CN107282812A - A heat pipe radiator assembly device - Google Patents
A heat pipe radiator assembly device Download PDFInfo
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- CN107282812A CN107282812A CN201710439546.0A CN201710439546A CN107282812A CN 107282812 A CN107282812 A CN 107282812A CN 201710439546 A CN201710439546 A CN 201710439546A CN 107282812 A CN107282812 A CN 107282812A
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- sliding block
- pipe radiator
- guide rail
- heat
- assembling device
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- 238000005096 rolling process Methods 0.000 claims abstract description 8
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 11
- 238000003825 pressing Methods 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 11
- 238000004080 punching Methods 0.000 claims description 8
- 239000004411 aluminium Substances 0.000 claims 2
- 238000012163 sequencing technique Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 21
- 229910052802 copper Inorganic materials 0.000 description 21
- 239000010949 copper Substances 0.000 description 21
- 230000009172 bursting Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/02—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
- B21D53/08—Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of both metal tubes and sheet metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)
- Cooling Or The Like Of Electrical Apparatus (AREA)
Abstract
本发明公开了一种热管散热器组装装置,包括机架、分别安装于机架上的第一冲压机构、第二冲压机构及第三冲压机构,所述第一冲压机构包括上模具、下模具、第一导轨、滑动运行于所述第一导轨上的第一滑块及驱动所述第一滑块上下运行的第一驱动机构,所述上模具固定在所述第一滑块上,所述第二冲压机构包括第二导轨、滑动运行于所述第二导轨上的第二滑块、安装于所述第二滑块上的若干个滚筒及驱动所述第二滑块滑动的第二驱动机构,所述若干个滚筒的水平高度依滚压先后顺序逐渐降低。本发明制作简单,组装效率高,导热效果好,提高了成品率和生产效率。
The present invention discloses a heat pipe radiator assembly device, comprising a frame, a first stamping mechanism, a second stamping mechanism and a third stamping mechanism respectively mounted on the frame, the first stamping mechanism comprising an upper mold, a lower mold, a first guide rail, a first slider sliding on the first guide rail and a first driving mechanism driving the first slider to move up and down, the upper mold is fixed on the first slider, the second stamping mechanism comprises a second guide rail, a second slider sliding on the second guide rail, a plurality of rollers mounted on the second slider and a second driving mechanism driving the second slider to slide, and the horizontal heights of the plurality of rollers are gradually reduced according to the order of rolling. The present invention is simple to manufacture, has high assembly efficiency, good heat conduction effect, and improves the yield rate and production efficiency.
Description
技术领域technical field
本发明涉及热管散热器领域,具体涉及一种热管散热器组装装置。The invention relates to the field of heat pipe radiators, in particular to a heat pipe radiator assembly device.
背景技术Background technique
热管散热器一般通过模具或把散热片单独一片一片穿到铜管上,从而组成一个完整散热器,这种组装产品虽然紧密一致性好,但效率低下,报废率高,对模具和生产机器的精度以和工人的熟练度要求高,散热片容易变形且散热片间距不均。针对以上问题,现有技术通过模具把整组散热片穿过铜管组成散热器,这种组装产品效率高,对生产工人要求低,但在铝基板与铜管铆接部分,铜管需要平整嵌入铝基板,生产过程中需要经过多次冲压实现把铜管嵌入铝基板上。由于铜管的管壁较薄,铜管内一般填充导热液或铜粉,在冲压过程中容易受力不均,导致铜管变形或爆裂。因此,为了避免现有技术中存在的缺点,有必要对现有技术做出改进。Heat pipe radiators generally pass through the mold or put the heat sinks on the copper tubes one by one to form a complete radiator. Although this assembled product is compact and consistent, it is inefficient and has a high scrap rate. The accuracy and proficiency of the workers are high, the heat sink is easy to deform and the spacing of the heat sink is uneven. In view of the above problems, the existing technology passes the whole group of heat sinks through the copper tubes through the mold to form a radiator. This kind of assembled product has high efficiency and low requirements for production workers. However, in the riveting part between the aluminum substrate and the copper tube, the copper tube needs to be embedded flat. Aluminum substrate, the production process needs to go through multiple stampings to embed the copper tube on the aluminum substrate. Because the tube wall of the copper tube is thin, the copper tube is generally filled with thermal fluid or copper powder, which is prone to uneven force during the stamping process, resulting in deformation or bursting of the copper tube. Therefore, in order to avoid the shortcomings existing in the prior art, it is necessary to improve the prior art.
发明内容Contents of the invention
本发明的目的在于克服现有技术中的缺点与不足,提供一种能提高生产效率和产品稳定性的热管散热器组装装置。The object of the present invention is to overcome the shortcomings and deficiencies in the prior art, and provide a heat pipe radiator assembly device that can improve production efficiency and product stability.
本发明是通过以下的技术方案实现的:The present invention is achieved through the following technical solutions:
一种热管散热器组装装置,包括机架、分别安装于机架上的第一冲压机构、第二冲压机构及第三冲压机构,所述第一冲压机构包括上模具、下模具、第一导轨、滑动运行于所述第一导轨上的第一滑块及驱动所述第一滑块上下运行的第一驱动机构,所述上模具固定在所述第一滑块上,所述第二冲压机构包括第二导轨、滑动运行于所述第二导轨上的第二滑块、安装于所述第二滑块上的若干个滚筒及驱动所述第二滑块滑动的第二驱动机构,所述若干个滚筒的水平高度依滚压先后顺序逐渐降低。A heat pipe radiator assembly device, including a frame, a first stamping mechanism, a second stamping mechanism and a third stamping mechanism respectively installed on the frame, the first stamping mechanism includes an upper mold, a lower mold, and a first guide rail 1. The first slider that slides on the first guide rail and the first driving mechanism that drives the first slider to move up and down, the upper mold is fixed on the first slider, and the second stamping The mechanism includes a second guide rail, a second slider running on the second guide rail, a plurality of rollers installed on the second slider, and a second driving mechanism for driving the second slider to slide. The horizontal heights of the above-mentioned several rollers gradually decrease according to the rolling sequence.
进一步,所述若干个滚筒的转轴位于同一水平线上,所述若干个滚筒的轴径依滚压先后顺序逐渐增大。Further, the rotating shafts of the several rollers are located on the same horizontal line, and the diameters of the shafts of the several rollers gradually increase according to the rolling sequence.
进一步,所述相邻两滚筒之间的轴径差为0.5mm~0.7mm。Further, the shaft diameter difference between the two adjacent rollers is 0.5mm-0.7mm.
进一步,所述相邻两滚筒之间的轴径差为0.6mm。Further, the shaft diameter difference between the two adjacent rollers is 0.6 mm.
进一步,所述第二滑块上安装有三个滚筒。Further, three rollers are installed on the second slider.
进一步,所述下模具包括一夹持铝基板的夹持部及设于所述夹持部下部的定位孔,所述上模具的底端具有与所述夹持部相适配的水平凹槽。Further, the lower mold includes a clamping part for clamping the aluminum substrate and a positioning hole provided at the lower part of the clamping part, and the bottom end of the upper mold has a horizontal groove matching the clamping part .
进一步,所述第三冲压机构包括第三导轨、滑动运行于所述第三导轨上的第三滑块、压设于所述第三滑块上的压板、驱动所述压板上下运行的第三驱动机构、驱动所述第三滑块滑动的第四驱动机构及把铝基板压制于所述第三滑块上的第五驱动机构。Further, the third stamping mechanism includes a third guide rail, a third slider slidingly running on the third guide rail, a pressing plate pressed on the third slider, and a third pressing plate that drives the pressing plate to move up and down. a driving mechanism, a fourth driving mechanism for driving the third sliding block to slide, and a fifth driving mechanism for pressing the aluminum substrate on the third sliding block.
进一步,所述第一驱动机构、第二驱动机构及第三驱动机构分别为油缸,所述第四驱动机构和第五驱动机构分别为气缸。Further, the first driving mechanism, the second driving mechanism and the third driving mechanism are respectively oil cylinders, and the fourth driving mechanism and the fifth driving mechanism are respectively air cylinders.
进一步,所述第三冲压机构还包括导向机构,所述导向机构包括开设于所述压板上的导向孔及活动运行于所述导向孔内的导向杆,所述导向杆的两端分别固定在机架上。Further, the third stamping mechanism also includes a guide mechanism, the guide mechanism includes a guide hole opened on the press plate and a guide rod that moves in the guide hole, and the two ends of the guide rod are respectively fixed on rack.
进一步,所述第二导轨上设有限定第二滑块运行位置的限位块。Further, the second guide rail is provided with a limit block to limit the running position of the second slider.
相对于现有技术,本发明通过第二冲压机构的若干个滚筒依次对铜管进行冲压,提高受力均匀度,防止跑位,由于若干个滚筒的水平高度依滚压先后顺序逐渐降低,可减少应力过于集中,提高冲压效果,防止铜管变形或爆裂。Compared with the prior art, the present invention uses several rollers of the second stamping mechanism to sequentially stamp the copper tubes to improve the uniformity of the force and prevent position displacement. Reduce the excessive concentration of stress, improve the punching effect, and prevent the deformation or bursting of copper tubes.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明热管散热器组装装置的结构示意图;Fig. 1 is the structural representation of heat pipe radiator assembly device of the present invention;
图2为本发明热管散热器组装装置的俯视图;Fig. 2 is the top view of the heat pipe radiator assembly device of the present invention;
图3是图2的A-A向剖视图。Fig. 3 is a sectional view taken along line A-A of Fig. 2 .
图中:1-机架;2-上模具;3-下模具;4-第一导轨;5-第一滑块;6-第二导轨;7-第二滑块;8-滚筒;9-定位孔;10-第三导轨;11-第三滑块;12-压板;13-第一驱动机构;14-第二驱动机构;15-第三驱动机构;16-第四驱动机构;17-第五驱动机构;18-导向杆;19-铝基板;20-铜管;21-散热片。In the figure: 1-frame; 2-upper mold; 3-lower mold; 4-first guide rail; 5-first slider; 6-second guide rail; 7-second slider; 8-roller; 9- Positioning hole; 10-the third guide rail; 11-the third slider; 12-press plate; 13-the first drive mechanism; 14-the second drive mechanism; 15-the third drive mechanism; 16-the fourth drive mechanism; 17- The fifth driving mechanism; 18-guide rod; 19-aluminum substrate; 20-copper tube; 21-radiating fin.
具体实施方式detailed description
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1至图3所示本发明的一种热管散热器组装装置,包括机架1、分别安装于机架1上的第一冲压机构、第二冲压机构及第三冲压机构。As shown in FIGS. 1 to 3 , a heat pipe radiator assembly device of the present invention includes a frame 1 , a first stamping mechanism, a second stamping mechanism and a third stamping mechanism respectively installed on the frame 1 .
第一冲压机构包括上模具2、下模具3、第一导轨4、滑动运行于第一导轨4上的第一滑块5及驱动第一滑块5上下运行的第一驱动机构13,上模具2固定在第一滑块5上。第一导轨4和第一滑块5有利于提高上模具2上下运行的稳定性,提高加工精度。铜管20的外孔径一般为6mm,第一冲压机构实现把铜管20初步压入铝基板19的槽中,铜管20压入的高度为4mm~5mm左右。The first stamping mechanism includes an upper mold 2, a lower mold 3, a first guide rail 4, a first slider 5 that slides on the first guide rail 4, and a first drive mechanism 13 that drives the first slider 5 to move up and down. 2 is fixed on the first slide block 5. The first guide rail 4 and the first slider 5 are conducive to improving the stability of the upper mold 2 running up and down and improving the machining accuracy. The outer diameter of the copper tube 20 is generally 6mm. The first punching mechanism realizes the preliminary pressing of the copper tube 20 into the groove of the aluminum substrate 19, and the height of the copper tube 20 is about 4mm-5mm.
第二冲压机构包括第二导轨6、滑动运行于第二导轨6上的第二滑块7、安装于第二滑块7上的若干个滚筒8及驱动第二滑块7滑动的第二驱动机构14,若干个滚筒8的水平高度依滚压先后顺序逐渐降低。可以适当延长第二滑块7与第二导轨6之间的接触长度,提高第二滑块7前后运行的稳定性,防止滚筒8工作时出现晃动,提高加工精度。作为一种具体实施方式,若干个滚筒8的转轴位于同一水平线上,该若干个滚筒8的轴径依滚压先后顺序逐渐增大。相邻两滚筒8之间的轴径差为0.5mm~0.7mm。当然,作为一种较佳的实施方式,相邻两滚筒8之间的轴径差为0.6mm。第二滑块7上安装有三个滚筒8。下模具3包括一夹持铝基板19的夹持部及设于夹持部下部的定位孔9,上模具2的底端具有与夹持部相适配的水平凹槽。经过三次滚压,依次对铜管20的上端面进行滚压,使铜管20上端面受力更均匀,防止铜管20出现凹槽,实现铜管20上端面压平且与铝基板19的上端面一致。由于滚筒8具有足够长度,可滚压多个铜管20,可适用不同型号的热管散热器,不同型号的散热器只需要更换相应的上模具2和下模具3,通用性强,降低使用成本。The second stamping mechanism includes a second guide rail 6, a second slide block 7 slidingly running on the second guide rail 6, a plurality of rollers 8 installed on the second slide block 7 and a second drive for driving the second slide block 7 to slide. Mechanism 14, the horizontal height of several cylinders 8 reduces gradually according to rolling sequence. The contact length between the second slider 7 and the second guide rail 6 can be appropriately extended to improve the stability of the second slider 7 running back and forth, prevent the drum 8 from shaking when it is working, and improve the machining accuracy. As a specific implementation, the rotating shafts of several rollers 8 are located on the same horizontal line, and the shaft diameters of the several rollers 8 gradually increase according to the rolling sequence. The shaft diameter difference between two adjacent rollers 8 is 0.5mm-0.7mm. Of course, as a preferred embodiment, the shaft diameter difference between two adjacent rollers 8 is 0.6 mm. Three rollers 8 are installed on the second slide block 7 . The lower mold 3 includes a clamping portion for clamping the aluminum substrate 19 and a positioning hole 9 provided at the lower part of the clamping portion. The bottom of the upper mold 2 has a horizontal groove matching the clamping portion. After rolling three times, the upper end surface of the copper tube 20 is rolled successively, so that the force on the upper end surface of the copper tube 20 is more uniform, preventing grooves from appearing in the copper tube 20, and realizing the flattening of the upper end surface of the copper tube 20 and the connection with the aluminum substrate 19. The top end is consistent. Since the roller 8 has sufficient length, it can roll multiple copper tubes 20, and can be applied to different types of heat pipe radiators. Different types of radiators only need to replace the corresponding upper mold 2 and lower mold 3, which has strong versatility and reduces the cost of use. .
第三冲压机构包括第三导轨10、滑动运行于第三导轨10上的第三滑块11、压设于第三滑块10上的压板12、驱动压板12上下运行的第三驱动机构15、驱动第三滑块11滑动的第四驱动机构16及把铝基板19压制于第三滑块11上的第五驱动机构17。第三冲压机构还包括导向机构,该导向机构包括开设于压板12上的导向孔及活动运行于导向孔内的导向杆18,导向杆18的两端分别固定在机架1上。第三导轨10上设有限定第三滑块11运行位置的限位块。第三冲压机构实现整组散热片21套设于铜管20外,实现铜管20与整组散热片21一次冲压成型。The third stamping mechanism includes a third guide rail 10, a third slider 11 slidingly running on the third guide rail 10, a pressing plate 12 pressed on the third slider 10, a third driving mechanism 15 for driving the pressing plate 12 to move up and down, The fourth driving mechanism 16 that drives the third slider 11 to slide and the fifth driving mechanism 17 that presses the aluminum substrate 19 on the third slider 11 . The third stamping mechanism also includes a guide mechanism, which includes a guide hole provided on the pressing plate 12 and a guide rod 18 movable in the guide hole, and the two ends of the guide rod 18 are respectively fixed on the frame 1 . The third guide rail 10 is provided with a limit block to limit the running position of the third slider 11 . The third stamping mechanism realizes that the entire set of cooling fins 21 is sleeved on the outside of the copper tube 20 , and realizes the stamping and forming of the copper tube 20 and the entire set of cooling fins 21 at one time.
第一驱动机构13、第二驱动机构14及第三驱动机构15分别为油缸,第四驱动机构16和第五驱动机构17分别为气缸。The first driving mechanism 13 , the second driving mechanism 14 and the third driving mechanism 15 are respectively oil cylinders, and the fourth driving mechanism 16 and the fifth driving mechanism 17 are respectively air cylinders.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
Claims (10)
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| CN201710439546.0A CN107282812B (en) | 2017-06-12 | 2017-06-12 | Heat pipe radiator assembling device |
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| CN201710439546.0A CN107282812B (en) | 2017-06-12 | 2017-06-12 | Heat pipe radiator assembling device |
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| CN107282812B CN107282812B (en) | 2020-04-07 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107983865A (en) * | 2017-12-08 | 2018-05-04 | 柳州通亿汽车配件制造有限公司 | Stamping die for automobile chassis parts |
| CN109688769A (en) * | 2018-12-30 | 2019-04-26 | 东莞市正康电子有限公司 | Method for realizing gapless assembly of heat conduction pipe and heat dissipation seat and rolling device |
| CN110026494A (en) * | 2019-03-20 | 2019-07-19 | 东莞市毅帆五金模具有限公司 | Multistage presses heat pipe method and its pressure heat pipe equipment |
| CN112570587A (en) * | 2020-12-10 | 2021-03-30 | 昆山联德电子科技有限公司 | Seamless rolling riveting device for heat conduction pipe of radiator |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107983865A (en) * | 2017-12-08 | 2018-05-04 | 柳州通亿汽车配件制造有限公司 | Stamping die for automobile chassis parts |
| CN109688769A (en) * | 2018-12-30 | 2019-04-26 | 东莞市正康电子有限公司 | Method for realizing gapless assembly of heat conduction pipe and heat dissipation seat and rolling device |
| CN110026494A (en) * | 2019-03-20 | 2019-07-19 | 东莞市毅帆五金模具有限公司 | Multistage presses heat pipe method and its pressure heat pipe equipment |
| CN110026494B (en) * | 2019-03-20 | 2024-01-19 | 东莞市毅帆五金模具有限公司 | Multi-stage heat pipe pressing method and heat pipe pressing equipment thereof |
| CN112570587A (en) * | 2020-12-10 | 2021-03-30 | 昆山联德电子科技有限公司 | Seamless rolling riveting device for heat conduction pipe of radiator |
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| CN107282812B (en) | 2020-04-07 |
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Address after: 528463 Guangdong city of Zhongshan Province town gurabardha three Wenhua Road No. 22 building 01 3 Patentee after: Zhongshan Quanzhan superconductor technology Co., Ltd Address before: 528463 Guangdong city of Zhongshan Province town gurabardha three Wenhua Road No. 22 building 01 3 Patentee before: ZHONGSHAN QUANZHAN HARDWARE TECHNOLOGY Co.,Ltd. |