CN107297703A - A kind of system and method installed for bolt - Google Patents
A kind of system and method installed for bolt Download PDFInfo
- Publication number
- CN107297703A CN107297703A CN201710643791.3A CN201710643791A CN107297703A CN 107297703 A CN107297703 A CN 107297703A CN 201710643791 A CN201710643791 A CN 201710643791A CN 107297703 A CN107297703 A CN 107297703A
- Authority
- CN
- China
- Prior art keywords
- bolt
- installation
- station
- controller
- identity label
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B21/00—Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B23/00—Details of, or accessories for, spanners, wrenches, screwdrivers
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Abstract
The invention discloses a kind of system installed for bolt, including power operated wrench component, identity label, identifying device and controller.Wherein described identity label, including for identifying the station identity label of installation station and the instrument identity label of mark power operated wrench component；The identifying device, for identity label to be identified；The controller is operably connected to the power operated wrench component, wherein the controller is configured to control power operated wrench component to the installation operation of bolt to the recognition result of identity label according to identifying device.The present invention also discloses a kind of method installed for bolt in addition.Position bolt installation parameter and tool information are obtained by recognizing respective identity label before bolt installment work is carried out, bolt, which tightens operation, can be reduced to one-touch completion, simplify the installation procedure of operating personnel, human intervention of the operating personnel to tightening process for a bolt is effectively reduced, the installation quality of each bolt has been ensured.
Description
Technical field
The present invention relates to bolt installing area, more particularly to a kind of system and method installed for bolt.
Background technology
At present, during big machinery (such as wind power generating set) is installed at the scene, the installation of major parts is by a large amount of
The high strength exploitation of different size is formed.Producer provides Installation Technology guidance, high-strength bolt construction technology and skill
Art requirement, is pulled by installation unit operating personnel according to high-strength bolt construction technology and technical requirements using power such as dynamicliquid pressures
Hand-tight solid high-strength bolt.
But existing hydraulic wrench system is substantially provided with mechanical pointer pressure gauge on hydraulic pump, for detecting oil
Pressure value in pipe, so that the moment values of indirect detection hydraulic spanner head.Hydraulic pump drives hydraulic spanner head to fasten by oil pipe
Bolt.In work progress, installation unit is not because Equipment or operator quality problem be often according to as defined in producer
Often there is problems with technique and technical requirements fastening bolt, this artificial control hydraulic spanner：1st, mechanical pointer pressure
Power table, resolution ratio is low, response speed is slow, precision is low；2nd, the rundown process of each bolt on station can not be recorded so that
During later maintenance early warning can not be monitored to bolt；3rd, operating personnel not in strict accordance with technological requirement as defined in producer to bolt
Fastened several times, and the number of times for being less than technological requirement is fastened to bolt；4th, operating personnel are not in strict accordance with producer
It is required that moment values fastening bolt, exist owe twist or it is super stubborn the problem of.When bolt is fastened and is overhauled, typically inspected by random samples by process
Detect whether bolt fastening is qualified with final examination mode, and above mentioned problem especially bolt is super stubborn and bolt fastens number of times problem
In process sampling observation and final examination, it is impossible to which detection is inconvenient to detect.Above mentioned problem causes in the prior art, to protect
Demonstrate,prove bolt fastening construction quality, it usually needs be equipped with quality inspection personnel whole process supervision bolt fastener cycle, add manpower into
Sheet and management cost.
Disclosed in a prior art " implementation method of bolt fastening system " (patent publication No. CN103495861A)
A kind of that the system that power operated wrench carries out automatic fastening to bolt is controlled by industrial computer, the wherein fastening system passes through according to user
The tightening parameters that are inputted on industrial computer and method judge and completed the tightening operation of bolt, reduce operating personnel to bolt
The human intervention of fastener cycle.But the prior art needs the first accurate input station on industrial computer when carrying out the conversion of station
Corresponding tightening parameters and method, it is desirable to which a line operator grasps certain computer technology, have been significantly greatly increased line operation
The training cost of work and the complexity of bolt fastening work.
The content of the invention
The present invention tightens operation for bolt of the prior art, and to need a line operating personnel frequently to intervene control bolt stubborn
Tight device so that bolt tightens the problem of operation excessively relies on operating personnel's ability and for what bolt was installed is there is provided a kind of
System and method, its technical scheme are as follows：
A kind of system installed for bolt, including：
Power operated wrench component；Identity label, including pulled for the station identity label and mark power for identifying installation station
The instrument identity label of hand component；Identifying device, for identity label to be identified；And be operably connected to described dynamic
The controller of torque wrench component, wherein the controller is configured to control the recognition result of identity label according to identifying device
Installation operation of the power operated wrench component to bolt.
It is preferred that, the controller is loaded into the station according to identifying device to the recognition result of the station identity label
Bolt installation parameter, including but not limited to position bolt number, bolt installation sequence, and/or bolt tightening control parameter.
It is preferred that, the controller judges and recorded the moment information of the installation process of bolt according to bolt installation parameter,
The corresponding relation of moment information and bolt is sequentially completed according to bolt installation sequence.
It is preferred that, the controller judges and recorded the bolt number for completing to tighten according to bolt tightening control parameter,
Total bolt number and reach the response that termination power operated wrench component after the position bolt number tightens request to bolt.
It is preferred that, the power operated wrench component includes hydraulic spanner and the hydraulic pump of power is provided for hydraulic spanner, described
Hydraulic spanner and hydraulic pump are respectively arranged with corresponding instrument identity label；The controller can be by recognizing the instrument identity
Label obtains the service life and/or remaining life of the hydraulic spanner and hydraulic pump.
It is preferred that, the identity label is two-dimension code label.
It is preferred that, the identifying device is barcode scanning gun.
The invention also discloses a kind of bolt installation method, including：Set up spiral shell corresponding with station identity information to be installed
Bolt installation parameter；By recognizing that station identity label transfers bolt installation parameter corresponding with station identity information；According to described
The bolt that bolt installation parameter completes the station to be installed is installed.
It is preferred that, the bolt installation parameter tightens control including position bolt number, bolt installation sequence, and/or bolt
Parameter processed.
It is preferred that, the bolt for completing the station to be installed according to the bolt installation parameter is installed, including：According to
Bolt installation sequence carries out tightening operation according to the corresponding bolt tightening control parameter of the bolt successively to the bolt of station, and
Generate bolt rundown process data.
It is preferred that, this method may additionally include bolt installation number and reach after position bolt number, and termination is tightened to bolt
The response of request.
It is preferred that, this method, which may also include, sets up the corresponding instrument usage record of installation tool identity information, the instrument
Usage record includes installation bolt number of times；When by recognizing the instrument installation bolt that installation tool identity information is obtained
Number of times exceedes after default instrument useful life, stops the response that the installation tool tightens request to bolt.
The present invention obtains following beneficial effect：
It is corresponding by being recognized before bolt installment work is carried out by setting the form of identity label to each station and instrument
Identity label obtains position bolt installation parameter and tool information so that workman is carried out before bolt installation operation to each station
Without all kinds of bolt installation parameters inputted manually into controller needed for the station again, bolt installation effectiveness is improved, simultaneously
Avoid prior art needs first accurately to input the corresponding tightening parameters of station and side on industrial computer when carrying out the conversion of station
Require high to grasping computer technology needed for a line operator caused by method, be significantly greatly increased the training of a line operative employee into
The problem of this is with bolt fastening work complexity.All installation parameters and technique can all be recognized and is loaded into by identity label simultaneously
Into controller, bolt, which tightens operation, can be reduced to one-touch completion.It is described to be loaded into by the identification to station identity label
The related bolt installation parameter of station, greatly simplify the installation procedure of operating personnel, effectively reduces operating personnel to spiral shell
The human intervention of bolt fastener cycle, it is to avoid conventional operating personnel exist in bolt installation process to be owed to twist or super stubborn or less than work
The operational issues such as number of times are tightened in skill requirement, have ensured the installation of each bolt and have had identical quality, and each bolt was tightened
Journey can be reviewed entirely.
The additional aspect and advantage of the present invention will be set forth in part in the description, and will partly become from the following description
Obtain substantially, or recognized by the practice of the present invention.
Brief description of the drawings
Accompanying drawing described herein is used for providing a further understanding of the present invention, constitutes the part of the application, this hair
Bright schematic description and description is used to explain the present invention, does not constitute inappropriate limitation of the present invention.In the accompanying drawings：
Fig. 1 is used for the structural representation for the system that bolt is installed for one embodiment of the invention.
Fig. 2 is used for the structural representation for the system that bolt is installed for another embodiment of the present invention.
Fig. 3 is used for the pressure alarm module diagram for the system that bolt is installed for another embodiment of the present invention.
Fig. 4 is used for the schematic flow sheet for the method that bolt is installed for one embodiment of the invention.
Fig. 5 tightens the schematic flow sheet of step for the bolt of one embodiment of the invention.
Fig. 6 is the schematic flow sheet of the installation tool information acquiring step of one embodiment of the invention.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
Accompanying drawing, the technical scheme to the embodiment of the present invention is clearly and completely described.Obviously, described embodiment is this hair
Bright a part of embodiment, rather than whole embodiments.Based on described embodiments of the invention, ordinary skill
The every other embodiment that personnel are obtained on the premise of without creative work, belongs to the scope of protection of the invention.
In the description of the invention, it is to be understood that term " first ", " second " are only used for describing purpose, and can not
It is interpreted as indicating or implies relative importance or the implicit quantity for indicating indicated technical characteristic.Thus, define " the
One ", one or more this feature can be expressed or be implicitly included to the feature of " second ".In the description of the invention,
" multiple " are meant that two or more, unless otherwise specifically defined.
In the present invention, unless otherwise clearly defined and limited, term " installation ", " connected ", " connection ", " fixation " etc.
Term should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；It can be machine
Tool is connected or electrically connected；Can be joined directly together, can also be indirectly connected to by intermediary, can be two members
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
In the present invention, unless otherwise clearly defined and limited, fisrt feature second feature it " on " or it " under "
Can directly it be contacted including the first and second features, it is not direct contact but by it that can also include the first and second features
Between other characterisation contact.Moreover, fisrt feature second feature " on ", " top " and " above " to include first special
Levy directly over second feature and oblique upper, or be merely representative of fisrt feature level height higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " fisrt feature that includes are immediately below second feature and obliquely downward, or be merely representative of
Fisrt feature level height is less than second feature.
Unless otherwise defined, technical term or scientific terminology used herein should be in art of the present invention and had
The ordinary meaning that the personage of general technical ability is understood.Used in present patent application specification and claims " the
One ", " second " and similar word are not offered as any order, quantity or importance, and are used only to distinguish different
Part.Equally, the similar word such as " one " or " one " does not indicate that quantity is limited yet, but represents there is at least one.
Accompanying drawing 1 is one embodiment of the invention, discloses a kind of system installed for bolt, including：Power operated wrench group
Part 1, identity label 2, identifying device 3 and controller 4.Wherein described identity label, including for identifying the station of installation station
The instrument identity label 22 of identity label 21 and mark power operated wrench component；The identifying device 3, for being carried out to identity label
Identification；The controller 4 is operably connected to the power operated wrench component, wherein the controller 4 is configured to according to identification
Device 3 controls the recognition result of identity label power operated wrench component to the installation operation of bolt.
In the present embodiment, described identity label selects two-dimension code label, and corresponding identifying device 3 also can select barcode scanning
The two-dimensional code scanning devices such as rifle, barcode scanning gun to Quick Response Code by being scanned for obtaining the information loaded in Quick Response Code and transmission
To controller 4.In further embodiments, the identity label, which also can select, other any can load the load of related data information
Body, such as bar-code label or RFID, as long as corresponding identifying device can be enabled to recognize its data letter loaded
Breath, and then transmit the information to controller 4 to control power operated wrench component to the installation operation of bolt, delete in bolt
The process of artificial input related data cumbersome in controller 4 is needed in installation process, is effectively reduced because of relevant parameter input
Production accident caused by mistake, while improving operating efficiency.
The power operated wrench components employ hydraulic spanner component in the present embodiment, for big machinery (example
Such as wind power generating set) in major part high-strength bolts carry out installations and tighten, wherein the hydraulic spanner component includes hydraulic pressure
Spanner 11 and the hydraulic pump 12 that power is provided for hydraulic spanner 11.It is preferred that, divide on described hydraulic spanner 11 and hydraulic pump 12
Corresponding instrument two-dimension code label is not provided with so that controller 4 can be by recognizing two on hydraulic spanner 11 and hydraulic pump 12
Tie up service life, remaining life, model specification, performance or other works that code label obtains the hydraulic spanner and hydraulic pump
The presupposed information understood is needed during work.Wherein, it is additionally provided with the hydraulic spanner 11 for gathering hydraulic spanner operating head
The angular transducer of corner degrees of data；The pressure sensor for monitoring prexxure of the hydraulic pump is additionally provided with the hydraulic pump 12
One.
In the present embodiment, the controller 4 uses portable industrial pc.Behaviour is being installed to carrying out bolt in relative stations
Before work, the controller 4 can first pass through barcode scanning gun to the installation tool to be taken such as installation tool such as power operated wrench, hydraulic pump
Two-dimension code label be scanned identification, obtain the model of corresponding installation tool, material number, parts composition, the theoretical life-span and
Can directly be loaded with above-mentioned instrument in one or more of tool informations such as existing life-span, described instrument two-dimension code label
Information so that controller 4 can directly obtain the loading tool information；Instrument two-dimension code label also simply can be loaded with instrument identity
Information, the controller 4 with obtaining instrument identity information in the tool information database search of its internal preset by being obtained
Its corresponding tool information.The theoretical life-span of each accessory setting is wherein may also comprise in life tools information, the theoretical life-span can
To be calculated with number of times, every dozen once works once finally in real work, and all accessory working lives that the kit contains subtract
It is few once, controlled by being set using life-span early warning instrument exceed the time limit use, such as needed when being reduced to predetermined age 95%
Early warning, the exportable alarm of controller 4 are wanted, and will stop responding the work that the instrument participates in installing, to prevent because making
The quality for influenceing bolt to install with the instrument more than service life.
In the present embodiment, station identity label 21 is corresponded to respectively is installed on each station of target, its
In in the present embodiment the station identity label 21 employ two-dimension code label, barcode scanning can be used in working site in installer
Rifle is scanned identification to the two-dimension code label of current station so that the controller 4 being connected with barcode scanning gun can be obtained and the work
In the corresponding bolt installation parameter in position, including position bolt number, bolt installation sequence and bolt tightening control parameter etc.
It is one or more.It can be directly to be loaded with above-mentioned bolt installation parameter in described station two-dimension code label so that the energy of controller 4
Directly obtain and be loaded into the bolt installation parameter；Station two-dimension code label also simply can be loaded with station identity information, the control
Device 4 to obtain station identity information in the station information data library searching of its internal preset by obtaining its corresponding bolt peace
Dress parameter is simultaneously loaded into.In construction, operating personnel enter after station, using barcode scanning gun to the station Quick Response Code mark on the station of place
Label are identified so that the controller 4 is loaded into the bolt installation parameter of the station, including position bolt number, bolt peace
Fill sequence and bolt tightening control parameter etc..Wherein described bolt tightening control parameter can include bolt number, torque
One or more of value, pressure value, torque early warning value, anglec of rotation alarming value.So that workman carries out bolt to each station
Without all kinds of bolt installation parameters inputted manually into controller 4 needed for the station again before installation operation, bolt peace is improved
Efficiency is filled, needs first input station accurate on industrial computer corresponding tight when carrying out the conversion of station while avoiding prior art
Gu requiring high to grasping computer technology needed for a line operator caused by parameter and method, line operation has been significantly greatly increased
The problem of training cost and bolt fastening work complexity of work.
In certain embodiments, the system installed for bolt further comprises one and be connected with the controller 4
Joystick 5, startup and stop button are provided with the joystick 5, by the way that the startup of workman and stopping action being turned
Change into and be sent to controller 4 after electric signal to control the operation of hydraulic spanner component.The controller 4, i.e., in the present embodiment
Portable industrial pc, the enabling signal that response is sent with joystick 5, queue is transferred according to the bolt installation sequence of loading successively
In the corresponding bolt tightening control parameter of each bolt, including the corresponding torque values of the current bolt to be tightened, pressure value, torsion
Away from data such as early warning value, anglec of rotation alarming value, tightening ways, to realize to hydraulic spanner control.The controller 4 is by setting
The angular transducer for gathering hydraulic spanner operating head corner degrees of data on hydraulic spanner 11 is put, hydraulic pump 12 is arranged on
On be used for monitor the pressure sensor one of output pressure, and be arranged on hydraulic spanner and be used to determine relative to the liquid
Press the pressure sensor two of spanner operating head pressure.The controller 4 is passed by angular transducer, pressure sensor one, pressure
Sensor two monitors in real time and gathers the pressure in bolt rundown process, torque, and angle-data, above-mentioned when the bolt in installation
Part or all of data reach that the controller 4 after index of tightening of setting sends halt instruction to hydraulic spanner component, and in control
The bolt is labeled as completion status in the database of device 4, changed over time while corresponding Bolt Tightening Force square can be preserved
Curve.Further, controller 4 is listed into the corresponding bolt installation parameter of next bolt according to bolt fitting-up gang, is being received
Completed again according to the bolt installation parameter control hydraulic spanner component being currently loaded after the enabling signal sent to joystick 5
Operation is tightened in installation to bolt, and bolt, which tightens operation, can be reduced to one-touch completion.Pass through the knowledge to station identity label 21
Not to be loaded into the bolt installation parameter that the station is related, controller 4 can be sequentially completed on station according to bolt installation parameter
The accurate of each several part bolt is tightened, staff need to be to the input of controller 4 enabling signal only may be such that power operated wrench component by
Installment work is completed to each bolt successively according to the default bolt installation parameter of loading, the installation stream of operating personnel is greatly simplify
Journey, effectively reduce human intervention of the operating personnel to tightening process for a bolt, it is to avoid conventional operating personnel installed in bolt
In journey exist owe twist or super stubborn or less than technological requirement tighten the operational issues such as number of times, ensured each bolt installation have it is identical
Quality, and cause each bolt rundown process can review entirely.
In certain embodiments, the installation process that the controller 4 judges according to bolt installation parameter and records bolt
Bolt Tightening Force square information, the corresponding relation of moment information and bolt is sequentially completed according to bolt installation sequence, each is preserved
Bolt Tightening Force square in bolt rundown process changes over time curve, and can exported whenever necessary with report form.So that
All bolt rundown process originate from all in monitoring record, facilitating follow-up maintenance inspection and tracing problem.
In certain embodiments, the controller 4 judges and recorded the spiral shell for completing to tighten according to bolt tightening control parameter
Bolt number, request is tightened to bolt totaling termination power operated wrench component after bolt number reaches the position bolt number
Response.After the bolt number arrival position bolt number is totaled, controller 4 can be judged as the spiral shell of current station
Bolt has been fully completed installation, and the enabling signal sent to joystick 5 will be suspended when controller 4 is not transformed into new station information
Response, for eliminating workman's maloperation caused by having completed still to use hydraulic spanner after whole position bolt is installed, reduce
The bolt installation quality problem caused by human factor.
In certain embodiments, installation is tightened what controller 4 manipulated that hydraulic spanner component completes a certain bolt in station
During, the bolt that controller 4 may be in response to the joystick 5 stop signal sent and stop hydraulic spanner component is tightened
Work, and record storage works as each installation process data in front bolt installation process；Subsequently, controller 4 may be in response to the control
Enabling signal that handle 5 processed is sent and be loaded into each installation process data of above-mentioned interruption and control tightened according to the bolt of the bolt
Parameter processed, continue to complete the bolt tightens operation.Installed there is provided the bolt to complicated station of this bolt mount system
Work and the adaptability of long-time bolt installment work.In further embodiments, controller 4 can be according to external input information pair
The bolt stored in controller 4 installs queue and modifies and update, to cause power operated wrench component can be according to new spiral shell
Bolt install queue to correspondence bolt carry out installation tighten, i.e., in the bolt installation process of a certain station, operator can by
The input bolt of controller 4 installs queue modification information, to skip part because position is not good and temporarily can not carry out installation behaviour to it
The bolt of work, and first the preferable bolt in position is installed, so that the work there is provided the complicated installation environment of installation system is fitted
Ying Xing, passes through bolt installment work efficiency.
In certain embodiments, it is additionally provided with the hydraulic spanner for gathering hydraulic spanner operating head corner degrees of data
Angular transducer；The controller 4 is configured in response to the pressure sensor one and the difference of pressure sensor two is big
Output alarm signal when threshold value.Specifically, the hydraulic spanner component may include the intelligence being connected with hydraulic spanner operating head
Energy sleeve, the SMART SLEEVE can manually select the 1-100% of spanner mark torque；Display pressure in real time, when having beaten spiral shell
After bolt, the pressure that the bolt is shown, torque and angle are shown, SMART SLEEVE torque can be by Bluetooth transmission to controller 4, and remembers
Record M curve.When the pressure value according to calculation of pressure and SMART SLEEVE show that value difference exceedes setup parameter percentage, reported
It is alert, and show red；Pressure size can be manually entered, pump carries out pressure regulation according to pressure size, then verified again.By right
The monitoring of actual hydraulic pressure spanner pressure and prexxure of the hydraulic pump, improves the installation accuracy of system at work.
Accompanying drawing 2 is another embodiment of the present invention, discloses a kind of system installed for bolt, including：Power operated wrench
Component, identity label, identifying device 3 and controller 4.Wherein described identity label, including for identifying the station of installation station
The instrument identity label 22 of identity label 21 and mark power operated wrench component；The identifying device 3, for being carried out to identity label
Identification；The controller 4 is operably connected to the power operated wrench component, wherein the controller 4 is configured to according to identification
Device 3 controls the recognition result of identity label power operated wrench component to the installation operation of bolt.In the present embodiment, it is described
Power operated wrench component be using power supply or battery as the electric wrench of power, the electric wrench can be used for station on small moment of torsion
Bolt carries out quick accurate install and tightened, certainly in addition also can be using other various power operated wrench forms such as pneumatic impact spanneres, this
Other parts and operation principle are similar with foregoing embodiments in implementation, can mutually quote, just be not repeated again
Discuss.
Accompanying drawing 3 is another embodiment of the present invention, discloses a kind of bolt installation method, passes through identification and bolt erector
The corresponding station identity label of each station in journey obtains relative stations bolt installation parameter, so that associated bolt is pacified
Holding tool automatically can carry out installation operation, the artificial intervention degree of maximized reduction operative employee, to control because of people to bolt
The uneven situation of bolt installation quality caused by the difference of member's workmanship, the bolt installation method is specifically included：
S10, sets up bolt installation parameter corresponding with station identity information to be installed.
Bolt installation parameter corresponding with the station, including station spiral shell are made according to the bolt installation requirement of current station
Bolt number, bolt installation sequence and bolt tightening control parameter etc..Wherein described bolt tightening control parameter can include spiral shell
One or more of bolt number, torque values, pressure value, torque early warning value, anglec of rotation alarming value.
S20, by recognizing that station identity label transfers bolt installation parameter corresponding with station identity information；
Each station identity label will respectively be corresponded to and is installed on each station of target, and installer is in work
Make the usable identity label identifying device in scene the identity label of current station is identified so that be connected with identifying device
Controller can obtain bolt installation parameter corresponding with the station, including position bolt number, bolt installation sequence and spiral shell
Bolt tightening control parameter etc..It can be directly to be loaded with above-mentioned bolt installation parameter in described station two-dimension code label so that control
Device processed can directly obtain the loading bolt installation parameter.So that workman is carried out before bolt installation operation to each station without again
All kinds of bolt installation parameters inputted manually into controller needed for the station, improve bolt installation effectiveness.
S30, is installed according to the bolt that the bolt installation parameter completes the station to be installed.
Hydraulic spanner group is controlled by the way that the startup of workman and stopping action being converted into being sent to controller after electric signal
The operation of part.The enabling signal that the controller response is sent with workman, team is transferred according to the bolt installation sequence of loading successively
The corresponding bolt tightening control parameter of each bolt in row, including the corresponding torque values of the current bolt to be tightened, pressure value,
The data such as torque early warning value, anglec of rotation alarming value, tightening way, to realize to hydraulic spanner control.The controller passes through
The angular transducer for gathering hydraulic spanner operating head corner degrees of data on hydraulic spanner is arranged on, is arranged on hydraulic pump
Be used for monitor the pressure sensor one of output pressure, and be arranged on hydraulic spanner and be used to determine relative to the hydraulic pressure
The pressure sensor two of spanner operating head pressure.Monitored in real time by angular transducer, pressure sensor one, pressure sensor two
And the pressure in bolt rundown process, torque, and angle-data are gathered, when the above-mentioned part or all of data of the bolt in installation
Reach that the controller after index of tightening of setting sends halt instruction to hydraulic spanner component, and by institute in the database of controller
Bolt is stated labeled as completion status, while can preserve corresponding torque changes over time curve, it is follow-up to installation process to facilitate
Status checkout.
Further, in addition to step S301, the bolt of the station to be installed is completed according to the bolt installation parameter
Install, including the bolt of station is entered according to the corresponding bolt tightening control parameter of the bolt successively according to bolt installation sequence
Row tightens operation, and generates bolt rundown process data.
Controller is listed into the corresponding bolt installation parameter of next bolt according to bolt fitting-up gang, is receiving control hand
Completed again to bolt according to the bolt installation parameter control hydraulic spanner component being currently loaded after the enabling signal that handle is sent
Operation is tightened in installation, and bolt, which tightens operation, can be reduced to one-touch completion, can also as needed generate tightened including bolt in addition
Torque changes over time the bolt rundown process data of curve.By the identification to station identity label to be loaded into the station phase
The bolt installation parameter of pass, controller can be sequentially completed according to bolt installation parameter twists to the accurate of each several part bolt on station
Tightly, it is that may be such that power operated wrench component is installed according to the default bolt of loading that staff need to only input enabling signal to controller
Parameter completes installment work to each bolt successively, greatly simplify the installation procedure of operating personnel, effectively reduces operator
Member is to the human intervention of tightening process for a bolt, it is to avoid conventional operating personnel exist in bolt installation process owe it is stubborn or super stubborn or
The operational issues such as number of times are tightened less than technological requirement, having ensured the installation of each bolt has identical quality, and causes each bolt
Rundown process can be reviewed entirely.
S302, after bolt installation number reaches position bolt number, stops to tighten bolt the response of request.
The controller judges and recorded the bolt number for completing to tighten according to bolt tightening control parameter, is totaling
Bolt number, which is reached, stops the response that power operated wrench component tightens request to bolt after the position bolt number.Totaling
Bolt number is reached after the position bolt number, and controller can be judged as that the bolt of current station has been fully completed installation,
The response of the enabling signal sent to joystick will be suspended when controller is not transformed into new station information, for eliminating workman
The maloperation caused by hydraulic spanner is still used after having completed whole position bolt installation.
The bolt installation method may also include：
S11, sets up the corresponding instrument usage record of installation tool identity information, and the instrument usage record includes having installed
Bolt number of times；
S12, when by recognizing that installation bolt number of times exceedes default work to the instrument of installation tool identity information acquisition
Have after useful life, stop the response that the installation tool tightens request to bolt.
Example can be respectively arranged with corresponding instrument identity label on hydraulic spanner and hydraulic pump as mentioned, at the same set up with
The corresponding data queue memory of the instrument identity label so that controller can be by recognizing the body on hydraulic spanner and hydraulic pump
Part label obtains service life, remaining life, model specification, performance or the other work of the hydraulic spanner and hydraulic pump
During need understand presupposed information.Before to carrying out bolt installation operation in relative stations, the controller can first pass through knowledge
Other device is scanned knowledge to the identity label label of the installation tool to be taken such as installation tool such as power operated wrench, hydraulic pump
Not, in the model of the corresponding installation tool of acquisition, material number, parts composition, the theoretical tool information such as life-span and existing life-span
It is one or more, can directly be loaded with above-mentioned tool information in described instrument two-dimension code label so that controller can be directly
Obtain and be loaded into the tool information；The reason that each accessory included in instrument is set wherein is may also comprise in life tools information
By the life-span, the theoretical life-span can be calculated with number of times, and every dozen once works once finally in real work, the institute that the kit contains
There is accessory working life to reduce once, controlled by being set using life-span early warning instrument exceed the time limit use, such as when being reduced to
Early warning, the exportable alarm of controller, and the work that will stop participating in the instrument installation are needed during predetermined age 95%
Response, to prevent the quality for influenceing bolt to install because of the instrument for using more than service life.Only to main side in the present embodiment
Method step is discussed in detail, and other parts specific method step can refer to the installation system relevant portion in previous embodiment
Operation principle.
Finally it should be noted that：The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that：It still may be used
To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic；
And these modifications or replacement, the essence of appropriate technical solution is departed from the scope of various embodiments of the present invention technical scheme.
In a word, presently preferred embodiments of the present invention, all equalizations made according to scope of the present invention patent be the foregoing is only
Change and modification, should all belong to the covering scope of patent of the present invention.
Claims (12)
1. a kind of system installed for bolt, it is characterised in that including：
Power operated wrench component；
Identity label, including for identifying the station identity label of installation station and the instrument identity mark of mark power operated wrench component
Label；
Identifying device, for identity label to be identified；
The controller of the power operated wrench component is operably connected to, wherein the controller is configured to according to identifying device pair
The recognition result of identity label controls power operated wrench component to the installation operation of bolt.
2. the system according to claim 1 installed for bolt, it is characterised in that：
The bolt that the controller is loaded into the station according to identifying device to the recognition result of the station identity label is installed
Parameter, including but not limited to position bolt number, bolt installation sequence, and/or bolt tightening control parameter.
3. the system according to claim 2 installed for bolt, it is characterised in that：
The controller judges and recorded the moment information of the installation process of bolt according to bolt installation parameter, is installed according to bolt
Sequence is sequentially completed the corresponding relation of moment information and bolt.
4. the system according to claim 2 installed for bolt, it is characterised in that：
The controller judges and recorded the bolt number for completing to tighten according to bolt tightening control parameter, is totaling bolt
Number, which is reached, stops the response that power operated wrench component tightens request to bolt after the position bolt number.
5. according to any described systems installed for bolt of claim 1-4, it is characterised in that：The power operated wrench component
The hydraulic pump of power is provided including hydraulic spanner and for hydraulic spanner, the hydraulic spanner and hydraulic pump are respectively arranged with corresponding
Instrument identity label；
The controller can by recognize the instrument identity label obtain the hydraulic spanner and hydraulic pump service life and/
Or remaining life.
6. according to any described systems installed for bolt of claim 1-4, it is characterised in that：The identity label is two
Tie up code label.
7. according to any described systems installed for bolt of claim 1-4, it is characterised in that：The identifying device is to sweep
Code rifle.
8. a kind of bolt installation method, it is characterised in that including：
Set up bolt installation parameter corresponding with station identity information to be installed；
By recognizing that station identity label transfers bolt installation parameter corresponding with station identity information；
Installed according to the bolt that the bolt installation parameter completes the station to be installed.
9. bolt installation method according to claim 8, it is characterised in that：The bolt installation parameter includes position bolt
Number, bolt installation sequence, and/or bolt tightening control parameter.
10. bolt installation method according to claim 9, it is characterised in that described complete according to the bolt installation parameter
Bolt into the station to be installed is installed, including：
The bolt of station is twisted according to the corresponding bolt tightening control parameter of the bolt successively according to bolt installation sequence
Tight operation, and generate bolt rundown process data.
11. bolt installation method according to claim 9, it is characterised in that also include：
After bolt installation number reaches position bolt number, stop to tighten bolt the response of request.
12. according to any described bolt installation methods of claim 8-11, it is characterised in that also include：
The corresponding instrument usage record of installation tool identity information is set up, the instrument usage record includes installation bolt time
Number；
When by recognizing that installation bolt number of times uses the longevity to the instrument of installation tool identity information acquisition more than default instrument
After life, stop the response that the installation tool tightens request to bolt.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710643791.3A CN107297703B (en) | 2017-07-31 | 2017-07-31 | System and method for bolt installation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710643791.3A CN107297703B (en) | 2017-07-31 | 2017-07-31 | System and method for bolt installation |
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| CN107297703A true CN107297703A (en) | 2017-10-27 |
| CN107297703B CN107297703B (en) | 2023-04-14 |
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| CN201710643791.3A Active CN107297703B (en) | 2017-07-31 | 2017-07-31 | System and method for bolt installation |
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| CN108213938A (en) * | 2018-03-05 | 2018-06-29 | 菲尼克斯(南京)智能制造技术工程有限公司 | The device and method squeezed into for screw |
| CN108363330A (en) * | 2018-01-23 | 2018-08-03 | 华尔达（厦门）塑胶有限公司 | A kind of multi-functional installation tool |
| CN109034547A (en) * | 2018-07-02 | 2018-12-18 | 北京长城华冠汽车科技股份有限公司 | Fastening information record system, method and the readable storage medium storing program for executing of battery modules |
| CN109269707A (en) * | 2018-11-19 | 2019-01-25 | 联桥网云信息科技（长沙）有限公司 | It can recognize that informationization cloud manages blower nut tightening technique detection method |
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| CN110695902A (en) * | 2019-09-20 | 2020-01-17 | 武汉诺科动力科技有限公司 | Intelligent electric screw driver control system and method |
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| CN111079871A (en) * | 2019-11-30 | 2020-04-28 | 深圳精匠云创科技有限公司 | Locking control method, locking device and control device based on electronic tag |
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| CN110549290A (en) * | 2019-09-27 | 2019-12-10 | 山东中车同力达智能机械有限公司 | intelligent digital display torque wrench circuit control system and control method |
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| CN111079871A (en) * | 2019-11-30 | 2020-04-28 | 深圳精匠云创科技有限公司 | Locking control method, locking device and control device based on electronic tag |
| CN111400562A (en) * | 2020-03-26 | 2020-07-10 | 中扭科技(重庆)有限公司 | Online data processing system and method for fastener bolt torque setting |
| CN114683032A (en) * | 2020-12-30 | 2022-07-01 | 宝能汽车集团有限公司 | Automobile part fastening method and device and automobile with same |
| CN112959257A (en) * | 2021-02-08 | 2021-06-15 | 中国联合网络通信集团有限公司 | Torque value setting method and system of torque wrench and server |
| CN114429146A (en) * | 2021-12-27 | 2022-05-03 | 华人运通(江苏)技术有限公司 | Error-proofing control system for battery production operation |
| CN114429146B (en) * | 2021-12-27 | 2023-11-03 | 华人运通(江苏)技术有限公司 | Error-proofing control system for battery production operation |
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| CN114509971B (en) * | 2022-01-20 | 2023-09-29 | 中国计量大学 | Automatic judging and stopping method of hydraulic ratchet wrench based on SVM oil pressure state identification |
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