CN107286797A - Self-emulsified aqueous epoxy phosphate anti-corrosion emulsion and preparation method thereof - Google Patents

Self-emulsified aqueous epoxy phosphate anti-corrosion emulsion and preparation method thereof Download PDF

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CN107286797A
CN107286797A CN201710329218.5A CN201710329218A CN107286797A CN 107286797 A CN107286797 A CN 107286797A CN 201710329218 A CN201710329218 A CN 201710329218A CN 107286797 A CN107286797 A CN 107286797A
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epoxy resin
epoxy
self
acid
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CN107286797B (en
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宋子强
熊晓
鲁德平
管蓉
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HUBEI JIAJI SYNTHETIC MATERIALS CO.,LTD.
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Hubei University
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D151/00Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers
    • C09D151/08Coating compositions based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Coating compositions based on derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F283/00Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
    • C08F283/10Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • C08G59/1433Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds
    • C08G59/1488Polycondensates modified by chemical after-treatment with organic low-molecular-weight compounds containing phosphorus
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Health & Medical Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • General Chemical & Material Sciences (AREA)
  • Epoxy Resins (AREA)
  • Paints Or Removers (AREA)

Abstract

The invention discloses a kind of self-emulsified aqueous epoxy phosphate anti-corrosion emulsion, including component A, B component and component C, the percentage by weight of three is:The ︰ 56~65 of 20~30 ︰ 10~15;Component A includes 15~20 parts of epoxy resin body, 5~10 parts of cosolvent, phosphorous 0.1~0.5 part of acid solution;The B component includes 1~5 part of solvent, 1~5 part of soft monomer, 1~5 part of hard monomer, 1~5 part of function monomer, 0.1~1.0 part of initiator;The component C includes 1~5 part of nertralizer, 55~60 parts of deionized water.The invention also discloses a kind of preparation method of self-emulsified aqueous epoxy phosphate anti-corrosion emulsion.Elder generation's esterification by ring opening epoxy resin body of the invention, phosphate group is added to epoxy resin body formation epoxy phosphate ester, graft modification epoxy phosphate ester again, enhance the adhesive force of film and base material, antiseptic power is good, when brushing anti-corrosion emulsion of the present invention on steel, without carrying out phosphorating treatment to steel surface.

Description

Self-emulsified aqueous epoxy phosphate anti-corrosion emulsion and preparation method thereof
Technical field
The invention belongs to resin making technique field, specifically a kind of self-emulsified aqueous epoxy phosphate anti-corrosion emulsion and its Preparation method.
Background technology
The annual national economy caused by metal erosion loses more serious, anti-using coating in order to reduce metal erosion Corruption is one of the most economic, effective, easy approach.Epoxy resin is based on adhesive force that it has is strong, radioresistance is good, hot steady The characteristics such as qualitative good, acid and alkali-resistance, good insulating and mechanical strength height, and it is widely used in coating, binder and composite wood The every field such as material.Although epoxy coating has outstanding physical and chemical performance, because traditional epoxy coating is generally Solvent-borne type, the organic compound VOC content volatilized when it is used is high, and danger is brought to ecological environment and the healthy of people Evil.By contrast, the characteristics of aqueous epoxy resins are based on its environmental protection, health, is increasingly taken seriously, changes in particular by chemistry Property normal direction epoxy molecule chain in introduce polar group and realize the self-emulsifying of epoxy resin, obtained emulsion particle diameter is small, steady Qualitative height, film performance is excellent.But when direct brushing aqueous epoxy resin emulsion is in steel surface, steel dodges erosion seriously, because This generally requires to do phosphorating treatment on the surface of steel, then brushing aqueous epoxy resin emulsion, improve dope layer adhesive force with The anti-corrosion capability of steel, but do phosphorating treatment every time, process is more, it is necessary to select not react with steel substrate surface, and The phosphorating treatment base material good with aqueous epoxy resins compatibility.
The content of the invention
It is an object of the invention to provide a kind of self-emulsified aqueous epoxy phosphate anti-corrosion emulsion and preparation method thereof, preparation side Method is environment-friendly, and obtained anti-corrosion emulsion particle diameter is small, and stability is high, and the organic compound VOC content volatilized is low, anti-corrosion emulsion Without carrying out phosphorating treatment to base material before steel surface brushing.
To achieve the above object, the technical solution adopted by the present invention is:A kind of anti-fermented bean curd of self-emulsified aqueous epoxy phosphate Liquid, including component A, B component and component C, the percentage by weight of three is:The ︰ 56~65 of 20~30 ︰ 10~15;The component A bag Include 15~20 parts of epoxy resin body, 5~10 parts of cosolvent, phosphorous 0.1~0.5 part of acid solution;The B component includes solvent 1~5 part, 1~5 part of soft monomer, 1~5 part of hard monomer, 1~5 part of function monomer, 0.1~1.0 part of initiator;The component C bag Include 1~5 part of nertralizer, 55~60 parts of deionized water.
Further, the epoxy resin body in the component A is epoxy resin E20;Cosolvent is butyl glycol ether, second Two kinds of mixture in alcohol, n-butanol or propylene glycol monomethyl ether;Phosphorous acid solution is in hypophosphorous acid, phosphorous acid, phosphoric acid, metaphosphoric acid One kind, the concentration of phosphorous acid solution is 14.5~16.5mol/L.
Further, the solvent in the B component is propylene glycol monomethyl ether or butyl glycol ether;Soft monomer is that acrylic acid is different pungent One kind in ester, ethyl acrylate, butyl acrylate, n-octyl or lauryl ester;Hard monomer is third One kind in e pioic acid methyl ester, methyl methacrylate, EMA, styrene;Function monomer is acrylic acid, Malaysia One kind in acid, methacrylic acid or itaconic acid;Initiator is benzoyl peroxide.
Further, the nertralizer in the component C is triethylamine, ammoniacal liquor, N, N-dimethylethanolamine or triethanolamine In one kind.
Present invention also offers a kind of preparation method based on above-mentioned self-emulsified aqueous epoxy phosphate anti-corrosion emulsion, including Following steps:
1) by epoxy resin body and cosolvent using mass ratio as 15~20:5~10 mix and heat up, and treat epoxy resin sheet Body adds 0.1~0.5 part of the phosphorous acid solution that concentration is 14.5~16.5mol/L after being completely dissolved, 1~2h of back flow reaction is obtained Component A;
2) added in component A containing 1~5 part of solvent, 1~5 part of soft monomer, 1~5 part of hard monomer, 1~5 part of function monomer, The B component of 0.1~1.0 part of initiator, isothermal reaction obtains epoxy resin mixed solution;
3) epoxy resin mixed solution is cooled to 50~60 DEG C, adds 1~5 part of nertralizer, the timing of neutralization reaction one Between, it is neutrality to epoxy systems pH;Epoxy systems after neutralization are cooled to after 40~50 DEG C, into epoxy systems add 55~ 60 parts of deionized waters, 1~2h of high-speed stirred is down to room temperature and discharged to obtain self-emulsification aqueous epoxy phosphate ester anti-corrosion emulsion.
Further, the step 1) epoxy resin body and cosolvent mix and be warming up to 90~100 DEG C, epoxy resin The time that body is completely dissolved is 10~30min.
Further, the step 2) in isothermal reaction temperature be 115~120 DEG C, the isothermal reaction time be 2~3h.
Further, the step 3) in neutralization reaction time be 10~20min, after neutralization reaction pH be 7~7.5; The speed of high-speed stirred is 1000~3000r/min.
1) phosphate group by first esterification by ring opening epoxy molecule, is added to epoxy resin body formation ring by the present invention Oxygen phosphate, then graft modification epoxy phosphate ester, epoxy phosphate ester enhances the adhesive force of film and base material, metallic surface The application of phosphorating treatment and coating unites two into one, and problem is lost to the sudden strain of a muscle of base material when solving water paint film forming, in steel surface When brushing anti-corrosion emulsion of the present invention, without carrying out phosphorating treatment to steel surface, process is reduced;Graft modification epoxy phosphate ester Realize the self-emulsifying of epoxy resin;2) water miscible epoxy resin VOC content is low made from, environment-friendly;3) breast prepared Liquid particle diameter is small, and stability is high, with good antiseptic power.
Embodiment
The present invention is described in further detail with reference to preferred embodiment, is easy to more clearly understand this Invention, but the present invention is not limited to following embodiments.
The reasons why each group component selections of the present invention and the mechanism reacted are:The present invention using the hydrogen in phosphorous acid solution from Son first polarizes epoxy radicals, and attack epoxy makes its esterification by ring opening to acid ion again, and carrying out modified epoxy body with this is allowed to become Into epoxy phosphate ester, epoxy phosphate ester group one end of formation is hydrophilic, and one end oleophylic plays the role of similar polymerisable emulsifier, Emulsion intercalation method can be improved;Another aspect bound phosphate groups can be with substrate surface metal interaction, formed one layer ratio Finer and close phosphating coat, phosphatization passivation has been carried out similar to metal surface, so as to improve anticorrosive property;Further, since phosphoric acid Ester group is connected in the macromolecular of resin, enhances ion, moisture in the active force of molecular resin and ground, external environment Son is not easily accessible between resin and ground, therefore can have obvious help to improving wet adhesion and anti-sudden strain of a muscle corrosion;Then lead to Chemical graft process is crossed, methylene hydrogen in epoxy phosphate ester molecular structure and olefin monomer are made under initiator effect or is polymerize Thing occurs radical reaction and introduces polar group carboxyl, neutralizes into after salt, modified epoxy is realized self-dispersing in water, then Self-emulsified aqueous epoxy phosphate anti-corrosion emulsion is prepared by phase inversion.
A kind of self-emulsified aqueous epoxy phosphate anti-corrosion emulsion, including component A, B component and component C, the weight hundred of three Point ratio is:The ︰ 56~65 of 20~30 ︰ 10~15;The component A include 15~20 parts of epoxy resin body, 5~10 parts of cosolvent, Phosphorous 0.1~0.5 part of acid solution;The B component includes 1~5 part of solvent, 1~5 part of soft monomer, 1~5 part of hard monomer, function 1~5 part of monomer, 0.1~1.0 part of initiator;The component C includes 1~5 part of nertralizer, 55~60 parts of deionized water.Wherein A Epoxy resin body in component is epoxy resin E20;Cosolvent is butyl glycol ether, ethanol, n-butanol or propylene glycol monomethyl ether In two kinds of mixture;Phosphorous acid solution is one kind in hypophosphorous acid, phosphorous acid, phosphoric acid, metaphosphoric acid, phosphorous acid solution Concentration is 16.5mol/L.Solvent in B component is propylene glycol monomethyl ether or butyl glycol ether;Soft monomer is Isooctyl acrylate monomer, third One kind in olefin(e) acid ethyl ester, butyl acrylate, n-octyl or lauryl ester;Hard monomer is acrylic acid first One kind in ester, methyl methacrylate, EMA, styrene;Function monomer is acrylic acid, maleic acid, methyl One kind in acrylic acid or itaconic acid;Initiator is benzoyl peroxide.Nertralizer in component C is triethylamine, ammoniacal liquor, N, One kind in N-dimethylethanolamine or triethanolamine.
A kind of preparation method based on above-mentioned self-emulsified aqueous epoxy phosphate anti-corrosion emulsion, comprises the following steps:
1) by epoxy resin body and cosolvent using mass ratio as 15~20:5~10 are added to equipped with thermometer returned cold Mixed in the four-hole boiling flask of solidifying pipe feed arrangement and agitating device, stir and be warming up to using stir speed (S.S.) as 200~600r/min 90~100 DEG C, dissolved after epoxy resin body and the phosphorous acidity that concentration is 16.5mol/L is added after 10~30min is completely dissolved 0.1~0.5 part of solution, 1~2h of back flow reaction obtains modified epoxy phosphate;
2) by modified epoxy phosphoric acid using in stir speed (S.S.) as 200~600r/min stir, and be warming up to 110~120 DEG C it is molten Solution, adds draw containing 1~5 part of solvent, 1~5 part of soft monomer, 1~5 part of hard monomer, 1~5 part of function monomer, 0.1~1.0 part afterwards The mixed solution of agent is sent out, in 115~120 DEG C of 2~3h of isothermal reaction, epoxy resin mixed solution is obtained;
3) epoxy resin mixed solution is cooled to 50~60 DEG C, adds 1~5 part of nertralizer, neutralization reaction 10~ 20min, is 7~7.5 to epoxy systems pH;Epoxy systems after neutralization are cooled to after 40~50 DEG C, added into epoxy systems Enter 55~60 parts of deionized waters, using stir speed (S.S.) as 1000~3000r/min, 1~2h of high-speed stirred, be down to room temperature discharging and derive from Emulsify aqueous epoxy phosphate ester anti-corrosion emulsion.
Epoxy resin body selects epoxy resin E20 in following examples, and cosolvent selects butyl glycol ether, n-butanol Or two kinds of mixture in propylene glycol monomethyl ether, ethanol has similar effect, do not repeated in embodiment;Phosphorous acid solution choosing With hypophosphorous acid or phosphoric acid, the concentration of phosphorous acid solution is 16.5mol/L, and phosphorous acid, metaphosphoric acid have similar effect, is being implemented Do not repeated in example;Solvent selects propylene glycol monomethyl ether or butyl glycol ether;Soft monomer selects ethyl acrylate or butyl acrylate, Isooctyl acrylate monomer, n-octyl or lauryl ester have similar effect, are not repeated in embodiment; One kind that hard monomer is selected in methyl acrylate, methyl methacrylate or styrene, EMA has similar effect Really, do not repeated in embodiment;Function monomer is from acrylic or methacrylic acid, and maleic acid, itaconic acid have similar effect Really, do not repeated in embodiment;Initiator selects benzoyl peroxide;Nertralizer selects triethylamine or N, N-dimethyl second Hydramine, triethanolamine, ammoniacal liquor have similar effect, are not repeated in embodiment.
Embodiment 1
1) epoxy resin E20 and cosolvent (propane diols Jia Mi ﹕ n-butanols=1 ﹕ 1) are added to dress by 2 ︰ 1 of mass ratio Have in the four-hole boiling flask of thermometer reflux condensing tube feed arrangement and agitating device and mix, using stir speed (S.S.) as 200~600r/ Min is stirred and is warming up to 90~100 DEG C, and it is 16.25mol/L to add concentration after epoxy resin E20 dissolvings 20min is completely dissolved 0.33 part of phosphoric acid, 1~2h of back flow reaction obtains modified epoxy phosphate;
2) by modified epoxy phosphoric acid using in stir speed (S.S.) as 200~600r/min stir, and be warming up to 110~120 DEG C it is molten Solution, add afterwards containing 4.17 parts of propylene glycol monomethyl ethers, 2.50 parts of butyl acrylates, 2.50 parts of styrene, 4.01 parts of methacrylic acids, The mixed solution of 0.50 part of benzoyl peroxide, in 115~120 DEG C of 2~3h of isothermal reaction, obtains epoxy resin mixed solution;
3) epoxy resin mixed solution is cooled to 50~60 DEG C, adds 3.61 parts of triethylamine, neutralization reaction 10~ 20min, is 7 to epoxy systems pH;Epoxy systems after neutralization are cooled to after 40~50 DEG C, added into epoxy systems 57.34 parts of deionized waters, using stir speed (S.S.) as 1000~3000r/min, 1~2h of high-speed stirred, are down to room temperature discharging and derive from emulsification Water-base epoxy phosphate anti-corrosion emulsion.
The particle diameter of emulsion caused by the present invention is measured using dynamic laser particle size analyzer, the emulsion obtained by the present invention is consolidated Content is 28.52%, and grafting conversion ratio is 95.06%, and particle diameter is 226.7nm, and stability of emulsion is good.
Embodiment 2
1) epoxy resin E20 and cosolvent (ethylene glycol Ding Mi ﹕ n-butanols=1 ﹕ 1) are added to dress by 2 ︰ 1 of mass ratio Have in the four-hole boiling flask of thermometer reflux condensing tube feed arrangement and agitating device and mix, using stir speed (S.S.) as 200~600r/ Min is stirred and is warming up to 90~100 DEG C, and it is 16.25mol/L to add concentration after epoxy resin E20 dissolvings 20min is completely dissolved 0.35 part of phosphoric acid, 1~2h of back flow reaction obtains modified epoxy phosphate;
2) by modified epoxy phosphoric acid using in stir speed (S.S.) as 200~600r/min stir, and be warming up to 110~120 DEG C it is molten Solution, is added containing 4.17 parts of butyl glycol ethers, 2.53 parts of butyl acrylates, 2.53 parts of methyl methacrylates, 4.23 parts of first afterwards The mixed solution of base acrylic acid, 0.51 part of benzoyl peroxide, in 115~120 DEG C of 2~3h of isothermal reaction, obtains epoxy resin Mixed solution;
3) epoxy resin mixed solution is cooled to 50~60 DEG C, adds 3.56 parts of N, N-dimethylethanolamine, neutralized 10~20min is reacted, is 7 to epoxy systems pH;Epoxy systems after neutralization are cooled to after 40~50 DEG C, into epoxy systems 57.34 parts of deionized waters are added, using stir speed (S.S.) as 1000~3000r/min, 1~2h of high-speed stirred, room temperature discharging is down to and derives from Emulsify aqueous epoxy phosphate ester anti-corrosion emulsion.
The particle diameter of emulsion caused by the present invention is measured using dynamic laser particle size analyzer, the emulsion obtained by the present invention is consolidated Content is 29.12%, and grafting conversion ratio is 96.55%, and particle diameter is 225.5nm, and stability of emulsion is good.
Embodiment 3
1) epoxy resin E20 and cosolvent (propane diols Ding Mi ﹕ n-butanols=1 ﹕ 1) are added to dress by 2 ︰ 1 of mass ratio Have in the four-hole boiling flask of thermometer reflux condensing tube feed arrangement and agitating device and mix, using stir speed (S.S.) as 200~600r/ Min is stirred and is warming up to 90~100 DEG C, and it is 16.25mol/L to add concentration after epoxy resin E20 dissolvings 20min is completely dissolved 0.35 part of phosphoric acid, 1~2h of back flow reaction obtains modified epoxy phosphate;
2) by modified epoxy phosphoric acid using in stir speed (S.S.) as 200~600r/min stir, and be warming up to 110~120 DEG C it is molten Solution, add afterwards containing 4.17 parts of propylene glycol monomethyl ethers, 2.48 parts of ethyl acrylates, 2.48 parts of styrene, 3.96 parts of methacrylic acids, The mixed solution of 0.49 part of benzoyl peroxide, in 115~120 DEG C of 2~3h of isothermal reaction, obtains epoxy resin mixed solution;
3) epoxy resin mixed solution is cooled to 50~60 DEG C, adds 3.59 parts of triethylamine, neutralization reaction 10~ 20min, is 7 to epoxy systems pH;Epoxy systems after neutralization are cooled to after 40~50 DEG C, added into epoxy systems 57.34 parts of deionized waters, using stir speed (S.S.) as 1000~3000r/min, 1~2h of high-speed stirred, are down to room temperature discharging and derive from emulsification Water-base epoxy phosphate anti-corrosion emulsion.
The particle diameter of emulsion caused by the present invention is measured using dynamic laser particle size analyzer, the emulsion obtained by the present invention is consolidated Content is 27.62%, and grafting conversion ratio is 94.14%, and particle diameter is 227.3nm, and stability of emulsion is good.
Embodiment 4
1) epoxy resin E20 and cosolvent (ethylene glycol Ding Mi ﹕ n-butanols=1 ﹕ 1) are added to dress by 2 ︰ 1 of mass ratio Have in the four-hole boiling flask of thermometer reflux condensing tube feed arrangement and agitating device and mix, using stir speed (S.S.) as 200~600r/ Min is stirred and is warming up to 90~100 DEG C, and it is 16.25mol/L to add concentration after epoxy resin E20 dissolvings 20min is completely dissolved 0.33 part of phosphoric acid, 1~2h of back flow reaction obtains modified epoxy phosphate;
2) by modified epoxy phosphoric acid using in stir speed (S.S.) as 200~600r/min stir, and be warming up to 110~120 DEG C it is molten Solution, add afterwards containing 4.17 parts of butyl glycol ethers, 2.51 parts of ethyl acrylates, 2.51 parts of methyl methacrylates, 4.00 part third The mixed solution of olefin(e) acid, 0.54 part of benzoyl peroxide, in 115~120 DEG C of 2~3h of isothermal reaction, obtains epoxy resin mixing Solution;
3) epoxy resin mixed solution is cooled to 50~60 DEG C, adds 3.60 parts of N, N-dimethylethanolamine, neutralized 10~20min is reacted, is 7 to epoxy systems pH;Epoxy systems after neutralization are cooled to after 40~50 DEG C, into epoxy systems 57.34 parts of deionized waters are added, using stir speed (S.S.) as 1000~3000r/min, 1~2h of high-speed stirred, room temperature discharging is down to and derives from Emulsify aqueous epoxy phosphate ester anti-corrosion emulsion.
The particle diameter of emulsion caused by the present invention is measured using dynamic laser particle size analyzer, the emulsion obtained by the present invention is consolidated Content is 28.13%, and grafting conversion ratio is 94.88%, and particle diameter is 227.2nm, and stability of emulsion is good.
Embodiment 5
1) epoxy resin E20 and cosolvent (propane diols Jia Mi ﹕ n-butanols=1 ﹕ 1) are added to dress by 2 ︰ 1 of mass ratio Have in the four-hole boiling flask of thermometer reflux condensing tube feed arrangement and agitating device and mix, using stir speed (S.S.) as 200~600r/ Min is stirred and is warming up to 90~100 DEG C, and it is 16.25mol/L to add concentration after epoxy resin E20 dissolvings 20min is completely dissolved 0.35 part of phosphoric acid, 1~2h of back flow reaction obtains modified epoxy phosphate;
2) by modified epoxy phosphoric acid using in stir speed (S.S.) as 200~600r/min stir, and be warming up to 110~120 DEG C it is molten Solution, is added containing 4.17 parts of propylene glycol monomethyl ethers, 2.53 parts of butyl acrylates, 2.53 parts of methyl acrylates, 4.01 parts of methyl-props afterwards The mixed solution of olefin(e) acid, 0.51 part of benzoyl peroxide, in 115~120 DEG C of 2~3h of isothermal reaction, obtains epoxy resin mixing Solution;
3) epoxy resin mixed solution is cooled to 50~60 DEG C, adds 3.65 parts of triethylamine, neutralization reaction 10~ 20min, is 7 to epoxy systems pH;Epoxy systems after neutralization are cooled to after 40~50 DEG C, added into epoxy systems 57.34 parts of deionized waters, using stir speed (S.S.) as 1000~3000r/min, 1~2h of high-speed stirred, are down to room temperature discharging and derive from emulsification Water-base epoxy phosphate anti-corrosion emulsion.
The particle diameter of emulsion caused by the present invention is measured using dynamic laser particle size analyzer, the emulsion obtained by the present invention is consolidated Content is 29.28%, and grafting conversion ratio is 95.14%, and particle diameter is 228.1nm, and stability of emulsion is good.
Embodiment 6
1) epoxy resin E20 and cosolvent (ethylene glycol Ding Mi ﹕ n-butanols=1 ﹕ 1) are added to dress by 2 ︰ 1 of mass ratio Have in the four-hole boiling flask of thermometer reflux condensing tube feed arrangement and agitating device and mix, using stir speed (S.S.) as 200~600r/ Min is stirred and is warming up to 90~100 DEG C, and it is 16.25mol/L to add concentration after epoxy resin E20 dissolvings 20min is completely dissolved 0.33 part of phosphoric acid, 1~2h of back flow reaction obtains modified epoxy phosphate;
2) by modified epoxy phosphoric acid using in stir speed (S.S.) as 200~600r/min stir, and be warming up to 110~120 DEG C it is molten Solution, is added containing 4.17 parts of butyl glycol ethers, 2.50 parts of butyl acrylates, 2.50 parts of styrene, 4.01 parts of acrylic acid, 0.51 afterwards The mixed solution of part benzoyl peroxide, in 115~120 DEG C of 2~3h of isothermal reaction, obtains epoxy resin mixed solution;
3) epoxy resin mixed solution is cooled to 50~60 DEG C, adds 3.65 parts of triethylamine, neutralization reaction 10~ 20min, is 7 to epoxy systems pH;Epoxy systems after neutralization are cooled to after 40~50 DEG C, added into epoxy systems 57.34 parts of deionized waters, using stir speed (S.S.) as 1000~3000r/min, 1~2h of high-speed stirred, are down to room temperature discharging and derive from emulsification Water-base epoxy phosphate anti-corrosion emulsion.
The particle diameter of emulsion caused by the present invention is measured using dynamic laser particle size analyzer, the emulsion obtained by the present invention is consolidated Content is 28.78%, and grafting conversion ratio is 95.00%, and particle diameter is 226.0nm, and stability of emulsion is good.
Embodiment 7
1) epoxy resin E20 and cosolvent (propane diols Jia Mi ﹕ n-butanols=1 ﹕ 1) are added to dress by 2 ︰ 1 of mass ratio Have in the four-hole boiling flask of thermometer reflux condensing tube feed arrangement and agitating device and mix, using stir speed (S.S.) as 200~600r/ Min is stirred and is warming up to 90~100 DEG C, and it is 16.25mol/L to add concentration after epoxy resin E20 dissolvings 20min is completely dissolved 0.33 part of phosphorous acid, 1~2h of back flow reaction obtains modified epoxy phosphate;
2) by modified epoxy phosphoric acid using in stir speed (S.S.) as 200~600r/min stir, and be warming up to 110~120 DEG C it is molten Solution, add afterwards containing 4.17 parts of propylene glycol monomethyl ethers, 2.52 parts of butyl acrylates, 2.52 parts of styrene, 4.11 parts of methacrylic acids, The mixed solution of 0.52 part of benzoyl peroxide, in 115~120 DEG C of 2~3h of isothermal reaction, obtains epoxy resin mixed solution;
3) epoxy resin mixed solution is cooled to 50~60 DEG C, adds 3.72 parts of triethylamine, neutralization reaction 10~ 20min, is 7 to epoxy systems pH;Epoxy systems after neutralization are cooled to after 40~50 DEG C, added into epoxy systems 57.34 parts of deionized waters, using stir speed (S.S.) as 1000~3000r/min, 1~2h of high-speed stirred, are down to room temperature discharging and derive from emulsification Water-base epoxy phosphate anti-corrosion emulsion.
The particle diameter of emulsion caused by the present invention is measured using dynamic laser particle size analyzer, the emulsion obtained by the present invention is consolidated Content is 29.42%, and grafting conversion ratio is 96.13%, and particle diameter is 224.8nm, and stability of emulsion is good.
It can be obtained by embodiment 1~7, the present invention is when preparing the graft reaction of self-emulsified aqueous epoxy phosphate anti-corrosion emulsion Conversion ratio be 95% or so, obtained self-emulsified aqueous epoxy phosphate anti-corrosion emulsion particle diameter is in 225nm or so, emulsion-stabilizing Function admirable, each obtained self-emulsified aqueous epoxy phosphate anti-corrosion emulsion is the anti-corrosion emulsion containing phosphorus, is water Property anti-corrosion emulsion, after steel surface is brushed to adhesive force strengthen, and reduce the sudden strain of a muscle to steel surface metal erosion.To using this The iron plate of the iron plate of invention self-emulsified aqueous epoxy phosphate anti-corrosion emulsion coating and the same specification of uncoated anti-corrosion emulsion Do electro-chemical test:Using CHI 660A electrochemical workstations, using the 3.5wt%NaCl aqueous solution as electrolyte, using three electrodes System, with saturated calomel electrode (SCE) for reference electrode, platinum electrode is auxiliary electrode, and test temperature is room temperature, respectively with coating Iron plate or non-coating iron plate are working electrode, observe the OCP of sample, after current potential is stable, record each comfortable 3.5wt% NaCl solution soaks the OCP at initial stage, as a result shows, the iron plate for scribbling self-emulsified aqueous epoxy phosphate anti-corrosion emulsion exists The OCP that 3.5wt%NaCl solution soaks initial stage is -0.623V, and the iron plate of uncoated anti-corrosion emulsion is in 3.5wt%NaCl OCP -1.014V in solution, scribbles metallic matrix OCP of the invention apparently higher than uncoated anti-corrosion emulsion Metallic matrix has further demonstrated that and self-emulsified aqueous epoxy phosphorus of the present invention is coated with steel matrix in the OCP at immersion initial stage Protective action can be played after acid esters anti-corrosion emulsion, corrodes probability step-down.
Unspecified content is prior art known to a person of ordinary skill in the art in this specification.
Above-described embodiment is only schematical, and used technical term is limited in the present invention Qualifier is only for convenience of description of the invention, and one of ordinary skill in the art is in a kind of self-emulsified aqueous epoxy phosphoric acid of the invention Under the enlightenment of ester anti-corrosion emulsion and preparation method thereof, present inventive concept and scope of the claimed protection situation are not being departed from Under, many forms can be also derived, these are within protection scope of the present invention.

Claims (8)

1. a kind of self-emulsified aqueous epoxy phosphate anti-corrosion emulsion, it is characterised in that including component A, B component and component C, three Percentage by weight be:The ︰ 56~65 of 20~30 ︰ 10~15;The component A includes 15~20 parts of epoxy resin body, cosolvent 5 ~10 parts, phosphorous 0.1~0.5 part of acid solution;The B component includes 1~5 part of solvent, 1~5 part of soft monomer, hard monomer 1~5 Part, 1~5 part of function monomer, 0.1~1.0 part of initiator;The component C includes 1~5 part of nertralizer, deionized water 55~60 Part.
2. self-emulsified aqueous epoxy phosphate anti-corrosion emulsion according to claim 1, it is characterised in that:In the component A Epoxy resin body be epoxy resin E20;Cosolvent is two kinds in butyl glycol ether, ethanol, n-butanol or propylene glycol monomethyl ether Mixture;Phosphorous acid solution is one kind in hypophosphorous acid, phosphorous acid, phosphoric acid, metaphosphoric acid, and the concentration of phosphorous acid solution is 14.5~16.5mol/L.
3. self-emulsified aqueous epoxy phosphate anti-corrosion emulsion according to claim 1, it is characterised in that:In the B component Solvent be propylene glycol monomethyl ether or butyl glycol ether;Soft monomer is Isooctyl acrylate monomer, ethyl acrylate, butyl acrylate, third One kind in olefin(e) acid n-octyl or lauryl ester;Hard monomer is methyl acrylate, methyl methacrylate, methyl One kind in ethyl acrylate, styrene;Function monomer is one kind in acrylic acid, maleic acid, methacrylic acid or itaconic acid; Initiator is benzoyl peroxide.
4. self-emulsified aqueous epoxy phosphate anti-corrosion emulsion according to claim 1, it is characterised in that:In the component C Nertralizer be triethylamine, ammoniacal liquor, N, one kind in N-dimethylethanolamine or triethanolamine.
5. the preparation method of self-emulsified aqueous epoxy phosphate anti-corrosion emulsion according to claim 1, it is characterised in that bag Include following steps:
1) by epoxy resin body and cosolvent using mass ratio as 15~20:5~10 mix and heat up, and treat that epoxy resin body is complete 0.1~0.5 part of the phosphorous acid solution that concentration is 14.5~16.5mol/L is added after fully dissolved, 1~2h of back flow reaction obtains A groups Point;
2) added in component A containing 1~5 part of solvent, 1~5 part of soft monomer, 1~5 part of hard monomer, 1~5 part of function monomer, 0.1 The B component of~1.0 parts of initiators, isothermal reaction obtains epoxy resin mixed solution;
3) epoxy resin mixed solution is cooled to 50~60 DEG C, adds 1~5 part of nertralizer, neutralization reaction certain time, extremely Epoxy systems pH is neutrality;Epoxy systems after neutralization are cooled to after 40~50 DEG C, 55~60 parts are added into epoxy systems Deionized water, 1~2h of high-speed stirred is down to room temperature and discharged to obtain self-emulsification aqueous epoxy phosphate ester anti-corrosion emulsion.
6. the preparation method of self-emulsified aqueous epoxy phosphate anti-corrosion emulsion according to claim 5, it is characterised in that:Institute State step 1) epoxy resin body and cosolvent mix and be warming up to 90~100 DEG C, the time that epoxy resin body is completely dissolved For 10~30min.
7. the preparation method of self-emulsified aqueous epoxy phosphate anti-corrosion emulsion according to claim 5, it is characterised in that:Institute State step 2) in isothermal reaction temperature be 115~120 DEG C, the isothermal reaction time be 2~3h.
8. the preparation method of self-emulsified aqueous epoxy phosphate anti-corrosion emulsion according to claim 5, it is characterised in that:Institute State step 3) in neutralization reaction time be 10~20min, after neutralization reaction pH be 7~7.5;The speed of high-speed stirred is 1000 ~3000r/min.
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CN109206633A (en) * 2018-08-10 2019-01-15 江苏宏源机电科技有限公司 A kind of preparation method of aqueous epoxy emulsion
CN109609065A (en) * 2018-11-13 2019-04-12 桐乡市伟邦针织有限公司 A kind of aluminizer compound adhesive and preparation method thereof
CN112961574A (en) * 2021-03-18 2021-06-15 珠海展辰新材料股份有限公司 Aqueous nonionic phosphorus-containing epoxy anticorrosive emulsion and preparation method thereof
CN113512159A (en) * 2021-07-28 2021-10-19 江门市制漆厂有限公司 Aqueous single-component modified epoxy resin and preparation method and application thereof
CN113956620A (en) * 2021-07-27 2022-01-21 黄山鑫赢再生资源有限公司 Preparation method of high-viscosity recycled PET plastic particles

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CN109206633A (en) * 2018-08-10 2019-01-15 江苏宏源机电科技有限公司 A kind of preparation method of aqueous epoxy emulsion
CN109609065A (en) * 2018-11-13 2019-04-12 桐乡市伟邦针织有限公司 A kind of aluminizer compound adhesive and preparation method thereof
CN112961574A (en) * 2021-03-18 2021-06-15 珠海展辰新材料股份有限公司 Aqueous nonionic phosphorus-containing epoxy anticorrosive emulsion and preparation method thereof
CN113956620A (en) * 2021-07-27 2022-01-21 黄山鑫赢再生资源有限公司 Preparation method of high-viscosity recycled PET plastic particles
CN113512159A (en) * 2021-07-28 2021-10-19 江门市制漆厂有限公司 Aqueous single-component modified epoxy resin and preparation method and application thereof

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