CN107309748A - Casing sander - Google Patents
Casing sander Download PDFInfo
- Publication number
- CN107309748A CN107309748A CN201710590246.2A CN201710590246A CN107309748A CN 107309748 A CN107309748 A CN 107309748A CN 201710590246 A CN201710590246 A CN 201710590246A CN 107309748 A CN107309748 A CN 107309748A
- Authority
- CN
- China
- Prior art keywords
- casing
- abrasive band
- pusher
- frame
- belt
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/008—Machines comprising two or more tools or having several working posts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/002—Machines or devices using grinding or polishing belts; Accessories therefor for grinding edges or bevels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B21/00—Machines or devices using grinding or polishing belts; Accessories therefor
- B24B21/18—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The present invention relates to casing sander, including case supports mechanism, hold-down mechanism, belt sanding mechanism, upper and lower translation mechanism, frame, the pusher for promoting casing forward；Casing of the side to be polished under is fixed in frame by case supports mechanism, hold-down mechanism casing pressed from above；Belt sanding mechanism by upper and lower translation mechanism in frame upper and lower translation so as to close to or leave casing；Pusher is arranged on the rear end of frame；Belt sanding mechanism includes three groups of abrasive band components arranged along fore-and-aft direction, and one group of abrasive band component is polished from upper left lower right, and one group of abrasive band component is polished from upper right lower left, and one group of abrasive band component in the lateral direction polish by level.Present invention polishing effect is good, it is ensured that product quality, also substantially increases grinding efficiency, belongs to the right-angle side grinding technology field of metal cabinet.
Description
Technical field
The present invention relates to the right-angle side grinding technology of metal cabinet, specifically, it is related to a kind of casing sander.
Background technology
Stainless steel casing, generally refers to be used as main material, with material molding mode, shearing or folding using stainless steel or mild steel
It is curved, by welding cubic casing at a right angle, in a word, require it is steel from the inside to surface.Conventional stainless steel casing manufacture craft
For：Blanking → cutting → bending → welding → thick polishing → punching → trial assembly → essence polishing → assembling → packaging and storage.
It is typically by the way of manual polishing, casing or steel is fixed in existing thick polishing operation, use
Grinding wheel is polished back and forth mounted in angle grinder, polishes bothersome laborious, cost is high, and injury rate is high, and processing efficiency is low.So, it is badly in need of
A kind of mechanical full-automatic sanding device, to substitute manual polishing operation, improves the efficiency of polishing.
The content of the invention
For technical problem present in prior art, the purpose of the present invention is：A kind of manual polishing that substitutes is provided to operate
So as to improve the casing sander of grinding efficiency.
In order to achieve the above object, the present invention is adopted the following technical scheme that：
Casing sander, including case supports mechanism, hold-down mechanism, belt sanding mechanism, upper and lower translation mechanism, frame,
The pusher of casing is promoted forward；Casing of the side to be polished under is fixed in frame by case supports mechanism, pressure
Tight mechanism casing pressed from above；Belt sanding mechanism by upper and lower translation mechanism in frame upper and lower translation so as to close to or from
Unpacking body；Pusher is arranged on the rear end of frame；Belt sanding mechanism includes three groups of abrasive band groups arranged along fore-and-aft direction
Part, one group of abrasive band component is polished from upper left lower right, and one group of abrasive band component is polished from upper right lower left, one group of abrasive band
Component in the lateral direction polish by level.
As a preferred embodiment, side to be polished is the right-angle side of casing；Case supports mechanism includes workpiece placing clamp and two
Root V-type track；V-type track extends along fore-and-aft direction, and two V-type tracks or so are be arranged in parallel, and workpiece placing clamp is hooked on
Between two V-type tracks.
As a preferred embodiment, workpiece placing clamp includes foreboard, back plate, left swash plate, right swash plate, left clamp, right clamp；It is left
Swash plate, foreboard, right swash plate, back plate, left swash plate connect successively, multiple casings are stuck between left swash plate and right swash plate, and casing is treated
Polishing side is stretched out from below；Left clamp connects with the upper left side of left swash plate, and left clamp is ridden in the V-type track on the left side, right clamp
Connect with the upper right side of right swash plate, right clamp is ridden in the V-type track on the right.
As a preferred embodiment, front and rear panels are equipped with handle hole.
As a preferred embodiment, hold-down mechanism includes two compression cylinders and an elastic clamping block；The horizontal stroke of elastic clamping block
Section is downward opening perpendicular type, and the compression cylinder being one in front and one in back fixed in frame drives elastic clamping block upper and lower translation.
As a preferred embodiment, belt sanding mechanism includes crane, motor, V belt translation component, three groups of abrasive band components；
Motor and three groups of abrasive band components are installed in the top of crane, and motor drives three groups of abrasive bands by V belt translation component
Component synchronization is run.
As a preferred embodiment, abrasive band component includes abrasive band and belt wheel, V belt translation component includes belt and belt pulley；Driving
Motor is threephase asynchronous machine.
As a preferred embodiment, upper and lower translation mechanism includes flat-removing air cyclinder and guide pillar；Crane is pacified along guide pillar upper and lower translation
Flat-removing air cyclinder in frame promotes crane upper and lower translation from below.
As a preferred embodiment, pusher includes pushing head and pusher cylinder；Pusher cylinder is arranged on the rear end of frame, pushes away
Expect that cylinder promotes pushing head anterior-posterior translation.
As a preferred embodiment, pusher also includes multiple contact switch set gradually along fore-and-aft direction, contact is opened
The spacing of pass and the consistency of thickness of casing in the longitudinal direction, so as to push away the distance of a casing before pusher is each；Contact
Switch connects with controller, and controller selects PLC.
The present invention principle be：Casing and side to be polished are positioned by case supports mechanism, pass through hold-down mechanism compaction case
Body, drives belt sanding mechanism upper and lower translation, abrasive band is polished close to side to be polished when moving up, when moving down by upper and lower translation mechanism
Abrasive band leaves side to be polished and stops polishing, and casing pushes material before pusher, pushed away before contact switch control pusher is each
Distance.Belt sanding mechanism includes left and right, three groups of abrasive band components of level, and every right-angle side to be polished passes through each group abrasive band
Component is polished, realize it is multi-direction without dead angle polishing, with good polishing effect.
Generally speaking, the invention has the advantages that：
1. polished using abrasive band the right angle bottom surface of casing, casing right angle upper surface produces with polishing abrasive band and rubbed
Wipe, the upper surface at casing right angle is polished, while using multi-direction polishing, polishing effect is good, it is ensured that product quality, also greatly
Improve grinding efficiency greatly.
2. using V belt translation component, belt mainly plays a part of to pull emery wheel operating, it is to avoid the situation of wherein mechanical rapid wear,
Cost-effective effect is played from belt.
3. hold-down mechanism includes elastic clamping block, the elastic component such as rubber, its coefficient of elasticity is high and non-aging.
4. Three-phase Induction Motor Control is convenient, simple in construction, reliable, lightweight, cheap, it is hardly damaged, makes
It is longer with the life-span.
5. controller is PLC, you can programmed logic controller, it has editability strong, advantage simple to operate.
Brief description of the drawings
Fig. 1 is the front view of the present invention.
Fig. 2 is the right view of the present invention.
Fig. 3 is the stereogram of the present invention.
Fig. 4 is the stereogram of belt sanding mechanism.
Fig. 5 is the stereogram of workpiece placing clamp.
Fig. 6 is the stereogram of casing.
Wherein, 1 is case supports mechanism, and 2 be hold-down mechanism, and 3 be belt sanding mechanism, and 4 be upper and lower translation mechanism, and 5 are
Frame, 6 be pusher, and 7 be casing, and 1-1 is workpiece placing clamp, and 1-2 is V-type track, and 1-3 is foreboard, and 1-4 is back plate,
1-5 is left swash plate, and 1-6 is right clamp, and 1-7 is handle hole, and 2-1 is compression cylinder, and 2-2 is elastic clamping block, and 3-1 is abrasive band group
Part, 3-2 is crane, and 3-3 is motor, and 3-4 is V belt translation component, and 4-1 is flat-removing air cyclinder, and 4-2 is guide pillar, and 6-1 is to push away
Material head, 6-2 is pusher cylinder, and 6-3 is contact switch.
Embodiment
Come that the present invention will be further described in detail below.
Casing sander, including case supports mechanism, hold-down mechanism, belt sanding mechanism, upper and lower translation mechanism, frame,
The pusher of casing is promoted forward.Casing of the side to be polished under is fixed in frame by case supports mechanism, pressure
Tight mechanism casing pressed from above；Belt sanding mechanism by upper and lower translation mechanism in frame upper and lower translation so as to close to or from
Unpacking body；Pusher is arranged on the rear end of frame.
Place between six casings, two V-type tracks and front and rear can put successively in the present embodiment, in a workpiece placing clamp
Put multiple workpiece placing clamps.
Case supports mechanism includes workpiece placing clamp and two V-type tracks；V-type track extends along fore-and-aft direction, and two
Root V-type track or so is be arranged in parallel, and workpiece placing clamp is hooked between two V-type tracks.Workpiece placing clamp include foreboard,
Back plate, left swash plate, right swash plate, left clamp, right clamp；Left swash plate, foreboard, right swash plate, back plate, left swash plate connect successively, six
Casing is stuck between left swash plate and right swash plate, and the surface of casing is fitted with left swash plate, right swash plate, and the side to be polished of casing is from below
Stretch out；Left clamp connects with the upper left side of left swash plate, and left clamp is ridden in the V-type track on the left side, the right side of right clamp and right swash plate
Top connects, and right clamp is ridden in the V-type track on the right, so that workpiece placing clamp can slide along before and after V-type track.Foreboard
Handle hole is equipped with back plate.
Hold-down mechanism includes two compression cylinders and an elastic clamping block；The length direction of elastic clamping block is along front and rear
Direction extends, and cross section is downward opening perpendicular type, and the compression cylinder being one in front and one in back fixed in frame drives elastic compression
Block upper and lower translation, just holds out against the right-angle side of casing upper end when moving down.
Belt sanding mechanism includes crane, motor, V belt translation component, three groups of abrasive band components.Motor and three
Group abrasive band component is installed in the top of crane, and motor drives three groups of abrasive band components same by some groups of V belt translation components
Step operation.Abrasive band component includes abrasive band and belt wheel, and V belt translation component includes belt and belt pulley；Motor is phase asynchronous
Motor.Belt sanding mechanism includes three groups of abrasive band components for being arranged along fore-and-aft direction, one group of abrasive band component from upper left side to the right
Lower section is polished, and one group of abrasive band component is polished from upper right lower left, and one group of abrasive band component in the lateral direction polish by level.
Upper and lower translation mechanism includes flat-removing air cyclinder and guide pillar；Crane is rack-mounted along guide pillar upper and lower translation
Flat-removing air cyclinder promotes crane upper and lower translation from below.
Pusher includes pushing head and pusher cylinder；Pusher cylinder is arranged on the rear end of frame, and pusher cylinder is pushed away
Material head anterior-posterior translation.Pusher also includes multiple contact switch set gradually along fore-and-aft direction, the spacing of contact switch
With the consistency of thickness of casing in the longitudinal direction, so as to ensure to push away the distance of a casing before pusher is each；Contact switch
Connect with controller, controller selects PLC, controller controls pusher cylinder to act according to the signal of contact switch.Driving electricity
Machine is also connected with controller, and start and stop are controlled by controller.
The mode of operation of the present invention is as follows：Stainless steel casing is arranged in workpiece placing clamp, V-type track is put into, presses
Lower starting switch, now hold-down mechanism compressed to casing, motor is rotated, and upper and lower translation mechanism is raised on pusher upwards
The set magnetic force induction position of the switch, is triggered to after rack-mounted magnetic force induction switch, controller receives signal,
Motor is rotated by the abrasive band of V belt translation Component driver component and carries out right-angle side polishing.Abrasive band rotates the right angle bottom to casing
While face is polished, casing right angle upper surface produces friction with polishing abrasive band, and the upper surface at casing right angle is polished.According to
Process experiences method and polishing planarity requirements, set the polishing time, and hold-down mechanism, pusher action are unclamped after the completion of polishing
Promote next casing processing workpiece to be processed, constantly repeated with this, that is, complete the whole sanding operation at casing right angle.
Above-described embodiment is preferably embodiment, but embodiments of the present invention are not by above-described embodiment of the invention
Limitation, other any Spirit Essences without departing from the present invention and the change made under principle, modification, replacement, combine, simplification,
Equivalent substitute mode is should be, is included within protection scope of the present invention.
Claims (10)
1. casing sander, it is characterised in that：Including case supports mechanism, hold-down mechanism, belt sanding mechanism, upper and lower translation machine
Structure, frame, the pusher for promoting casing forward；Casing of the side to be polished under is fixed on machine by case supports mechanism
On frame, hold-down mechanism casing pressed from above；Belt sanding mechanism by upper and lower translation mechanism in frame upper and lower translation so as to
Close to or leave casing；Pusher is arranged on the rear end of frame；Belt sanding mechanism is arranged including three groups along fore-and-aft direction
Abrasive band component, one group of abrasive band component from upper left lower right polish, one group of abrasive band component from upper right lower left polish,
One group of abrasive band component in the lateral direction polish by level.
2. according to the casing sander described in claim 1, it is characterised in that：Side to be polished is the right-angle side of casing；Casing branch
Support mechanism includes workpiece placing clamp and two V-type tracks；V-type track extends along fore-and-aft direction, and two V-type tracks or so are flat
Row is set, and workpiece placing clamp is hooked between two V-type tracks.
3. according to the casing sander described in claim 2, it is characterised in that：Workpiece placing clamp includes foreboard, back plate, a left side tiltedly
Plate, right swash plate, left clamp, right clamp；Left swash plate, foreboard, right swash plate, back plate, left swash plate connect successively, and multiple casings are stuck in a left side
Between swash plate and right swash plate, the side to be polished of casing is stretched out from below；Left clamp connects with the upper left side of left swash plate, and left clamp is taken
In the V-type track on the left side, right clamp connects with the upper right side of right swash plate, and right clamp is ridden in the V-type track on the right.
4. according to the casing sander described in claim 3, it is characterised in that：Front and rear panels are equipped with handle hole.
5. according to the casing sander described in claim 1, it is characterised in that：Hold-down mechanism includes two compression cylinders and one
Elastic clamping block；The cross section of elastic clamping block is downward opening perpendicular type, is one in front and one in back fixed on the compression gas in frame
Cylinder drives elastic clamping block upper and lower translation.
6. according to the casing sander described in claim 1, it is characterised in that：Belt sanding mechanism includes crane, driving electricity
Machine, V belt translation component, three groups of abrasive band components；Motor and three groups of abrasive band components are installed in the top of crane, driving electricity
Machine drives three groups of abrasive band component synchronizations to run by V belt translation component.
7. according to the casing sander described in claim 6, it is characterised in that：Abrasive band component includes abrasive band and belt wheel, and band is passed
Dynamic component includes belt and belt pulley；Motor is threephase asynchronous machine.
8. according to the casing sander described in claim 6, it is characterised in that：Upper and lower translation mechanism includes flat-removing air cyclinder and led
Post；Crane promotes crane upper and lower translation from below along guide pillar upper and lower translation, rack-mounted flat-removing air cyclinder.
9. according to the casing sander described in claim 1, it is characterised in that：Pusher includes pushing head and pusher cylinder；
Pusher cylinder is arranged on the rear end of frame, and pusher cylinder promotes pushing head anterior-posterior translation.
10. according to the casing sander described in claim 9, it is characterised in that：Pusher also includes multiple along front and back
To the contact switch set gradually, spacing and the consistency of thickness of casing in the longitudinal direction of contact switch, so that pusher
The distance of a casing is pushed away before every time；Contact switch connects with controller, and controller selects PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710590246.2A CN107309748A (en) | 2017-07-19 | 2017-07-19 | Casing sander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710590246.2A CN107309748A (en) | 2017-07-19 | 2017-07-19 | Casing sander |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107309748A true CN107309748A (en) | 2017-11-03 |
Family
ID=60179114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710590246.2A Pending CN107309748A (en) | 2017-07-19 | 2017-07-19 | Casing sander |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107309748A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108015659A (en) * | 2017-12-14 | 2018-05-11 | 平湖中博金属制品有限公司 | A kind of derusting device of angle steel |
| CN110281116A (en) * | 2019-07-26 | 2019-09-27 | 广西桂林华海家居用品有限公司 | A kind of Wood hanger back bank hook part burnishing device |
| CN113894664A (en) * | 2021-10-12 | 2022-01-07 | 浙江华雄机械有限公司 | Full-automatic end box grinding device |
| CN115042064A (en) * | 2022-08-16 | 2022-09-13 | 徐州旭佩辰机械科技有限公司 | Burnishing device is used in processing of crosshead shoe shaft coupling |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2241401A1 (en) * | 2009-04-15 | 2010-10-20 | SCM Group S.p.A. | Belt sanding machine |
| US20130040541A1 (en) * | 2010-05-03 | 2013-02-14 | Inova Lisec Technologiezentrum Gmbh | Device for conveying plate-shaped elements |
| CN103639864A (en) * | 2013-12-18 | 2014-03-19 | 天津市鹏发自动化科技有限公司 | Welding line polishing machine for radiator |
| CN106956187A (en) * | 2016-01-08 | 2017-07-18 | 浙江元通不锈钢有限公司 | Ultra-thin coiled sheet sanding apparatus |
| CN206967225U (en) * | 2017-07-19 | 2018-02-06 | 广州宏曦能源科技有限公司 | Casing sander |
-
2017
- 2017-07-19 CN CN201710590246.2A patent/CN107309748A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2241401A1 (en) * | 2009-04-15 | 2010-10-20 | SCM Group S.p.A. | Belt sanding machine |
| US20130040541A1 (en) * | 2010-05-03 | 2013-02-14 | Inova Lisec Technologiezentrum Gmbh | Device for conveying plate-shaped elements |
| CN103639864A (en) * | 2013-12-18 | 2014-03-19 | 天津市鹏发自动化科技有限公司 | Welding line polishing machine for radiator |
| CN106956187A (en) * | 2016-01-08 | 2017-07-18 | 浙江元通不锈钢有限公司 | Ultra-thin coiled sheet sanding apparatus |
| CN206967225U (en) * | 2017-07-19 | 2018-02-06 | 广州宏曦能源科技有限公司 | Casing sander |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108015659A (en) * | 2017-12-14 | 2018-05-11 | 平湖中博金属制品有限公司 | A kind of derusting device of angle steel |
| CN108015659B (en) * | 2017-12-14 | 2023-12-08 | 平湖中博金属制品有限公司 | Rust removal device for angle steel |
| CN110281116A (en) * | 2019-07-26 | 2019-09-27 | 广西桂林华海家居用品有限公司 | A kind of Wood hanger back bank hook part burnishing device |
| CN110281116B (en) * | 2019-07-26 | 2020-07-07 | 广西桂林华海家居用品有限公司 | Wooden clothes hanger back of body bank colludes a burnishing device |
| CN113894664A (en) * | 2021-10-12 | 2022-01-07 | 浙江华雄机械有限公司 | Full-automatic end box grinding device |
| CN115042064A (en) * | 2022-08-16 | 2022-09-13 | 徐州旭佩辰机械科技有限公司 | Burnishing device is used in processing of crosshead shoe shaft coupling |
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| AD01 | Patent right deemed abandoned |
Effective date of abandoning: 20231017 |