Oxygen content in the tail gas of cyclohexanone oxamidinating technique under the conditions of regenerated catalyst
Method of controlling security
Technical field
The present invention relates to the security control of oxygen content in a kind of tail gas of cyclohexanone oxamidinating technique under the conditions of regenerated catalyst
Method.
Background technology
Caprolactam is the monomer of synthetic fibers and engineering plastics, is always market important industrial chemicals in short supply in China.Mesh
Before, most of production of caprolactam changes into cyclohexanone oxime using cyclohexanone, then is rearranged into the process route of caprolactam.
It is a kind of environmental protection that the direct ammoxidation of cyclohexanone that conversion from cyclohexanone to cyclohexanone oxime is used, which prepares cyclohexanone oxime technique,
The technique of low energy consumption.Cyclohexanone oxamidinating synthesizing cyclohexane 1 ketoxime new technology is in lower pressure using cyclohexanone, ammonia and hydrogen peroxide
Under, the tert-butyl alcohol is solvent, using titanium-silicon molecular sieve catalyst (hereinafter referred to as catalyst), in continuous slurry bed reactor
One-step synthesis cyclohexanone oxime, its reaction equation is:
NH3+H2O2+C6H10O=C6H11ON+2H2O
This method directly prepares cyclohexanone oxime, instead of traditional azanol preparation technology, substantially reduces technological process, saves
Investment, not producing ammonium sulfate byproduct, it is to avoid the production of nitrogen oxides and oxysulfide, great to environment protection significance, application prospect is wide
It is general, receive extensive attention.
Under normal operation, Ammoximation reaction is carried out under high conversion, high selectivity, but when raw material proportioning it is improper and/or
During catalyst activity reduction, main reaction speed declines, main to occur following side reaction:
4H2O2+2NH3=N2O+7H2O
3H2O2+2NH3=N2+6H2O
2H2O2=2H2O+O2
The substantial amounts of decomposition of hydrogen peroxide can increase oxygen growing amount, may cause to form explosive gaseous mixture in reactor
Body, blast will be produced by such as running into burning things which may cause a fire disaster, high temperature or electrostatic spark.
This technology method is by tail gas oxygen changing rule in the cyclohexanone oxamidinating course of reaction under the conditions of regenerated catalyst, really
Determine the security control condition of tail gas oxygen content, it is to avoid blast accident occurs for gas phase, it is ensured that the safety and steady operation of device.
The content of the invention
The technical problems to be solved by the invention are that there is provided a kind of new regeneration catalyzing for the problem of security is poor in the prior art
Under the conditions of agent in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security.This method has security preferable
Advantage.
To solve the above problems, the technical solution adopted by the present invention is as follows:Cyclohexanone oxamidinating under the conditions of a kind of regenerated catalyst
The method of controlling security of oxygen content in the tail gas of technique, in the process unit of hydrogen peroxide oxidation Cyclohexanone Production cyclohexanone,
Under the conditions of using regenerated catalyst, there is provided safe and reliable Ammoximation reaction device gas phase during catalyst is inactivated
Alarm, interlocking value and the corresponding safety control measures of oxygen content, to ensure the security of Ammoximation reaction, prevent
Gas phase is fired;Wherein, the alarming value of oxygen volume content is located at 1%-4% in Ammoximation reaction tail gas, and interlocking value is located at 1%-8%;
When oxygen volume content exceedes alarming value in Ammoximation reaction tail gas, it is filled with from reactor head in nitrogen, reduction tail gas
Below oxygen volume content to alarming value;When oxygen volume content reaches interlocking value, system starts interlocked control measure, cuts
Nitrogen charging (herein referring to nitrogen) in disconnected hydrogen peroxide and fed cyclohexanone, reactor, until oxygen content drops to below alarming value.
In above-mentioned technical proposal, it is preferable that when oxygen volume content reaches interlocking value, system starts interlocked control measure, cuts
Nitrogen charging in disconnected hydrogen peroxide and fed cyclohexanone, reactor, until oxygen content drops to below alarming value, and keeps the tert-butyl alcohol
Circulation.
In above-mentioned technical proposal, it is preferable that when oxygen content exceedes alarming value in Ammoximation reaction tail gas, from reactor top
Portion is filled with nitrogen, the oxygen volume content in reduction tail gas to 0-2%.
In above-mentioned technical proposal, it is preferable that regenerated catalyst is fresh catalyst inactivation later by washing, boiling, tertiary fourth
Reusable catalyst after alcohol cleaning, dry or roasting, its catalytic activity is generally the 50-99% of fresh catalyst.
The present invention relates to the security control of oxygen content in a kind of tail gas of cyclohexanone oxamidinating technique under the conditions of regenerated catalyst
Method.It is more preferable control reaction end gas oxygen content under the conditions of using regenerated catalyst, prevents due to reactor tail gas oxygen
Gas content is too high and causes reactor to explode, it is ensured that the safety and steady operation of device, achieves preferable technique effect.
Below by embodiment, the invention will be further elaborated, but is not limited only to the present embodiment.
Embodiment
【Embodiment 1】
Under the conditions of a kind of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security, using titanium
Silicalite molecular sieve catalyst, regenerated catalyst is that fresh catalyst inactivation is cleaned by washing, boiling, the tert-butyl alcohol, dried later
Or reusable catalyst later is calcined, its catalytic activity is generally the 80% of fresh catalyst.Urged using regeneration
Under the conditions of agent, there is provided the report of safe and reliable Ammoximation reaction device gas phase oxygen content during catalyst is inactivated
Alert, interlocking value and corresponding safety control measures, to ensure the security of Ammoximation reaction, prevent gas phase and fire;Its
In, the alarming value of oxygen volume content is located at 2% in Ammoximation reaction tail gas, and interlocking value is located at 3%;When Ammoximation reaction tail
When oxygen volume content exceedes alarming value in gas, operating personnel must open reactor nitrogen adjustment valve to anti-in 30 minutes
Answer the oxygen volume content in device gas phase nitrogen charging, reduction tail gas to less than 2%, stop nitrogen charging;Join when oxygen volume content is reached
During drop lock, system starts urgent nitrogen charging in interlocked control measure, emergency cut-off hydrogen peroxide and fed cyclohexanone, reactor immediately,
Until oxygen content drops to less than 2%, and the tert-butyl alcohol is kept to circulate.
【Embodiment 2】
Under the conditions of a kind of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security, using titanium
Silicalite molecular sieve catalyst, regenerated catalyst is that fresh catalyst inactivation is cleaned by washing, boiling, the tert-butyl alcohol, dried later
Or reusable catalyst later is calcined, its catalytic activity is generally the 90% of fresh catalyst.Urged using regeneration
Under the conditions of agent, there is provided the report of safe and reliable Ammoximation reaction device gas phase oxygen content during catalyst is inactivated
Alert, interlocking value and corresponding safety control measures, to ensure the security of Ammoximation reaction, prevent gas phase and fire;Its
In, the alarming value of oxygen volume content is located at 1.5% in Ammoximation reaction tail gas, and interlocking value is located at 2%;Work as Ammoximation reaction
In tail gas oxygen volume content exceed alarming value when, operating personnel must be opened in 15 minutes reactor nitrogen adjustment valve to
Oxygen volume content in reactor gas phase nitrogen charging, reduction tail gas stops nitrogen charging to less than 3%;When oxygen volume content is reached
During interlocking value, system starts immediately promptly fills in interlocked control measure, emergency cut-off hydrogen peroxide and fed cyclohexanone, reactor
Nitrogen, until oxygen content drops to less than 3%, and keeps the tert-butyl alcohol to circulate.
【Embodiment 3】
Under the conditions of a kind of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security, using titanium
Silicalite molecular sieve catalyst, regenerated catalyst is that fresh catalyst inactivation is cleaned by washing, boiling, the tert-butyl alcohol, dried later
Or reusable catalyst later is calcined, its catalytic activity is generally the 95% of fresh catalyst.Urged using regeneration
Under the conditions of agent, there is provided the report of safe and reliable Ammoximation reaction device gas phase oxygen content during catalyst is inactivated
Alert, interlocking value and corresponding safety control measures, to ensure the security of Ammoximation reaction, prevent gas phase and fire;Its
In, the alarming value of oxygen volume content is located at 1% in Ammoximation reaction tail gas, and interlocking value is located at 2%;When Ammoximation reaction tail
When oxygen volume content exceedes alarming value in gas, operating personnel must open reactor nitrogen adjustment valve to anti-in 60 minutes
Answer the oxygen volume content in device gas phase nitrogen charging, reduction tail gas to less than 1%, stop nitrogen charging;Join when oxygen volume content is reached
During drop lock, system starts urgent nitrogen charging in interlocked control measure, emergency cut-off hydrogen peroxide and fed cyclohexanone, reactor immediately,
Until oxygen content drops to less than 1%, and the tert-butyl alcohol is kept to circulate.
【Embodiment 4】
Under the conditions of a kind of regenerated catalyst in the tail gas of cyclohexanone oxamidinating technique oxygen content method of controlling security, using titanium
Silicalite molecular sieve catalyst, regenerated catalyst is that fresh catalyst inactivation is cleaned by washing, boiling, the tert-butyl alcohol, dried later
Or reusable catalyst later is calcined, its catalytic activity is generally the 70% of fresh catalyst.Urged using regeneration
Under the conditions of agent, there is provided the report of safe and reliable Ammoximation reaction device gas phase oxygen content during catalyst is inactivated
Alert, interlocking value and corresponding safety control measures, to ensure the security of Ammoximation reaction, prevent gas phase and fire;Its
In, the alarming value of oxygen volume content is located at 2% in Ammoximation reaction tail gas, and interlocking value is located at 4%;When Ammoximation reaction tail
When oxygen volume content exceedes alarming value in gas, operating personnel must be in reactor nitrogen adjustment valve of opening interior immediately to reactor
Oxygen volume content in gas phase nitrogen charging, reduction tail gas stops nitrogen charging to 0%;When oxygen volume content reaches interlocking value,
System starts urgent nitrogen charging in interlocked control measure, emergency cut-off hydrogen peroxide and fed cyclohexanone, reactor immediately, until oxygen
Gas content drops to less than 1%, and keeps the tert-butyl alcohol to circulate.