CN107291054A - Under the conditions of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security - Google Patents

Under the conditions of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security Download PDF

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Publication number
CN107291054A
CN107291054A CN201610191595.2A CN201610191595A CN107291054A CN 107291054 A CN107291054 A CN 107291054A CN 201610191595 A CN201610191595 A CN 201610191595A CN 107291054 A CN107291054 A CN 107291054A
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China
Prior art keywords
tail gas
cyclohexanone
conditions
oxygen
oxygen content
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Pending
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CN201610191595.2A
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Chinese (zh)
Inventor
徐伟
王振刚
石宁
李永祥
张帆
费轶
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
Sinopec Qingdao Safety Engineering Institute
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China Petroleum and Chemical Corp
Sinopec Qingdao Safety Engineering Institute
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Priority to CN201610191595.2A priority Critical patent/CN107291054A/en
Publication of CN107291054A publication Critical patent/CN107291054A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C249/00Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton
    • C07C249/04Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton of oximes
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B23/00Testing or monitoring of control systems or parts thereof
    • G05B23/02Electric testing or monitoring
    • G05B23/0205Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
    • G05B23/0259Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the response to fault detection
    • G05B23/0286Modifications to the monitored process, e.g. stopping operation or adapting control
    • G05B23/0294Optimizing process, e.g. process efficiency, product quality
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

The present invention relates to the method for controlling security of oxygen content in a kind of tail gas of cyclohexanone oxamidinating technique under the conditions of regenerated catalyst, the problem of security is poor in the prior art is mainly solved.Method of controlling security of the invention by using oxygen content in a kind of tail gas of cyclohexanone oxamidinating technique under the conditions of regenerated catalyst, in the process unit of hydrogen peroxide oxidation Cyclohexanone Production cyclohexanone, under the conditions of using regenerated catalyst, during catalyst is inactivated, the technical scheme for providing alarm, interlocking value and the corresponding safety control measures of safe and reliable Ammoximation reaction device gas phase oxygen content preferably solves above mentioned problem, available in cyclohexanone oxamidinating technique.

Description

Oxygen content in the tail gas of cyclohexanone oxamidinating technique under the conditions of regenerated catalyst Method of controlling security
Technical field
The present invention relates to the security control of oxygen content in a kind of tail gas of cyclohexanone oxamidinating technique under the conditions of regenerated catalyst Method.
Background technology
Caprolactam is the monomer of synthetic fibers and engineering plastics, is always market important industrial chemicals in short supply in China.Mesh Before, most of production of caprolactam changes into cyclohexanone oxime using cyclohexanone, then is rearranged into the process route of caprolactam. It is a kind of environmental protection that the direct ammoxidation of cyclohexanone that conversion from cyclohexanone to cyclohexanone oxime is used, which prepares cyclohexanone oxime technique, The technique of low energy consumption.Cyclohexanone oxamidinating synthesizing cyclohexane 1 ketoxime new technology is in lower pressure using cyclohexanone, ammonia and hydrogen peroxide Under, the tert-butyl alcohol is solvent, using titanium-silicon molecular sieve catalyst (hereinafter referred to as catalyst), in continuous slurry bed reactor One-step synthesis cyclohexanone oxime, its reaction equation is:
NH3+H2O2+C6H10O=C6H11ON+2H2O
This method directly prepares cyclohexanone oxime, instead of traditional azanol preparation technology, substantially reduces technological process, saves Investment, not producing ammonium sulfate byproduct, it is to avoid the production of nitrogen oxides and oxysulfide, great to environment protection significance, application prospect is wide It is general, receive extensive attention.
Under normal operation, Ammoximation reaction is carried out under high conversion, high selectivity, but when raw material proportioning it is improper and/or During catalyst activity reduction, main reaction speed declines, main to occur following side reaction:
4H2O2+2NH3=N2O+7H2O
3H2O2+2NH3=N2+6H2O
2H2O2=2H2O+O2
The substantial amounts of decomposition of hydrogen peroxide can increase oxygen growing amount, may cause to form explosive gaseous mixture in reactor Body, blast will be produced by such as running into burning things which may cause a fire disaster, high temperature or electrostatic spark.
This technology method is by tail gas oxygen changing rule in the cyclohexanone oxamidinating course of reaction under the conditions of regenerated catalyst, really Determine the security control condition of tail gas oxygen content, it is to avoid blast accident occurs for gas phase, it is ensured that the safety and steady operation of device.
The content of the invention
The technical problems to be solved by the invention are that there is provided a kind of new regeneration catalyzing for the problem of security is poor in the prior art Under the conditions of agent in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security.This method has security preferable Advantage.
To solve the above problems, the technical solution adopted by the present invention is as follows:Cyclohexanone oxamidinating under the conditions of a kind of regenerated catalyst The method of controlling security of oxygen content in the tail gas of technique, in the process unit of hydrogen peroxide oxidation Cyclohexanone Production cyclohexanone, Under the conditions of using regenerated catalyst, there is provided safe and reliable Ammoximation reaction device gas phase during catalyst is inactivated Alarm, interlocking value and the corresponding safety control measures of oxygen content, to ensure the security of Ammoximation reaction, prevent Gas phase is fired;Wherein, the alarming value of oxygen volume content is located at 1%-4% in Ammoximation reaction tail gas, and interlocking value is located at 1%-8%; When oxygen volume content exceedes alarming value in Ammoximation reaction tail gas, it is filled with from reactor head in nitrogen, reduction tail gas Below oxygen volume content to alarming value;When oxygen volume content reaches interlocking value, system starts interlocked control measure, cuts Nitrogen charging (herein referring to nitrogen) in disconnected hydrogen peroxide and fed cyclohexanone, reactor, until oxygen content drops to below alarming value.
In above-mentioned technical proposal, it is preferable that when oxygen volume content reaches interlocking value, system starts interlocked control measure, cuts Nitrogen charging in disconnected hydrogen peroxide and fed cyclohexanone, reactor, until oxygen content drops to below alarming value, and keeps the tert-butyl alcohol Circulation.
In above-mentioned technical proposal, it is preferable that when oxygen content exceedes alarming value in Ammoximation reaction tail gas, from reactor top Portion is filled with nitrogen, the oxygen volume content in reduction tail gas to 0-2%.
In above-mentioned technical proposal, it is preferable that regenerated catalyst is fresh catalyst inactivation later by washing, boiling, tertiary fourth Reusable catalyst after alcohol cleaning, dry or roasting, its catalytic activity is generally the 50-99% of fresh catalyst.
The present invention relates to the security control of oxygen content in a kind of tail gas of cyclohexanone oxamidinating technique under the conditions of regenerated catalyst Method.It is more preferable control reaction end gas oxygen content under the conditions of using regenerated catalyst, prevents due to reactor tail gas oxygen Gas content is too high and causes reactor to explode, it is ensured that the safety and steady operation of device, achieves preferable technique effect.
Below by embodiment, the invention will be further elaborated, but is not limited only to the present embodiment.
Embodiment
【Embodiment 1】
Under the conditions of a kind of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security, using titanium Silicalite molecular sieve catalyst, regenerated catalyst is that fresh catalyst inactivation is cleaned by washing, boiling, the tert-butyl alcohol, dried later Or reusable catalyst later is calcined, its catalytic activity is generally the 80% of fresh catalyst.Urged using regeneration Under the conditions of agent, there is provided the report of safe and reliable Ammoximation reaction device gas phase oxygen content during catalyst is inactivated Alert, interlocking value and corresponding safety control measures, to ensure the security of Ammoximation reaction, prevent gas phase and fire;Its In, the alarming value of oxygen volume content is located at 2% in Ammoximation reaction tail gas, and interlocking value is located at 3%;When Ammoximation reaction tail When oxygen volume content exceedes alarming value in gas, operating personnel must open reactor nitrogen adjustment valve to anti-in 30 minutes Answer the oxygen volume content in device gas phase nitrogen charging, reduction tail gas to less than 2%, stop nitrogen charging;Join when oxygen volume content is reached During drop lock, system starts urgent nitrogen charging in interlocked control measure, emergency cut-off hydrogen peroxide and fed cyclohexanone, reactor immediately, Until oxygen content drops to less than 2%, and the tert-butyl alcohol is kept to circulate.
【Embodiment 2】
Under the conditions of a kind of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security, using titanium Silicalite molecular sieve catalyst, regenerated catalyst is that fresh catalyst inactivation is cleaned by washing, boiling, the tert-butyl alcohol, dried later Or reusable catalyst later is calcined, its catalytic activity is generally the 90% of fresh catalyst.Urged using regeneration Under the conditions of agent, there is provided the report of safe and reliable Ammoximation reaction device gas phase oxygen content during catalyst is inactivated Alert, interlocking value and corresponding safety control measures, to ensure the security of Ammoximation reaction, prevent gas phase and fire;Its In, the alarming value of oxygen volume content is located at 1.5% in Ammoximation reaction tail gas, and interlocking value is located at 2%;Work as Ammoximation reaction In tail gas oxygen volume content exceed alarming value when, operating personnel must be opened in 15 minutes reactor nitrogen adjustment valve to Oxygen volume content in reactor gas phase nitrogen charging, reduction tail gas stops nitrogen charging to less than 3%;When oxygen volume content is reached During interlocking value, system starts immediately promptly fills in interlocked control measure, emergency cut-off hydrogen peroxide and fed cyclohexanone, reactor Nitrogen, until oxygen content drops to less than 3%, and keeps the tert-butyl alcohol to circulate.
【Embodiment 3】
Under the conditions of a kind of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security, using titanium Silicalite molecular sieve catalyst, regenerated catalyst is that fresh catalyst inactivation is cleaned by washing, boiling, the tert-butyl alcohol, dried later Or reusable catalyst later is calcined, its catalytic activity is generally the 95% of fresh catalyst.Urged using regeneration Under the conditions of agent, there is provided the report of safe and reliable Ammoximation reaction device gas phase oxygen content during catalyst is inactivated Alert, interlocking value and corresponding safety control measures, to ensure the security of Ammoximation reaction, prevent gas phase and fire;Its In, the alarming value of oxygen volume content is located at 1% in Ammoximation reaction tail gas, and interlocking value is located at 2%;When Ammoximation reaction tail When oxygen volume content exceedes alarming value in gas, operating personnel must open reactor nitrogen adjustment valve to anti-in 60 minutes Answer the oxygen volume content in device gas phase nitrogen charging, reduction tail gas to less than 1%, stop nitrogen charging;Join when oxygen volume content is reached During drop lock, system starts urgent nitrogen charging in interlocked control measure, emergency cut-off hydrogen peroxide and fed cyclohexanone, reactor immediately, Until oxygen content drops to less than 1%, and the tert-butyl alcohol is kept to circulate.
【Embodiment 4】
Under the conditions of a kind of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security, using titanium Silicalite molecular sieve catalyst, regenerated catalyst is that fresh catalyst inactivation is cleaned by washing, boiling, the tert-butyl alcohol, dried later Or reusable catalyst later is calcined, its catalytic activity is generally the 70% of fresh catalyst.Urged using regeneration Under the conditions of agent, there is provided the report of safe and reliable Ammoximation reaction device gas phase oxygen content during catalyst is inactivated Alert, interlocking value and corresponding safety control measures, to ensure the security of Ammoximation reaction, prevent gas phase and fire;Its In, the alarming value of oxygen volume content is located at 2% in Ammoximation reaction tail gas, and interlocking value is located at 4%;When Ammoximation reaction tail When oxygen volume content exceedes alarming value in gas, operating personnel must be in reactor nitrogen adjustment valve of opening interior immediately to reactor Oxygen volume content in gas phase nitrogen charging, reduction tail gas stops nitrogen charging to 0%;When oxygen volume content reaches interlocking value, System starts urgent nitrogen charging in interlocked control measure, emergency cut-off hydrogen peroxide and fed cyclohexanone, reactor immediately, until oxygen Gas content drops to less than 1%, and keeps the tert-butyl alcohol to circulate.

Claims (4)

1. under the conditions of a kind of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security, in dioxygen In the process unit of water oxygen Cyclohexanone Production cyclohexanone, under the conditions of using regenerated catalyst, the mistake that catalyst is inactivated There is provided alarm, interlocking value and the corresponding safety control measures of safe and reliable Ammoximation reaction device gas phase oxygen content in journey, To ensure the security of Ammoximation reaction, prevent gas phase and fire;Wherein, oxygen volume content in Ammoximation reaction tail gas Alarming value be located at 1%-4%, interlocking value is located at 1%-8%;When oxygen volume content exceedes alarming value in Ammoximation reaction tail gas When, below oxygen volume content to the alarming value that reactor head is filled with nitrogen, reduction tail gas;When oxygen volume content When reaching interlocking value, system starts nitrogen charging in interlocked control measure, cut-out hydrogen peroxide and fed cyclohexanone, reactor, until Oxygen content drops to below alarming value.
2. the safety of oxygen content is controlled in the tail gas of cyclohexanone oxamidinating technique under the conditions of regenerated catalyst according to claim 1 Method processed, it is characterised in that oxygen volume content reach interlocking value when, system start interlocked control measure, cut-out hydrogen peroxide and Nitrogen charging in fed cyclohexanone, reactor, until oxygen content drops to below alarming value, and keeps the tert-butyl alcohol to circulate.
3. the safety of oxygen content is controlled in the tail gas of cyclohexanone oxamidinating technique under the conditions of regenerated catalyst according to claim 1 Method processed, it is characterised in that when oxygen content exceedes alarming value in Ammoximation reaction tail gas, nitrogen is filled with from reactor head, The oxygen volume content in tail gas is reduced to 0-2%.
4. the safety of oxygen content is controlled in the tail gas of cyclohexanone oxamidinating technique under the conditions of regenerated catalyst according to claim 1 Method processed, it is characterised in that the regenerated catalyst be fresh catalyst inactivation after by washing, boiling, the tert-butyl alcohol clean, Reusable catalyst after drying or being calcined, its catalytic activity is generally the 50%-99% of fresh catalyst.
CN201610191595.2A 2016-03-30 2016-03-30 Under the conditions of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security Pending CN107291054A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112068617A (en) * 2019-06-11 2020-12-11 中国石油化工股份有限公司 Safety control system and control method for oxidation unit of anthraquinone method hydrogen peroxide device
CN112083739A (en) * 2019-06-12 2020-12-15 中国石油化工股份有限公司 Safety control method for oxygen content in tail gas of epoxy chloropropane process

Citations (3)

* Cited by examiner, † Cited by third party
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CN204051652U (en) * 2014-08-26 2014-12-31 湖北三宁化工股份有限公司 A kind of superpressure preventing treating apparatus for Ammoximation reaction still
CN105152968A (en) * 2015-07-24 2015-12-16 常州大学 Method for continuously producing ketoxime by using microchannel reactor

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CN103676836A (en) * 2013-10-17 2014-03-26 中国石油化工股份有限公司 Online safe operation guiding method
CN204051652U (en) * 2014-08-26 2014-12-31 湖北三宁化工股份有限公司 A kind of superpressure preventing treating apparatus for Ammoximation reaction still
CN105152968A (en) * 2015-07-24 2015-12-16 常州大学 Method for continuously producing ketoxime by using microchannel reactor

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112068617A (en) * 2019-06-11 2020-12-11 中国石油化工股份有限公司 Safety control system and control method for oxidation unit of anthraquinone method hydrogen peroxide device
CN112068617B (en) * 2019-06-11 2022-07-12 中国石油化工股份有限公司 Safety control system and control method for oxidation unit of anthraquinone method hydrogen peroxide device
CN112083739A (en) * 2019-06-12 2020-12-15 中国石油化工股份有限公司 Safety control method for oxygen content in tail gas of epoxy chloropropane process

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