CN107304856B - Discharge control method, apparatus and system - Google Patents

Discharge control method, apparatus and system Download PDF

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Publication number
CN107304856B
CN107304856B CN201610259329.9A CN201610259329A CN107304856B CN 107304856 B CN107304856 B CN 107304856B CN 201610259329 A CN201610259329 A CN 201610259329A CN 107304856 B CN107304856 B CN 107304856B
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China
Prior art keywords
magnitude
discharge
grey
currently stored
valve
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CN107304856A (en
Inventor
邱立运
孙英
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Hunan Changtian Automatic Control Engineering Co., Ltd.
Zhongye Changtian International Engineering Co Ltd
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Zhongye Changtian International Engineering Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K37/00Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
    • F16K37/0025Electrical or magnetic means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16KVALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
    • F16K31/00Actuating devices; Operating means; Releasing devices
    • F16K31/02Actuating devices; Operating means; Releasing devices electric; magnetic

Abstract

The embodiment of the invention provides a kind of discharge control methods, apparatus and system, which comprises obtains grey magnitude currently stored in the feed bin;Judge whether the currently stored grey magnitude is equal to default grey magnitude;When the currently stored grey magnitude is equal to default grey magnitude, generates discharge and control signal;Discharge control signal is sent to the double-deck blow-off valve, so that the bilayer blow-off valve controls discharge movement of signal enabling according to the discharge.This method provided in an embodiment of the present invention, it can be according to the relationship of grey magnitude and default grey magnitude in current feed bin, the discharge that the discharge movement of starting of control blow-off valve can be generated when material is identical as default ash magnitude controls signal, it realizes and presses Level control bin bottom discharge valve events, discharge is just carried out when reaching target material position, discharge when improving the accuracy, the i.e. discharge of discharge control, is more energy-saving and environmentally friendly.

Description

Discharge control method, apparatus and system
Technical field
The present invention relates to automatic control technology field more particularly to discharge control methods, apparatus and system.
Background technique
Currently, balk material collection storehouse is the complementary equipment of commonly using of metallurgical industry field, such as the bulk cargo under sintering large flue Collecting bin, the balk material collection storehouse under pelletizing process drying grate are generally used for collecting through the fallen temperature of top equipment 50 DEG C or more powder ash or small particles material, bulk cargo be usually irregularly fall at random.Bin bottom is equipped with blow-off valve (actually Discharge is ash and granular material, commonly referred to as blow-off valve), discharge is generally carried out using timing control mode.
But if the setting of timing control mode time is improper, it is easy to appear the excessively high feelings without timely discharging of material position Condition can cause blow-off valve upper layer valve plate to be caused to leak out by the material of slightly larger particle is stuck at this time, so that exhausting system be made to leak out increasing Add, the invalid load of blower increases, waste of energy;Or occur that bin-level is too low or even without material when but opens the feelings of blow-off valve Condition also wastes the movement of unnecessary Open valve, causes electric power energy other than short time when Open valve leaks out at this time The waste in source, and equipment loss increases.
Summary of the invention
To overcome the problems in correlation technique, the present invention provides a kind of level control method, apparatus and system.
According to a first aspect of the embodiments of the present invention, a kind of discharge control method is provided, bin bottom is provided with the double-deck row Expect valve, which comprises
Obtain grey magnitude currently stored in the feed bin;
Judge whether the currently stored grey magnitude is equal to default grey magnitude;
When the currently stored grey magnitude is equal to default grey magnitude, generates discharge and control signal;
Discharge control signal is sent to the double-deck blow-off valve, so that the bilayer blow-off valve is according to the discharge Control discharge movement of signal enabling.
Optionally, the method also includes:
When the currently stored grey magnitude is not equal to default grey magnitude, whether the currently stored grey magnitude is judged Less than default grey magnitude;
When currently stored grey magnitude is less than default grey magnitude, return currently stored in the execution acquisition feed bin Grey magnitude the step of.
Optionally, the method also includes:
When the currently stored grey magnitude is not equal to default grey magnitude, whether the currently stored grey magnitude is judged Greater than default grey magnitude;
When the currently stored grey magnitude is greater than default grey magnitude, arranged according to the currently stored grey magnitude calculation Expect number;
It generates discharge corresponding with the discharge number and controls signal;
Discharge control signal is sent to the double-deck blow-off valve, so that the bilayer blow-off valve is according to the discharge Control signal enabling multiple discharge movement corresponding with discharge number;
After the movement of multiple discharge, returns and execute the step for obtaining grey magnitude currently stored in the feed bin Suddenly.
It is optionally, described according to the currently stored grey magnitude calculation discharge number, comprising:
Calculate the multiple between the currently stored grey magnitude and the capacity of double-deck blow-off valve upper layer stocking space Relationship;
The discharge number is determined according to the multiple proportion.
It is optionally, described to obtain grey magnitude currently stored in the feed bin, comprising:
Obtain the multiple grey amount detecting device acquisitions for being respectively arranged at multiple and different test point positions on the feed bin side wall Temperature value, the height of multiple different test point positions is different;
Judge whether there is the temperature value greater than preset temperature threshold;
When there is the temperature value for being greater than the preset temperature threshold, determine all greater than the preset temperature threshold The corresponding test point position of temperature value;
Grey magnitude currently stored in the feed bin is calculated according to the maximum test point position of the height determined.
According to a second aspect of the embodiments of the present invention, a kind of discharge control device is provided, bin bottom is provided with the double-deck row Expect valve, described device includes:
Module is obtained, for obtaining grey magnitude currently stored in the feed bin;
First judgment module, for judging whether the currently stored grey magnitude is equal to default grey magnitude;
First generation module, for generating discharge control when the currently stored grey magnitude is equal to default grey magnitude Signal;
First sending module, for discharge control signal to be sent to the double-deck blow-off valve, so that the bilayer Blow-off valve controls discharge movement of signal enabling according to the discharge.
Optionally, described device further include:
Second judgment module, for working as described in judgement when the currently stored grey magnitude is not equal to default grey magnitude Whether the grey magnitude of preceding storage is less than default grey magnitude;
First return module, for returning and executing the acquisition when currently stored grey magnitude is less than default grey magnitude In the feed bin the step of currently stored grey magnitude.
Optionally, described device further include:
Third judgment module, for working as described in judgement when the currently stored grey magnitude is not equal to default grey magnitude Whether the grey magnitude of preceding storage is greater than default grey magnitude;
Computing module, for when the currently stored grey magnitude is greater than default grey magnitude, according to described currently stored Grey magnitude calculation discharge number;
Second generation module controls signal for generating discharge corresponding with the discharge number;
Second sending module, for discharge control signal to be sent to the double-deck blow-off valve, so that the bilayer Blow-off valve controls signal enabling multiple discharge corresponding with discharge number according to the discharge and acts;
Second return module, it is current in the execution acquisition feed bin for returning after the movement of multiple discharge The step of grey magnitude of storage.
Optionally, computing module includes:
First computational submodule, it is empty for calculating the currently stored grey magnitude and the double-deck blow-off valve upper layer charging Between capacity between multiple proportion;
First determines submodule, for determining the discharge number according to the multiple proportion.
Optionally, the acquisition module includes:
Acquisition submodule, for obtaining the multiple ashes for being respectively arranged at multiple and different test point positions on the feed bin side wall The height of the temperature value of amount detecting device acquisition, multiple different test points positions is different;
Judging submodule, for judging whether there is the temperature value for being greater than preset temperature threshold;
Second determines submodule, all big for determining when there is the temperature value for being greater than the preset temperature threshold In the corresponding test point position of the temperature value of the preset temperature threshold;
Second computational submodule, it is current in the feed bin for being calculated according to the maximum test point position of the height determined The grey magnitude of storage.
According to a third aspect of the embodiments of the present invention, a kind of discharging control system is provided, comprising: multiple ash amount detecting devices And discharge control device;
Each grey amount detecting device is respectively arranged at multiple and different test point positions on feed bin side wall, for detecting The temperature value of the test point;
The output end and the double-deck blow-off valve of the temperature input of the discharge control device and the grey amount detecting device connect It connects, controls signal for generating discharge according to the temperature value, and discharge control signal is sent to the double-deck discharge Valve, so that the bilayer blow-off valve, which controls signal control according to the discharge, starts a discharge movement.
The technical solution that the embodiment of the present invention provides can include the following benefits:
This method provided by the invention, can be according to the relationship of grey magnitude and default grey magnitude in current feed bin, in object The discharge control signal that control blow-off valve starts a discharge movement can be generated when expecting identical as grey magnitude is preset, realize by material Position control bin bottom discharge valve events, just carry out discharge when reaching target material position, improve the accuracy of discharge control, i.e., The discharge when discharge, is more energy-saving and environmentally friendly.
It should be understood that above general description and following detailed description be only it is exemplary and explanatory, not It can the limitation present invention.
Detailed description of the invention
The drawings herein are incorporated into the specification and forms part of this specification, and shows and meets implementation of the invention Example, and be used to explain the principle of the present invention together with specification.
Fig. 1 is a kind of flow chart of discharge control method shown according to an exemplary embodiment;
Fig. 2 is a kind of structure chart of discharge control device shown according to an exemplary embodiment;
Fig. 3 is a kind of structure chart of discharging control system shown according to an exemplary embodiment.
Specific embodiment
Example embodiments are described in detail here, and the example is illustrated in the accompanying drawings.Following description is related to When attached drawing, unless otherwise indicated, the same numbers in different drawings indicate the same or similar elements.Following exemplary embodiment Described in embodiment do not represent all embodiments consistented with the present invention.On the contrary, they be only with it is such as appended The example of device and method being described in detail in claims, some aspects of the invention are consistent.
As shown in Figure 1, in one embodiment of the invention, providing a kind of discharge control method, bin bottom is provided with The double-deck blow-off valve, the described method comprises the following steps.
In step s101, grey magnitude currently stored in the feed bin is obtained.
In embodiments of the present invention, it can use the ash quantity detection being set on the test point position of different height in feed bin Device measures the grey magnitude in feed bin, and grey amount detecting device can be level-sensing device, or temperature element is matched with temperature element The fixation member used and the calculator for calculating temperature value are covered, temperature element can be thermocouple sensor or thermoelectricity Sensor etc. is hindered, in practical applications, grey amount detecting device can be according to temperature of charge and ring at material-level measure point in feed bin Temperature different principle in border reflects controlling level by way of directly measuring temperature indirectly, can also be fallen according to material Average speed and time etc. calculate the grey magnitude stored in feed bin.
When determining grey magnitude in feed bin indirectly using temperature element, since the dust or material general speed of whereabouts will not It is too fast, it is a slow process, at material rises to temperature element and when being detected high temperature, the material of rising generally will not It is too many to be higher by temperature element, this height can be ignored completely, and even have the material accumulation higher than temperature element, for This little material, as long as having enough spaces above temperature element, discharge, is not problem completely more a little later.Therefore right When lag processing mode when temperature element is in test point position thermometric is exactly to install temperature element, above temperature element slightly The space for staying a little height, since general temperature element can't be installed to top, so the height of the test point position can not It is restricted.
In addition, because when discharge causes material to hurtle down, if temperature element reacted slow, it may appear that material is low In the also not reaction in time of many temperature of temperature measuring point, it is likely that material can be emptied, influence the leakproofness of blow-off valve, so should The temperature element of high sensitivity is used as far as possible.
In this step, the temperature value of available temperature element measurement, temperature value and preset temperature threshold are compared Compared with, when be higher than temperature threshold when, can determine that material position reaches at test point position, and then can be according to the material at test point position Holding capacity of bin calculates grey magnitude.
For example, it is assumed that preset temperature threshold is 50 DEG C, when the grey amount detecting device output temperature for being located at test point position is high When preset temperature threshold values is 50 DEG C, it can determine that the controlling level of material in feed bin reaches test point position, here default What what threshold values can detect for a long time according to test point position where live temperature element detected when material reaches at the position Temperature, the result of ambient temperature data observation are configured.
In step s 102, judge whether the currently stored grey magnitude is equal to default grey magnitude.
In embodiments of the present invention, the default grey magnitude can be according between the upper valve plate and lower valve plate of the blow-off valve The capacity of stocking space determine, that is to say, that default ash magnitude can be contained according to blow-off valve upper layer charge cask Inventory determines.
In practical applications, the position setting at least one of the capacity of upper layer charge cask can be doubled on feed bin side wall At least one detection point is arranged in a test point position, the position that the capacity of upper layer charge cask is twice on feed bin side wall It sets, at least one test point position is arranged in the position that the capacity of upper layer charge cask is three times on feed bin side wall, and so on, For example, the test point position of position 1 of the capacity of upper layer charge cask can be doubled on feed bin side wall, on feed bin side wall It is twice in the test point position of position 5 of the capacity of upper layer charge cask, can specifically be set according to actual needs, accordingly Ground, the corresponding default grey magnitude in each test point position is not also identical, is set at the capacity for being doubled in upper layer charge cask The corresponding default grey magnitude in test point position be one times upper layer charge cask capacity, be set to and be twice in upper layer charging and hold The capacity, etc. for the upper layer charge cask that the corresponding default grey magnitude in test point position at the capacity of device is two times, each The multiple grey amount detecting devices of the position setting of the integral multiple of the capacity of upper layer charge cask can reduce a certain ash quantity detection to the greatest extent Measurement error caused by plant failure, the case where avoiding the mistake open and close for controlling the double-deck blow-off valve.
In this step, the grey magnitude that can be calculated is compared with default grey magnitude, when the two is equal, can be determined Currently stored grey magnitude is equal to default grey magnitude.
When the currently stored grey magnitude is equal to default grey magnitude, in step s 103, generates discharge and control signal.
In embodiments of the present invention, discharge control signal can refer to that control blow-off valve starts the control letter of a discharge movement Number, the control program that control blow-off valve carries out discharge movement can be a set of independent discharge program, general discharge control process It is as follows: to can control the upper valve plate of unlatching first, at this moment material is fallen in the vessel space of blow-off valve upper layer;Wait preset time period Afterwards, such as 2 seconds etc., it can control the upper valve plate of closing;After the closing of upper valve plate, unlatching lower valve plate can control;At this moment due under Valve plate is opened, it is possible to outside discharge predetermined amount of time, such as 2 seconds etc., it then can control closing lower valve plate, at this moment discharge Terminate, and so on.
In practical applications, discharge control signal can be used as the input of the control program of discharge movement, for example, working as discharge When control signal is " 1 ", the control program of discharge movement can be executed, it, can not the row of execution when discharge control signal is " 0 " The control program etc. of material movement.
In step S104, discharge control signal is sent to the double-deck blow-off valve, so that the bilayer discharge Valve controls discharge movement of signal enabling according to the discharge.
This method provided in an embodiment of the present invention, can be according to the pass of grey magnitude and default grey magnitude in current feed bin System, the discharge that the discharge movement of starting of control blow-off valve can be generated when material is identical as default ash magnitude control signal, It realizes and presses Level control bin bottom discharge valve events, just carry out discharge when reaching target material position, improve discharge control Discharge when accuracy, the i.e. discharge, is more energy-saving and environmentally friendly.
In another embodiment of the present invention, the method also includes following steps.
When the currently stored grey magnitude is not equal to default grey magnitude, in step s 201, judge described currently to deposit Whether the grey magnitude of storage is less than default grey magnitude.
When currently stored grey magnitude is less than default grey magnitude, in step S202, returns and execute described in the acquisition In feed bin the step of currently stored grey magnitude.
This method provided in an embodiment of the present invention, can grey magnitude in feed bin also not up to default grey magnitude when The current grey magnitude of constant testing, convenient for determining the grey magnitude in feed bin in real time.
In another embodiment of the present invention, the method also includes following steps.
When the currently stored grey magnitude is not equal to default grey magnitude, in step S301, judge described currently to deposit Whether the grey magnitude of storage is greater than default grey magnitude.
When the currently stored grey magnitude is greater than default grey magnitude, in step s 302, according to described currently stored Grey magnitude calculation discharge number.
In embodiments of the present invention, the currently stored grey magnitude and the double-deck blow-off valve upper layer can be calculated first Multiple proportion between the capacity of stocking space, for example, grey magnitude is 2 times or 3 times etc. of the capacity of upper layer charge cask, so The discharge number is determined according to the multiple proportion afterwards, for example, corresponding discharge number can be 2 when multiple is 2 times Secondary, when multiple is 3 times, discharge number is corresponding can be inferior for 3.
Discharge can refer to the discharge movement of control blow-off valve, and general discharge control process is as follows: first can be with Upper valve plate is opened in control, and at this moment material is fallen in the vessel space of blow-off valve upper layer;After waiting preset time period, such as 2 seconds etc., it can Upper valve plate is closed with control;After the closing of upper valve plate, unlatching lower valve plate can control;At this moment since lower valve plate is opened, so can With outside discharge predetermined amount of time, such as 2 seconds etc., closing lower valve plate then can control, at this moment discharge terminates, and so on.
In step S303, generates discharge corresponding with the discharge number and control signal.
In step s 304, discharge control signal is sent to the double-deck blow-off valve, so that the bilayer discharge Valve controls signal enabling multiple discharge corresponding with discharge number according to the discharge and acts.
In embodiments of the present invention, the double-deck blow-off valve starts corresponding with discharge number after receiving discharge control signal The movement of multiple discharge, for example, when the discharge number in discharge control signal is 2 times, then the discharge of the double-deck blow-off valve starting The number of movement is also 2 times, and when the discharge number in discharge control signal is 3 times, then the discharge of the double-deck blow-off valve starting is dynamic The number of work is also 3 inferior.
Certainly, the mode of this continuous multiple discharge of starting is to be carved with the case where a large amount of material is fallen when being directed to a certain, Rather than material slowly falls always the case where being gradually accumulated, because under normal circumstances when dust stratification amount charges equal to unloading valve It is primary just to start discharge when space, without using multiple marker method, because when the material mistake by slow dust stratification process collection When mostly without arranging, bottoms material is easy cooling, and block is easy if containing aqueous vapor in flue gas, material is easy to cause to be difficult to arrange Out.
In step S305, after the movement of multiple discharge, return currently stored in the execution acquisition feed bin Grey magnitude the step of.
This method provided in an embodiment of the present invention, can grey magnitude in feed bin be that the upper layer of the double-deck blow-off valve charges and holds When the several times of the capacity of device, the corresponding number for determining discharge movement be can be avoided again due to discharge is not discharged causes Stuck, the case where leaking out.
In another embodiment of the present invention, the step S101 includes the following steps.
In step S401, the multiple ash quantity for being respectively arranged at multiple and different test point positions on the feed bin side wall are obtained The temperature value of detection device acquisition.
In embodiments of the present invention, the height of multiple different test points positions is different.
In step S402, the temperature value greater than preset temperature threshold is judged whether there is.
When there is the temperature value for being greater than the preset temperature threshold, in step S403, determine described in all be greater than The corresponding test point position of the temperature value of preset temperature threshold.
In step s 404, it is calculated according to the maximum test point position of the height determined currently stored in the feed bin Grey magnitude.
This method provided in an embodiment of the present invention, the temperature value that can be exported automatically according to grey amount detecting device judge material position The test point position for whether reaching grey amount detecting device achievees the purpose that detect material position height, and then is convenient for pressing Level control material The double-deck discharge valve events in orlop portion just carry out discharge when reaching target material position in feed bin, improve the essence of discharge control Discharge when parasexuality, the i.e. discharge, is more energy-saving and environmentally friendly.
As shown in Fig. 2, providing a kind of discharge control device in the another embodiment of the disclosure, bin bottom is provided with The double-deck blow-off valve, described device include: to obtain module 201, first judgment module 202, the first generation module 203 and first to send Module 204.
Module 201 is obtained, for obtaining grey magnitude currently stored in the feed bin.
First judgment module 202, for judging whether the currently stored grey magnitude is equal to default grey magnitude.
First generation module 203, for generating discharge control when the currently stored grey magnitude is equal to default grey magnitude Signal processed.
First sending module 204, for discharge control signal to be sent to the double-deck blow-off valve, so that described double Layer blow-off valve controls discharge movement of signal enabling according to the discharge.
In the another embodiment of the disclosure, described device further include: the second judgment module and the first return module.
Second judgment module, for working as described in judgement when the currently stored grey magnitude is not equal to default grey magnitude Whether the grey magnitude of preceding storage is less than default grey magnitude.
First return module, for returning and executing the acquisition when currently stored grey magnitude is less than default grey magnitude In the feed bin the step of currently stored grey magnitude.
In the another embodiment of the disclosure, described device further include: third judgment module, computing module, second generate Module, the second sending module and the second return module.
Third judgment module, for working as described in judgement when the currently stored grey magnitude is not equal to default grey magnitude Whether the grey magnitude of preceding storage is greater than default grey magnitude.
Computing module, for when the currently stored grey magnitude is greater than default grey magnitude, according to described currently stored Grey magnitude calculation discharge number.
Second generation module controls signal for generating discharge corresponding with the discharge number.
Second sending module, for discharge control signal to be sent to the double-deck blow-off valve, so that the bilayer Blow-off valve controls signal enabling multiple discharge corresponding with discharge number according to the discharge and acts.
Second return module, it is current in the execution acquisition feed bin for returning after the movement of multiple discharge The step of grey magnitude of storage.
In the another embodiment of the disclosure, computing module includes: that the first computational submodule and first determine submodule.
First computational submodule, it is empty for calculating the currently stored grey magnitude and the double-deck blow-off valve upper layer charging Between capacity between multiple proportion.
First determines submodule, for determining the discharge number according to the multiple proportion.
In the another embodiment of the disclosure, the acquisition module include: acquisition submodule, judging submodule, second really Stator modules and the second computational submodule.
Acquisition submodule, for obtaining the multiple ashes for being respectively arranged at multiple and different test point positions on the feed bin side wall The height of the temperature value of amount detecting device acquisition, multiple different test points positions is different.
Judging submodule, for judging whether there is the temperature value for being greater than preset temperature threshold.
Second determines submodule, all big for determining when there is the temperature value for being greater than the preset temperature threshold In the corresponding test point position of the temperature value of the preset temperature threshold.
Second computational submodule, it is current in the feed bin for being calculated according to the maximum test point position of the height determined The grey magnitude of storage.
As shown in figure 3, in the another embodiment of the disclosure, a kind of discharging control system, comprising: multiple ash amount detection devices Set 4 and discharge control device 3.
Each grey amount detecting device 4 is respectively arranged at multiple and different test point positions on 1 side wall of feed bin, for examining Survey the temperature value of the test point.
The temperature input of the discharge control device 3 is connect with the output end of the grey amount detecting device 4, the discharge The control output end of control device 3 is connect with the control signal of the double-deck blow-off valve 2, for generating discharge according to the temperature value Signal is controlled, and discharge control signal is sent to the double-deck blow-off valve 2, so that the bilayer blow-off valve 2 is according to institute It states discharge control signal control and starts a discharge movement.
As shown in figure 3, providing a kind of discharging control system in the another embodiment of the disclosure, comprising: grey amount detection device Set 4 and discharge control device 3;
The ash amount detecting device 4 is set on 1 side wall of feed bin, for detecting the temperature value at test point position.
The double-deck blow-off valve 2 is set to 1 bottom of feed bin, and the upper valve plate 5 and lower valve plate 6 of the double-deck blow-off valve 2 are by the double-deck blow-off valve Cavity be divided into upper layer charge cask and lower layer's discharge space, upper valve plate 5 between feed bin 1 and upper layer charge cask, under Valve plate 6 is located between upper layer charge cask and lower layer's discharge space, and test point position is provided with grey amount detecting device 4 in feed bin 1.
The temperature input of the discharge control device 3 is connect with the output end of the grey amount detecting device 4, the discharge The control output end of control device 3 is connect with the control signal of the double-deck blow-off valve 2, and connection here can refer to using wired side Formula connection, can also refer to and be connected using wireless mode, control signal for generating discharge according to the temperature value, and by the row Material control signal is sent to the blow-off valve, so that the blow-off valve controls a signal control discharge of starting according to the discharge Movement.
When the material in feed bin 1 reaches test point position, grey amount detecting device can sense temperature of charge, then grey Temperature value can be sent to discharge control device 3 by amount detecting device, and discharge control device 3 is after receiving temperature value, Ke Yisheng Signal is controlled at discharge, in order to control blow-off valve starting discharge movement.
In an embodiment of the present invention, the blow-off valve control program that control blow-off valve carries out discharge movement is a set of independent Discharge program, general discharge control process are as follows: can control the upper valve plate of unlatching first, at this moment material falls within blow-off valve upper layer appearance In device space;After waiting preset time period, such as 2 seconds etc., it can control the upper valve plate of closing;After the closing of upper valve plate, it can control System opens lower valve plate;At this moment since lower valve plate is opened, it is possible to outside discharge predetermined amount of time, such as 2 seconds etc., it then can be with Lower valve plate is closed in control, and at this moment discharge terminates, and so on.
Those skilled in the art after considering the specification and implementing the invention disclosed here, will readily occur to of the invention its Its embodiment.This application is intended to cover any variations, uses, or adaptations of the invention, these modifications, purposes or Person's adaptive change follows general principle of the invention and including the undocumented common knowledge in the art of the present invention Or conventional techniques.The description and examples are only to be considered as illustrative, and true scope and spirit of the invention are by appended Claim is pointed out.
It should be understood that the present invention is not limited to the precise structure already described above and shown in the accompanying drawings, and And various modifications and changes may be made without departing from the scope thereof.The scope of the present invention is limited only by the attached claims.

Claims (9)

1. a kind of discharge control method, which is characterized in that bin bottom is provided with the double-deck blow-off valve, the bilayer blow-off valve it is upper The cavity of the double-deck blow-off valve is divided into upper layer charge cask and lower layer's discharge space by valve plate and lower valve plate, and the upper valve plate is located at Between the feed bin and the upper layer charge cask, the lower valve plate is located at the upper layer charge cask and lower layer's discharge is empty Between between, which comprises
Obtain grey magnitude currently stored in the feed bin;
Judge whether the currently stored grey magnitude is equal to default grey magnitude;The default grey magnitude charges according to the upper layer The capacity of container determines;
When the currently stored grey magnitude is equal to default grey magnitude, generates discharge and control signal;
Discharge control signal is sent to the double-deck blow-off valve, so that the bilayer blow-off valve is controlled according to the discharge Discharge movement of signal enabling;The discharge movement are as follows: open the upper valve plate, hold when falling into the upper layer charging from feed bin When ash quantity in device is equal to the capacity of the upper layer charge cask, the upper valve plate is closed;The lower valve plate is opened, is made on described Material in layer charge cask discharges outward through lower layer's discharge space;
The method also includes:
When the currently stored grey magnitude is not equal to default grey magnitude, judge whether the currently stored grey magnitude is greater than Default ash magnitude;
When the currently stored grey magnitude is greater than default grey magnitude, according to the currently stored grey magnitude calculation discharge Number;
It generates discharge corresponding with the discharge number and controls signal;
Discharge control signal is sent to the double-deck blow-off valve, so that the bilayer blow-off valve is controlled according to the discharge Signal enabling multiple discharge movement corresponding with discharge number;
After the movement of multiple discharge, returns and execute described the step of obtaining grey magnitude currently stored in the feed bin.
2. discharge control method according to claim 1, which is characterized in that the method also includes:
When the currently stored grey magnitude is not equal to default grey magnitude, judge whether the currently stored grey magnitude is less than Default ash magnitude;
When currently stored grey magnitude is less than default grey magnitude, return execution is described to obtain ash currently stored in the feed bin The step of magnitude.
3. discharge control method according to claim 1, which is characterized in that described according to the currently stored grey magnitude Calculate discharge number, comprising:
Calculate the multiple proportion between the currently stored grey magnitude and the capacity of the upper layer stocking space;
The discharge number is determined according to the multiple proportion.
4. discharge control method according to claim 1, which is characterized in that currently stored in the acquisition feed bin Grey magnitude, comprising:
Obtain the temperature for being respectively arranged at multiple grey amount detecting device acquisitions of multiple and different test point positions on the feed bin side wall The height of angle value, multiple different test points positions is different;
Judge whether there is the temperature value greater than preset temperature threshold;
When there is the temperature value for being greater than the preset temperature threshold, all temperature greater than the preset temperature threshold are determined It is worth corresponding test point position;
Grey magnitude currently stored in the feed bin is calculated according to the maximum test point position of the height determined.
5. a kind of discharge control device, which is characterized in that bin bottom is provided with the double-deck blow-off valve, the bilayer blow-off valve it is upper The cavity of the double-deck blow-off valve is divided into upper layer charge cask and lower layer's discharge space by valve plate and lower valve plate, and the upper valve plate is located at Between the feed bin and the upper layer charge cask, the lower valve plate is located at the upper layer charge cask and lower layer's discharge is empty Between between, described device includes:
Module is obtained, for obtaining grey magnitude currently stored in the feed bin;
First judgment module, for judging whether the currently stored grey magnitude is equal to default grey magnitude;The default ash quantity Value is determined according to the capacity of the upper layer charge cask;
First generation module, for generating discharge and controlling signal when the currently stored grey magnitude is equal to default grey magnitude;
First sending module, for discharge control signal to be sent to the double-deck blow-off valve, so that the bilayer discharge Valve controls discharge movement of signal enabling according to the discharge;Discharge movement are as follows: the upper valve plate is opened, when from feed bin When the ash quantity fallen into the upper layer charge cask is equal to the capacity of the upper layer charge cask, the upper valve plate is closed;It opens The lower valve plate discharges the material in the upper layer charge cask outward through lower layer's discharge space;
Described device further include:
Third judgment module described is currently deposited for judging when the currently stored grey magnitude is not equal to default grey magnitude Whether the grey magnitude of storage is greater than default grey magnitude;
Computing module, for when the currently stored grey magnitude is greater than default grey magnitude, according to the currently stored ash Magnitude calculation discharge number;
Second generation module controls signal for generating discharge corresponding with the discharge number;
Second sending module, for discharge control signal to be sent to the double-deck blow-off valve, so that the bilayer discharge Valve controls signal enabling multiple discharge corresponding with discharge number according to the discharge and acts;
Second return module, it is currently stored in the execution acquisition feed bin for returning after the movement of multiple discharge Grey magnitude the step of.
6. discharge control device according to claim 5, which is characterized in that described device further include:
Second judgment module described is currently deposited for judging when the currently stored grey magnitude is not equal to default grey magnitude Whether the grey magnitude of storage is less than default grey magnitude;
First return module, for returning and executing described in the acquisition when currently stored grey magnitude is less than default grey magnitude In feed bin the step of currently stored grey magnitude.
7. discharge control device according to claim 5, which is characterized in that computing module includes:
First computational submodule, for calculating between the currently stored grey magnitude and the capacity of the upper layer stocking space Multiple proportion;
First determines submodule, for determining the discharge number according to the multiple proportion.
8. discharge control device according to claim 5, which is characterized in that the acquisition module includes:
Acquisition submodule, for obtaining the multiple ash quantity inspection for being respectively arranged at multiple and different test point positions on the feed bin side wall The temperature value of device acquisition is surveyed, the height of multiple different test points positions is different;
Judging submodule, for judging whether there is the temperature value for being greater than preset temperature threshold;
Second determines submodule, all greater than institute for determining when there is the temperature value for being greater than the preset temperature threshold State the corresponding test point position of temperature value of preset temperature threshold;
Second computational submodule, it is currently stored in the feed bin for being calculated according to the maximum test point position of the height determined Grey magnitude.
9. a kind of discharging control system characterized by comprising multiple ash amount detecting devices and such as claim 5 to 8 are any one Discharge control device described in;
Each grey amount detecting device is respectively arranged at multiple and different test point positions on feed bin side wall, described for detecting The temperature value of test point;
The temperature input of the discharge control device is connect with the output end of the grey amount detecting device, the discharge control dress The control output end set is connect with the control signal of the double-deck blow-off valve, for generating discharge control letter according to the temperature value Number, and discharge control signal is sent to the double-deck blow-off valve, so that the bilayer blow-off valve is according to the discharge control Signal control processed starts a discharge movement.
CN201610259329.9A 2016-04-25 2016-04-25 Discharge control method, apparatus and system Active CN107304856B (en)

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