having at least one active hydrogen bonded to N, ammonia and/or hydrazine as starting materials. I.e. in B or Bm+The N-R group in (a) is formed by substitution with one or more of the above-mentioned R groups on at least one N atom of each molecule of the organic amine compound (M), ammonia and/or hydrazine. That is, compound B is an organic amine compound having an N-R group (or N-H covalent bond). Preferably, the organic amine compound B having N-R group is formed by substitution of one or more R groups on at least one N atom of each molecule of the organic amine compound (M), ammonia and/or hydrazine.
Preferably, R is1And R2At least one of which is H, more preferably R1Is H and R2Is a H or R group (e.g., hydroxyethyl or hydroxypropyl or hydroxychloropropyl).
Preferably, the organic amine compound (M), i.e. the organic amine compound (M) having at least one N-H (i.e. an N-H covalent bond or having at least one H bonded to N, being an active hydrogen), is an organic amine compound selected from the following:
C1-C24hydrocarbylamines (primary amines) such as methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, heptylamine, octylamine, nonylamine, decylamine, dodecylamine, tetradecylamine, hexadecylamine, octadecylamine, eicosylamine, tetracosylamine, unsubstituted or substituted (e.g., halogen-substituted) aniline, unsubstituted or substituted (e.g., halogen-substituted) benzylamine, cyclohexylamine, methylcyclohexylamine, cyclohexylmethylamine, N-methylcyclohexylamine or N-methylbenzylamine, and the like;
two (C)1-C16Hydrocarbyl) amines (secondary amines, i.e. monoamines having a secondary amine group), e.g. dimethylamine, diethylamine, methylethylamine, dipropylamine, methylPropylamine, ethylpropylamine, dibutylamine, ethylbutylamine, dipentylamine, dihexylamine, diheptylamine, dioctylamine, dinonylamine, didecylamine, didodecylamine, ditetradecylamine, dihexadecylamine, dioctadecylamine, dieicosylamine or ditetradecylamine, etc.;
optionally at C2-C14C substituted by hydroxy on alkylene2-C14Hydrocarbylenediamines (wherein two amine groups are each independently a primary or secondary amine group), such as ethylenediamine, N-methylethylenediamine, N, N '-dimethylethylenediamine, 1, 3-propanediamine, N-methyl, N' -ethyl-1, 3-propanediamine, butanediamine (including various isomers, such as 1,2 or 1, 3-or 1, 4-butanediamine), pentanediamine (including various isomers), hexanediamine (including various isomers), 3-hydroxymethyl-hexanediamine, heptanediamine (including various isomers), 3-hydroxymethyl-heptanediamine, octanediamine (including various isomers), 3, 5-dihydroxyoctanediamine, nonanediamine (including various isomers), decanediamine (including various isomers), 3, 6-dihydroxydecanediamine, dodecanediamine, tetradecanediamine, p-or m-phenylenediamine, 3,3 '-dichloro-4, 4' -diphenylmethanediamine (MOCA), or piperazine, and the like;
optionally at C2-C14C substituted by hydroxy on alkylene4-C16Polyalkylene polyamines, such as diethylenetriamine, triethylenetetramine, tetraethylenepentamine, pentaethylenehexamine, dipropylenetriamine, tripropylenetetramine, tetrapropylenepentamine, pentapropylenehexamine, dibutylenetriamine, tributylenetetramine, tetrabutylenepentamine, triethylenediamine, dimethyldiethyltriamine, tris (2-hydroxy-1, 3-propylene) tetramine or tetrakis (2-hydroxy-1, 3-propylene) pentamine; etc.;
c optionally substituted by hydroxy having three primary amine groups3-C18Organic triamines or C having four primary amino groups optionally substituted by hydroxy5-C18Organic tetraamines, for example 1,3, 5-triamino-cyclohexane, 1,3, 5-tris (aminoethyl) -cyclohexane, 1,3, 5-tris (aminopropyl) -1,3, 5-hexahydrotriazine, 1,3, 5-tris (methylaminopropyl) -1,3, 5-hexahydrotriazine,or, melamine, pentamine, and the like; or
C2-C10Alkanolamines such as monoethanolamine, diethanolamine, monopropanolamine, dipropanolamine, monoisopropanolamine, diisopropanolamine, monobutanolamine, or dibutanolamine, and the like.
More preferably, (M) is selected from:
methylamine, ethylamine, propylamine, butylamine, pentylamine, hexylamine, unsubstituted or substituted (e.g., halogen-substituted) aniline, unsubstituted or substituted (e.g., halogen-substituted) benzylamine, cyclohexylamine, or methylcyclohexylamine;
dimethylamine, diethylamine, methylethylamine, dipropylamine, or methylpropylamine;
ethylenediamine, N-methyl-ethylenediamine, N '-dimethylethylenediamine, 1, 3-propylenediamine, N-methyl, N' -ethyl-1, 3-propylenediamine, butylenediamine (including various isomers, such as 1,2 or 1, 3-or 1, 4-butylenediamine), pentylenediamine (including various isomers), hexylenediamine (including various isomers), 3-hydroxymethyl-hexylenediamine, p-or m-phenylenediamine, 3,3 '-dichloro-4, 4' -diphenylmethanediamine (MOCA), or piperazine;
diethylenetriamine, triethylenetetramine, or tetraethylenepentamine;
1,3, 5-triamino-cyclohexane, 1,3, 5-tris (aminoethyl) -cyclohexane, 1,3, 5-tris (aminopropyl) -1,3, 5-hexahydrotriazine, 1,3, 5-tris (methylaminopropyl) -1,3, 5-hexahydrotriazine, or melamine, pentaenetetramine;
or
Monoethanolamine, monopropanolamine, monoisopropanolamine, or monobutanolamine.
In general, when B ism+Is free of +1 valent ammonium ion: (+NH4) or-N with m (e.g. 2-10, such as 3, 4, 5) other than hydrazine ions+R3R4H group and/or-N+R3Organic amine ion of H-group (i.e., B)m+Ammonium ion having a valence other than + 1: (+NH4) Or a hydrazine ion, i.e., when B is not ammonia or hydrazine), compound B is initiated with the above-mentioned organic amine compound (M), ammonia and/or hydrazineRaw materials or as an initiator with an epoxide such as ethylene oxide, propylene oxide, epichlorohydrin, epibromopropylene oxide, butylene oxide, or chlorobutylene oxide or styrene oxide, and mixtures of any two or more thereof.
More specifically, compounds B and An-The salt formed, or the salt of B with A, or simply compound B, is formed by reacting a salt of the above-mentioned organic amine compound (M), ammonia and/or hydrazine with one or more anions of (a), (B), (c), (d), (e), (f) or (h) as a starting material or as an initiator with an epoxide, such as ethylene oxide, propylene oxide, epichlorohydrin, epibromohydrin, butylene oxide, or chlorobutylene oxide or styrene oxide, and mixtures of any two or more thereof.
In addition, when An-Is any one of (a), (B), (c), (d), (e), (f) or (h) and Bm+is-N having m (e.g. 1 or 2-10, such as 3, 4, 5)+R3R4H group and/or-N+R3Organic amine ion of H-group (i.e., B)m+Ammonium ion having a valence other than + 1: (+NH4) Or a hydrazine ion, i.e. when B is not ammonia or hydrazine), said compound (I) being an ammonium or hydrazonium salt [ e.g. ammonium carbamate, hydroxyalkyl or hydroxyalkylalkoxy substituted ammonium carbamate (R) in a solvent (preferably a protic solvent, an alcoholic solvent or DMF, e.g. water) formed from one or more anions selected from (a), (B), (c), (d), (e), (f) or (h) and ammonia or hydrazine, optionally in the presence of a catalyst (e.g. aqueous ammonia, or an organic amine, such as ethylamine, diethylamine or triethylamine)1R2N-COO-+NH4) Hydrazine carbamate, ammonium carbazate, hydrazine formate, ammonium Carbonate (CO)3 2-(+NH4)2) Hydrazine carbonate, ammonium bicarbonate, hydrazine formate or ammonium formate, and mixtures of two or more thereof]Or an organic amine salt of the anion with one or more of the above-mentioned organic amine compounds (M) (e.g. an organic amine carbamate salt, hydroxyalkyl or hydroxyAn organic amine salt of an alkylalkoxy substituted carbamic acid, an organic amine salt of a hydrazinoformic acid, an organic amine salt of an N-hydroxyalkyl or N-hydroxyalkoxyalkoxy substituted hydrazinoformic acid, an organic amine salt of carbonic acid, an organic amine salt of formic acid, and mixtures of two or more thereof), with an epoxide such as ethylene oxide, propylene oxide, epichlorohydrin, propylene bromide oxide, butylene oxide, or styrene oxide, and mixtures of any two or more thereof. Typically, the solvent described herein is selected from one or more of the following, but is not limited to: methanol, ethanol, ethylene glycol, polyethylene glycol having a molecular weight of less than 400, polypropylene glycol having a molecular weight of less than 300, glycerol formate or water.
In addition, when An-Is (a) R1R2N-COO-Anion and Bm+Is an ammonium ion having a valence of + 1: (+NH4) Or a hydrazine ion [ i.e., +1 valent hydrazine ion (H)3 +N-NH2) Or + 2-valent hydrazine ion (H)3 +N-NH3 +)]When said compound (I) is R1R2N-COO-+NH4Or R1R2N-COO-H3 +N-NH2Or (R)1R2N-COO-)2(H3 +N-NH3 +) Wherein R is1Or R2One or both of which are the aforementioned R groups. These compounds R1R2N-COO-+NH4Or R1R2N-COO-H3 +N-NH2Or (R)1R2N-COO-)2(H3 +N-NH3 +) Already having R groups and therefore also being usable directly as compounds of the formula (I) or as blowing agents, these compounds R of course1R2N-COO-+NH4Or R1R2N-COO-H3 +N-NH2Or (R)1R2N-COO-)2(H3 +N-NH3 +) Or can also be usedFurther reacting with the above-mentioned epoxide to obtain a compound of the general formula (I) having an alcohol amine compound or an alcohol amine residue in the cationic moiety. When A isn-Is (a) R1R2N-NH-COO-Anion and Bm+Is an ammonium ion having a valence of + 1: (+NH4) Or a hydrazine ion [ i.e., +1 valent hydrazine ion (H)3 +N-NH2) Or + 2-valent hydrazine ion (H)3 +N-NH3 +)]When said compound (I) is R1R2N-NH-COO-+NH4Or R1R2N-NH-COO-H3 +N-NH2Or (R)1R2N-NH-COO-)2(H3 +N-NH3 +) Wherein R is1Or R2One or both of which are the aforementioned R groups. These compounds R1R2N-NH-COO-+NH4Or R1R2N-NH-COO-H3 +N-NH2Or (R)1R2N-NH-COO-)2(H3 +N-NH3 +) Already having R groups and therefore also being usable directly as compounds of the formula (I) or as blowing agents, these compounds R of course1R2N-NH-COO-+NH4Or R1R2N-NH-COO-H3 +N-NH2Or (R)1R2N-NH-COO-)2(H3 +N-NH3 +) It is also possible to further react with the above-mentioned epoxides to give compounds of the general formula (I) having an alcohol amine compound or an alcohol amine residue in the cationic moiety.
In general, when An-Is (g) an anion and Bm+Is of m number (e.g. 2-10, such as 3, 4, 5) -N+R3R4H group and/or-N+R3Organic amine ion of H-group (i.e., B)m+Ammonium ion having a valence other than + 1: (+NH4) Or a hydrazine ion, i.e. when B is other than ammonia or hydrazine), by reacting a orthoformate compound in a solventPreferably protic solvents, alcoholic solvents or DMF, optionally in the presence of a catalyst, for example ammonia, or an organic amine, such as ethylamine, diethylamine or triethylamine, and in the presence of an organic amine M belonging to the class of organic alcanolamines or a compound B belonging to the class of organic alcanolamines having at least one of the above-mentioned N-R groups and water. Preferably, the water is present in an amount sufficient to hydrolyze at least two ester groups of the orthoformate compound, and more preferably, in an amount sufficient to hydrolyze three ester groups of the orthoformate compound. The orthoformate hydrolysis catalyst is generally a basic compound, preferably an organic amine. Preferably, the organic amine compound B having at least one of the above-mentioned N-R groups (i.e., at least one R group bonded to N) is prepared by reacting ammonia, hydrazine and/or the above-mentioned organic amine compound (M) with the above-mentioned epoxides (e.g., ethylene oxide, propylene oxide, epichlorohydrin, propylene oxide bromide, butylene oxide (including various isomers such as 1, 2-butylene oxide, 2, 3-butylene oxide), chlorobutylene oxide (including various isomers such as 1, 2-epoxy-4-chlorobutane, 2, 3-epoxy-1-chlorobutane) or styrene oxide, and mixtures of any two or more thereof). In this R group, the average value of q (i.e. the degree of polymerization of the epoxide) is as defined above. The average value of q can be selected according to the particular application of the polyurethane foam. Preferably, when used for preparing a heat insulating type polyurethane foam, particularly a closed cell type polyurethane foam, q is 1 to 5, more preferably 1.2 to 4.5, still more preferably 1.3 to 4, and particularly preferably 1.5 to 3.5, in terms of the average value of q, from the viewpoints of foaming efficiency, odor of a blowing agent, heat insulating property, and cell size stability, and dimensional stability of a finished polyurethane foam, or when used for an open-cell or semi-open-cell type polyurethane foam, q is 1 to 5.
Preferably, the orthoformate compound is selected from one or more of the following compounds: original third (C)1-C8) Alkyl esters, preferably orthomethyltris (C)1-C7) Alkyl esters, e.g. ortho-formazanTrimethyl orthoformate, triethyl orthoformate, methyl diethyl orthoformate, tripropyl orthoformate, methyl dipropyl orthoformate, tributyl orthoformate, triphenyl orthoformate, tribenzyl orthoformate, acetyl diethyl orthoformate, acetyl ethyl methyl orthoformate, tri (ethylene glycol) orthoformate, tri (diethylene glycol) orthoformate, tri (triethylene glycol) orthoformate, tri (tetraethylene glycol) orthoformate, tri (polyethylene glycol (degree of polymerization ═ 5 to 10)) orthoformate, tri (propylene glycol) orthoformate, tri (dipropylene glycol) orthoformate, tri (tripropylene glycol) orthoformate, tri (tetrapropylene glycol) orthoformate, tri (polypropylene glycol (degree of polymerization ═ 5 to 10)) orthoformate.
Preferably, the solvent used during the hydrolysis of the orthoformate ester is selected from one or more of the following, but not limited to: methanol, ethanol, ethylene glycol, polyethylene glycol having a molecular weight of less than 400, polypropylene glycol having a molecular weight of less than 300, glycerol formate or water.
In the present application, it is preferred that when the compound of formula (I) is a hydrazinohydramine salt compound, A isn-Or Bm+Comprises a hydrazine group or a substituted hydrazine group. In a process for preparing the hydrazino alcoholamine salt compound of formula (I), at least one of the first starting materials comprises hydrazine or contains a hydrazine group. In a process for preparing a hydralazine salt compound having orthoformate (g) of the general formula (I), at least one of the organohydramine compounds B comprises a hydrazine group or a substituted hydrazine group.
In the present application, it is preferred that the compound B belonging to the organic amine group having at least one N-R group as described above (i.e., at least one R group bonded to N) is prepared by reacting ammonia, hydrazine and/or the above-described organic amine compound (M) with an epoxide (e.g., ethylene oxide, propylene oxide, epichlorohydrin, epibromohydrin, butylene oxide (including various isomers such as 1, 2-butylene oxide, 2, 3-butylene oxide), chlorobutylene oxide (including various isomers such as 1, 2-epoxy-4-chlorobutane, 2, 3-epoxy-1-chlorobutane) or styrene oxide, and mixtures of any two or more thereof). In the R group, q is the average value (i.e., the degree of polymerization of the epoxide), as defined above. In-process of productionPreparation of wherein An-In the case of the compound of the formula (I) which is an anion represented by (g), the molar ratio of ammonia or the organic amine compound (M) to the epoxide is preferably 1.3 to 7, more preferably 1.5 to 4, still more preferably 1.5 to 3. Wherein A isn-The compounds of the formula (I) which are (g) are suitable as blowing agents for producing polyurethane foams of the heat-insulating type. That is, the present invention also provides a process for the preparation of wherein An-A method for producing a compound of the general formula (I) which is an anion represented by (g), the method comprising: ammonia or the above-mentioned one or more organic amine compounds (M) with an epoxide as a second starting material to prepare an organic amine compound B having at least one of the above-mentioned N-R groups (i.e., at least one N-bonded R group); the orthoformate compound is then hydrolyzed in a solvent, preferably a protic solvent, an alcoholic solvent, for example water, optionally in the presence of a catalyst, for example ammonia, or an organic amine, such as ethylamine, diethylamine or triethylamine, and in the presence of an organic amine M belonging to the class of organic alcanolamines or a compound B belonging to the class of organic alcanolamines having at least one of the abovementioned N-R groups, and water. Preferably, the water is present in an amount sufficient to hydrolyze at least two ester groups of the orthoformate compound, and more preferably, in an amount sufficient to hydrolyze three ester groups of the orthoformate compound.
Preferably, the orthoformate compound is selected from one or more of the following compounds: original third (C)1-C8) Alkyl esters, preferably orthomethyltris (C)1-C7) The hydrocarbon-based esters, for example, trimethyl orthoformate, triethyl orthoformate, methyl diethyl orthoformate, tripropyl orthoformate, methyl dipropyl orthoformate, tributyl orthoformate, triphenyl orthoformate, tribenzyl orthoformate, acetyl diethyl orthoformate, acetyl ethyl methyl orthoformate, diethylene glycol orthoformate, propylene glycol orthoformate, polyethylene glycol orthoformate, or R groups in the orthoformate satisfy the characteristics of (1a), (2a) or (3 a).
Preferably, in the present application, the solvent is selected from one or more of the following: methanol, ethanol, ethylene glycol, propylene glycol, polyethylene glycol having a molecular weight of less than 400, polypropylene glycol having a molecular weight of less than 300, glycerol esters or water.
When making the hydrazine-olammonium salt, the first starting material comprises hydrazine or contains a hydrazine group, or at least one of the first starting materials comprises hydrazine or contains a hydrazine group. Hydrazine is a toxic, flammable and explosive compound, so that the relevant use knowledge is carefully read and the relevant requirements and regulations are strictly implemented when the hydrazine is used.
In addition, the invention provides the use of the blowing agent compounds of the general formula (I) according to the invention, in which A is a polystyrene blowing agent or a polyvinyl chloride blowing agentn-Is selected from one or more of the following anions:
(a)R1R2N-COO-or R1R2N-NH-COO-(ii) a Wherein R is1And R2Each independently of the others is hydrogen, methyl, ethyl, H (OCH)2CH2)q-、H(OCH2CH(CH3))q-、H(OCH(CH3)CH2)q-、H(OCH2CH(C6H5))q-、 H(OCH(C6H5)CH2)q-、H(OCH2CH(CH2Cl))q-、H(OCH(CH2Cl)CH2)q-or H (OCH)2CH(CBr3))q-;
(b)CO3 2-(ii) a Or
(d)HO-COO-
In addition, ammonium formate (melting point 116 ℃) or the organic amine M salts of formic acid are generally regarded as unsuitable for polyurethane foaming, given their high decomposition temperatures. However, the inventors of the present application have made extensive studies and have unexpectedly found that ammonium formate (melting point 116 ℃) or organic amine M formate salts react with NCO groups to form unstable acid anhydrides when they come into contact with isocyanate groups, and then decompose rapidly to release carbon dioxide gas and carbon monoxide, and therefore, in practical applications, ventilation and explosion prevention should be performed by taking necessary measures. In addition, hydrazine formate has similar properties.
In the present application, when ammonium formate and an epoxide are used for the preparation of the compound of the general formula (I), it is preferred that first an aqueous ammonium formate solution is obtained by reacting formic acid with aqueous ammonia, then a small amount of an organic amine (such as methylamine, dimethylamine or trimethylamine, ethylamine or diethylamine) is added, dehydrated by heating or concentrated under reduced pressure or concentrated under vacuum (for example, to a water content of 7 to 15% by weight, for example, around 10% by weight), and then an epoxide (such as ethylene oxide and/or propylene oxide) is introduced to carry out the reaction to obtain the alkanolamine formate (I). Here, the addition of a small amount of an organic amine, such as methylamine, dimethylamine or trimethylamine, ethylamine or diethylamine, makes it possible to prevent the crystallization, precipitation phenomena in the foaming composition ("white mass") when the ethanolamine salt (I) of formic acid is used to formulate the foaming composition ("white mass"). When using hydrazine formate and an epoxide for the preparation of the compound of the general formula (I), a similar or comparable performance or application effect is obtained as when using ammonium formate and an epoxide for the preparation of the compound of the general formula (I). In addition, formic acid can also be directly reacted with the alcohol amine compound to prepare the compound of the general formula (I).
In the present application, when ammonium bicarbonate is used as a first raw material to react with a second raw material to prepare the compound of the general formula (I), a catalyst such as methylamine, dimethylamine, alcoholamines, other amine catalysts, bimetallic catalyst(s), or heating under pressure may be used.
In the case of the alternative use of formic acid or formate as blowing agent, which generates CO during the reaction, measures are necessary for venting and explosion protection, and the presence of isocyanate is necessary when amine formates are used as blowing agent, since they react with isocyanate to give off carbon dioxide and carbon monoxide. These compounds may be referred to herein simply as blowing agents of the present invention. Polyurethane foaming agents or in polyurethane foaming compositions. Of course, these compounds of formula (Ia) are not preferred because it or their pH values are generally below 8, even below 7.5, even below 7.1, even to pH values of 6-7. When used for preparing heat insulating type polyurethane foams, especially closed cell type polyurethane foams, these organic amine salt compounds (Ia), which are not prepared in situ (insitu) by reacting an organic amine compound (M) with an epoxy compound, are not preferable from the viewpoints of foaming efficiency, odor of a blowing agent, heat insulating property and cell size stability and dimensional stability of polyurethane foams, or when used for open-cell or semi-open-cell polyurethane foams, foaming efficiency, odor of a blowing agent, cell fineness and dimensional stability of finished polyurethane foams.
That is, if the alcohol amine is prepared by reacting ammonia, hydrazine and/or an organic amine with an epoxide and then neutralized with an acidic substance or an acidic compound (e.g., carbon dioxide or carbamic acid) corresponding to the anion of (a), (b), (c), (d), (e), (f), (g) and/or (h) to obtain the organic amine salt compound of the general formula (I), the pH (usually, the pH) of the obtained organic amine salt compound (i.e., the alcohol amine salt) is<7)、CO2Precursor content (with CO)2Release amount) and activity in the foaming reaction are not satisfactory (unless there is an advantage in terms of safety or cost for a small number of compounds such as orthoformate or hydrazine). It is therefore preferred that the salts of the anions of (a), (b), (c), (d), (e), (f), (g) and/or (h) with ammonia, hydrazine and/or an organic amine (M) are reacted directly with epoxides to give compounds of the general formula (I).
In addition, bis (hydroxyethylamine) carbonates, bis (hydroxypropylamine) carbonates, bis (hydroxyethylamine) bicarbonates, and bis (hydroxypropylamine) bicarbonates are particularly suitable as blowing agents for polystyrene foams or polyvinyl chloride foams. These compounds belong to the above general formula (I). Furthermore, carbonates of polyalkylene polyamines which do not belong to the compounds of the general formula (I) are also suitable as blowing agents for polystyrene or polyvinyl chloride foams, for example carbonates of diethylenetriamine, carbonates of triethylenetetramine, carbonates of tetraethylenepentamine, carbonates of dipropylenetriamine, carbonates of tripropylenetetramine and carbonates of tetrapropylenepentamine.
Thus, the present application also provides the use of a mixture of one or more of bis (hydroxyethylamine) carbonate, bis (hydroxypropylamine) carbonate, bis (hydroxyethylamine) bicarbonate, bis (hydroxypropylamine) bicarbonate, bis (hydroxyethylamine) (hydroxypropylamine) carbonate, carbonate of diethylenetriamine, carbonate of triethylenetetramine, carbonate of tetraethylenepentamine, carbonate of dipropylenetriamine, carbonate of tripropylenetetramine or carbonate of tetrapropylenepentamine as a blowing agent for polystyrene foaming or polyvinyl chloride foaming.
In addition, although not preferred, the inventors of the present application have also found the use of mixtures of one or more of the following alkyl amine carbonate salts of the general formula as blowing agents for polystyrene or polyvinyl chloride foaming:
(R1NH2)2CO3
(R1R2NH)2CO3
(R1NH2)(R1R2NH)2CO3
(R1NH2)HCO3or is or
(R1R2NH)HCO3
In the formula, R1Or R2May be the same or different and are each independently methyl, ethyl, propyl, butyl, hexyl, cyclopropyl or cyclohexyl.
More specifically, a mixture of one or more of the above alkyl amine carbonate salts refers to: di (methylamine) carbonate, di (dimethylamine) carbonate, di (methylamine) (dimethylamine) carbonate, di (ethylamine) carbonate, di (diethylamine) carbonate, di (ethylamine) (diethylamine) carbonate, di (propylamine) carbonate, di (dipropylamine) carbonate, di (propylamine) carbonate, di (methylamine) bicarbonate, di (ethylamine) bicarbonate, di (propylamine) bicarbonate, di (methylamine) (ethylamine) carbonate, di (methylamine) (propylamine) carbonate, di (ethylamine) (propylamine) carbonate, di (methylamine) (diethylamine) carbonate, di (ethylamine) carbonate, di (methylamine) (dipropylamine) carbonate, di (propylamine) carbonate, di (ethylamine) (dipropylamine) carbonate, (propylamine) (diethylamine) carbonate, dimethylamine (dipropylamine) carbonate or diethylamine (dipropylamine) carbonate.
However, the cell size of the polystyrene foam or polyvinyl chloride foam formed is not as uniform as that of the foam obtained using the other blowing agents of the present invention, and an ammonia odor is emitted from the foam because of the high volatility of the decomposition products generated after foaming. Therefore, these alkyl amine carbonate salt compounds are not preferable as a foaming agent.
Generally, amine formate-based blowing agents containing (c) formate groups cannot be used directly as polystyrene blowing agents or polyvinyl chloride blowing agents.
In addition, the inventors of the present application have surprisingly found that ammonium formate or hydrazine formate has a relatively good miscibility with polymer polyols, i.e. that ammonium formate or hydrazine formate can be dissolved directly in polymer polyols and can therefore be used directly as polyurethane blowing agent, and the present application therefore also provides for the use of ammonium formate as blowing agent, in particular as polyurethane blowing agent. When the ammonium formate is an aqueous solution or an aqueous solution of hydrazine formate contains a small amount (e.g., 0.5 to 15 wt%, such as 1 to 8 wt%, more preferably 2 to 6 wt%) of an organic amine such as methylamine, dimethylamine, trimethylamine or monoethanolamine, the aqueous ammonium formate solution does not crystallize, precipitate.
The blowing agent of the invention (i.e. the compound of the formula (I), or the organic alcohol amine salt compound obtained by the above-described preparation method, has the characteristics that 1) the pH value of the blowing agent of the invention (i.e. the compound of the formula I) is in the range of 7.5 to 10, preferably, pH7.8 to 9.5, more preferably pH 8 to 9, in addition to the ammonium formate, the hydrazine formate or the organic amine formate M salt compound, without additionally or not adding an alkaline compound, or wherein A is in the range of 5.5 to 6n-The pH of the compound of formula (I) which is formate (c) is in the range of 5.5-6.0; 2) the content of alkali metal or alkaline earth metal is 0 to 200ppm by mass, preferably less than 150ppm, more preferably less than 100ppm, more preferably less than 50ppm, more preferably less than 20ppm, more preferably less than 10ppm, more preferably less than 5ppm, most preferably less than the detection limit or 0 ppm; 3) of waterThe amount or amount of water present as solvent is from 0 to 40 wt.%, preferably from 5 to 35 wt.%, more preferably from 10 to 30 wt.%, more preferably from 15 to 25 wt.%; 4) the thermal decomposition temperature is between 36 and 120 ℃ and CO is released during decomposition2A gas; certain types of blowing agents of the invention in which the decomposition temperature is higher become less stable on contact with NCO groups and can decompose at temperatures between 45 and 70 ℃ to release CO2(ii) a 5) 30-100%, preferably 50-100%, more preferably 70-100%, more preferably 85-100% of all N atoms in the blowing agent of the present invention have N-H covalent bonds; 6) in the blowing agents of the invention, the total content of compound of formula (I) and water is from 70 to 100%, more generally from 80 to 99.999%, more generally from 85 to 99.0%, based on the total weight (containing the solvent and allowing small amounts of non-metallic impurities); 7) certain blowing agents of the invention have a blowing agent composition of 2932-2970cm by infrared spectroscopic analysis-1Range of stretching vibration singlet of N-H secondary amine salt at 1555-1566cm-1A bending vibration single peak of N-H, a range of secondary amine salts, and further, at 3200-3400cm-1The strong and wide OH stretching vibration peak of hydrogen bonding indicates that the foaming agent contains hydroxyl and secondary amine groups and contains water. Thus, the blowing agents of the present invention comprise one or more alkanolamine compounds and typically contain water.
In the present application, preferably, the R group is HOCH2CH2-、HOCH2CH(CH3)-、HOCH(CH3)CH2-、 HOCH2CH(C6H5)-、HOCH(C6H5)CH2-、HOCH2CH(CH2Cl)-、HOCH(CH2Cl)CH2-、 HOCH2CH(CBr3) -or HOCH (CBr)3)CH2-。
Preferably, the foaming composition further comprises: foam stabilizers, catalysts and flame retardants, and the like. These auxiliaries are customary in the polyurethane art.
Preferably, the polymer polyol is selected from: polyether polyols, polyester polyols, polyether-polyester polyols, polycarbonate diols, polycarbonate-polyester polyols, polycarbonate-polyether polyols, polybutadiene polyols or polysiloxane polyols. The average functionality of the polymer polyol is generally from 2 to 16, preferably from 2.5 to 10, more preferably from 3 to 8.
Preferably, the physical blowing agent is at least one selected from the group consisting of: n-pentane, isopentane, cyclopentane, other alkanes boiling in the range of 0-100 ℃, HCFC-141b, HFC-245fa, HFC-365mfc, LBA, FEA-1100, other chlorofluorocarbons boiling in the range of 0-100 ℃, esters such as methyl formate.
Generally, the foaming compositions of the present invention are transparent or clear; preferably, the rigid polyurethane foam composition is a transparent or clear or translucent or milky white but homogeneous or the flexible polyurethane foam composition is a transparent or milky white homogeneous liquid. This indicates that the blowing agent of the present invention is dissolved or uniformly dispersed in the polymer polyol. Generally, the blowing agents or blowing agent compositions of the present invention form clear or clear systems when mixed with a substantial portion of the polyether polyol. Generally, the blowing agent or blowing agent composition of the present invention forms a clear or clear system when mixed with polyester polyols, but it is possible that it forms a milky white but homogeneous system when mixed with a small number of polyester polyols.
The polyurethane foaming composition (commonly called "white material") of the invention has the following characteristics: 1. comprising an alkanolamine or alcohol amine compound (e.g. compounds of formula (I) release CO after thermal decomposition2While leaving behind the alkanolamine); 2. a clear or translucent or opalescent but homogeneous liquid; 3. CO evolution under heating (e.g. temperatures of 40-80 ℃) or with addition of acids (mineral or organic acids stronger than carbonic acid)2The peak decomposition temperature is generally between 45 and 65 ℃; 4. when the foaming composition (i.e., the "white material") is contacted or mixed with an isocyanate or polyisocyanate (e.g., MDI or TDI), the mixed material instantaneously (e.g., 0.2 to 4 seconds, such as 1 to 2 seconds) turns milky white. In the present invention, the material quickly turns milky white with a rapid expansion of volume, but this process is not a true rise of foam, after which the material begins to rise. In contrast, when water or water and a physical blowing agent are used as the blowing agent, the foam is milky whiteAnd initiation are simultaneous and both occur with a delay.
Although in the present invention the foaming composition ("white mass") may contain small amounts of water as CO-blowing agent, the compounds of formula (I) of the present invention preferentially decompose to release CO2I.e., preferential foaming, and therefore, the addition of small amounts of water does not affect the foaming process or the properties of the finished polyurethane foam. That is, in some cases a small amount of water is present in the compound of formula (I), i.e. in the blowing agent, in the form of a single molecule which is bound or associated with the compound of formula (I), either to facilitate blowing or not to participate in blowing, i.e. not to consume NCO groups. The inventors of the present application have found, through research, that the small amount of water (i.e. associated water) present in the compounds of formula (I), i.e. the blowing agents, does not even participate in the reaction, i.e. does not consume NCO groups. This finding was unexpected.
When the polyurethane foaming composition (commonly called "white material") of the invention contains An-Is (f) HCOO-(formate) of the formula (I), it is preferred that the polyurethane foaming composition of the invention (known as "white stock") comprises from 1 to 5% by weight of water. The aim is to reduce the amount of carbon monoxide (CO) released during foaming.
The present invention also provides polyurethane foams formed by mixing and reacting the polyurethane foaming compositions described above with polyisocyanate monomers (e.g., MDI and/or TDI) and/or isocyanate-terminated prepolymers. In general, the weight ratio of the polyurethane foaming composition to the polyisocyanate monomer and/or isocyanate-terminated prepolymer is, for example, in the range of 0.5:1 to 2:1, preferably in the range of 0.5:1 to 1:1 (for polyurethane hard-foam type foaming compositions) or preferably in the range of 1:1 to 2:1 (for polyurethane soft-foam type foaming compositions). Preferably, the weight ratio should be such that the equivalent ratio of active hydrogen of the foaming composition to-NCO groups contained in the polyisocyanate monomer and/or isocyanate-terminated prepolymer is from 0.6 to 1.2:1, more preferably from 0.7 to 0.9:1, i.e. a slight excess of NCO relative to active hydrogen.
The invention also provides the application of the polyurethane foam material, which is used for polyurethane spraying, heat preservation of refrigerators and freezers, heat preservation of containers, heat preservation of buildings, color steel plates, cold storage plates, heat preservation of pipelines, heat preservation of LNG (liquefied natural gas) conveying, high-resilience foam, low-resilience foam and the like.
Preferably, the organic amine salt compound of formula (I) has at least two active hydrogens, for example 2 to 10, preferably 3 to 6. The active hydrogen is present as a primary amine group, a secondary amine group or a hydroxyl group. Thus, the organic amine salt compound of formula (I) is capable of releasing CO2So as to participate in foaming and also participate in chain extension and/or crosslinking, and the strength (namely mechanical strength and/or mechanical strength) of the foam cells is enhanced, so that the obtained polyurethane foam (the foam is prepared in a self-made square die in a laboratory by manual stirring) has good dimensional stability. Especially when the density of the polyurethane foam is high<25kg/m3However, the polyurethane foams obtained using the compounds of the formula (I) of the present invention as blowing agents, which foams were prepared in self-made laboratory square molds using manual stirring, had excellent dimensional stability and, in particular, had little shrinkage visible to the naked eye under ambient or room temperature conditions for a period of at least 5 months. For example, according to the Chinese national standard GB/T8811-2008, the finished foam material (density) prepared by the invention is changed only by changing the placing time<25kg/m3) The polyurethane foam was left at room temperature (23. + -. 2 ℃ C.) for 5 months and the shrinkage (rate of change in length dimension) of the polyurethane foam was observedLOr rate of change of width dimensionwOr rate of change of thickness dimensionr) Generally less than 7%, more preferably less than 5%, further preferably less than 3%, even more preferably less than 1%.
The organic amine salt compound of the general formula (I) of the present invention can be specifically designed according to various application fields of the polyurethane foam material to be produced.
For example, when the foaming composition of the present invention (commonly referred to as "white material") is used for preparing a polyurethane foam material for use as a heat insulating material for refrigerators, freezers, refrigerated containers or refrigerated vehicles or for preparing a flexible polyurethane foam having high resilience, low resilience and the likeIn the preparation of the material, An-In the reaction of the compound of the general formula (I) which is (a) to (f) or (h), the molar ratio of the first raw material to the second raw material is generally 1:1.3 to 3.5, preferably 1:1.5 to 3. In addition, when the foaming composition of the present invention (commonly referred to as "white material") is used in spray construction, the molar ratio of the first material to the second material is generally 1:2.8 to 5, preferably 1:3 to 4.5, more preferably 1:3.3 to 4.
Preferably, the reaction temperature for the preparation of the compounds of formula (I) is between 0 and 200 deg.C, such as 10 deg.C, 20 deg.C, 30 deg.C, 40 deg.C, 50 deg.C, 60 deg.C, 70 deg.C, 80 deg.C, 90 deg.C, 100 deg.C, 110 deg.C, 120 deg.C, 130 deg.C, 150 deg.C, 160 deg.C, 170 deg.C, 180 deg.C. The pressure of the reaction is between 0.1 and 1.5MPa, for example 0.3MPa, 0.6MPa, 0.9MPa and 1.2 MPa. The reaction time is 0.5 to 20 hours, for example, 0.5 hour, 1 hour, 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7 hours, 8 hours, 9 hours, 10 hours, 11 hours, 12 hours, 13 hours, 14 hours, 15 hours.
The decomposition temperature of the compounds of formula (I) according to the invention is generally between 45 and 120 ℃ and preferably between 50 and 70 ℃ or, when they are brought into contact with isocyanates, between 45 and 70 ℃.
Advantageous effects or advantages of the invention
1. The compound of the general formula (I) of the present invention or the blowing agent of the present invention has a specific content of the monoalcohol salt and the dialcohol amine salt, has a suitable reactivity when used as a blowing agent for producing a polyurethane foam, and has a suitable decomposition temperature during foaming or when contacted with an isocyanate, on the one hand, is stable in storage at room temperature, and on the other hand, is capable of releasing carbon dioxide gas at a reasonable rate when the foaming reaction system is warmed during polyurethane foaming, so that the foamed material has desirable properties such as cell distribution density, cell size uniformity. The most preferred blowing agents in the present invention are carbamates and/or carbonates having the general formula (I) due to their suitable decomposition temperature, suitable carbon dioxide release rate, excellent cell distribution density, excellent cell size uniformity, significantly smaller cell size than physical blowing agents such as water, cyclopentane, etc. forming a foam under the same foaming parameters, and much larger number of cells per unit volume than other blowing agents, thereby imparting good thermal insulation properties to the foam. The blowing agents according to the invention, in particular carbamates and/or carbonates, have a high pH value (pH >7.5), a high acid radical content (or a high CO2 emission) per unit weight and a high reactivity as blowing agents, in particular as polyurethane blowing agents. In particular, the hydrazino-hydramine salt compound has higher basicity than the amino compound due to two amino groups per one hydrazine group, and thus can bind more anions per unit weight, i.e., has a high acid content (or a greater amount of CO2 released), compared to an organic hydramine salt compound not containing a hydrazine group.
2. The compound of the general formula (I) of the present invention has a solubilizing group, i.e., R group, which can be uniformly dissolved or distributed in a polymer polyol such as polyether polyol and/or polyester polyol, or polyvinyl chloride (PVC) resin or Polystyrene (PS) resin at a molecular level, ensuring uniformity of foaming, avoiding local excessive foaming.
3. The compounds of the general formula (I) according to the invention have an alcohol amine residue or have an alcohol amine compound which decomposes to release CO in the blowing agent (I)2The resulting decomposition products, i.e. the alcohol amine compounds, still contain at least two active hydrogens, which are suitable as chain extenders and/or crosslinkers, the compounds of the general formula (I) according to the invention act both as "foaming points" and as "chain extension points" and/or "crosslinking points", significantly increase the mechanical strength and mechanical strength of the cells, the polyurethane foams obtained have good dimensional stability, and the shrinkage is hardly observed by the naked eye after the polyurethane foam products have been left for several months, even 1 year, without collapsing or collapsing. Particularly good dimensional stability after prolonged periods of time, e.g. 10 days, at higher temperatures, e.g. 40-60 c, even 40-70 c.
4. The compound of the general formula (I) is not easy to volatilize, does not contain metal ions (the metal ions are corrosive to metal substrates), and completely or mostly replaces a chlorofluorocarbon foaming agent, so that the compound has important significance for environmental protection, and the foaming effect is obviously better than that of other foaming agents used in the prior art.
5. When used as a blowing agent in combination with cyclopentane, the thermal insulation properties of the foam can be significantly improved compared to the use of cyclopentane alone. When used as a blowing agent in admixture with a chlorofluorocarbon such as HCFC-141b or HFC-365mfc, the thermal insulation properties of the foam can be significantly improved compared to the use of a chlorofluorocarbon alone. While it is common practice to select specific polyether polyols having good miscibility or miscibility with the blowing agent concerned around the blowing agent or specific chlorofluorocarbon blowing agent, the use of the blowing agent of the present invention eliminates the need to select specific polyether polyols or polyester polyols and has a wide range of utility, and various types of polyester polyols and/or polyether polyols can be used in the foaming composition.
6. The foaming agent disclosed by the invention has amino groups and an autocatalysis function, so that the use of polyurethane foaming catalysts can be reduced, and at least the use of early-stage catalysts can be reduced or even the early-stage catalysts can be omitted.
7. Compared with the prior art, the polyurethane foaming agent provided by the invention does not contain chlorofluorocarbon or chlorofluorocarbon, has ODP (potential value for damaging the ozone layer) of 0 and GWP (potential value for greenhouse effect) of 1, is the most environment-friendly polyurethane foaming agent, has relatively excellent performance and extremely excellent low-temperature performance, and has the advantage that the heat conductivity coefficient at minus 160 ℃ is about 20% lower than that of the existing best physical foaming agent, and the excellent characteristic can be used for heat preservation of a long-distance natural gas transportation pipeline, and the other characteristic can be used for greatly reducing the heat conductivity coefficient of a foam material when being mixed with cyclopentane, so that the excellent heat preservation performance can greatly reduce the power consumption of equipment such as a refrigerator and a freezer. The polyurethane foaming agent provided by the invention can replace all existing physical foaming agents containing halohydrocarbon (containing halogen), and meets the production application of polyurethane materials.
8. Polyurethane foams prepared using the blowing agents of the invention or compounds of the formula (I) as blowing agents (the foams are prepared by hand stirring in self-made laboratory mouldsDo) of less than or equal to 4.5%, preferably less than or equal to 1.5%, more preferably less than or equal to 0.5% (according to the Chinese national standard GB/T8811-2008, the standing time may be as required in this standard, or even, the standing time is 5 months). In addition, for example, in the range of 34 to 42Kg/m3The thermal conductivity w/m.k (10 ℃) of the foam of (1) is between 0.01900 and 0.02200, preferably between 0.01910 and 0.02150.
9. The compound or the mixture of the general formula (I) contains a small amount of water which is combined or associated with the molecules of the alkanolamine salt compound of the general formula (I) in a single molecule, so that the water in the form of the single molecule is very favorable for foaming and improving the performance of a foam product. Although the prior art also uses small amounts of water as a blowing agent or auxiliary blowing agent, this water is usually present in the form of clusters of water molecules or water molecules (i.e., in the form of micro-droplets), and in particular the clusters of water molecules are of different sizes, which can lead to uneven foaming of the foaming composition, and in particular to localized collapse of the foam, affecting various properties of the foam product.
Drawings
FIG. 1 is a chart of the infrared spectra of the products of examples A-4.
FIG. 2 is an infrared spectrum of the product of example 8.
FIG. 3 is a Scanning Electron Micrograph (SEM) of the foam of example 2.
Fig. 4 is an SEM of the foam of comparative example 1.
Figure 5 is an SEM of the foam of example 6.
Detailed Description
The present invention will be further described with reference to the following examples.
In the present application, the usual polyether polyols and polyester polyols used for the preparation of polyurethane foams or in foaming compositions are selected from the following classes: polyethers 4110, 450, 400A, MN500, SU380, SA380, 403, SA460, G350; polyesters CF6320, DM2003, YD6004, AKS7004, CF 6255. The usual catalysts are selected from: 33LV (A-33): 33% dipropylene glycol solution of triethylene diamine, N-dimethylethanolamine, N-dimethylbenzylamine, 70% dipropylene glycol solution of bis (dimethylaminoethyl) ether, 70% potassium octoate in diethylene glycol solution, dibutyltin dilaurate, PT303, PT304, potassium acetate, PC-8(N, N-dimethylcyclohexylamine), PC-5, PC-41, monoethanolamine, diethanolamine, triethanolamine, JXP-508, JXP-509, TMR-2, TMR-3, and TMR-4. Common flame retardants: TCPP, TCEP, DMMP, ammonium chloride, aluminum hydroxide powder, DM1201, DM1301, tetrabromophthalic anhydride diol. Common silane surfactants: DC8545, AK-158, AK-8805, AK-8812, AK-8809, AK-8818, AK-8860, DCI990, DC5188, DC6070, DC3042, DC 3201. Non-silane surfactants: LK-221, LK-443.
Safety explanation: in the present invention, in the case of using the epoxy compound, it is necessary to perform the reaction under the treatment and protection of an inert gas (e.g., nitrogen or argon) before and after the reactants are charged into the reactor for safety, thereby preventing explosion. In addition, in the case of adding ethylene oxide, it is preferable to add it to the reactor in portions for safety, and propylene oxide may be added to the reactor at once or in portions. The reactor is generally a pressure reactor equipped with cooling means, unless otherwise specified. The epoxy compound is slowly added to the reactor in portions, and for those relatively safe epoxy compounds, the epoxy compound is slowly added to the reactor in portions, and the reaction conditions such as the reaction speed are controlled to ensure safety. Hydrazine hydrate is also a flammable and explosive toxic compound and must therefore be used in accordance with the relevant requirements and regulations.
In the examples, the foams were tested for their properties according to the Chinese national standard GB/T26689-2011 (rigid polyurethane foams for refrigerators and freezers). The sample size is typically 10 x 2.5 cm.
The thermal conductivity is performed according to GB/T10294-2008 or GB/T10295-2008. The average temperature is 10 ℃, and the temperature difference between the cold plate and the hot plate is 15-20 ℃. The apparent (core) density was tested in accordance with GB/T6343-2009. The low temperature dimensional stability was tested according to GB/T8811-2008 at-30 ℃. + -. 2 ℃. The compressive strength was tested according to GB/T8813-2008. The closed cell fraction (i.e., the percentage of closed cell volume) was tested in accordance with GB/T10799-.
For the measurement of the content of various alcohol amines (e.g. monoethanolamine, diethanolamine, triethanolamine, monopropanolamine, dipropanolamine or tripropanolamine) in the compound or mixture of compounds of the formula (I), gas chromatography can be used. Wherein the gas chromatograph is equipped with a hydrogen Flame Ionization Detector (FID) and the mass concentration of the compound of formula (I) is about 10mg/mL as a standard solution. Gas chromatography conditions: HP-5 capillary chromatography column (30m × 0.32mm i.d. × 0.25 μm, 5% phenyl methyl-siloxane); the column temperature is programmed temperature rise, the initial temperature is 80 ℃, the column temperature is maintained for 3min, then the column temperature is raised to 250 ℃ at the speed of 25 ℃/min, and the column temperature is maintained for 5 min; the temperature of a sample inlet is 250 ℃; the temperature of the detector is 260 ℃; the carrier gas is high-purity nitrogen, and the flow rate is 1.5 mL/min; the fuel gas is hydrogen, and the flow rate is 30 mL/min; the combustion-supporting gas is air, and the flow rate is 300 mL/min; the tail gas is blown by nitrogen gas, and the flow rate is 25 mL/min; the sample introduction mode is divided sample introduction, and the divided flow ratio is as follows: 30: 1; the amount of sample was 1. mu.L.
A) Preparation of compounds of general formula (I) from amino acid ammonium salts or carbamic acid organic amine (M) salts
Example A-1
Adding 1.4 tons of ammonium carbamate (molecular weight 78.07) and 1.2 tons of water into a stainless steel high-pressure reaction kettle (hereinafter, referred to as a reactor in other embodiments) with a cooling water jacket, starting an agitator to dissolve the ammonium carbamate, purging the reactor with nitrogen, then closing the reactor and stirring, introducing 1.90 tons of propylene oxide (molecular weight 58.08, boiling point 34 ℃) in total, controlling the feeding speed of the propylene oxide so as to control the pressure in the reactor to be not higher than 0.6MPa, slowly raising the temperature under continuous stirring, controlling the temperature to be below 70 ℃ for 15 hours, completing the reaction, slowly reducing the temperature to 50 ℃ and controlling the vacuum degree to be below 600 mmHg (preferably below 500mmHg) to slowly remove unnecessary water (for example, the water content is below 20 wt%) and unreacted propylene oxide, then releasing the vacuum, reducing the temperature to be below 40 ℃ and then releasing the reactants, compound A-1 is obtained. Viscosity 200 cps, pH 9, and decomposition temperature of compound a-1 is 45-70 ℃ (very slow decomposition from 45 ℃ with peak decomposition temperature 57-62 ℃). The content of alkali metal and alkaline earth metal ions was determined to be below the detection limit with an atomic absorption spectrophotometer (Seiko Instruments, Inc.; SAS/727). The mole ratio of monopropanolamine to dipropanolamine was 1:0.18 by gas chromatography. Compound a-1 contains about 74 wt% of the salts of both monopropanolamine and dipropanolamine. And also contains a portion of water. In addition, Compound A-1 contains about 55 wt% of monopropanolamine and dipropanolamine (analysis of the residue after heating Compound A-1 to liberate carbon dioxide) based on the total weight of Compound A-1 prior to thermal decomposition.
Compound A-1 is a clear or clear liquid which is relatively stable at room temperature or at ambient conditions and is suitable as a polyurethane blowing agent, and has the basic properties of HFC-245fa, LBA and pentafluorobutane as follows:
compound A-1 HFC245fa Pentafluorobutane LBA
ODP 0 0 0 0
GWP 1 1030.01 793.98 5.00
Boiling point (. degree.C.) Slow decomposition at 45 deg.C 15.3 40.2 19.3
As can be seen from the above table, the GWP (potential value of greenhouse effect) of the compound A-1 is equal to 1, the decomposition temperature is higher, and the defects of certain low-boiling point (lower than 20 ℃) physical foaming agents such as HFC-245fa, LBA, pentafluorobutane and the like are overcome, such as the GWP which is far greater than 1, the boiling point which is lower and is volatile, while the GWP of the compound A-1 is equal to 1, the boiling point which is higher and is not volatile, and the ODP (potential value of destroying the ozone layer) which is 0 can not destroy the atmospheric ozone layer; is not easy to volatilize and is convenient for transportation and storage.
Example A-2
Adding 1kg of hydrazine carbamate and 0.9kg of water into a reactor, dissolving for 30 minutes under stirring (allowing a small amount of undissolved hydrazine carbamate to exist), purging the reactor with nitrogen, adding 1.8kg of propylene oxide in batches into a transparent quartz glass reactor, starting stirring, slowly raising the temperature under continuous stirring, controlling the temperature between 50 and 70 ℃, carrying out the reaction under the condition that the pressure is not higher than 0.6MPa, and when the reaction is carried out for about 2 hours, showing a wonderful phenomenon: the turbid and opaque mixture is instantly changed into a transparent or clear solution, the reaction is continued for 5 hours, then the temperature is reduced to 50 ℃, a part of water and unreacted propylene oxide are separated out under the vacuum degree of 600 mm Hg, and the product is released after the temperature is reduced to below 40 ℃. The reaction time is sufficient to ensure that the reaction is complete in molar ratios. Compound A-2 is obtained. pH 9.2, decomposition temperature 45-70 deg.C.
Examples A to 3
Adding 1.4 tons of ammonium carbamate, 0.8 tons of ethylene glycol and 1.0 ton of water into a stainless steel reactor with a cooling jacket, starting stirring to slowly dissolve the ammonium carbamate (not necessarily completely dissolved), heating the reaction system after nitrogen treatment and protection, controlling the temperature to be 45-70 ℃, controlling the pressure not to exceed 0.6MPa, then slowly adding 1.25 tons of ethylene oxide (molecular weight of 44.05) in batches, controlling the temperature to be 45-70 ℃ after the addition is finished, stirring and reacting for 5 hours under the pressure of 0.6MPa, then cooling to 50 ℃, removing unnecessary water (for example, reaching the water content of less than 30 wt%) and unreacted ethylene oxide under reduced pressure of 600mHg, cooling to below 40 ℃, and discharging the product to obtain the compound A-3. Viscosity was about 245, pH 9, and decomposition temperature of compound a-3 was in the range of 45-70 ℃.
Examples A to 4
1kg of ammonium carbamate and 1.1kg of water are added into a reactor, dissolved under stirring, the reactor is purged by nitrogen, then 2.1kg of propylene oxide is added into a transparent quartz glass reactor, stirring is started, the temperature is slowly raised under continuous stirring, the temperature is controlled between 50 and 60 ℃, the reaction is carried out under the condition that the pressure is not higher than 0.6MPa, and a wonderful phenomenon suddenly appears when the reaction is carried out for about 2 hours: the turbid and opaque mixture is instantly changed into transparent or clear solution, the reaction is continued for 8 hours, then the temperature is reduced to 50 ℃, unnecessary water and unreacted propylene oxide are removed under the vacuum degree of 600 mm Hg, and the product is released after the temperature is reduced to below 40 ℃. The reaction time ensures that the reaction is completed in molar ratio. Compound A-4 is obtained. Viscosity 200 centipoises, pH 9.1, decomposition temperature in 45-70 deg.C range. Liquid chromatography analysis and gas chromatography analysis showed that compound a-4 was a mixture containing a plurality of alcohol amines. The water content was 20.5 wt%. The infrared spectrum is shown in FIG. 1.
Examples A to 5
Adding 1.1 ton of ammonium carbamate and 1.2 ton of water into a stainless steel pressure reaction kettle with a cooling water jacket, dissolving under stirring, purging a reactor by using nitrogen, adding 2.3 ton of propylene oxide into the reactor in batches, closing the reactor, starting stirring, slowly raising the temperature under continuous stirring, controlling the temperature to be 45-70 ℃, reacting for 10 hours under the condition that the pressure is not higher than 0.6MPa, then cooling to 50 ℃, removing unnecessary water under the vacuum degree of 600 mm Hg, and discharging the product after cooling to below 40 ℃. Compound A-5 is obtained. Viscosity 200 centipoises, pH 9, decomposition temperature 45-70 deg.C. Both liquid chromatography and gas chromatography showed that compound a-5 was a mixture comprising a plurality of alcohol amines.
Examples A to 6
Adding 7kg of ammonium carbonate, 7kg of ammonium carbamate and 15kg of water into a reactor, dissolving under stirring, purging the reactor with nitrogen, then adding 32kg of propylene oxide in batches, slowly heating under continuous stirring, controlling the temperature to be between 45 and 70 ℃, controlling the pressure to be not higher than 0.6MPa, reacting for 10 hours, then cooling to 50 ℃, controlling the temperature to be below 50 ℃ and the vacuum degree to be below 600 mm Hg, removing unnecessary water and unreacted propylene oxide, cooling to below 40 ℃, then discharging vacuum and discharging a product, thus obtaining the compound A-6. Viscosity was approximately 250 centipoise, pH 9, and decomposition temperature in the 45-70 ℃ range.
Examples A to 7
Adding 16kg of aminoformic acid monoethanolamine salt and 18kg of water into a reactor, sweeping the reactor by nitrogen, stirring for dissolving, adding 13kg of propylene oxide into the reactor in batches, starting stirring, controlling the pressure to be not higher than 0.6MPa, slowly raising the temperature under continuous stirring, controlling the temperature to react for 5 hours when the temperature is raised to 70 ℃, then reducing the temperature to be below 50 ℃, controlling the vacuum degree to be below 600 mm Hg, removing unnecessary water and unreacted propylene oxide, reducing the temperature to be below 40 ℃, then discharging the vacuum and discharging the product, thus obtaining the compound A-7. The viscosity was 280 cps. pH 9. The decomposition temperature is in the range of 45-70 ℃.
Examples A to 8
Adding 21kg of diethylenetriamine carbamate and 15kg of water into a reactor, stirring for dissolving, purging the reactor by nitrogen, controlling the pressure to be not higher than 0.6MPa and the temperature to be 45-70 ℃ under stirring, adding 16kg of propylene oxide into the reactor in batches, controlling the temperature to react for 5 hours after the propylene oxide is added, then cooling to 50 ℃, removing unnecessary water and unreacted propylene oxide under the reduced pressure of the vacuum degree below 600 mmHg, and discharging the vacuum and the product after the vacuum degree is reduced to below 40 ℃ to obtain the compound A-8. The viscosity was approximately 350 centipoise. pH 9 and decomposition temperature in the range of 45-70 ℃.
Examples A to 9
Adding 1.2kg of ammonium carbonate, 1.2kg of ammonium carbamate and 2.7kg of water into a reactor, dissolving under stirring, blowing the reactor by nitrogen, then adding 7.1kg of styrene oxide (styrene oxide, molecular weight 120.15), slowly raising the temperature under continuous stirring, controlling the temperature to be between 45 and 70 ℃, controlling the pressure to be not higher than 0.6MPa, reacting for 10 hours, then cooling to 50 ℃, controlling the temperature to be below 50 ℃, removing unnecessary water under the vacuum degree of 600 mm Hg, cooling to below 40 ℃, then discharging vacuum and discharging a product to obtain the compound A-9. Viscosity of about 460 centipoise, pH 9, decomposition temperature in the range of 45-70 ℃.
3 2-B) Preparation of Compounds of the general formula (I) having a CO anion
Example B-1
Adding 16kg of ammonium carbonate (with the molecular weight of 96) and 15.5kg of water into a reactor, starting stirring to dissolve the ammonium carbonate, purging the reactor with nitrogen, adding 28kg of propylene oxide, starting stirring, controlling the pressure to be not higher than 0.6MPa, slowly heating under continuous stirring, controlling the temperature to be below 70 ℃ for 12 hours, completing the reaction, slowly reducing the temperature to 50 ℃, controlling the vacuum degree to be below 600 mmHg, slowly removing unnecessary water and unreacted propylene oxide, then discharging the vacuum, cooling to below 40 ℃, and discharging reactants to obtain a compound B-1. Viscosity was about 300 centipoise, pH 8.9, and decomposition temperature of compound B-1 was 45-70 ℃. Liquid chromatography analysis and gas chromatography analysis show that the compound B-1 is a mixture containing various alcohol amines. The content of alkali metal and alkaline earth metal ions was determined to be below the detection limit with an atomic absorption spectrophotometer (Seiko Instruments, Inc.; SAS/727). The mole ratio of monopropanolamine to dipropanolamine was 1:0.28 by gas chromatography. Compound B-1 contains about 79 wt% of the salt of both monopropanolamine and dipropanolamine. Compound B-1 contains about 59 wt% of monopropanolamine and dipropanolamine (analysis of the residue after heating compound a-1 to liberate carbon dioxide) based on the total weight of compound B-1 prior to thermal decomposition.
Example B-2
0.95kg of hydrazine carbonate and 0.8kg of water are added to the reactor, dissolved for 30 minutes with stirring (allowing insoluble ammonium carbamate to be present), the reactor is purged with nitrogen, then 1.8kg of propylene oxide is added in portions to a transparent quartz glass reactor, stirring is started, the temperature is slowly raised with continuous stirring, the temperature is controlled between 50 and 70 ℃, the pressure is not higher than 0.6MPa, the reaction is carried out, and wonderful phenomenon appears when the reaction is carried out for about 2 hours: the turbid and opaque mixture is instantly changed into a transparent or clear solution, the reaction is continued for 5 hours, then the temperature is reduced to 50 ℃, a part of water and unreacted propylene oxide are separated out under the vacuum degree of 600 mm Hg, and the product is released after the temperature is reduced to below 40 ℃. The reaction time ensures that the reaction is completed in molar ratio. Compound B-2 is obtained. pH 9.1, decomposition temperature in 45-70 deg.C range.
Example B-3
0.95kg of hydrazine carbonate and 0.8kg of water are added to the reactor, dissolved for 30 minutes with stirring (allowing insoluble ammonium carbamate to be present), the reactor is purged with nitrogen, then 1.3kg of ethylene oxide is added in portions to a transparent quartz glass reactor, stirring is started, the temperature is slowly raised with continuous stirring, the temperature is controlled between 50 and 70 ℃, the reaction is carried out under the condition that the pressure is not higher than 0.6MPa, and wonderful phenomenon appears when the reaction is carried out for about 2 hours: the turbid and opaque mixture is instantly changed into a transparent or clear solution, the reaction is continued for 5 hours, then the temperature is reduced to 50 ℃, a part of water and unreacted ethylene oxide are separated out under the vacuum degree of 600 mm Hg, and the product is released after the temperature is reduced to below 40 ℃. The reaction time ensures that the reaction is completed in molar ratio. Compound B-3 is obtained. pH 9.1, decomposition temperature in 45-70 deg.C range.
Example B-4
Adding 10kg of ammonium carbonate and 11kg of water into a transparent quartz glass reactor, stirring for dissolving, purging the reactor by using nitrogen, controlling the temperature to be 45-70 ℃ and the pressure to be not higher than 0.6MPa under the condition of continuous stirring, adding 22kg of propylene oxide into the reactor, controlling the temperature after the addition is finished, and reacting, wherein a wonderful phenomenon suddenly appears when the reaction is carried out for about 2 hours: the turbid and opaque mixture is instantly changed into a transparent or clear solution, the reaction is continued for 8 hours, then the temperature is reduced to 50 ℃, the vacuum is controlled to be below 600mHg, the unnecessary water and the unreacted propylene oxide are removed under reduced pressure, the temperature is reduced to below 40 ℃, the vacuum is released, and the product is discharged. Compound B-4 is obtained. The viscosity was about 340 centipoise. pH 9.1. The decomposition temperature is 45-70 ℃.
Example B-5
10kg of ammonia water (with the concentration of 25 wt%) is added into a reactor, the reactor is purged by nitrogen, stirring is started, the pressure is controlled to be not higher than 0.6MPa, the temperature is not higher than 120 ℃, 8.5kg of ethylene oxide is added in batches, and the temperature is controlled to react for 1 hour after the addition is finished. After the reaction is finished, cooling to room temperature, decompressing and steaming to remove unnecessary water and unreacted ethylene oxide, introducing 4.2kg of carbon dioxide (molecular weight 44) until the pH value is about 8, controlling the temperature below 80 ℃, and cooling to room temperature after the reaction is finished. Compound B-5 is obtained. The viscosity was about 360 centipoise. The decomposition temperature is in the range of 45-75 ℃.
Example B-6
Adding 10kg of ammonia water (with the concentration of 25 wt%) and 2.6kg of ethylene glycol into a reactor, purging the reactor with nitrogen, starting stirring, controlling the pressure to be not higher than 0.6MPa and the temperature to be not more than 120 ℃, adding 11.5kg of propylene oxide in batches, and controlling the temperature to react for 2 hours after the addition is finished. And after the reaction is finished, cooling to room temperature, decompressing and steaming to remove unnecessary water and unreacted propylene oxide, introducing 3kg of carbon dioxide until the pH value is about 7.3, controlling the temperature to be below 80 ℃, and cooling to room temperature after the reaction is finished. Compound B-6 is obtained. The viscosity was about 420 centipoise. The decomposition temperature is in the range of 45-75 ℃.
Example B to 7
Adding 12kg of diethylenetriamine (molecular weight is 103.17) in parts by weight and 16kg of water into a reactor, purging the reactor with nitrogen, starting stirring, controlling the pressure to be not higher than 0.6MPa and the temperature to be not more than 120 ℃, adding 19kg of propylene oxide in batches, and controlling the temperature to react for 1 hour after the addition is finished. And after the reaction is finished, cooling to room temperature, decompressing and steaming to remove unnecessary water and unreacted propylene oxide, introducing 7kg of carbon dioxide until the pH value is about 7.5, controlling the temperature to be below 80 ℃, and cooling to room temperature after the reaction is finished. Compound B-7 was obtained. The viscosity was about 500 centipoise. The decomposition temperature is in the range of 45-70 ℃.
Example B to 8
Adding 4kg of ethylenediamine (molecular weight is 60.12) and 5.4kg of liquid ammonia into a special pressure-resistant mixing tank, uniformly mixing, then adding into a mixing reactor by controlling a certain flow through a pipeline, controlling the pressure to be 0.6MPa and the temperature to be below 60 ℃, slowly mixing with 8kg of carbon dioxide gas, reducing the temperature to room temperature after the reaction is finished, adding all obtained products and 11kg of water into a reaction kettle, slowly dissolving under stirring, purging the reactor by nitrogen, adding 30kg of propylene oxide in batches under the conditions that the pressure is not higher than 0.6MPa and the temperature is not higher than 70 ℃, and controlling the temperature to react for 5 hours after the addition is finished. After the reaction is finished, the temperature is reduced to room temperature, and a part of water and unreacted propylene oxide are evaporated under reduced pressure. Compound B-8 is obtained. pH 9.0, decomposition temperature 45-70 deg.C.
Examples B to 9
6.5kg of diethylenetriamine (molecular weight: 103.17) and 2.5kg of liquid ammonia are added into a special pressure-resistant mixing tank to be uniformly mixed, then the mixture is added into a mixing reactor by controlling a certain flow through a pipeline, the pressure is controlled to be 0.6MPa, the temperature is controlled to be below 60 ℃, the mixture is slowly mixed with 7.9kg of carbon dioxide gas, the temperature is reduced to room temperature after the reaction is finished, all obtained products and 12kg of water are added into a reaction kettle to be slowly dissolved under stirring, the reactor is purged by nitrogen, the pressure is controlled to be not higher than 0.6MPa, 24kg of ethylene oxide is added in batches under the condition that the temperature is not higher than 70 ℃, and the temperature is controlled to react for 5 hours after the addition is finished. After the reaction is finished, the temperature is reduced to room temperature, and a part of water and unreacted ethylene oxide are evaporated under reduced pressure. Compound B-9 is obtained. pH 8.8, decomposition temperature 45-70 deg.C.
Examples B to 10
Adding 9kg of diethylenetriamine (molecular weight: 103.17) and 4.5kg of liquid ammonia into a special pressure-resistant mixing tank, uniformly mixing, then adding into a mixing reactor by controlling a certain flow through a pipeline, controlling the pressure to be 0.6MPa and the temperature to be below 60 ℃, slowly mixing and reacting with 11kg of carbon dioxide gas, reducing the temperature to room temperature after the reaction is finished, adding all obtained products and 18kg of water into a reaction kettle, slowly dissolving under stirring, purging the reactor by nitrogen, adding 12kg of ethylene oxide and 20kg of propylene oxide in batches under the conditions that the pressure is not higher than 0.6MPa and the temperature is not higher than 70 ℃, and controlling the temperature to react for 5 hours after the addition is finished. After the reaction is finished, the temperature is reduced to room temperature, and a part of water and unreacted ethylene oxide and propylene oxide are distilled off under reduced pressure. Compound B-10 was obtained. pH 9.0, decomposition temperature 45-70 deg.C.
Example B to 11
Adding 8kg of ethylenediamine (molecular weight: 60.12), 4kg of methylamine (molecular weight: 31.10) and 1.5kg of liquid ammonia into a special pressure-resistant mixing tank, uniformly mixing, then adding into a mixing reactor by controlling a certain flow through a pipeline, controlling the pressure to be 0.6MPa and the temperature to be below 60 ℃, slowly mixing with 12kg of carbon dioxide gas, reducing the temperature to room temperature after the reaction is finished, adding all the obtained products and 15kg of water into a reaction kettle, slowly dissolving under stirring, purging the reactor with nitrogen, controlling the pressure to be not higher than 0.6MPa and the temperature to be not higher than 70 ℃, adding 32kg of propylene oxide in batches, and controlling the temperature to react for 5 hours after the addition is finished. After the reaction is finished, the temperature is reduced to room temperature, and a part of water and unreacted propylene oxide are evaporated under reduced pressure. Compound B-11 was obtained. pH 9.0, decomposition temperature 45-70 deg.C.
-C) Preparation of Compounds of formula (I) having Formate (HCOO)
Example C-1
15kg of ammonium formate, 1kg of methylamine catalyst, 10kg of water and 5kg of ethylene glycol are added into a reactor, stirring is started, the reactor is purged by nitrogen, the pressure is controlled to be not higher than 0.5MPa, the temperature is controlled to be below 120 ℃, 12kg of ethylene oxide is added into the reactor in batches, and the reaction is carried out for 5 hours. And after the reaction is finished, cooling, controlling the vacuum degree to be below 600 mm Hg, decompressing at the temperature of below 100 ℃ to remove unnecessary water and unreacted ethylene oxide, removing the vacuum, cooling to the temperature of below 50 ℃ and discharging the product. Compound C-1 is obtained. Viscosity was about 200 centipoise, pH 8.5, and decomposition temperature above 100 ℃.
Example C-2
Example C-1 was repeated, except that 15kg of propylene oxide was used instead of 12kg of ethylene oxide, and propylene oxide was not added to the reactor in portions but added thereto all at once. Compound C-2 is obtained. Viscosity was about 350 centipoise, pH 8.6, and decomposition temperature above 100 ℃.
Example C-3
10kg of methyl formate, 10kg of ethyl formate, 13kg of ammonia water (the concentration is 25wt percent) and 35kg of diethanolamine are added into a reactor, stirring is started, the pressure is controlled to be not higher than 0.5MPa, the temperature is slowly increased under the condition of continuous stirring, and the temperature is controlled to react for 15 hours when the temperature is increased to 100 ℃. After the reaction is finished, the temperature is reduced, then the vacuum degree is controlled to be below 600 mm Hg, the methanol and the ethanol are removed under reduced pressure at the temperature of below 100 ℃, the vacuum is removed, and the temperature is reduced to below 50 ℃ to discharge the product. Compound C-3 is obtained. Viscosity was about 400 centipoise, pH 9, and decomposition temperature above 100 ℃.
The compounds C-1, C-2 and C-3 immediately release carbon dioxide gas when contacting with isocyanate, and release a small amount of carbon monoxide gas, thus overcoming the disadvantages of common physical foaming agents such as methyl formate.
Example C-4 (Compounds not of formula (I))
Adding 24kg of ammonia water (with the concentration of 25 wt%) into a reactor, controlling the temperature below 100 ℃, slowly dripping 20kg of formic acid (with the concentration of 85 wt%) into the ammonia water under continuous stirring, preserving the temperature for reaction for 1 hour after the addition is finished, and then controlling the vacuum degree below 600 mm Hg, and decompressing and removing unnecessary water at the temperature below 100 ℃. Compound C-4 is obtained. Viscosity was approximately 150 centipoise, pH 9.5, and decomposition temperature above 100 ℃.
Example C-5 (Compound not of formula (I))
Adding 23kg of ammonia water (with the concentration of 25 wt%) and 1.5kg of dimethylamine into a reactor, controlling the temperature below 100 ℃, slowly dripping 20kg of formic acid (with the concentration of 85 wt%) into the ammonia water under continuous stirring, preserving the temperature for reaction for 1 hour after the addition is finished, then controlling the vacuum degree below 600 mmHg, decompressing and removing unnecessary water at the temperature below 100 ℃, removing the vacuum, cooling to below 50 ℃, and discharging the product to obtain the compound C-5. Viscosity was approximately 150 centipoise, pH 9.2, and decomposition temperature above 100 ℃.
Example C-6 (Compound not of formula (I))
Adding 23kg of ammonia water (with the concentration of 25 wt%) and 1.5kg of methylamine into a reactor, controlling the temperature below 100 ℃, slowly dripping 20kg of formic acid (with the concentration of 85 wt%) into the ammonia water under continuous stirring, preserving the temperature for reaction for 1 hour after the addition is finished, then controlling the vacuum degree below 600 mm Hg, decompressing and removing unnecessary water (for example, the water content can reach about 10 wt%) at the temperature below 100 ℃, removing the vacuum, cooling to below 50 ℃, and discharging the product. Compound C-6 was obtained without crystallization, which may be disturbed by the addition of methylamine. Viscosity is about 150 centipoise, pH 9, decomposition temperature above 100 ℃.
The compound C-4, C-5 or C-6 immediately emits carbon dioxide gas when contacting with isocyanate, and simultaneously emits a small amount of carbon monoxide gas, thereby overcoming the defects of the common physical foaming agent.
Although the compounds C-1 to C-6 do not decompose even above 110 ℃, the inventors have found experimentally that these can easily decompose to release CO during polyurethane foaming2The reason may be that the first reaction with NCO groups when contacting the isocyanate compound results in less stable carbonic anhydride.
D) -Preparation of Compounds of formula (I) having bicarbonate radical (HO-COO)
Example D-1
Adding 10kg of ammonium bicarbonate (with the molecular weight of 79.06), 9.0kg of water and 1kg of ethylenediamine into a transparent quartz glass reactor, stirring for dissolving (allowing insoluble ammonium bicarbonate to exist), purging the reactor with nitrogen, sealing the reactor, controlling the temperature to be 45-65 ℃ and the pressure to be not higher than 0.6MPa under the condition of continuous stirring, adding 20kg of propylene oxide into the reactor in batches, controlling the temperature for reaction for 10 hours after adding, then cooling to 50 ℃, controlling the vacuum to be below 600mHg, removing unnecessary water and unreacted propylene oxide under reduced pressure, cooling to below 40 ℃, then discharging the vacuum, and discharging the product. Compound D-1 is obtained. The viscosity was approximately 250 centipoise. pH 8 and decomposition temperature 36-42 deg.C.
The inventors have surprisingly found that when compound D-1 is mixed with polyether polyols and/or polyester polyols, for example to formulate foaming compositions ("whitepacks"), the decomposition temperature of compound D-1 dissolved in the whitepack can be increased to 45-65 ℃. This gives compound D-1 a suitable decomposition temperature and is therefore suitable for polyurethane foaming.
E) b -Preparation of Compounds of the general formula (I) having a Monohydrocarbyl carbonate (RO-COO) anion
Example E-1
Adding 10kg of ammonium salt of methyl bicarbonate (molecular weight is 93), 9.0kg of water and 1kg of ethylenediamine into a transparent quartz glass reactor, stirring to dissolve (allowing insoluble ammonium salt to exist), purging the reactor with nitrogen, sealing the reactor, controlling the temperature to be 45-65 ℃ and the pressure to be not higher than 0.6MPa under continuous stirring, adding 20kg of propylene oxide into the reactor in batches, controlling the temperature to react for 10 hours after adding, then cooling to 50 ℃, controlling vacuum to remove unnecessary water and unreacted propylene oxide under reduced pressure below 600mHg, cooling to below 40 ℃, then discharging vacuum and discharging the product. Compound E-1 is obtained. The viscosity was approximately 350 centipoise. The pH is 8, and the decomposition temperature is 42-60 ℃.
F) - 1 a 2 - a 1 - 3Preparation of a Compound of general formula (I) having an OOC-N (R) -R-N (R) -COO or R' (-N (R) -COO) anion Article (A)
Example F-1
10kg of NH4OOC-NH-(CH2)5-NH-COO NH4(molecular weight 182), 9.0kg of water was added to a clear quartz glass reactor, dissolved with stirring (allowing insoluble ammonium salts to be present), the reactor was purged with nitrogen, sealed, and then kept under stirring at a temperature of 45-55 ℃ and a pressure of not higher than that of the reaction mixtureAdding 20kg of propylene oxide into a reactor in batches under 0.6MPa, controlling the temperature to react for 10 hours after adding, then cooling to 50 ℃, controlling the vacuum to remove unnecessary water and unreacted propylene oxide under the reduced pressure of less than 600mHg, cooling to below 40 ℃, then discharging the vacuum, and discharging the product. Compound F-1 is obtained. The viscosity was approximately 600 centipoise. The pH is 9 and the decomposition temperature is 45-70 ℃.
Example F-2
12kg of benzene-1, 3, 5-tris (ammonium carbamate) (molecular weight 306) having the following formula:
Figure BDA0001338110200000481
adding 9.0kg of water into a transparent quartz glass reactor, stirring for dissolving (allowing insoluble ammonium salt to exist), purging the reactor with nitrogen, sealing the reactor, continuously stirring, controlling the temperature to be 45-60 ℃, controlling the pressure to be not higher than 0.6MPa, adding 20kg of propylene oxide into the reactor in batches, controlling the temperature for reaction for 10 hours after adding, then cooling to 50 ℃, controlling the vacuum to remove unnecessary water and unreacted propylene oxide under reduced pressure of below 600mHg, cooling to below 40 ℃, then discharging the vacuum, and discharging the product. Compound F-2 is obtained. The viscosity was approximately 510 centipoise. pH 9.6. The decomposition temperature is 45-70 ℃.
G)Preparation of Compounds of formula (I) having orthoformate anion
Example G-1
Adding 15kg of triethyl orthoformate, 20kg of diethanolamine and 10kg of water into a reactor, starting stirring, controlling the pressure to be not higher than 0.1MPa, slowly heating while continuously stirring, and controlling the temperature to react for 10 hours when the temperature is raised to 80 ℃. Cooling to 50 deg.C after reaction, controlling vacuum degree below 600 mm Hg, removing ethanol at 50 deg.C under reduced pressure, cooling to 40 deg.C below, and discharging to obtain compound G-1 with viscosity of about 500 centipoise, pH of 8.0, and decomposition temperature of 45-70 deg.C.
Example G-2
Adding 15kg of trimethyl orthoformate, 2.0kg of ethylene glycol, 10kg of water and 6.0kg of ethylenediamine into a reactor, starting stirring, controlling the pressure to be not higher than 0.1MPa, slowly heating while continuously stirring, and controlling the temperature to react for 5 hours when the temperature is raised to 70 ℃. Cooling after the reaction is finished, controlling the vacuum degree to be below 600 mm Hg, decompressing and dealcoholizing at the temperature of below 50 ℃, removing vacuum, cooling to the temperature of below 40 ℃, and discharging a product to obtain the compound G-2, wherein the viscosity is about 250 centipoises, the pH value is 8.3, and the decomposition temperature is 45-70 ℃.
Example G-3
Adding 15kg of triethyl orthoformate, 13kg of monoethanolamine and 7.0kg of water into a reactor, starting stirring, slowly raising the temperature under continuous stirring, and controlling the temperature below 100 ℃ to react for 8 hours. And after the reaction is finished, cooling, controlling the vacuum degree to be below 600 mm Hg, decompressing and removing ethanol at the temperature of below 50 ℃, removing vacuum, cooling to the temperature of below 50 ℃, and discharging a product to obtain a compound G-3 in which two ester groups of the triethyl orthoformate are hydrolyzed. Viscosity is about 300 centipoise, pH 8.1, decomposition temperature 45-70 ℃.
Example G-4
20kg of ethylene glycol orthoformate, 11kg of diethanolamine and 10kg of ammonia water are added into a reactor, stirring is started, the temperature is slowly raised under continuous stirring, and the temperature is controlled not to exceed 100 ℃ for reaction for 8 hours. And after the reaction is finished, cooling, controlling the vacuum degree to be below 600 mm Hg, decompressing and removing unnecessary water at the temperature of below 50 ℃, removing the vacuum, cooling to below 40 ℃, and discharging a product to obtain the compound G-4. Viscosity is about 500 centipoise, pH 8, decomposition temperature 45-70 ℃.
Application examples
Example 1
8 parts by weight of the compound A-1 prepared in the above example A-1 as a blowing agent, 50 parts by weight of polyether polyol 4110 (produced by Binshi chemical group, Binzhou, Shandong), 1 part by weight of foam stabilizer DC3201 (produced by American air chemical Co., Ltd.), 12.5 parts by weight of flame retardant TCPP (produced by Jiangsu Yake chemical Co., Ltd.) and 2 parts by weight of catalyst A33(33LV, produced by American air chemical Co., Ltd.) were mixed uniformly to obtain a transparent foamed composition, and 95.5 parts by weight of isocyanate MDI (PM200, Tantawawa chemical group Co., Ltd.) was added thereto and foamed to obtain a polyurethane foam after stirring uniformly.
Example 2
8 parts by weight of the compound A-2 prepared in the above example A-2 as a blowing agent, 30 parts by weight of polyether polyol 4110, 20 parts by weight of polyester polyol CF6320 (Jiangsu Fusheng New materials Co., Ltd.), 1 part by weight of foam stabilizer DC3201, 12.5 parts by weight of flame retardant TCPP and 2 parts by weight of catalyst A33 were mixed uniformly to obtain a transparent foamed composition, 95.5 parts by weight of isocyanate MDI (PM200) was added thereto, and after stirring uniformly, a polyurethane foam was prepared.
Samples were taken and sectioned with a razor blade and the cells were observed using SEM at 100 x magnification. As shown in fig. 3, the cell diameter was 208 microns.
Table 1: properties of polyurethane foams
Figure BDA0001338110200000501
Figure BDA0001338110200000511
Description of the drawings: the test data in the above list are those made for foam samples prepared using conventional foam boxes and self-made foam molds, and are free foam samples prepared by hand.
Wherein the shrinkage rate (size change rate) is measured according to the Chinese national standard GB/T8811-. The same applies below.
The product of example 2 is fine, uniform and compact, has good heat insulation performance, and can meet the requirements of various performances in the field of refrigerators and freezers. The product of example 1 can meet the requirements of various properties in polyurethane pipeline heat preservation.
Example 3
7 parts by weight of the compound B-1 prepared in the above example B-1 as a blowing agent, 50 parts by weight of polyether polyol 4110 (Binshai chemical group, Shandong Binshou), 1 part by weight of foam stabilizer DC3201 (American air chemical industry), 12.5 parts by weight of flame retardant TCPP (Jiangsu Yake chemical industry Co., Ltd.) and 2 parts by weight of catalyst A33(33LV, American air chemical industry) were mixed uniformly to obtain a transparent foamed composition, 95.5 parts by weight of isocyanate MDI (PM200) was added thereto, and the mixture was stirred uniformly and foamed to obtain a polyurethane foam.
Example 4
Example 4 example 2 was repeated except that the blowing agent was as shown in table 2.
Table 2: properties of polyurethane foams
Figure BDA0001338110200000512
Description of the drawings: the test data in each of the above lists are test data made for foam samples prepared using conventional foam boxes and self-made foam molds, and are free foam samples prepared by hand.
The product of example 3 can meet the requirements of various properties in polyurethane pipeline heat preservation. The product of example 4 has good thermal insulation properties and can meet the various performance requirements in the refrigerator and freezer field.
Example 5
4 parts by weight of the compound C-1 prepared in example C-1 above as a blowing agent, 50 parts by weight of polyether polyol 4110, 1 part by weight of foam stabilizer DC3201, 12.5 parts by weight of flame retardant TCPP (Kogyo Seatt chemical Co., Ltd.) and 1 part by weight of catalyst A33(33LV, American air chemical industry) and 1 part by weight of catalyst PC-41 (American air chemical industry) were mixed uniformly to obtain a transparent foamed composition, 104.5 parts by weight of isocyanate MDI (PM200) was added thereto, and the mixture was stirred uniformly and foamed to obtain a polyurethane foam.
Comparative example 1
Example 4 was repeated, except that only 15 parts by weight of cyclopentane were used as blowing agent. The SEM photograph is shown in FIG. 4.
Table 3: properties of polyurethane foams
Figure BDA0001338110200000521
Description of the drawings: the test data in each of the above lists are test data made for foam samples prepared using conventional foam boxes and self-made foam molds, and are free foam samples prepared by hand.
Other applications
1. Application of foaming agent of the invention in preparation of polystyrene foaming material
Example 6
100 parts by weight of polystyrene resin powder, 6 parts by weight of the foaming agent B-1 of the invention, calcium carbonate with the average particle size of 175 microns, 0.3 part by weight of zinc stearate and 0.3 part by weight of toner (produced by Weichang brand, Shenzhen Weichang pigment Co., Ltd.) are put into a mixer to be mixed at the temperature of 30-40 ℃ to obtain a polystyrene foaming composition, and then a single-screw extruder (the length-diameter ratio of a screw is 28:1) is utilized for extrusion molding, and the temperature of each section of the extruder is as follows: one section is 85-95 ℃, the second section is 95-105 ℃, the third section is 105-115 ℃, and the fourth section is 115-125 ℃; the temperature of the die is 125-130 ℃; the rotating speed of the screw is 5 rpm-9 rpm. The profile obtained had an apparent density of 587kg/m3. The SEM photograph is shown in FIG. 5 (at 100 Xmagnification). As can be seen from the photographs, the diameter of the cells is relatively uniform.
2. Application of foaming agent in preparation of polyvinyl chloride foaming material
Example 7
85 parts by weight of PVC resin, 5 parts by weight of the foaming agent A-1 of the invention, 0.5 part by weight of polyethylene wax, calcium carbonate with the average particle size of 175 microns, 0.3 part by weight of zinc stearate, and 0.3 part by weight of toner (produced by Weichang brand, Shenzhen Weichang pigment Co., Ltd.) are put into a mixer to be mixed at the temperature of 30-40 ℃ to obtain a polyvinyl chloride foaming composition, and then a single-screw extruder (the length-diameter ratio of a screw is 28:1) is utilized for extrusion molding, wherein the temperature of each section of the extruder is as follows: the first section is 145-150 ℃, the second section is 155-165 ℃, the third section is 175-185 ℃, and the fourth section is 180-195 ℃; the temperature of the die is 195-205 ℃; the rotating speed of the screw is 5 rpm-9 rpm. Obtained byThe specific gravity of the section is 0.55g/cm3
3、Preparation of hydrazino-alcohol amine salt compound and application of hydrazino-alcohol amine salt compound as foaming agent
Example 8 (preparation example)
730g of 80% hydrazine hydrate and 450g of water are added into a stainless steel reaction kettle with a cooling jacket, stirring is started, fully mixing hydrazine hydrate with water, heating and raising the temperature of a reaction system after nitrogen treatment and protection, controlling the temperature to be 45-70 ℃, controlling the pressure not to exceed 0.3MPa, then 1200g of propylene oxide (molecular weight: 58.08) was gradually added in portions, and after the addition, the temperature was controlled to 45 to 70 ℃ and the reaction was stirred at a pressure of 0.3MPa or less for 1 hour, then cooling to 50 ℃, removing unnecessary water and unreacted propylene oxide under the reduced pressure of 600mHg, starting stirring, introducing 1200g of carbon dioxide 800-1200 ℃ into the reaction kettle, controlling the temperature to be 45-60 ℃, controlling the pressure not to exceed 0.3MPa, reacting for 4-8 hours, cooling to below 40 deg.c and discharging the product to obtain the compound, hydralazine salt compound. pH 8.9. The decomposition temperature of the compound is in the range of 45-70 ℃. Carbon dioxide is rapidly released after heating to 55 ℃. The infrared spectrum of the compound is shown in figure 2.
Example 9 (application example)
20 parts by weight of the compound prepared in example 8 above as a blowing agent, 30 parts by weight of polyether polyol 4110, 20 parts by weight of polyester polyol CF6320 (Jiangsu Fusheng New Material Co., Ltd.), 12.5 parts by weight of flame retardant TCPP (Jiangsu Yake chemical Co., Ltd.), 1 part by weight of foam stabilizer DC3201 (American air chemical industry), 0.5 part by weight of catalyst PC-8 (American air chemical industry), and 1 part by weight of catalyst PC-41 (American air chemical industry) were mixed uniformly to obtain a transparent foam composition, and isocyanate MDI (PM200) was added thereto and stirred uniformly to foam to obtain a polyurethane foam material. The cells were very uniform in size, and the average diameter of the cells was larger in the product of this example as compared to the foams of the other examples described above, indicating a greater amount of carbon dioxide gas evolution.
Example 10 (preparation example)
Adding 730g of 80% hydrazine hydrate and 450g of water into a stainless steel reaction kettle with a cooling jacket, starting stirring to fully mix the hydrazine hydrate and the water, heating and raising the temperature of the reaction system after nitrogen treatment and protection, controlling the temperature to be 45-70 ℃, controlling the pressure to be not more than 0.3MPa, then slowly adding 910g of ethylene oxide (molecular weight is 58.08) in batches, controlling the temperature to be 45-70 ℃, stirring and reacting for 1 hour under the pressure of 0.3MPa, then cooling to 50 ℃, removing unnecessary water and unreacted ethylene oxide under the reduced pressure of 600mHg, starting stirring, introducing 1200g of carbon dioxide into the reaction kettle, controlling the temperature to be 45-60 ℃, controlling the pressure to be not more than 0.3MPa, reacting for 4 hours, and discharging the product after cooling to be less than 40 ℃ to obtain the compound. The pH was 8.8 and the decomposition temperature of the compound was in the range of 45-70 ℃. Carbon dioxide is rapidly released after heating to 56 ℃.
Example 11 (application example)
17 parts by weight of the compound prepared in example 10 above as a blowing agent, 30 parts by weight of polyether polyol 4110, 20 parts by weight of polyester polyol CF6320 (Jiangsu Fusheng New Material Co., Ltd.), 12.5 parts by weight of flame retardant TCPP (Jiangsu Yake chemical Co., Ltd.), 1 part by weight of foam stabilizer DC3201 (American air chemical industry), 0.5 part by weight of catalyst PC-8 (American air chemical industry), and 1 part by weight of catalyst PC-41 (American air chemical industry) were mixed uniformly to obtain a transparent foam composition, and isocyanate MDI (PM200) was added thereto and stirred uniformly to foam to obtain a polyurethane foam material.
4. Application of polyalkylene carbonate polyamine salt as foaming agent in preparation of polystyrene foaming material
Example 12
100 parts by weight of polystyrene resin powder, 6 parts by weight of diethylenetriamine carbonate, calcium carbonate with the average particle size of 175 microns, 0.3 part by weight of zinc stearate and 0.3 part by weight of toner (produced by Weichang brand, Shenzhen Weichang pigment Co., Ltd.) are put into a mixer to be mixed at the temperature of 30-40 ℃ to obtain a polystyrene foaming composition, and then a single-screw extruder (the length-diameter ratio of a screw is 28:1) is utilized for extrusion molding, and the temperature of each section of the extruder is as follows:one section is 85-95 ℃, the second section is 95-105 ℃, the third section is 105-115 ℃, and the fourth section is 115-125 ℃; the temperature of the die is 125-130 ℃; the rotating speed of the screw is 5 rpm-9 rpm. The profile obtained had an apparent density of 536kg/m3. As with the product of example 6, the cell diameters are also relatively uniform as can be seen from the SEM photograph (magnification 100).
5. Application of polyalkylene polyamine carbonate as foaming agent in preparation of polyvinyl chloride foaming material
Example 13
85 parts by weight of PVC resin, 5 parts by weight of carbonate of dipropylene triamine, 0.5 part by weight of polyethylene wax, calcium carbonate with the average particle size of 175 microns, 0.3 part by weight of zinc stearate, and 0.3 part by weight of toner (produced by Weichang brand, Shenzhen Weichang pigment Co., Ltd.) were put into a mixer and mixed at a temperature ranging from 30 ℃ to 40 ℃ to obtain a polyvinyl chloride foamed composition, and then extrusion molding was carried out by using a single-screw extruder (the aspect ratio of a screw was 28:1), wherein the temperatures of the extruder sections were: the first section is 145-150 ℃, the second section is 155-165 ℃, the third section is 175-185 ℃, and the fourth section is 180-195 ℃; the temperature of the die is 195-205 ℃; the rotating speed of the screw is 5 rpm-9 rpm. The specific gravity of the obtained profile was 0.53g/cm3
6. Application of alkyl amine carbonate as foaming agent in preparation of polystyrene foam material
Example 14
100 parts by weight of polystyrene resin powder, 6 parts by weight of bis (methylamine) carbonate, calcium carbonate with the average particle size of 175 microns, 0.3 part by weight of zinc stearate and 0.3 part by weight of toner (produced by Weichang brand, Shenzhen Weichang pigment Co., Ltd.) are put into a mixer to be mixed at the temperature of 25-35 ℃ to obtain a polystyrene foaming composition, and then a single-screw extruder (the length-diameter ratio of a screw is 28:1) is utilized for extrusion molding, wherein the temperature of each section of the extruder is as follows: one section is 85-95 ℃, the second section is 95-105 ℃, the third section is 105-115 ℃, and the fourth section is 115-125 ℃; the temperature of the die is 125-130 ℃; the rotating speed of the screw is 5 rpm-9 rpm. The apparent density of the obtained profile was 498kg/m3. Product of example 6Also, as can be seen from the SEM photograph (magnification 100 times), although the diameter of the cells is large, the size of the cells is not uniform. At the same time, the foam material gives off a slight ammonia odor. This indicates that alkylamine carbonates, while also useful for polystyrene foaming, the uniformity of cell size and the ammonia odor emitted in the foam to some extent determine that alkylamine carbonates are not preferred blowing agents.

Claims (25)

1. A blowing agent comprising an organic alcohol amine salt compound having the general formula (I):
An-[Bm+]p(I)
in the formula, An-Is as CO2An anion of the donor having a valence of-n, wherein n ═ 1 or 2;
Bm+the method comprises the following steps: +1 valent ammonium ion and +1 valent hydrazine ion H3 +N-NH2And + 2-valent hydrazine ion H3 +N-NH3 +And/or has m-+NR3R4H group and-+NR3One or more organic amine B cations of the H-group;
wherein m is 1-5;
Figure FDA0002531256490000011
and
wherein A isn-is selected from one or more of the following anions:
carbonate radical: CO23 2-(ii) a And
bicarbonate radical: HO-COO-
Wherein R is3Or R4Independently selected from: h, R, C optionally substituted by hydroxy or amino or halogen1-C7Aliphatic hydrocarbon radicals, C optionally substituted by hydroxy or amino groups or halogen3-C7Cycloaliphatic hydrocarbon radical, and, C optionally substituted by hydroxy or amino groups or by halogen6-C10An aromatic hydrocarbon group;
the precondition is that: the compounds of the general formula (I) have at least one R group bonded to N;
wherein the R group is selected from one or more of the following groups:
(1a)H[OCH(R1a)CH(R2a)]q-;
(2a)H[OCH(R1a)CH(R2a)CH(R3a)]q-; and
(3a)H[OCH(R1a)CH(R2a)CH(R3a)CH(R4a)]q-;
wherein q has a value of q 1-3; r1a、R2a、R3aOr R4aEach independently selected from: h, C optionally substituted by hydroxy or amino or halogen1-C7Aliphatic hydrocarbon radicals, C optionally substituted by hydroxy or amino groups or halogen3-C7Cycloaliphatic hydrocarbon radical, and, C optionally substituted by hydroxy or amino groups or by halogen6-C10An aromatic hydrocarbon group;
wherein the organic amine compound (B) is an organic amine compound having 2 to 50 carbon atoms;
wherein the water content of the foaming agent is 5-40 wt%;
wherein the total content of compound of formula (I) and water is 70-100% based on the total weight of the blowing agent; and
wherein the compound or mixture of compounds of the general formula (I) contains 40 to 95 wt.%, based on the total weight of the compound or mixture of compounds of the general formula (I), of a salt of a monoalcohol amine and a salt of a dialcohol amine.
2. The blowing agent of claim 1 wherein (1a) H [ OCH (R)1a)CH(R2a)]q-is H (OCH)2CH2)q-、H(OCH2CH(CH3))q-、H(OCH(CH3)CH2)q-、H(OCH2CH(C6H5))q-、H(OCH(C6H5)CH2)q-、H(OCH2CH(CH2Cl))q-、H(OCH(CH2Cl)CH2)q-or H (OCH)2CH(CBr3))q-。
3. The blowing agent of claim 1 or 2, wherein the value of q is q-1-2; and/or
The pH of the foaming agent is 7.5-10.
4. The blowing agent of claim 3 wherein the water content in the blowing agent is 5-35 wt%; and/or
The pH of the foaming agent is 7.8-9.5.
5. The blowing agent of claim 4 wherein the water content in the blowing agent is from 10 to 30 wt%; and/or
The pH of the foaming agent is 8-9.5.
6. The blowing agent of claim 1 or 2 wherein the total content of compound of formula (I) and water is from 80 to 99.0% based on the total weight of the blowing agent.
7. The blowing agent of claim 1 or 2 wherein organic amine B has m to m +3 primary, secondary and tertiary amine groups, and optionally quaternary ammonium groups; and/or
The organic amine compound (B) is an organic amine compound having 2 to 20 carbon atoms.
8. The blowing agent of claim 1 or 2 wherein the compound of formula (I) contains an average of from 1.5 to 5R groups per molecule; and/or
The organic amine compound (B) is an organic amine compound having 2 to 12 carbon atoms.
9. The blowing agent of claim 1 wherein R3Or R4Independently selected from: h, R, C optionally substituted by hydroxy or amino or halogen1-C4Aliphatic hydrocarbon groups, cyclobutyl or cyclohexyl optionally substituted by hydroxyl or amino or halogen, and phenyl or methylphenyl optionally substituted by hydroxyl or amino or halogen; and, R1a、R2a、R3aOr R4aEach independently selected from: h, methyl or ethyl optionally substituted with hydroxy or amino or halogen, or propyl or isopropyl optionally substituted with hydroxy or amino or halogen, cyclohexyl optionally substituted with hydroxy or amino or halogen, and phenyl or methylphenyl optionally substituted with hydroxy or amino or halogen; and/or
The R group being HOCH2CH2-、HOCH2CH(CH3)-、HOCH(CH3)CH2-、HOCH2CH(C6H5)-、HOCH(C6H5)CH2-、HOCH2CH(CH2Cl)-、HOCH(CH2Cl)CH2-、HOCH2CH(CBr3) -or HOCH (CBr)3)CH2-。
10. The blowing agent of claim 1 wherein R1a、R2a、R3aOr R4aEach independently selected from: h, methyl, chloromethyl, bromomethyl, ethyl, cyclohexyl, and phenyl.
11. The blowing agent according to claim 1 or 2, wherein the content of alkali metal and alkaline earth metal of the compound of the general formula (I) is 0 to 200ppm by mass.
12. The blowing agent of claim 1 or 2 wherein R is hydroxypropyl, hydroxyethyl, or hydroxychloropropyl.
13. The blowing agent according to claim 1 or 2, wherein the compound or compound mixture of the general formula (I) contains 45 to 90 wt% of salts of monoalcohols amines and salts of dialcohols amines, based on the total weight of the compound or compound mixture of the general formula (I); and/or
In the compound or compound mixture of formula (I), the molar ratio of the compound of formula (I) having one R group to the compound of formula (I) having two R groups is 1:0 to 1: 2.5; and/or
The compound or compound mixture of the general formula (I) contains from 25 to 90% by weight of monoalkanolamine and dialkanolamine, based on the total weight of the compound or compound mixture of the general formula (I).
14. The blowing agent of claim 13 wherein the molar ratio of compound of formula (I) having one R group to compound of formula (I) having two R groups in compound of formula (I) or mixture of compounds is from 1:0.3 to 1:2.
15. A process for preparing the blowing agent of any of claims 1 to 14, which process comprises reacting a first material with a second material in water in an amount of from 70 to 170% by weight, calculated on the weight of the first material;
wherein the first material is selected from one or more of the following compounds:
H2N-COONH4,H2organic amine compound (M) salt of N-COOH, and, H2A hydrazine salt of N-COOH;
(NH4)2CO3hydrazine carbonate, ammonium carbonate hydrazine, and organic amine carbonate (M) salts; and
HO-COONH4hydrazine hydrogen carbonate, and hydrogen carbonate salts of organic amine compounds (M);
the second starting material is selected from one or more of the following epoxides:
Figure FDA0002531256490000041
and styrene oxide;
wherein said organic amine compound (M) is an organic amine compound selected from the group consisting of:
C1-C24alkyl amines;
two (C)1-C16Hydrocarbyl) amines;
optionally at C2-C14C substituted by hydroxy on alkylene2-C14Alkylene diamines;
optionally at C4-C16C substituted by hydroxy on alkylene4-C16Polyalkylene polyamines;
c optionally substituted by hydroxy having three primary amine groups3-C18Organic triamines or C having four primary amino groups optionally substituted by hydroxy5-C18Organic tetraamines; and
C2-C10alcamines;
wherein, in the prepared blowing agent, the blowing agent has a water content of 5 to 40% by weight, the total content of compound of formula (I) and water being 70 to 100% based on the total weight of the blowing agent, and the compound or compound mixture of formula (I) contains 40 to 95% by weight of the salt of the monoalcohol amine and the salt of the dialcohol amine, based on the total weight of the compound or compound mixture of formula (I).
16. The method according to claim 15, wherein the epoxide is: ethylene oxide, propylene oxide, epichlorohydrin, epibromohydrin, butylene oxide, or chlorobutylene oxide or styrene oxide, or a mixture of any two or more thereof; and/or
The molar ratio of the first raw material to the second raw material is 1: 1.3-5; and/or
The amount of water is 85-160 wt% calculated on the weight of the first feedstock.
17. The process of claim 16, wherein the molar ratio of the first feedstock to the second feedstock is from 1:1.3 to 4.
18. A blowing agent prepared by the process of any of claims 15-17.
19. Use of the blowing agent according to any of claims 1 to 14 as polyurethane blowing agent, polystyrene blowing agent or polyvinyl chloride blowing agent.
20. A polyurethane foaming composition comprising:
0.01-100 wt% of the blowing agent according to any of claims 1-14, or the blowing agent according to claim 18;
0-50 wt% of a physical blowing agent;
0-5% by weight of water, and
0.0 to 99.99 wt% of a polymer polyol; wherein the weight percentages are based on the total weight of the polyurethane foaming composition.
21. The polyurethane foaming composition of claim 20, comprising:
0.1-80 wt% of the blowing agent according to any of claims 1-14, or the blowing agent according to claim 18;
0-40 wt% of a physical blowing agent;
0-4% by weight of water, and
20.0 to 99.9 wt% of a polymer polyol; wherein the weight percentages are based on the total weight of the polyurethane foaming composition.
22. The polyurethane foaming composition of claim 20 or 21, which contains a total of 0.5 to 4 wt% of water.
23. The polyurethane foaming composition according to claim 20 or 21, which has the following features: 1) comprising an alkanolamine or alcohol amine compound; 2) a transparent or clear or translucent or milky white homogeneous liquid; 3) CO evolution under heating or with addition of organic or inorganic acids stronger than carbonic acid2(ii) a 4) When the foaming composition is contacted or mixed with an isocyanate or polyisocyanate, the mixture forms a mass which turns milky within 0.2 to 4 seconds.
24. The polyurethane foaming composition of claim 23 wherein the mixing with the polyisocyanate results in a milky white mass formed by the mixing with a rapid volume expansion which is not a true rise of foam until after the mass begins to rise.
25. A polyurethane foam formed by mixing and reacting the polyurethane foaming composition of any one of claims 20-22 with a polyisocyanate monomer and/or an isocyanate-terminated prepolymer.
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US3264231A (en) * 1961-12-11 1966-08-02 Ici Ltd Hydroxy (polyalkylenoxy) alkyl hydrazine based polyurethanes
JP2003342340A (en) * 2002-05-29 2003-12-03 Sumika Bayer Urethane Kk Method for producing integral skin polyurethane foam for instrument panel used on design surface
CN101939350A (en) * 2008-02-09 2011-01-05 拜尔材料科学股份公司 Light-fast foamed polyurethane moldings

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Publication number Priority date Publication date Assignee Title
US3264231A (en) * 1961-12-11 1966-08-02 Ici Ltd Hydroxy (polyalkylenoxy) alkyl hydrazine based polyurethanes
JP2003342340A (en) * 2002-05-29 2003-12-03 Sumika Bayer Urethane Kk Method for producing integral skin polyurethane foam for instrument panel used on design surface
CN101939350A (en) * 2008-02-09 2011-01-05 拜尔材料科学股份公司 Light-fast foamed polyurethane moldings

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