CN107288862A - A kind of intelligent cluster controlled energy conserving system of air compressor machine - Google Patents
A kind of intelligent cluster controlled energy conserving system of air compressor machine Download PDFInfo
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- CN107288862A CN107288862A CN201610219809.2A CN201610219809A CN107288862A CN 107288862 A CN107288862 A CN 107288862A CN 201610219809 A CN201610219809 A CN 201610219809A CN 107288862 A CN107288862 A CN 107288862A
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- air compressor
- compressor machine
- gas
- main frame
- intelligent
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
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- Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The present invention discloses a kind of intelligent cluster controlled energy conserving system of air compressor machine, how desk-top air compressor machine, too many levels are carried out, combines and uses gas, for the supply webmaster of multiple air compressors, inflation system, gas storage system, with the big link of gas system etc. four, using intelligent cluster controlled mode, carry out centralized and unified group's effect optimization, power saving rate is up to 20% 60%, using advanced flow control technique, webmaster pressure, adjust automatically gas supply flow are detected, pipe network consumption is reduced, using ARM（32）+DSP（16）Dual processors intelligence control system, realize that electric vector flow is controlled, realize that compressor motor starting current is significantly reduced, when avoiding air compressor machine motor restarting, infringement of the starting current to motor and contactor, can be according to different vaporous conditions of using, the mutual gas consumption of every air compressor machine of adjust automatically, high-low pressure mixing gas is carried out, is combined and is used gas, balance with gas, stably uses gas, the reasonable supply of realization, which is maximized, saves the energy.
Description
Technical field
The present invention relates to air compressor machine intelligent control technology, more particularly to a kind of intelligent cluster controlled energy conserving system of air compressor machine.
Background technology
Many common function modes of air compressor machine are at present：It is general to be controlled using pressure switch ON/OFF type standard-sized sheets closed, power failure machine is played using cylinder bound pressure detecting, or install clutch additional and reach and think the control of many constant pressures, when air compressor machine is in low pressure limit, motor running at full capacity, to reach the purpose of supply, when air compressor machine reaches the upper pressure limit of unloading setting, motor enters unloading and run, unnecessary tolerance is excluded by spill valve, plus in order to meet largest production demand, highest tolerance is always selected to configure when selecting air compressor machine configuration, configuration gas consumption is far longer than actual gas consumption, the not only air demand always erratic fluctuations between bound, and the significant portion time is run under non-full load situation, therefore power consumption is huge, in the presence of the obvious energy saving space.
The content of the invention
It is an object of the present invention to effectively solve above-mentioned technical problem there is provided a kind of intelligent cluster controlled energy conserving system of air compressor machine in view of the shortcomings of the prior art.
Effectively to solve the above problems, the technical scheme that the present invention takes is as follows：
A kind of intelligent cluster controlled energy conserving system of air compressor machine, including intelligent control center and multigroup pneumatics board, the pneumatics board connection sets control main frame, the control main frame, intelligent control center and multigroup pneumatics board order UNICOM realize data interaction, i.e. described control main frame, which receives the air compressor machine platform data source and transmits it to the intelligent control center, realizes data processing, the pneumatics board is connected by team control signal transmission line with the control main frame realizes data interaction, the intelligent control center is connected by data transmission link with the control main frame realizes data interaction；The control main frame connection sets supply webmaster, inflation system, gas storage system and centralized and unified group's effect optimization is realized with gas system.
Particularly, the intelligent control center also includes throttle system, setting flow-control module detection ductwork pressure, and automatically adjusts gas supply flow.
Particularly, the sensor realizes data interaction by supplying webmaster and the control main frame respectively.
Particularly, the inflation system includes control program memory and electricity effect optimization system respectively.
Particularly, the control main frame is embeded processor, in addition to the power management module being attached thereto and debugging port.
Particularly, the team control signal transmission line is connected with each other with the supply webmaster and realizes data interaction.
Particularly, background management system built in the control main frame, the management system is generalized information management system, is made up of respectively supply monitoring management module and Real-time Monitor Management module of inflating.
Beneficial effects of the present invention：The intelligent cluster controlled energy conserving system of air compressor machine that the present invention is provided, how desk-top air compressor machine, too many levels are carried out, combines and uses gas, for the supply webmaster of multiple air compressors, inflation system, gas storage system, with the big link of gas system etc. four, using intelligent cluster controlled mode, carry out centralized and unified group's effect optimization, power saving rate is up to 20%-60%, using advanced flow control technique, webmaster pressure, adjust automatically gas supply flow are detected, pipe network consumption is reduced, using ARM（32）+DSP（16）Dual processors intelligence control system, realize that electric vector flow is controlled, realize that compressor motor starting current is significantly reduced, when avoiding air compressor machine motor restarting, infringement of the starting current to motor and contactor, can be according to different vaporous conditions of using, the mutual gas consumption of every air compressor machine of adjust automatically, high-low pressure mixing gas is carried out, is combined and is used gas, balance with gas, stably uses gas, the reasonable supply of realization, which is maximized, saves the energy.
The present invention is described in detail below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the system architecture diagram of the intelligent cluster controlled energy conserving system of air compressor machine disclosed by the invention.
Embodiment
Embodiment 1：
In the present embodiment, S3C2410 embeded processors are used for control main frame, connection sets independent RS482 supply webmasters and RS232 biography letter ports；Realize that sensor function is connected using C8051F530 microprocessors connection RS-485 interfaces.
As shown in Figure 1, the intelligent cluster controlled energy conserving system of air compressor machine that the present embodiment is provided, including intelligent control center and multigroup pneumatics board, the pneumatics board connection sets control main frame, the control main frame, intelligent control center and multigroup pneumatics board order UNICOM realize data interaction, i.e. described control main frame, which receives the air compressor machine platform data source and transmits it to the intelligent control center, realizes data processing, the pneumatics board is connected by team control signal transmission line with the control main frame realizes data interaction, the intelligent control center is connected by data transmission link with the control main frame realizes data interaction；The control main frame connection sets supply webmaster, inflation system, gas storage system and centralized and unified group's effect optimization is realized with gas system.
The intelligent control center also includes throttle system, setting flow-control module detection ductwork pressure, and automatically adjusts gas supply flow.The sensor realizes data interaction by supplying webmaster and the control main frame respectively.The inflation system includes control program memory and electricity effect optimization system respectively.The control main frame is embeded processor, in addition to the power management module being attached thereto and debugging port.The team control signal transmission line is connected with each other with the supply webmaster and realizes data interaction.Background management system built in the control main frame, the management system is generalized information management system, is made up of respectively supply monitoring management module and Real-time Monitor Management module of inflating.
Applicant states, person of ordinary skill in the field is on the basis of above-described embodiment, by above-described embodiment step, technical scheme with Summary is combined, so as to the new method or structure produced, it is also one of record scope of the present invention, the application no longer enumerates the other embodiment of these steps to make specification concise.
The major technique application of the embodiment：
How desk-top air compressor machine, too many levels are carried out, combines and uses gas, for the supply webmaster of multiple air compressors, inflation system, gas storage system, with the big link of gas system etc. four, using intelligent cluster controlled mode, centralized and unified group's effect optimization is carried out, power saving rate is up to 20%-60%, using advanced flow control technique, detect webmaster pressure, adjust automatically gas supply flow, reduction pipe network consumption, using ARM（32）+DSP（16）Dual processors intelligence control system, realize that electric vector flow is controlled, realize that compressor motor starting current is significantly reduced, when avoiding air compressor machine motor restarting, infringement of the starting current to motor and contactor, can be according to different vaporous conditions of using, the mutual gas consumption of every air compressor machine of adjust automatically, high-low pressure mixing gas is carried out, is combined and is used gas, balance with gas, stably uses gas, the reasonable supply of realization, which is maximized, saves the energy.
The present invention is not limited to above-mentioned embodiment, it is all using and similar structure and its method of the invention realize all modes of the object of the invention, within protection scope of the present invention.
Claims (7)
1. a kind of intelligent cluster controlled energy conserving system of air compressor machine, it is characterized in that, including intelligent control center and multigroup pneumatics board, the pneumatics board connection sets control main frame, the control main frame, intelligent control center and multigroup pneumatics board order UNICOM realize data interaction, i.e. described control main frame, which receives the air compressor machine platform data source and transmits it to the intelligent control center, realizes data processing, the pneumatics board is connected by team control signal transmission line with the control main frame realizes data interaction, the intelligent control center is connected by data transmission link with the control main frame realizes data interaction；The control main frame connection sets supply webmaster, inflation system, gas storage system and centralized and unified group's effect optimization is realized with gas system.
2. the intelligent cluster controlled energy conserving system of air compressor machine according to claim 1, it is characterised in that the intelligent control center also includes throttle system, setting flow-control module detection ductwork pressure, and automatically adjusts gas supply flow.
3. the intelligent cluster controlled energy conserving system of air compressor machine according to claim 1, it is characterised in that the sensor realizes data interaction by supplying webmaster and the control main frame respectively.
4. the intelligent cluster controlled energy conserving system of air compressor machine according to claim 1, it is characterised in that the inflation system includes control program memory and electricity effect optimization system respectively.
5. the intelligent cluster controlled energy conserving system of air compressor machine according to claim 1, it is characterised in that the control main frame is embeded processor, in addition to the power management module being attached thereto and debugging port.
6. the intelligent cluster controlled energy conserving system of air compressor machine according to claim 1, it is characterised in that the team control signal transmission line is connected with each other with the supply webmaster and realizes data interaction.
7. the intelligent cluster controlled energy conserving system of air compressor machine according to claim 1, it is characterized in that, background management system built in the control main frame, the management system is generalized information management system, is made up of respectively supply monitoring management module and Real-time Monitor Management module of inflating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610219809.2A CN107288862A (en) | 2016-04-11 | 2016-04-11 | A kind of intelligent cluster controlled energy conserving system of air compressor machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610219809.2A CN107288862A (en) | 2016-04-11 | 2016-04-11 | A kind of intelligent cluster controlled energy conserving system of air compressor machine |
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| CN107288862A true CN107288862A (en) | 2017-10-24 |
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| CN201610219809.2A Pending CN107288862A (en) | 2016-04-11 | 2016-04-11 | A kind of intelligent cluster controlled energy conserving system of air compressor machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110552871A (en) * | 2019-08-19 | 2019-12-10 | 武汉世纪楚林科技有限公司 | Air compressor group control energy-saving method and device, terminal equipment and storage medium |
| CN111980898A (en) * | 2020-08-21 | 2020-11-24 | 桂林电子科技大学 | Air compressor performance identification and group preference joint control system and method |
| CN112502954A (en) * | 2020-11-27 | 2021-03-16 | 浙江先博节能科技有限公司 | Air compressor machine intelligence centralized control linked system based on cloud platform |
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| CN102486171A (en) * | 2010-12-03 | 2012-06-06 | 昆山能捷科技服务有限公司 | Energy-saving control system for air compressor group |
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| JP2015092083A (en) * | 2015-01-05 | 2015-05-14 | 株式会社Ｉｈｉ回転機械 | Number-of-compressors control device |
| CN204553176U (en) * | 2015-01-23 | 2015-08-12 | 上海东冠纸业有限公司 | Central controlled energy-efficient air feed equipment |
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| CN205638876U (en) * | 2016-04-11 | 2016-10-12 | 东莞市富仕节能科技有限公司 | Air compressor machine intelligence team control economizer system |
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| CN101776068A (en) * | 2009-08-21 | 2010-07-14 | 重庆埃泰克能源科技有限公司 | Energy-saving intelligent control system and method for air compressor set |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110552871A (en) * | 2019-08-19 | 2019-12-10 | 武汉世纪楚林科技有限公司 | Air compressor group control energy-saving method and device, terminal equipment and storage medium |
| CN110552871B (en) * | 2019-08-19 | 2020-09-18 | 武汉世纪楚林科技有限公司 | Air compressor group control energy-saving method and device, terminal equipment and storage medium |
| CN111980898A (en) * | 2020-08-21 | 2020-11-24 | 桂林电子科技大学 | Air compressor performance identification and group preference joint control system and method |
| CN112502954A (en) * | 2020-11-27 | 2021-03-16 | 浙江先博节能科技有限公司 | Air compressor machine intelligence centralized control linked system based on cloud platform |
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Application publication date: 20171024 |
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