CN107310049A - A kind of diamond chain saw and forming method - Google Patents

A kind of diamond chain saw and forming method Download PDF

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Publication number
CN107310049A
CN107310049A CN201710552551.2A CN201710552551A CN107310049A CN 107310049 A CN107310049 A CN 107310049A CN 201710552551 A CN201710552551 A CN 201710552551A CN 107310049 A CN107310049 A CN 107310049A
Authority
CN
China
Prior art keywords
chain
chain link
diamond
link
saw
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201710552551.2A
Other languages
Chinese (zh)
Inventor
唐桂炎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
XIAMEN ZHILI DIAMOND TECHNOLOGY Co Ltd
Original Assignee
XIAMEN ZHILI DIAMOND TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by XIAMEN ZHILI DIAMOND TECHNOLOGY Co Ltd filed Critical XIAMEN ZHILI DIAMOND TECHNOLOGY Co Ltd
Priority to CN201710552551.2A priority Critical patent/CN107310049A/en
Publication of CN107310049A publication Critical patent/CN107310049A/en
Priority to PCT/CN2018/075764 priority patent/WO2019007064A1/en
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/02Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
    • B28D1/08Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws
    • B28D1/082Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing with saw-blades of endless cutter-type, e.g. chain saws, i.e. saw chains, strap saws consisting of chain saws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F7/00Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
    • B22F7/06Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
    • B22F7/08Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder

Abstract

The present invention discloses a kind of diamond chain saw and forming method, including some chain links, and each section of chain saw is the chain link of integral type, and chain link is connected with chain link by the protruding parts at two ends with recessed position, and diamond segment is welded on the middle part of chain link.The present invention uses chain link in wire cutting technology or MIM technological forming chain links, the present invention to be integral structure, without outer chain sheet and inner chain sheet, and it is big that chain saw of the present invention has the advantages that tensile strength increases, chain saw is difficult beat, cut coverage.

Description

A kind of diamond chain saw and forming method
Technical field
The present invention discloses a kind of diamond chain saw and forming method, is divided by International Patent Classification (IPC) (IPC) and belongs to Buddha's warrior attendant Stone cutting tool technical field.
Background technology
The existing big plate of granite rough block, cutting is processed using diamond rope saw (wall scroll or a plurality of combination), in cutting When, diamond rope saw is rotated by two rotating wheels or four rotating wheels, realizes horizontal or vertical cutting.Rotating wheel is arranged on In frame, whole frame is then perpendicular cuts to moving down, if whole frame is moved horizontally, for horizontal resection.But due to Buddha's warrior attendant Stone rope saw cut is less efficient, and the diamond working layers of rope saw string ball only have 1.5 millimeters, therefore cost is higher, influence Its use scope.
The content of the invention
In view of the shortcomings of the prior art, the present invention provides a kind of diamond chain saw, with cutting efficiency height, uses scope Extensively, low cost and other advantages.
To reach above-mentioned purpose, the present invention is achieved by the following technical solutions:
A kind of diamond chain saw, including some chain links, each section of chain saw are the chain link of integral type, and chain link passes through with chain link The protruding parts at two ends is connected with recessed position, and diamond segment is welded on the middle part of chain link.
Further, the arrangement of diamond segment is continuously arranged on each chain link of chain saw or is intervally arranged in correspondence On chain link.
Further, the protruding parts of chain link and chain link is fixedly linked with recessed position by bearing pin, bearing pin both sides and chain link It is smooth.
Further, bearing pin pin-and-hole corresponding with chain link is fixed with the method for welding or bearing pin two ends are plastically deformed and the company of fixation Connect.
Further, chain link protruding parts both sides are confined planes, and the chain link is the first chain link, and another chain link being connected is the Two chain links, the recessed position of the second chain link has two lateral plates, and two lateral plate front end faces include arc surface and plane, the second chain link it is flat The confined planes of face and the first chain link form the position limiting structure of right-angle surface each other.
Further, the gross thickness of chain saw is 3mm to 7mm.
Further, chain saw coordinates and hung on the rotating wheel of more than two quantity, and the contact site of rotating wheel and chain is embedding In the rubber strip of rotating wheel outer rim open slot.
The present invention also provides a kind of forming method of diamond chain saw.
A kind of forming method of diamond chain saw, by steel plate by wire cutting technology, is made chain link, by 50 mesh diamond tools Head bottom is welded to by high-frequency induction welder, using silver soldering piece in the middle part of chain link, then, will be connected per pitch chain section, and will be by chain link Nose is fitted into another chain link female end, is loaded on connection bearing pin argon arc welding technique or bearing pin two ends plastic deformation is fixed, become For whole piece diamond chain saw.
A kind of forming method of diamond chain saw, by alloy powder by powder metallurgical technique MIM, is formed integrally formula chain Section, single chain link is put into graphite grinding tool, diamond segment is directly hot-pressed onto on chain link, after the demoulding, by some chains Section assembly connection is to load chain link corresponding aperture with bearing pin, then applies pressure to bearing pin, allows the two ends of bearing pin to be plastically deformed, fill up Chamfer site on the outside of link aperture, forms whole piece diamond chain saw.
Chain link is integral structure in the present invention, without outer chain sheet and inner chain sheet, is had the advantages that:
1st, the middle part of chain piece of the present invention is designed for solid construction, and this middle part is the position welded with diamond segment, chain Tensile strength increase, chain be difficult beat, it is big with insert contacts face in the middle part of chain piece, it is big, non-slip with rotating wheel frictional force.
2nd, chain saw manufacturing cost of the present invention is low, is welded on the cutter head on chain saw, and its working lining thickness can reach 6 millimeters of left sides The right side, reduces cutting production cost.
3rd, chain saw of the present invention is not operationally, flexible because the rigidity of chain is stronger than rope saw, therefore cutting efficiency is high.
Brief description of the drawings
Fig. 1 is chain link embodiment stereogram of the present invention.
Fig. 2 is Fig. 1 side views.
Fig. 3 is Fig. 2 top views.
Fig. 4 is another embodiment schematic diagram of chain link of the present invention.
Fig. 5 is Fig. 4 top views.
Fig. 6 is chain schematic diagram of the present invention.
Fig. 7 is schematic diagram before bearing pin riveted of the present invention.
Fig. 8 is schematic diagram after bearing pin riveted.
Fig. 9 is chain position limiting structure schematic diagram of the present invention.
Figure 10 is rotating wheel of the present invention and chain contact position schematic diagram.
Figure 11 is the horizontal stone material cutting schematic diagram of four-wheel horizontal equipment;
Figure 12 is the horizontal stone material cutting schematic diagram of two wheel horizontal equipments;
Figure 13 is the horizontal stone material cutting schematic diagram of two wheel vertical equipments;
Figure 14 is the horizontal stone material cutting schematic diagram of five wheel vertical equipments.
Each part of accompanying drawing is detailed:
1 is the middle part of chain link;
2 be the female end of chain link;
3 be the nose of chain link;
4 be chain link connecting hole;
5 be diamond segment;
6 be rotating wheel;
7 be diamond chain saw;
8 be rough stone block;
9 be sliding stand;
10 be bearing pin;
11 be bearing pin two ends groove;
12 be the chamfering of pin-and-hole both sides;
13 be rubber strip.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings:
Embodiment:Fig. 1 is referred to Figure 14, a kind of diamond chain saw, including some chain links 100, each section of chain saw is one The chain link 100 of body formula, chain link is connected with chain link by the protruding parts at two ends with recessed position, protruding parts and recessed position The referred to as nose 3 or female end 2 of chain link, diamond segment 5 is welded on the middle part 1 of chain link.The arrangement of diamond segment 5 is continuous row Cloth is on each chain link of chain saw or is intervally arranged in respective link.The protruding parts of chain link and chain link is set with recessed position There is chain link connecting hole 4 to be fixedly linked so that bearing pin 10 is worn, the both sides of bearing pin 10 and chain link outer surface are smooth.Bearing pin 10 and chain piece pair The pin-and-hole answered is fixed with the method for welding or bearing pin two ends are plastically deformed and are fixedly connected.Chain link protruding parts (nose 3) both sides For confined planes, the chain link is the first chain link, and another chain link being connected is the second chain link, and the recessed position of the second chain link has two Lateral plate, two lateral plate front end faces include arc surface and plane, and the plane of the second chain link and the confined planes formation of the first chain link are straight each other The position limiting structure of edged surface.The gross thickness of chain saw can be controlled in 3mm to 7mm.Such as Figure 11 to Figure 14, chain saw, which coordinates, hangs over more than two On the rotating wheel 6 of quantity, the contact site of rotating wheel and chain is the rubber strip 13 for being embedded in rotating wheel outer rim open slot.
A kind of forming method of diamond chain saw, by steel plate by wire cutting technology, is made chain link, by 50 mesh diamond tools Head bottom is welded to by high-frequency induction welder, using silver soldering piece in the middle part of chain link, then, will be connected per pitch chain section, and will be by chain link Nose is fitted into another chain link female end, is loaded on connection bearing pin argon arc welding technique or bearing pin two ends plastic deformation is fixed, become For whole piece diamond chain saw.
Chain link of the present invention can also be produced using metal powder injection molded MIM, a kind of forming method of diamond chain saw, By alloy powder by powder metallurgical technique MIM, formula chain link is formed integrally, single chain link is put into graphite grinding tool, will Diamond segment is directly hot-pressed onto on chain link, after the demoulding, is to load chain link corresponding aperture with bearing pin by some chain link assembly connections, so Backward bearing pin applies pressure, allows the two ends of bearing pin to be plastically deformed, and the chamfer site filled up on the outside of link aperture forms whole piece diamond Chain saw.
Chain link is also referred to as chain piece in the present invention, and wheel driving wheel can be also simply referred to as wheel or sprocket wheel.
A kind of diamond chain saw, section turns into chain saw entirety after being connected with section, the connection of section and section is by two ends Protruding parts is connected with recessed position, is fixed up by bearing pin 10.Diamond segment 5 is welded on the centre position of each section i.e. In the middle part of chain link physically, on every chain saw, the arrangement of diamond segment can be continuously arranged on each chain link, can also It is intervally arranged on each chain link.The bearing pin both sides of the chain link of diamond chain saw and chain piece are smooth, are fixed with the method for welding Or both sides bearing pin two ends are plastically deformed and fixed.Gross thickness 3mm to 7mm of chain or so.Chain can hang over more than two numbers On the sprocket wheel of amount.Chain can be hung on the wheel of more than two quantity, and the contact site of chain and wheel is to be embedded in wheel outer rim Rubber strip.
The present invention devises a kind of diamond chain saw, and its chain does not have outer chain sheet and inner chain sheet, and each section of chain is one Piece, also referred to as chain link, section turn into chain after being connected with section, the connection of section and section is protruding parts and recess by two ends Position is connected, and is fixed up by bearing pin.Diamond segment is welded on the centre position of each section, every chain saw, diamond tool The arrangement of head can be continuously arranged on each chain link, can also be intervally arranged on each chain link.Diamond segment Working lining thickness is up to 6 millimeters, and diamond chain saw, its bearing pin both sides connected and chain piece are smooth, are consolidated with the method for welding It is fixed, bearing pin two ends can also be taken to be plastically deformed, being allowed to two end external diameters becomes more bigger, matched with the chamfering on the outside of chain film perforation Close, can be filled at the bevel edge 12 of pin-and-hole both sides, so that chain piece is fixed up.
Because the unique design of chain piece, the particularly middle part of chain piece are solid design, have the advantage that:1st, chain is caused Tensile strength is added, it is ensured that in cutting stone material, and the pulling force of chain is sufficiently large and chain is difficult beat;2nd, middle plane with The base plane contact area of diamond segment is big, and the weld strength of cutter head and chain piece or chain link is big during welding, chain saw cut work When making, cutter head is difficult for drop-off;3rd, because middle part is solid design, with wheel contacts face, coefficient of friction is big, and chain saw does not need chain Wheel, and chain saw will not skid when being contacted with the rubber blanket of wheel outer rim, it is ensured that the normal operating conditions of chain;4 due to chain piece It is solid so as to be possibly realized chain piece is thinning, such as when gross thickness can be changed into 3-5 millimeters, be welded in the knife on its chain piece or chain link Head just can be made into 3.5-5.5 millimeters thicks, so because joint-cutting is small, can be solved long-term for cutting rare granite thin plate Since cut that the difficulty of rare granite thin plate, i.e. joint-cutting are big, the problem of waste material of rare stone material wastes serious.
Secondly, chain saw manufacturing cost is low, is welded on the cutter head on chain saw, and its working lining thickness can reach 6 millimeters, drop Low cutting production cost.
Again, chain saw is not operationally, flexible because the rigidity of chain is stronger than rope saw, therefore cutting efficiency is high.
In order to increase the function of chain piece, when designing chain plate shape, change can also be done some, such as in order to improve chain Stability, the contact area of enhancing chain piece and chain piece, takes Fig. 4, Fig. 5 design, i.e., by position above and below chain piece and chain piece The direction of external side parallel, recessed position (female end 2), protruding parts (nose 3) and the cambered surface of middle part 1 are connected, and are so carried The high intensity of chain piece, adds the contact area of chain piece so that chain saw is difficult beat in cutting again.
In order that diamond chain saw is in cutting, it will not be arched up in the middle part of chain saw, therefore the semicircle at chain piece two ends is set Meter, can also be changed to quadrant above, be right-angle design below, as shown in Figure 9.Such diamond chain saw cutting stone material again When, due to two adjacent chain pieces, right angle each other, diamond chain saw in stone material joint-cutting, just will not up arch upward in cutting , will not beat to turn into circular movement track so that chain saw is more stable.Equipment need not apply too big tensioning to chain saw Power, reduces the degree of wear of chain saw part.
The similar rope saw of this saw saw, can design and installation wall scroll diamond chain saw machine, can also design a plurality of diamond chain of installation Saw, for stone material cutting.
Embodiment 1, the 45# steel plates with 2 millimeters of thickness, by wire cutting technology, are made chain piece or chain link shape, see Fig. 1 Or Fig. 4, by the bottom of diamond segment 5 by high-frequency induction welder, using silver soldering piece by the diamond segment containing 50 mesh diamonds, weld It is connected in the middle part of chain piece on (middle part 1 of chain link).Then, every pitch chain piece or chain link are connected, that is, chain piece nose 3 is filled Enter in chain piece female end 2, be loaded on connection bearing pin 10, and use argon arc welding technique, bearing pin is fixed, become as whole piece diamond Chain saw 7, is shown in Fig. 6, chain saw is suspended in the equipment containing two wheels, Figure 12, Figure 13, by tensioning apparatus, by two wheels , just can be with cutting stone material famine material 8 after tight, rough stone block is located on sliding stand 9.
Embodiment 2, by powder metallurgical technique MIM, a kind of chain plate shape (shown in Fig. 2, Fig. 9) is made, by single chain piece It is put into customized good graphite grinding tool, diamond segment is directly hot-pressed onto on chain piece, after the demoulding, chain piece is assembled Come, with bearing pin 10, is fitted into the direct hole 4 of chain piece, see Fig. 7, bearing pin two ends fluted 11, then to bearing pin application pressure, allow pin The two ends plastic deformation of axle 10, fills up the position of chamfering 12 of chain piece pin-and-hole both sides, just installs diamond chain saw, see Fig. 8.So Afterwards, diamond chain saw is suspended on four-wheel (Figure 11) or five wheel (Figure 14) equipment, just can be cut.
Described above, only using the embodiment of this origination techniques content, any those skilled in the art use this wound Make done modifications and changes, all belong to the scope of the claims of this creation opinion, and be not limited to those disclosed embodiments.

Claims (9)

1. a kind of diamond chain saw, it is characterised in that:Including some chain links, each section of chain saw is the chain link of integral type, chain link It is connected with chain link by the protruding parts at two ends with recessed position, diamond segment is welded on the middle part of chain link.
2. a kind of diamond chain saw according to claim 1, it is characterised in that:The arrangement of diamond segment is continuous arrangement On each chain link of chain saw or it is intervally arranged in respective link.
3. a kind of diamond chain saw according to claim 1, it is characterised in that:The protruding parts of chain link and chain link with it is recessed Position is fixedly linked by bearing pin, and bearing pin both sides and chain link are smooth.
4. a kind of diamond chain saw according to claim 3, it is characterised in that:Bearing pin pin-and-hole welding corresponding with chain link Method fix or bearing pin two ends plastic deformation and be fixedly connected.
5. a kind of diamond chain saw according to claim 1, it is characterised in that:Chain link protruding parts both sides are confined planes, The chain link is the first chain link, and another chain link being connected is the second chain link, and the recessed position of the second chain link has two lateral plates, both sides Piece front end face includes arc surface and plane, and the confined planes of the plane of the second chain link and the first chain link form the spacing of right-angle surface each other Structure.
6. a kind of diamond chain saw according to claim 1, it is characterised in that:The gross thickness of chain saw is 3mm to 7mm.
7. a kind of diamond chain saw according to one of claim 1 to 6, it is characterised in that:Chain saw coordinate hang over two with On the rotating wheel of upper quantity, the contact site of rotating wheel and chain is the rubber strip for being embedded in rotating wheel outer rim open slot.
8. a kind of forming method of diamond chain saw, it is characterised in that comprise the following steps:Steel plate is passed through into wire cutting technology, system Into chain link, 50 mesh diamond segment bottoms are welded to by high-frequency induction welder, using silver soldering piece in the middle part of chain link, then, will often be saved Chain link is connected, and is that chain link nose is fitted into another chain link female end, is loaded on connection bearing pin argon arc welding technique or bearing pin Two ends plastic deformation is fixed, and is become as whole piece diamond chain saw.
9. a kind of forming method of diamond chain saw, it is characterised in that comprise the following steps:Alloy powder is passed through into powder metallurgy Technique MIM, is formed integrally formula chain link, and single chain link is put into graphite grinding tool, diamond segment is directly hot-pressed onto into chain On section, after the demoulding, it is to load chain link corresponding aperture with bearing pin by some chain link assembly connections, then applies pressure to bearing pin, allow pin The two ends plastic deformation of axle, the chamfer site filled up on the outside of link aperture forms whole piece diamond chain saw.
CN201710552551.2A 2017-07-07 2017-07-07 A kind of diamond chain saw and forming method Withdrawn CN107310049A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201710552551.2A CN107310049A (en) 2017-07-07 2017-07-07 A kind of diamond chain saw and forming method
PCT/CN2018/075764 WO2019007064A1 (en) 2017-07-07 2018-02-08 Diamond chainsaw and forming method therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710552551.2A CN107310049A (en) 2017-07-07 2017-07-07 A kind of diamond chain saw and forming method

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WO (1) WO2019007064A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019007064A1 (en) * 2017-07-07 2019-01-10 厦门致力金刚石科技股份有限公司 Diamond chainsaw and forming method therefor
CN109483742A (en) * 2018-11-06 2019-03-19 能诚集团有限公司 Cut chain group and cutter device
CN109537660A (en) * 2019-01-04 2019-03-29 重庆长征重工有限责任公司 Bar shaped deep trouth foundation excavation equipment

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CN115648353B (en) * 2022-09-04 2024-01-02 浙江朝鸿机械有限公司 Cutting member of saw chain

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WO2019007064A1 (en) * 2017-07-07 2019-01-10 厦门致力金刚石科技股份有限公司 Diamond chainsaw and forming method therefor
CN109483742A (en) * 2018-11-06 2019-03-19 能诚集团有限公司 Cut chain group and cutter device
CN109537660A (en) * 2019-01-04 2019-03-29 重庆长征重工有限责任公司 Bar shaped deep trouth foundation excavation equipment

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Application publication date: 20171103