CN107293605A - Back electrode of solar cell and solar cell and preparation method thereof - Google Patents

Back electrode of solar cell and solar cell and preparation method thereof Download PDF

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Publication number
CN107293605A
CN107293605A CN201610206013.3A CN201610206013A CN107293605A CN 107293605 A CN107293605 A CN 107293605A CN 201610206013 A CN201610206013 A CN 201610206013A CN 107293605 A CN107293605 A CN 107293605A
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layer
solar cell
back electrode
glass substrate
electrode
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Inventor
李新连
于涛
张传升
宋斌斌
郭凯
左宁
赵树利
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Shenhua (beijing) Photovoltaic Technology Research And Development Co Ltd
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Shenhua (beijing) Photovoltaic Technology Research And Development Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022441Electrode arrangements specially adapted for back-contact solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/0248Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
    • H01L31/0256Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by the material
    • H01L31/0264Inorganic materials
    • H01L31/032Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312
    • H01L31/0322Inorganic materials including, apart from doping materials or other impurities, only compounds not provided for in groups H01L31/0272 - H01L31/0312 comprising only AIBIIICVI chalcopyrite compounds, e.g. Cu In Se2, Cu Ga Se2, Cu In Ga Se2
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/541CuInSe2 material PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
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  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Photovoltaic Devices (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

The present invention relates to area of solar cell, back electrode of solar cell and solar cell and preparation method thereof are disclosed.The back electrode of solar cell includes glass substrate and the hearth electrode being attached on the non-tin face of the glass substrate, wherein, the back electrode of solar cell also includes the supporting layer being attached on the glass substrate tin face.The deformation of the back electrode of solar cell is controllable, therefore yield rate can be increased substantially during industrialization large-scale production, at the same time, the back electrode of solar cell can be coated with absorbed layer at relatively high temperatures, so as to improve the electricity conversion of solar cell.

Description

Back electrode of solar cell and solar cell and preparation method thereof
Technical field
The present invention relates to area of solar cell, in particular it relates to a kind of back electrode of solar cell, one The preparation method of kind back electrode of solar cell, a kind of solar cell, a kind of preparation of solar cell Method and the solar cell prepared by this method.
Background technology
Because fossil energy is petered out, novel energy such as solar energy, wind energy gradually rises.Solar-electricity Pond is various, safe without dirt with installation form as a kind of device directly converted solar energy into electrical energy Dye, inexhaustible, nexhaustible advantage, are greatly developed in recent years.
CIGS (CIGS) thin-film solar cells as a kind of very important solar cell, Its hearth electrode (molybdenum layer or the chromium that generally include glass substrate and be sequentially laminated on the non-tin face of glass substrate Layer), absorbed layer, cadmium sulfide layer, zinc oxide film, zinc aluminium oxide layer and preceding electrode (Ni-Ag layers or Ni-Al Layer etc.), wherein, one layer of hearth electrode film is coated with the glass substrate is commonly refereed to as back electrode.Bottom electricity Extremely generally formed using direct current magnetron sputtering process, specifically, under vacuum conditions, be passed through argon gas and ionize Into Ar+, Ar+Molybdenum or chromium target, the atom or atomic group bombarded are bombarded under the acceleration under cathode voltage Deposit to and film is formed on glass substrate, wherein, depositing temperature is usually normal temperature to 200 DEG C.Absorbed layer Generally using three steps, vapour deposition method is formed altogether, specifically, is deposited altogether after base reservoir temperature is risen into about 300 DEG C (In, Ga) is made in In-Ga-Se2Se3Layer, is then shut off In sources, Ga sources and Se sources, temperature is risen to about 550 DEG C, Cu sources are opened, copper-rich cigs layer is made, are then prepared on copper-rich cigs layer surface a small amount of In-Ga-Se layers so that the poor copper of cigs layer.Cadmium sulfide layer is generally formed using chemical bath method, specifically Ground, cadmium source (such as cadmium sulfate, caddy, cadmium acetate) system is prepared using chemical bath method and vulcanized Cadmium (CdS) layer, depositing temperature is usually 60-90 DEG C.Zinc oxide film and zinc aluminium oxide layer can be adopted Formed with radio-frequency magnetron sputter method, specifically, under vacuum conditions, be passed through argon gas and be ionized into Ar+, Ar+Bombard ZnO target material and ZnO respectively under the acceleration of cathode voltage:Al targets, the ZnO bombarded Atom or atomic group, ZnO:Al atoms or atomic group deposit to form film, wherein, depositing temperature is usual It is normal temperature to 200 DEG C.Preceding electrode is generally formed using electron-beam vapor deposition method, specifically, in vacuum condition Under, evaporate material Ni-Ag or Ni-Al etc. using high-energy electron beam heating, make evaporation material gasify and to Substrate transport, condenses on substrate and forms film.
Research shows, when glass substrate is pyroceram, due to that can be coated with higher temperatures Absorbed layer, it is thus possible to improve the electricity conversion of CIGS thin film solar cell.For example, in text Offer and " Cu (In, Ga) Se is improved due to higher depositing temperature2The homogeneity and open-circuit voltage of battery " (J. Haarstrich,H.Metzner,M.Oertel,Solar Energy Materials&Solar Cells,95(2011) In 1028-1030), Schott AG pyrocerams are employed as glass substrate, are as a result shown, with Compared using common soda lime glass as the solar cell of glass substrate, the solar cell can be reduced Ga genesis analysis gradient in absorbed layer, lifts the common 90mV of open-circuit voltage, finally causes photoelectric conversion Improved efficiency 1.6%, even up to 19.4%.But, although substituted using pyroceram common Soda-lime glass can improve the electricity conversion of solar cell as glass substrate, but battery cost Also it can significantly improve, and can not still overcome uncontrollable deformation caused by each stress in thin film under high temperature.This Outside, because the modulus of elasticity of soda-lime glass declines with the rising of temperature, relatively low stress at high temperature Larger deformation will be caused, and it is uncontrollable by the deformation quantity produced by thermal softening, this can cause When producing in enormous quantities, it is difficult to control the uniformity of product quality, be unfavorable for the production of thin-film solar cells Industryization is applied and promoted.
The content of the invention
The invention aims to provide a kind of deformation it is controllable and with relatively low square resistance solar energy Battery back electrode, a kind of preparation method of back electrode of solar cell, a kind of solar cell, Yi Zhongtai The preparation method of positive energy battery and the solar cell prepared by this method.
As a rule, on the one hand, the modulus of elasticity of glass substrate declines with the rising of temperature, temperature Modulus of elasticity is remarkably decreased when rising to its softening point (about 550 DEG C) nearby, now in less stress Effect is lower can to produce larger deformation;On the other hand, CIGS hull cell generally comprises seven layer films, Thickness per thin film is different with depositing temperature, and the stress situation of introducing is different, will so cause film The controllability of battery deformation is poor, and in CIGS hull cell production process, because of layers of material It is different that the coefficient of expansion is different, each film layer is coated with temperature, it will more complicated stress is produced in film layer system, Especially in depositing CIGS absorber layer, depositing temperature is generally higher, may be up to about 550 DEG C, now, The modulus of elasticity of glass substrate is remarkably decreased, under the stress of hearth electrode and CIGS absorbed layers, glass Glass substrate will produce larger deformation, so as to will cause film layer cracking or hole occur, change the crystalline substance of material Lattice constant, reduction battery efficiency.
And the present inventor has found after further investigation, in existing CIGS thin film solar-electricity On the tin face of the glass substrate in pond extension supporting layer, on the one hand can effectively offset under subsequent high temperature processes because Bending Deformation caused by glass modulus decline and film residual stress, leads so as to reduce because of deformation The film separation or cracking of cause;On the other hand the tolerable temperature of back electrode of solar cell can be improved, Other coatings particularly absorbed layer can be so coated with a higher temperature, so that absorbed layer crystal grain is long Greatly the uniformity of absorbed layer is scattered and improved to reduce crystal boundary, and then improve its electricity conversion.It is based on Above-mentioned discovery, completes the present invention.
Specifically, the invention provides back electrode of solar cell, the back electrode of solar cell includes glass Glass substrate and the hearth electrode being attached on the non-tin face of the glass substrate, wherein, solar battery back electricity Pole also includes the supporting layer being attached on the glass substrate tin face.
Present invention also offers a kind of preparation method of back electrode of solar cell, this method is included in glass Hearth electrode is formed on the non-tin face of substrate, wherein, this method is additionally included on the tin face of the glass substrate Form supporting layer.
Present invention also offers a kind of solar cell, the solar cell includes solar battery back electricity Pole and the absorbed layer being sequentially laminated on the hearth electrode of the back electrode of solar cell, cadmium sulfide layer, Zinc oxide film, zinc aluminium oxide layer and preceding electrode, wherein, the back electrode of solar cell is the above-mentioned sun Can battery back electrode.
Present invention also offers a kind of preparation method of solar cell, this method is included in solar cell Absorbed layer, cadmium sulfide layer, zinc oxide film, zinc aluminium oxide layer and preceding are sequentially formed on the hearth electrode of back electrode Electrode, wherein, the back electrode of solar cell is formed according to the method described above.
In addition, present invention also offers the solar cell prepared by the above method.
The deformation for the back electrode of solar cell that the present invention is provided is controllable, therefore in industrialization large-scale production When yield rate can increase substantially.At the same time, the back electrode of solar cell can improve absorbed layer Be coated with temperature, so as to improve the electricity conversion of solar cell.
A preferred embodiment of the invention, when the supporting layer is molybdenum layer, forms the branch The method of layer is supportted for direct current magnetron sputtering process, and the direct current magnetron sputtering process includes:Under vacuum Using metal molybdenum as target, the glass substrate is heated, argon gas is passed through and enters under the first condition of high voltage The processing of the magnetically controlled DC sputtering of row first, obtains the first hyperbar layer, second is then carried out under lower pressure Magnetically controlled DC sputtering processing, obtains low pressure layer, then carries out the 3rd direct current under the second condition of high voltage again Magnetron sputtering processing, obtains the second hyperbar layer, the pressure of first condition of high voltage and the second condition of high voltage Power is each independently 0.7-1.0Pa, can be more aobvious when the pressure of the lower pressure is 0.1-0.5Pa Write the square resistance of ground reduction back electrode of solar cell and and then improve the light of corresponding solar cell Electric transformation efficiency.
Other features and advantages of the present invention will be described in detail in subsequent embodiment part.
Brief description of the drawings
Accompanying drawing is, for providing a further understanding of the present invention, and to constitute a part for specification, with Following embodiment is used to explain the present invention together, but is not construed as limiting the invention. In accompanying drawing:
The structural representation for the back electrode of solar cell that Fig. 1 provides for the present invention;
The deformation quantity for the back electrode of solar cell that Fig. 2 provides for the present invention is the situation of timing;
The situation when deformation quantity for the back electrode of solar cell that Fig. 3 provides for the present invention is negative.
Description of reference numerals
1- hearth electrodes;2- glass substrates;3- supporting layers;4- films
Embodiment
The embodiment to the present invention is described in detail below.It should be appreciated that this place is retouched The embodiment stated is merely to illustrate and explain the present invention, and is not intended to limit the invention.
The end points and any value of disclosed scope are not limited to the accurate scope or value herein, this A little scopes or value should be understood to comprising the value close to these scopes or value.For number range, respectively Between the endpoint value of individual scope, between the endpoint value of each scope and single point value, and individually point Can be combined with each other between value and obtain one or more new number ranges, these number ranges should by regarding For specific disclosure herein.
As shown in figure 1, the back electrode of solar cell that the present invention is provided includes glass substrate 2 and is attached to Hearth electrode 1 on the non-tin face of glass substrate 2, wherein, the back electrode of solar cell also includes attached The supporting layer 3 on the glass substrate tin face.
According to the present invention, the supporting layer various can be prevented effectively from subsequent high temperature work using existing (can effectively it be kept away with Bending Deformation caused by film residual stress under skill because glass modulus declines Exempt from glass substrate and non-reversible deformation occur) material formed, preferably molybdenum layer, layers of chrome, layer gold, nickel dam, At least one of platinum layer, silver layer, layers of copper and silicon oxide layer, more preferably molybdenum layer, layers of chrome and silica At least one of layer, particularly preferably molybdenum layer.The supporting layer can be one layer, can also be by multilayer Constitute.When the supporting layer is made up of multilayer, the material and formation process of multilayer can with identical, Can be different.In addition, the thickness of the supporting layer generally depend on back electrode of solar cell high temperature/ Stress intensity suffered during absorbed layer is coated with, itself and the hearth electrode being attached on the non-tin face of the glass substrate Thickness can be with identical, can also be different, and be each independently 400-1500nm.Particularly preferably Ground, the thickness of hearth electrode of the supporting layer with being attached on the non-tin face of the glass substrate is identical, and For 400-1500nm.
The present invention is not particularly limited to the material of the hearth electrode, for example, can for molybdenum layer, layers of chrome, At least one of layer gold, nickel dam, platinum layer, silver layer and layers of copper, preferably molybdenum layer and/or layers of chrome, especially Preferably molybdenum layer.In addition, most preferably, the supporting layer and hearth electrode are made from identical material.
The glass substrate can be simple glass plate, or pyroceram plate, be specifically as follows At least one of soda-lime glass plate, borate glass plate and phosphate glass plate, preferably soda-lime glass Plate and/or borate glass plate.In addition, the thickness of the glass substrate typically 10-35mm, Preferably 25-33mm.
The preparation method for the back electrode of solar cell that the present invention is provided is included in the non-tin face of glass substrate Upper formation hearth electrode, wherein, this method is additionally included on the tin face of the glass substrate and forms supporting layer.
According to the present invention, as described above, the supporting layer various be able to can be prevented effectively from using existing Because glass modulus declines with Bending Deformation caused by film residual stress (i.e. under subsequent high temperature processes Glass substrate can be prevented effectively from and non-reversible deformation occur) material formed, preferably molybdenum layer, layers of chrome, At least one of layer gold, nickel dam, platinum layer, silver layer, layers of copper and silicon oxide layer, more preferably molybdenum layer, At least one of layers of chrome and silicon oxide layer, particularly preferably molybdenum layer.The supporting layer can be one layer, It can also be made up of multilayer.When the supporting layer is made up of multilayer, the material and formation process of multilayer Can be with identical, can also be different.In addition, the thickness of the supporting layer generally depends on solar battery back The electrode stress intensity suffered in high temperature/be coated with absorbed layer, it is with being attached to the non-tin face of the glass substrate On the thickness of hearth electrode can be with identical, can also be different, and be each independently 400-1500nm. It is particularly preferred that the supporting layer and the thickness phase for the hearth electrode being attached on the non-tin face of the glass substrate Together, and be 400-1500nm.
The present invention is not particularly limited to the forming method of the supporting layer, it is for instance possible to use magnetic control The methods such as sputtering method, evaporation coating method, electrochemical deposition method are formed.For example, when the supporting layer is molybdenum During layer, the method for forming the supporting layer is preferably direct current magnetron sputtering process, and the magnetically controlled DC sputtering Method includes:Under vacuum using metal molybdenum as target, the glass substrate is heated, argon gas is passed through And the first magnetically controlled DC sputtering processing is carried out under the first condition of high voltage, the first hyperbar layer is obtained, then The second magnetically controlled DC sputtering processing is carried out under lower pressure, low pressure layer is obtained, it is then high second again The processing of the 3rd magnetically controlled DC sputtering is carried out under the conditions of pressure, the second hyperbar layer, first high-pressure section is obtained The pressure of part and the second condition of high voltage is each independently 0.7-1Pa, and the pressure of the lower pressure is 0.1-0.5Pa, the supporting layer so enabled to is essentially high density molybdenum layer-low-density molybdenum layer-highly dense Spend molybdenum layer three-decker, so as to more effectively reduce back electrode of solar cell deformation curvature, Significantly more reduce the square resistance and and then the corresponding solar cell of raising of back electrode of solar cell Electricity conversion.
According to the present invention, during above-mentioned formation supporting layer, the first magnetically controlled DC sputtering processing Time can be 400-600s, preferably 430-470s;Second magnetically controlled DC sputtering processing when Between can be 3000-4000s, preferably 3500-3600s;3rd magnetically controlled DC sputtering processing when Between can be 20-150s, preferably 100-140s.
The present invention is not particularly limited to the condition for being heated the glass substrate, for example, generally It can be 80-200 DEG C, preferably 100-150 DEG C including heating-up temperature.
In addition, when supporting layer is molybdenum layer, in order to be more beneficial for the formation of supporting layer, the direct magnetic control Sputtering method is preferably also included in glass substrate is heated before, the cleaning glass substrate is clean. The cleaning can be carried out according to existing various methods, as long as can be by the pollutant of glass baseplate surface Matter is fully removed.Include according to a kind of embodiment of the present invention, the step of the cleaning: By glass substrate be placed in hydrochloric acid solution be cleaned by ultrasonic 10-30 minute, taking-up and with deionized water rinsing with Residual acid solution is removed, then glass substrate is placed in absolute ethyl alcohol and is cleaned by ultrasonic 10-30 minutes, is taken out And with deionized water rinsing to remove residual ethanol liquid, glass substrate is then placed in ultrasound in pure water clear Wash 10-30 minutes, remove and dried up with nitrogen standby.
In addition, when the supporting layer is layers of chrome, the method for forming the supporting layer is preferably direct magnetic control Sputtering method, and the direct current magnetron sputtering process includes:, will under vacuum using crome metal as target The glass substrate heating, is passed through argon gas and carries out magnetically controlled DC sputtering processing.Wherein, it is described herein straight It is 0.1-1Pa to flow the condition of magnetron sputtering processing to include processing pressure, and processing time then usually requires basis The thickness of hearth electrode is determined, and it is with by the shape of the back electrode of solar cell finally obtained to determine principle Variable is down to sufficiently low (± 25 μm) and is defined.
When the supporting layer is silicon dioxide layer, the method for forming the supporting layer is preferably radio frequency magnetron Sputtering method, and the radio-frequency magnetron sputter method can specifically include:Under vacuum, it is passed through argon gas 20-40sccm, then by controlling cold pump plate valve to adjust air pressure to 0.1-1Pa, build-up of luminance and pre-sputtering 5-20min, the then deposited silicon dioxide layer on glass substrate tin face.Wherein, the thickness of silicon dioxide layer Degree needs to be determined according to the thickness of hearth electrode, and it is with by the solar cell finally obtained to determine principle The deformation quantity of back electrode is down to sufficiently low (± 25 μm) and is defined.
As described above, the present invention is not particularly limited to the material of the hearth electrode, for example, can be At least one of molybdenum layer, layers of chrome, layer gold, nickel dam, platinum layer, silver layer and layers of copper, preferably molybdenum layer and / or layers of chrome, particularly preferably molybdenum layer.In addition, most preferably, the supporting layer and hearth electrode are from identical Material be made.
The hearth electrode can be formed using existing various methods, it is for instance possible to use direct magnetic control splashes The method of penetrating is formed.Specifically, under vacuum conditions, it is passed through argon gas and is ionized into Ar+, Ar+In cathode voltage Under acceleration under bombardment target (at least one of molybdenum, chromium, gold, nickel, platinum, silver and copper), banged The atom or atomic group hit, which is deposited to, forms film on glass substrate, wherein, depositing temperature is usually normal temperature To 200 DEG C.
The glass substrate can be simple glass plate, or pyroceram plate, be specifically as follows At least one of soda-lime glass plate, borate glass plate and phosphate glass plate, preferably soda-lime glass Plate and/or borate glass plate.In addition, the thickness of the glass substrate typically 10-35mm, Preferably 25-33mm.
In addition, during the back electrode of solar cell is prepared, can be first in the glass substrate Upper formation supporting layer re-forms hearth electrode, hearth electrode first can also be formed on the glass substrate and re-formed Supporting layer, preferably the former, the surface more smooth of the back electrode of solar cell so enabled to enters And cause corresponding solar cell that there is higher electricity conversion.
Present invention also offers a kind of solar cell, the solar cell includes solar battery back electricity Pole, wherein, the back electrode of solar cell is above-mentioned back electrode of solar cell.
Main the improvement is that for the solar cell that the present invention is provided employs a kind of new solar energy Battery back electrode, and the concrete structure of the solar cell can be with same as the prior art, for example, such as It is upper described, the solar cell can include back electrode of solar cell and be sequentially laminated on it is described too Positive absorbed layer that can be on the hearth electrode of battery back electrode, cadmium sulfide layer, zinc oxide film, zinc aluminium oxide layer and Preceding electrode.Wherein, the absorbed layer is usually CIGS thin-film layer, and the preceding electrode is usually Ni-Ag Layer or Ni-Al layers.In addition, the thickness of the absorbed layer can be 1000-3000nm, it is preferably 1500-2500nm;The thickness of the cadmium sulfide layer can be 30-70nm, preferably 40-60nm;Institute The thickness for stating zinc oxide film can be 30-100nm, preferably 40-60nm;The thickness of the zinc aluminium oxide layer Degree can be 100-300nm, preferably 150-250nm;The thickness of the preceding electrode can be 500-2000nm, preferably 750-1500nm.
Present invention also offers a kind of preparation method of solar cell, the solar cell includes the sun Energy battery back electrode, wherein, this method includes forming the back electrode of solar cell according to the method described above.
As described above, the concrete structure of the solar cell can be with same as the prior art, for example, can Including back electrode of solar cell and to be sequentially laminated on the hearth electrode of the back electrode of solar cell On absorbed layer, cadmium sulfide layer, zinc oxide film, zinc aluminium oxide layer and preceding electrode, therefore correspondingly, institute The preparation method for stating solar cell is included on the hearth electrode of back electrode of solar cell and sequentially forms suction Receive layer, cadmium sulfide layer, zinc oxide film, zinc aluminium oxide layer and preceding electrode.The solar-electricity that the present invention is provided The main of the preparation method in pond thes improvement is that employing a kind of new method prepares solar battery back Electrode, and the composition of other Rotating fields and generation type can be with same as the prior art.For example, described Absorbed layer can be CIGS thin-film layer, and the preceding electrode is usually Ni-Ag layers or Ni-Al layers.This Outside, the thickness of the absorbed layer can be 1000-3000nm, preferably 1500-2500nm;The sulphur The thickness of cadmium layer can be 30-70nm, preferably 40-60nm;The thickness of the zinc oxide film can be with For 30-100nm, preferably 40-60nm;The thickness of the zinc aluminium oxide layer can be 100-300nm, Preferably 150-250nm;The thickness of the preceding electrode can be 500-2000nm, be preferably 750-1500nm.A preferred embodiment of the invention, the absorbed layer uses Vacuum Coating method Formed, and the temperature of vacuum coating is particularly preferably 500-600 DEG C, more preferably higher than 550 DEG C to 600 DEG C, the absorbed layer so enabled to has higher crystal property and and then caused at relatively high temperatures Solar cell has higher electricity conversion.
In addition, the preparation method of the solar cell is additionally included in before being formed after electrode, the encapsulation sun The supporting layer can be peeled off before battery, so be conducive to miniaturization and standardized packages.
Present invention also offers the solar cell prepared by the above method.
The present invention will be described in detail by way of examples below.
In following examples and comparative example:
The thickness of film layer is measured using step instrument (being produced by German Brooker, model Dektak XT).
The square resistance of back electrode using four probe resistance-meters (model Bridge Technology's RM3000) measure.
The deformation quantity test specification of back electrode of solar cell:Using step instrument (produced by German Brooker, Model Dektak XT) probe scanning back electrode of solar cell surface, as shown in Figures 2 and 3, When back electrode of solar cell only sets film 4 in side, (wherein, the film 4 includes hearth electrode And absorbed layer), using film surface edge as zero point, the deformation quantity of film is calculated, if substrate is given birth to towards film Length direction is raised, then remembers deformation quantity for just, otherwise be designated as bearing;When the side of back electrode of solar cell is set When putting film 4, opposite side setting supporting layer, using film surface edge as zero point, the deformation quantity of film is calculated, If substrate is raised towards the hearth electrode direction of growth, note deformation quantity is designated as bearing for just.Wherein, shape Variable is to judge qualified within ± 25 μm.
Comparative example 1
The comparative example is used to illustrate back electrode of solar cell of reference and preparation method thereof.
(1) soda-lime glass substrate (size 5cm × 5cm × 3mm) is placed in concentration for 10 weight % Hydrochloric acid in be cleaned by ultrasonic 20 minutes, then glass substrate is taken out, is rinsed well to go with deionized water Except residual acid solution, then glass substrate is placed in absolute ethyl alcohol and is cleaned by ultrasonic 20 minutes, then by glass Substrate takes out, and is rinsed well to remove residual ethanol liquid, is then placed in glass substrate with deionized water It is cleaned by ultrasonic 20 minutes in ultra-pure water, by the glass substrate N cleaned up2Air gun drying is standby.
(2) the tin face and Fei Xi faces of soda-lime glass substrate are confirmed using tin face instrument.Then by soda-lime glass Substrate is put into the film plating frame of back electrode magnetron sputtering plating vacuum chamber, and by metal molybdenum, (purity is 99.995%th, thickness is 6mm, similarly hereinafter) as target, DC magnetic is carried out using non-tin face as coated surface Control, which is sputtered on the non-tin face of glass substrate, forms molybdenum layer.Specifically, base vacuum is taken out to below 4.0E-4Pa, Glass substrate is heated to after 120 DEG C, 15 minutes to stop heating, argon gas 30sccm is passed through, passes through control Refrigeration pump plate valve position, adjustment air pressure to 0.7Pa, simultaneously pre-sputtering starts to be coated with first build-up of luminance after 10 minutes Hyperbar layer, is coated with 450s;Then adjustment air pressure is coated with low pressure layer, is coated with 3540s to about 0.1Pa; Finally adjustment air pressure is coated with the second hyperbar layer, is coated with 120s, sample is taken out after the completion of being coated with to 0.7Pa Piece, obtains the back electrode of solar cell DB1 of one side molybdenum, wherein, the thickness of molybdenum layer is 972nm.
(3) absorbed layer is formed on molybdenum layer, specifically:By the solar battery back electricity of above-mentioned one side molybdenum Pole DB1 temperature rises to 300 DEG C, and In-Ga-Se is then deposited altogether on molybdenum layer using Vacuum Coating method 25min, is made (In, Ga)2Se3Layer, is then switched off In sources, Ga sources and Se sources, temperature is increased to Temperature is coated with, Cu sources is opened and continues that 30min is deposited, copper-rich cigs layer is made, finally in copper-rich CIGS The surface of layer continues that In-Ga-Se 10min are deposited altogether, is made a small amount of In-Ga-Se layers so that the poor copper of CIGS. It has been coated with different temperatures after absorbed layer, the deformation quantity statistical result such as table of back electrode of solar cell Shown in 1.
Table 1
From the results shown in Table 1, when being only coated with molybdenum layer in the one side of glass substrate, shape under high temperature Variable has increase tendency, and qualification rate is reduced, and when it is 480-550 DEG C to be coated with temperature, qualification rate is reduced to 30.8%, and under identical process conditions, the back electrode of solar cell deformation obtained by different batches Amount fluctuation is larger, illustrates that controllability is poor.
Embodiment 1
The embodiment is used to illustrate back electrode of solar cell of the invention provided and preparation method thereof.
(1) soda-lime glass substrate (size 5cm × 5cm × 3mm) is placed in concentration for 10 weight % Hydrochloric acid in be cleaned by ultrasonic 20 minutes, then glass substrate is taken out, is rinsed well to go with deionized water Except residual acid solution, then glass substrate is placed in absolute ethyl alcohol and is cleaned by ultrasonic 20 minutes, then by glass Substrate takes out, and is rinsed well to remove residual ethanol liquid, is then placed in glass substrate with deionized water It is cleaned by ultrasonic 20 minutes in ultra-pure water, by the glass substrate N cleaned up2Air gun drying is standby.
(2) the tin face and Fei Xi faces of soda-lime glass substrate are confirmed using tin face instrument.Then by soda-lime glass Substrate is put into the film plating frame of back electrode magnetron sputtering plating vacuum chamber, using metal molybdenum as target, with non- Tin face carries out magnetically controlled DC sputtering as coated surface and forms molybdenum layer on the non-tin face of glass substrate.Specifically, Base vacuum is taken out to below 4.0E-4Pa, glass substrate is heated to stop heating after 120 DEG C, 15 minutes, Argon gas 30sccm is passed through, by controlling cold pump plate valve position, adjustment air pressure is to 0.7Pa, and build-up of luminance simultaneously splashes in advance Penetrate and start to be coated with the first hyperbar layer after 10 minutes, be coated with 450s;Then air pressure is adjusted to about 0.1Pa, Low pressure layer is coated with, 3540s is coated with;Finally adjustment air pressure is coated with the second hyperbar layer, plating to 0.7Pa 120s processed, print is taken out after the completion of being coated with, and obtains the back electrode of solar cell DD1 of one side molybdenum, its In, the thickness of molybdenum layer is 972nm.
(3) sample after taking-up is placed again into vacuum chamber, using tin face as coated surface, according to step Suddenly the method and condition of (2) form molybdenum supporting layer on the tin face of glass substrate.Taken out after the completion of being coated with Print, obtains the back electrode of solar cell B1 of two-sided molybdenum, and it includes glass substrate and adhered to respectively The molybdenum layer of molybdenum supporting layer and Fei Xi faces on glass substrate tin face, wherein, the thickness of molybdenum supporting layer is 972nm.After tested, square resistances of the back electrode of solar cell B1 at 20 DEG C is 0.177 Ω/sq.
(4) absorbed layer is formed on molybdenum layer, specifically:Divide four batches respectively by above-mentioned one side molybdenum The back electrode of solar cell B1 of back electrode of solar cell DD1 and two-sided molybdenum temperature rises to 300 DEG C, Then In-Ga-Se 25min are deposited using Vacuum Coating method altogether on molybdenum layer, be made (In, Ga)2Se3Layer, In sources, Ga sources and Se sources are then switched off, temperature is increased to be coated with 550 DEG C of temperature, Cu sources are opened Continue that 30min is deposited, copper-rich cigs layer is made, finally continue common steam on the surface of copper-rich cigs layer In-Ga-Se 10min are plated, a small amount of In-Ga-Se layers are made so that the poor copper of CIGS.Be coated with absorbed layer it Afterwards, the deformation quantity statistical result of back electrode of solar cell is as shown in table 2.
Table 2
From the results shown in Table 2, when being only coated with molybdenum layer in the one side of glass substrate, deformation quantity is too Greatly, sample is unqualified;And after molybdenum layer is coated with glass substrate two-sided, institute under different batches The deformation quantity for obtaining sample is very small, and fluctuates also very little, and it is controllable to illustrate deformation quantity.
Embodiment 2
The embodiment is used to illustrate back electrode of solar cell of the invention provided and preparation method thereof.
(1) it is same as Example 1.
(2) the tin face and Fei Xi faces of soda-lime glass substrate are confirmed using tin face instrument.Then by soda-lime glass Substrate is put into the film plating frame of back electrode magnetron sputtering plating vacuum chamber, using metal molybdenum as target, with non- Tin face carries out magnetically controlled DC sputtering as coated surface and forms molybdenum layer on the non-tin face of glass substrate.Specifically Ground, takes out base vacuum to below 4.0E-4Pa, glass substrate is heated to after 100 DEG C, 15 minutes to stop Heating, is passed through argon gas 30sccm, by controlling cold pump plate valve position, adjustment air pressure to 0.8Pa, build-up of luminance And pre-sputtering starts to be coated with the first hyperbar layer after 10 minutes, is coated with 600s;Then adjustment air pressure is to about 0.2Pa, is coated with low pressure layer, is coated with 4000s;Finally adjustment air pressure is coated with the second high gas to 0.9Pa Laminate layer, is coated with 120s, and print is taken out after the completion of being coated with, and obtains the back electrode of solar cell of one side molybdenum DD2, wherein, the thickness of molybdenum layer is 854nm.
(3) sample after taking-up is placed again into vacuum chamber, radio frequency is carried out using tin face as coated surface Magnetron sputtering is coated with silica supporting layer, specifically, using silica as target, is passed through 30sccm Argon gas, by controlling the position adjustment air pressure of cold pump plate valve to 0.5Pa, build-up of luminance and pre-sputtering 10min After start to be coated with silica supporting layer.Print is taken out after the completion of being coated with, the solar energy of double-sided coating is obtained Battery back electrode B2, its titanium dioxide for including glass substrate and being respectively attached on glass substrate tin face Molybdenum layer on silicon supporting layer and Fei Xi faces, wherein, the thickness of silica supporting layer is 38nm.Through surveying Examination, square resistances of the back electrode of solar cell B2 at 20 DEG C is 0.193 Ω/sq.
(4) it is divided to solar battery back electricity of two batches respectively in one side molybdenum according to the method for embodiment 1 Absorbed layer is formed on the back electrode of solar cell B2 of pole DD2 and double-sided coating molybdenum layer.It has been coated with suction Receive after layer, the deformation quantity statistical result of back electrode of solar cell is as shown in table 3.
Table 3
From the results shown in Table 3, when being only coated with molybdenum layer in the one side of glass substrate, deformation quantity is too Greatly, sample is unqualified;And after film layer is coated with glass substrate two-sided, institute under different batches The deformation quantity for obtaining sample is very small, and fluctuates also very little, and it is controllable to illustrate deformation quantity.
Embodiment 3
The embodiment is used to illustrate back electrode of solar cell of the invention provided and preparation method thereof.
Method according to embodiment 1 prepares back electrode of solar cell, unlike, not using three stages Direct current magnetron sputtering process formation molybdenum supporting layer and molybdenum layer, are comprised the following steps that:
(1) it is same as Example 1.
(2) the tin face and Fei Xi faces of soda-lime glass substrate are confirmed using tin face instrument.Then by soda-lime glass Substrate is put into the film plating frame of back electrode magnetron sputtering plating vacuum chamber, using metal molybdenum as target, with non- Tin face carries out magnetically controlled DC sputtering as coated surface and forms molybdenum layer on the non-tin face of glass substrate.Specifically, Base vacuum is taken out to below 4.0E-4Pa, glass substrate is heated to stop heating after 120 DEG C, 15 minutes, Argon gas 30sccm is passed through, by controlling cold pump plate valve position, adjustment air pressure is to 0.5Pa, and build-up of luminance simultaneously splashes in advance Penetrate and start to be coated with molybdenum layer after 10 minutes, be coated with the time for 4110s, take out print after the completion of being coated with, obtain The back electrode of solar cell DD3 of one side molybdenum, wherein, the thickness of molybdenum layer is 1028nm.
(3) sample after taking-up is placed again into vacuum chamber, using tin face as coated surface, according to step Suddenly the method and condition of (2) form molybdenum supporting layer on the tin face of glass substrate.Taken out after the completion of being coated with Print, obtains the back electrode of solar cell B3 of two-sided molybdenum, and it includes glass substrate and adhered to respectively The molybdenum layer on molybdenum supporting layer and Fei Xi faces on glass substrate tin face, wherein, the thickness of molybdenum supporting layer is 1028nm.After tested, square resistances of the back electrode of solar cell B3 at 20 DEG C is 0.213 Ω /sq。
(4) according to the method for embodiment 1 respectively in the back electrode of solar cell DD3 of one side molybdenum and double Absorbed layer is formed on the back electrode of solar cell B3 of face molybdenum molybdenum layer.It has been coated with after absorbed layer, too The deformation quantity statistical result of positive energy battery back electrode is as shown in table 4.
Table 4
From the results shown in Table 4, when being only coated with molybdenum layer in the one side of glass substrate, deformation quantity is too Greatly, sample is unqualified;And after molybdenum layer is coated with glass substrate two-sided, institute under different batches The deformation quantity for obtaining sample is very small, and fluctuates also very little, and it is controllable to illustrate deformation quantity.
As can be seen from the above results, high temperature is coated with suction on the back electrode of solar cell that the present invention is provided Receive after layer, the fluctuating range of deformation quantity and deformation quantity significantly decreases, it can be seen that, this hair The back electrode of solar cell of bright offer can be effectively offset under subsequent high temperature processes because of glass modulus Decline and Bending Deformation caused by film residual stress, raising tolerable temperature, so as to reduce because of shape Film separation or ftractureed caused by change to obtain the more preferable solar cell of performance, and can be significantly Improve the yield rate in industrialization large-scale production.In addition, the back electrode of solar cell that the present invention is provided With relatively low square resistance, as a rule, in the case of other conditions identical, solar battery back The square resistance of electrode is lower, and the electricity conversion of corresponding solar cell is higher, it can be said that The solar cell that the bright present invention is provided has higher electricity conversion.
The preferred embodiment of the present invention described in detail above, still, the present invention are not limited to above-mentioned reality The detail in mode is applied, can be to technical side of the invention in the range of the technology design of the present invention Case carries out a variety of simple variants, and these simple variants belong to protection scope of the present invention.
It is further to note that each particular technique described in above-mentioned embodiment is special Levy, in the case of reconcilable, can be combined by any suitable means, in order to avoid need not The repetition wanted, the present invention no longer separately illustrates to various possible combinations.
In addition, various embodiments of the present invention can be combined randomly, as long as its Without prejudice to the thought of the present invention, it should equally be considered as content disclosed in this invention.

Claims (16)

1. a kind of back electrode of solar cell, the back electrode of solar cell includes glass substrate and attachment Hearth electrode on the non-tin face of the glass substrate, it is characterised in that the back electrode of solar cell is also wrapped Include the supporting layer being attached on the glass substrate tin face.
2. back electrode of solar cell according to claim 1, wherein, the supporting layer is selected from At least one of molybdenum layer, layers of chrome, layer gold, nickel dam, platinum layer, silver layer, layers of copper and silicon oxide layer, it is excellent At least one of the choosing selected from molybdenum layer, layers of chrome and silicon oxide layer, it is highly preferred that the supporting layer and hearth electrode It is made from identical material.
3. back electrode of solar cell according to claim 1 or 2, wherein, the supporting layer Thickness with hearth electrode is identical or different, and is each independently 400-1500nm;Preferably, it is described Supporting layer is identical with the thickness of hearth electrode.
4. back electrode of solar cell according to claim 1 or 2, wherein, the hearth electrode For at least one of molybdenum layer, layers of chrome, layer gold, nickel dam, platinum layer, silver layer and layers of copper;Preferably, institute The thickness for stating glass substrate is 10-35mm;Preferably, the glass substrate is soda-lime glass plate, boric acid At least one of salt glass plate and phosphate glass plate.
5. a kind of preparation method of back electrode of solar cell, this method is included in the non-tin of glass substrate Hearth electrode is formed on face, it is characterised in that this method is additionally included on the tin face of the glass substrate and formed Supporting layer.
6. method according to claim 5, wherein, the supporting layer be selected from molybdenum layer, layers of chrome, At least one of layer gold, nickel dam, platinum layer, silver layer, layers of copper and silicon oxide layer, be preferably selected from molybdenum layer, At least one of layers of chrome and silicon oxide layer, it is highly preferred that the supporting layer and hearth electrode select identical material Material is made.
7. the method according to claim 5 or 6, wherein, the thickness of the supporting layer and hearth electrode Degree is identical or different, and is each independently 400-1500nm;Preferably, the supporting layer and bottom electricity The thickness of pole is identical.
8. the method according to claim 5 or 6, wherein, when the supporting layer is molybdenum layer, The method of the supporting layer is formed for direct current magnetron sputtering process, and the direct current magnetron sputtering process includes: Using metal molybdenum as target under vacuum condition, the glass substrate is heated, argon gas is passed through and high first The first magnetically controlled DC sputtering processing is carried out under the conditions of pressure, the first hyperbar layer is obtained, then in lower pressure The second magnetically controlled DC sputtering processing of lower progress, obtains low pressure layer, then enters again under the second condition of high voltage The processing of the magnetically controlled DC sputtering of row the 3rd, obtains the second hyperbar layer, first condition of high voltage and second high The pressure of press strip part is each independently 0.7-1Pa, and the pressure of the lower pressure is 0.1-0.5Pa;
Preferably, the time of the first magnetically controlled DC sputtering processing is 400-600s, second direct current The time of magnetron sputtering processing is 3000-4000s, and the time of the 3rd magnetically controlled DC sputtering processing is 20-150s。
9. method according to claim 8, wherein, the bar that the glass substrate is heated Part includes:Heating-up temperature is 80-200 DEG C.
10. the method according to claim 5 or 6, wherein, the hearth electrode be molybdenum layer, layers of chrome, At least one of layer gold, nickel dam, platinum layer, silver layer and layers of copper;Preferably, the thickness of the glass substrate Spend for 10-35mm;Preferably, the glass substrate is soda-lime glass plate, borate glass plate and phosphoric acid At least one of salt glass plate.
11. the method according to claim 5 or 6, wherein, preparing the solar battery back During electrode, the supporting layer is initially formed, the hearth electrode is re-formed.
12. a kind of solar cell, the solar cell is including back electrode of solar cell and successively Be layered in absorbed layer on the hearth electrode of the back electrode of solar cell, cadmium sulfide layer, zinc oxide film, Zinc aluminium oxide layer and preceding electrode, it is characterised in that the back electrode of solar cell is claim 1-4 Back electrode of solar cell described in middle any one.
13. a kind of preparation method of solar cell, this method is included in the bottom of back electrode of solar cell Absorbed layer, cadmium sulfide layer, zinc oxide film, zinc aluminium oxide layer and preceding electrode are sequentially formed on electrode, it is special Levy and be, the back electrode of solar cell is according to the method shape described in any one in claim 5-11 Into.
14. method according to claim 13, wherein, the method for forming the absorbed layer is true Empty coating method, and the coating temperature of the Vacuum Coating method is 500-600 DEG C, preferably more than 550 DEG C To 600 DEG C.
15. the method according to claim 13 or 14, wherein, this method is additionally included in form institute Before stating after electrode, before the encapsulation solar cell, by the branch on the back electrode of solar cell Layer is supportted to remove.
16. the solar cell prepared as the method described in any one in claim 13-15.
CN201610206013.3A 2016-04-05 2016-04-05 Back electrode of solar cell and solar cell and preparation method thereof Pending CN107293605A (en)

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CN108257852A (en) * 2018-01-16 2018-07-06 北京工业大学 A kind of preparation method of Ag doping absorbing layer of copper-zinc-tin-sulfur film solar cell
CN109768094A (en) * 2018-12-28 2019-05-17 北京铂阳顶荣光伏科技有限公司 A kind of multilayer back electrode, thin-film solar cells and preparation method thereof

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CN104681662A (en) * 2013-12-02 2015-06-03 青岛事百嘉电子科技有限公司 Preparation method of high-reflectivity solar film
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JP2001281354A (en) * 2000-03-30 2001-10-10 Kawaguchiko Seimitsu Co Ltd Solar dial for timepiece
CN102683436A (en) * 2011-03-09 2012-09-19 常州亚玛顿股份有限公司 Conductive glass for thin film solar battery and preparation method thereof
CN104737301A (en) * 2012-07-19 2015-06-24 法国圣戈班玻璃厂 Avoidance of glass bending in thermal processes
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CN108257852A (en) * 2018-01-16 2018-07-06 北京工业大学 A kind of preparation method of Ag doping absorbing layer of copper-zinc-tin-sulfur film solar cell
CN109768094A (en) * 2018-12-28 2019-05-17 北京铂阳顶荣光伏科技有限公司 A kind of multilayer back electrode, thin-film solar cells and preparation method thereof

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Application publication date: 20171024