CN107282582A - The fume hood variable air volume control system of many Ventilation Control patterns - Google Patents

The fume hood variable air volume control system of many Ventilation Control patterns Download PDF

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Publication number
CN107282582A
CN107282582A CN201710540269.2A CN201710540269A CN107282582A CN 107282582 A CN107282582 A CN 107282582A CN 201710540269 A CN201710540269 A CN 201710540269A CN 107282582 A CN107282582 A CN 107282582A
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China
Prior art keywords
fume hood
panel
control
ventilation
wind
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Granted
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CN201710540269.2A
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Chinese (zh)
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CN107282582B (en
Inventor
陆春梅
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Beijing Xing Yuan Yuan Technology Development Co Ltd
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Beijing Xing Yuan Yuan Technology Development Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/02Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
    • B08B15/023Fume cabinets or cupboards, e.g. for laboratories
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
    • G05B19/054Input/output
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

The present invention relates to a kind of fume hood variable air volume control system of many Ventilation Control patterns, including:Field control terminal and the remote monitoring terminal being connected with the These field control modules by wired or wireless way, wherein, the field control terminal includes:Multiple fume hoods, the transmission device of the fume hood panel connection of each fume hood, the electric control valve being connected with the transmission device, the electric control valve is connected with microswitch, the encoder of height is drawn high with detection ventilation front plate, the encoder is connected with the transmission device, the encoder connexon PLC, and the PLC connects Ventilation Control mode button.

Description

The fume hood variable air volume control system of many Ventilation Control patterns
Technical field
The present invention relates to a kind of fume hood variable air volume control system of many Ventilation Control patterns.
Background technology
Vent cabinet is one of important safety means in laboratory, be mainly used in discharging produced in experimentation it is poisonous, Harmful, odor gas, ensures the physical and mental health of experimenter, creates the working environment of comfortable safety.But existing fume hood Mostly simple mechanical structure, the ventilation of blower fan immobilizes during work, will not be opened with experimental implementation door big minor adjustment its Ventilation, not only wastes electric energy, often has an effect on operation experiments effect.
The control system of existing fume hood has the following problems:
The device that monitoring fume hood panel draws high height belongs to direct contact type, easy to wear.
The device of fume hood face wind speed is monitored without adjustment amplitude limitation, when device data are inaccurate, ventilation valve is easily caused Door standard-sized sheet or fully closed, loses the effect of adjustment air quantity.
VAV control module closed procedures, it is impossible to autonomous extension Ventilation Control pattern.
It can not realize that the panel for monitoring each fume hood using remote terminal draws high height.
The content of the invention
In order to solve the above technical problems, can accurately adjust ventilation front plate it is an object of the invention to provide one kind draws high height Many Ventilation Control patterns fume hood variable air volume control system.
The fume hood variable air volume control system of many Ventilation Control patterns of the present invention, including:Multiple fume hoods, each fume hood pair The a set of field control terminal and master control terminal answered, wherein,
The field control terminal includes:The transmission device of the fume hood panel connection of each fume hood, with the transmission device Connection be used for detect that ventilation front plate draws high the encoder of height, described in the encoder encoder connect an estrade PLC control Device, the sub- PLC connects the air control model button of fume hood, obtains the air control mould of fume hood Formula;
Master control terminal includes a main control PLC, and a bus communication repeater, every main control PLC includes two communications Port, the panel that one of PORT COM gathers all fume hoods in the laboratory by sub- control PLC draws high height and current The Ventilation Control pattern of each fume hood, another PORT COM is connected by bus communication repeater with PC terminals, PC terminals All fume hood panel heights are recorded in real time, analyze each fume hood panel in the stop in normal and non-normal working region Between, and liquid crystal screen display is controlled in fume hood, wherein, the maximum normal stretch of fume hood panel is highly 50cm, if ventilation The stretching of cupboard panel is highly not higher than 50cm, then is normal operation region, if the stretching of fume hood panel is highly higher than 50cm, For irregular working region;Panel height should be dropped to below 10cm by laboratory technician when leaving fume hood, if laboratory technician leave it is logical During wind cupboard, fume hood panel height is higher than 10cm, then is irregular working region, if laboratory technician leaves fume hood, fume hood Panel height is normal operation region less than 10cm;
One of the main control PLC connections mends wind frequency converter, a benefit wind frequency conversion fan, an air draft frequency converter and a row Wind frequency conversion fan;Main control PLC obtains every fume hood panel and draws high height and Ventilation Control mode data, with reference to the total wind of air draft The blast of pipe regulates and controls the running frequency of air draft frequency converter by calculating;According to the running frequency for mending wind frequency converter, with reference to row, wind is mended Wind frequency converter frequency is mended in the adjustment of fan delivery ratio, is then finely tuned row according to the blast of row, benefit wind blast main, is mended wind frequency converter frequency Rate.
Further, the control of the Ventilation Control pattern of fume hood at least includes normal mode, standard-sized sheet or horizontal opens small window Pattern, wherein, normal mode:The sub- PLC, according to the pulse signal of the rotation capturing and coding device of encoder, conversion Into the physical location of fume hood panel, according to the electric control valve of the position adjustment correspondence fume hood exhaust duct after conversion in advance The position first specified, and electric control valve is adjusted according to gentle breeze pressure sensor.
Further, wind speed requirement in fume hood face is 0.5m/s positive and negative 10%, according to fume hood model and installation motorized adjustment The airduct size of valve determines the blast in current airduct
Further, transmission device is driven by connection fume hood panel and the steel wire rope or cingulum of panel counterweight, movable signal Pulse signal is converted to by transmission device.
Further, the encoder is incremental AB phase photoelectric encoders.
Further, a microswitch is set in the altitude range that fume hood panel is commonly used, when fume hood face When plate is increased to predetermined altitude, panel can touch microswitch, so that microswitch is triggered, whenever the action of panel microswitch When, the umber of pulse of sub- control PLC collection forces to be set to preassigned umber of pulse, completes the calibration of pulsatile once number.
Compared with prior art, the present invention has advantages below:
Durability:Because the device of detection panel height is changed to photoelectric encoder, so more wear-resistant than devices such as drawstring resistance Property is greatly improved.
Limitation fine setting amplitude can be carried out according to actual conditions, it is to avoid because pressure difference is forbidden to cause the abnormal standard-sized sheet of air-valve or complete Close.
Scalability, can change Ventilation Control pattern according to the special requirement in factory.
The running status of each fume hood is monitored and recorded in real time, the ventilation of improper use can be analyzed according to data record Cupboard, notifies adjustment in time, it is to avoid waste air quantity.
Brief description of the drawings
Fig. 1 is the block diagram of the fume hood variable air volume control system of many Ventilation Control patterns of the invention.
Embodiment
With reference to the accompanying drawings and examples, the embodiment to the present invention is described in further detail.Implement below Example is used to illustrate the present invention, but is not limited to the scope of the present invention.
A kind of most preferred embodiment of the fume hood variable air volume control system of many Ventilation Control patterns of the present invention, including:It is multiple Fume hood, each fume hood corresponding a set of field control terminal and master control terminal, wherein,
The field control terminal includes:The transmission device of the fume hood panel connection of each fume hood, with the transmission device Connection be used for detect that ventilation front plate draws high the encoder of height, described in the encoder encoder connect an estrade PLC control Device, the sub- PLC connects the air control model button of fume hood, obtains the air control mould of fume hood Formula;
Master control terminal includes a main control PLC, and a bus communication repeater, every main control PLC includes two communications Port, the panel that one of PORT COM gathers all fume hoods in the laboratory by sub- control PLC draws high height and current The Ventilation Control pattern of each fume hood, another PORT COM is connected by bus communication repeater with PC terminals, PC terminals All fume hood panel heights are recorded in real time, analyze each fume hood panel in the stop in normal and non-normal working region Between, and liquid crystal screen display is controlled in fume hood, wherein, if the maximum normal stretch of fume hood panel is highly 50cm fume hoods The stretching of panel is highly not higher than 50cm, then is normal operation region, if the stretching of fume hood panel is highly higher than 50cm, for Irregular working region;Panel height should be dropped to below 10cm by laboratory technician when leaving fume hood, if laboratory technician leaves ventilation During cupboard, fume hood panel height is higher than 10cm, then is irregular working region, if laboratory technician leaves fume hood, fume hood face Plate is normal operation region highly less than 10cm;More than, higher than including initial value, less than not including initial value.
The maximum normal stretch of fume hood panel is highly 50cm according to the rules(Panel, which can draw high height, can exceed this number Value), panel height below 10cm should be dropped to when laboratory technician leaves fume hood.The system can be by all fume hood panel heights Record, analyzes residence time of each fume hood panel in normal and non-normal working region in real time, and in fume hood control Liquid crystal screen display, realizes that laboratory technician's voluntary observance fume hood uses code with reference to company's incentive system.
In the present embodiment, transmission device is driven by connection fume hood panel and the steel wire rope or cingulum of panel counterweight, is moved Dynamic signal is converted to pulse signal by transmission device.Existing structure is drawstring resistance, and similar slide resistor can be ground when using Damage resistor disc.Photoelectric encoder is used in the present embodiment, internal inspection device is shaven head and code-disc, both physical contacts.
One of the main control PLC connections mends wind frequency converter, benefit wind frequency conversion fan, an air draft frequency converter and one Platform air draft frequency conversion fan;Main control PLC obtains every fume hood panel and draws high height and Ventilation Control mode data, with reference to air draft The blast of blast main regulates and controls the running frequency of air draft frequency converter by calculating;According to mend wind frequency converter running frequency, with reference to row, Fan delivery ratio adjustment benefit wind frequency converter frequency is mended, then according to row, the blast fine setting row for mending wind blast main, benefit wind frequency converter Frequency.
The control of the Ventilation Control pattern of fume hood at least include normal mode, standard-sized sheet or it is horizontal open small window pattern, wherein, Normal mode:The sub- PLC, according to the pulse signal of the rotation capturing and coding device of encoder, is converted into fume hood face The physical location of plate, according to the electric control valve of the position adjustment correspondence fume hood exhaust duct after conversion to preassigned position Put, and electric control valve is adjusted according to gentle breeze pressure sensor.
Because wind speed requirement in fume hood face is 0.5m/s positive and negative 10% in the present embodiment, so according to fume hood model and peace The airduct size for filling electric control valve is that can determine that the blast in current airduct.
For example, when fume hood is closed or reduces panel height, total blower fan frequency can be reduced accordingly, and wind speed and blast also can Reduction, at this moment the face wind speed of the fume hood of working condition can be affected and reduce, so needing according to current total fan operation Frequency trim YE, while in order to prevent signal fault from causing YE to be adjusted to out the limit or closing the limit, So can limit fine setting amplitude.
In the altitude range that fume hood panel is commonly used set a microswitch, when fume hood panel be increased to it is pre- When determining height, panel can touch microswitch, so that microswitch is triggered, when being acted panel microswitch, sub- control The umber of pulse of PLC collections forces to be set to preassigned umber of pulse, completes the calibration of pulsatile once number.For example:Microswitch At the top of fume hood, when fume hood panel is increased to certain altitude(Determined according to fume hood concrete structure)When, panel meeting Microswitch is touched, so as to trigger microswitch.
The sub-control system of every fume hood includes in the present embodiment:Manual modulation valve, electric control valve(Butterfly valve), increment Type AB phase photoelectric encoders(Containing support), microswitch(Containing fixed seat), sub- control PLC, mode selecting button and gentle breeze pressure production Sensor group into.
When fume hood panel is when drawing high height change, pass through the own transmission device of fume hood(Example:Steel wire rope+sheave Or timing belt+synchronizing wheel)Encoder is driven to rotate, by the pulse signal of the high-speed counting function capturing and coding device of sub- control PLC, It is converted into the physical location of fume hood panel.The electric adjustable of correspondence fume hood exhaust duct is quickly adjusted according to the position after conversion Valve is saved to preassigned position, and electric control valve is finely tuned in the range of advance limitation according to gentle breeze pressure production sensor.When Fume hood needs urgent standard-sized sheet or horizontal when opening small window pattern, passes through the Ventilation Control pattern that mode selecting button selection needs.
Encoder pulse-losing signal is may result in due to there are some plant issues, causes miscount, so A microswitch is added in the altitude range that fume hood panel is commonly used, when being acted microswitch, sub- control PLC is adopted The umber of pulse of collection forces to be set to preassigned umber of pulse, completes the calibration of pulsatile once number, reduces error.
Every laboratory includes the fume hood of one and more than one quantity, and comprising a main control PLC, a bus is led to Repeater is interrogated, every main control PLC includes two PORT COMs, and one of copper palpus port gathers the reality by sub- control PLC The panel for testing all fume hoods in room draws high the Ventilation Control pattern of height and current each fume hood, and another PORT COM passes through Bus communication repeater is connected with main control PLC PORT COM.
The laboratory that variable air volume control system includes above quantity between one and between one is often covered in the invention, passes through each laboratory Bus communication repeater, all main control PLC are connected to main control PLC.
Master control part in variable air volume system is often covered in the invention and includes a main control PLC module, a benefit wind frequency conversion Device, a benefit wind frequency conversion fan, an air draft frequency converter and an air draft frequency conversion fan.Main control PLC gathers every fume hood Panel draws high height and Ventilation Control mode data, and the fortune of air draft frequency converter is regulated and controled by calculating with reference to the blast of air draft blast main Line frequency.According to the running frequency for mending wind frequency converter, benefit wind frequency converter frequency is substantially adjusted with reference to row, benefit fan delivery ratio, Then according to row, the blast fine setting row for mending wind blast main, benefit wind frequency converter frequency.
All data in the set variable air volume system are uploaded into PC terminals by total control module, by PC terminal logs according to progress Record and generation warning message.
Described above is only the preferred embodiment of the present invention, is not intended to limit the invention, it is noted that for this skill For the those of ordinary skill in art field, without departing from the technical principles of the invention, can also make it is some improvement and Modification, these improvement and modification also should be regarded as protection scope of the present invention.

Claims (6)

1. a kind of fume hood variable air volume control system of many Ventilation Control patterns, it is characterised in that including:Multiple fume hoods, respectively Fume hood corresponding a set of field control terminal and master control terminal, wherein,
The field control terminal includes:The transmission device of the fume hood panel connection of each fume hood, with the transmission device Connection be used for detect that ventilation front plate draws high the encoder of height, described in the encoder encoder connect an estrade PLC control Device, the sub- PLC connects the air control model button of fume hood, obtains the air control mould of fume hood Formula;
Master control terminal includes a main control PLC, and a bus communication repeater, every main control PLC includes two communications Port, the panel that one of PORT COM gathers all fume hoods in the laboratory by sub- control PLC draws high height and current The Ventilation Control pattern of each fume hood, another PORT COM is connected by bus communication repeater with PC terminals, PC terminals All fume hood panel heights are recorded in real time, analyze each fume hood panel in the stop in normal and non-normal working region Between, and liquid crystal screen display is controlled in fume hood, wherein, the maximum normal stretch of fume hood panel is highly 50cm, if ventilation The stretching of cupboard panel is highly not higher than 50cm, then is normal operation region, if the stretching of fume hood panel is highly higher than 50cm, For irregular working region;Panel height should be dropped to below 10cm by laboratory technician when leaving fume hood, if laboratory technician leave it is logical During wind cupboard, fume hood panel height is higher than 10cm, then is irregular working region, if laboratory technician leaves fume hood, fume hood Panel height is normal operation region less than 10cm;
One of the main control PLC connections mends wind frequency converter, a benefit wind frequency conversion fan, an air draft frequency converter and a row Wind frequency conversion fan;Main control PLC obtains every fume hood panel and draws high height and Ventilation Control mode data, with reference to the total wind of air draft The blast of pipe regulates and controls the running frequency of air draft frequency converter by calculating;According to the running frequency for mending wind frequency converter, with reference to row, wind is mended Wind frequency converter frequency is mended in the adjustment of fan delivery ratio, is then finely tuned row according to the blast of row, benefit wind blast main, is mended wind frequency converter frequency Rate.
2. the fume hood variable air volume control system of many Ventilation Control patterns according to claim 1, it is characterised in that ventilation The control of the Ventilation Control pattern of cupboard at least include normal mode, standard-sized sheet or it is horizontal open small window pattern, wherein, normal mode:Institute Sub- PLC is stated, according to the pulse signal of the rotation capturing and coding device of encoder, the actual bit of fume hood panel is converted into Put, according to the electric control valve of the position adjustment correspondence fume hood exhaust duct after conversion to preassigned position, and according to Gentle breeze pressure sensor adjusts electric control valve.
3. the fume hood variable air volume control system of many Ventilation Control patterns according to claim 1, it is characterised in that ventilation The wind speed requirement of cupboard face is 0.5m/s positive and negative 10%, current according to fume hood model and the airduct size determination for installing electric control valve Blast in airduct.
4. the fume hood variable air volume control system of many Ventilation Control patterns according to claim 1, it is characterised in that transmission Device is driven by connection fume hood panel and the steel wire rope or cingulum of panel counterweight, and movable signal is converted to by transmission device Pulse signal.
5. the fume hood variable air volume control system of many Ventilation Control patterns according to claim 1, it is characterised in that described Encoder is incremental AB phase photoelectric encoders.
6. the fume hood variable air volume control system of many Ventilation Control patterns according to claim 1, it is characterised in that logical One microswitch, when fume hood panel is increased to predetermined altitude, face are set in the altitude range that wind cupboard panel is commonly used Plate can touch microswitch, so that microswitch is triggered, when being acted panel microswitch, the arteries and veins of sub- control PLC collection Rush number to force to be set to preassigned umber of pulse, complete the calibration of pulsatile once number.
CN201710540269.2A 2017-07-05 2017-07-05 Fume hood variable air volume control system with multiple ventilation control modes Active CN107282582B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109521726A (en) * 2018-12-19 2019-03-26 广州九诺实业有限公司 Laboratory ventilation robot control system(RCS)

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JPH09170794A (en) * 1995-12-19 1997-06-30 Itoki Crebio Corp Exhaust control device of draft chamber
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CN204165185U (en) * 2014-07-21 2015-02-18 上海傲仕实业发展有限公司 A kind of variable air volume control system of laboratory ventilation system
CN204799657U (en) * 2015-05-22 2015-11-25 阮红正 Wind type variable blast volume fume chamber is mended in numerical control

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5439414A (en) * 1993-07-26 1995-08-08 Landis & Gyr Powers, Inc. Networked fume hood monitoring system
WO1995013146A1 (en) * 1993-11-09 1995-05-18 Stasch Karl Heinz A computerized ventilation system
JPH09170794A (en) * 1995-12-19 1997-06-30 Itoki Crebio Corp Exhaust control device of draft chamber
US5688168A (en) * 1996-02-05 1997-11-18 Fisher Hamilton Scientific Inc. Fume hood with improved counterbalance system
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CN109521726A (en) * 2018-12-19 2019-03-26 广州九诺实业有限公司 Laboratory ventilation robot control system(RCS)

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