CN107280841A - The 3D printing of traditional orthopaedics gypsum substitutes casting and preparation method thereof - Google Patents

The 3D printing of traditional orthopaedics gypsum substitutes casting and preparation method thereof Download PDF

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Publication number
CN107280841A
CN107280841A CN201710505615.3A CN201710505615A CN107280841A CN 107280841 A CN107280841 A CN 107280841A CN 201710505615 A CN201710505615 A CN 201710505615A CN 107280841 A CN107280841 A CN 107280841A
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China
Prior art keywords
casting
printing
substitutes
groove
bottom sheet
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CN201710505615.3A
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Chinese (zh)
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党奇
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Individual
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Individual
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Priority to CN201710505615.3A priority Critical patent/CN107280841A/en
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F5/00Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices; Anti-rape devices
    • A61F5/01Orthopaedic devices, e.g. splints, casts or braces
    • A61F5/04Devices for stretching or reducing fractured limbs; Devices for distractions; Splints
    • A61F5/05Devices for stretching or reducing fractured limbs; Devices for distractions; Splints for immobilising
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Biomedical Technology (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Orthopedic Medicine & Surgery (AREA)
  • Nursing (AREA)
  • Prostheses (AREA)

Abstract

The 3D printing of traditional orthopaedics gypsum of the present invention a kind of substitutes casting, is made up of upper piece casting and bottom sheet casting, and upper piece casting is respectively arranged on the left side and the right side several grooves;Bottom sheet casting is respectively arranged on the left side and the right side several projections being adapted with the groove;Left and right sides part of upper piece casting and bottom sheet casting does not inlay connection by the groove and projection, forms the 3D printing replacement casting.The preparation method that the 3D printing substitutes casting is the limbs shape that fracture patient is recorded by 3D scanners, is then integrated with CAD software system with 3D printer, casting is gone out with waterproof resin file printing.Therefore, the injured limb accurate fit that the present invention can be with patient, and compared with traditional orthopaedics gypsum, have the advantages that water proofing property, lightweight, ventilation, convenient dismounting and doctor observe.

Description

The 3D printing of traditional orthopaedics gypsum substitutes casting and preparation method thereof
Technical field
Casting is substituted the present invention relates to the 3D printing of orthopedic medical device technical field, more particularly to a kind of traditional orthopaedics gypsum Part and preparation method thereof.
Background technology
In the surgical intervention of orthopaedics, doctor carries out sick and wounded to patient frequently with gypsum after bonesetting reduction therapy to patient Fracture body part is fixed, and to prevent displacement, influences therapeutic effect.But gypsum is airtight, non-watertight, unhygienic, and deposits The problem of recovery situation that is cumbersome, heavier, being not easy to doctor observation understanding patient is made.
Therefore, the 3D printing it is necessory to provide a kind of traditional orthopaedics gypsum substitutes casting, is deposited in the prior art with overcoming Defect.
The content of the invention
For technique for fixing problem present in current orthopaedics therapy, it is an object of the invention to provide a kind of traditional orthopaedics The 3D printing of gypsum substitutes casting, and it can be customized according to individual human needs, it than traditional gypsum more waterproof, it is more ventilative, It is much cleaner, and make it is simple, be easy to doctor observe the state of an illness, wear it is more comfortable.
The object of the invention to solve the technical problems is achieved through the following technical solutions:A kind of traditional orthopaedics stone The 3D printing of cream substitutes casting, is made up of upper piece casting and bottom sheet casting, and upper piece casting is respectively arranged on the left side and the right side several Groove;Bottom sheet casting is respectively arranged on the left side and the right side several projections being adapted with the groove;Upper piece casting and bottom sheet casting Connection is inlayed in the left and right sides of part by groove and projection respectively, forms the 3D printing and substitutes casting.
Further, groove is compression pin insertion hole;Projection is compression pin.
Further, groove is neck;Projection is buckle.
Further, groove is at least provided with 2;Projection is at least provided with 2.
Further, several air-vents are respectively arranged with upper piece casting and bottom sheet casting.
The preparation method that the 3D printing substitutes casting comprises the following steps:
1st, patient is carried out after bonesetting reduction therapy, the trouble after bonesetting reduction therapy is recorded by scan image using 3D scanners Limb.
2nd, by the scan image of CAD software system constructing 3D scanners, 3D mathematical models are made.
3rd, according to 3D mathematical models, the 3D printing is printed using 3D printer and substitutes casting.
Further, the 3D printing is substituted casting and made using waterproof resin material.
Further, the 3D printing is substituted casting and can be made of ABS plastic.
With conventional gypsum stationary phase ratio, the invention has the characteristics that:
The 3D printing of the present invention substitutes casting and is made up of 3D printing, can be consolidated for the different injuries of different patients It is fixed, make simple, the accurate fit of suffering limb and casting can be obtained;The casting gone out using waterproof resin file printing, with weight The characteristics of amount is light, waterproof;Air-vent on casting piece makes it more ventilative, and is easy to the healing state of doctor observation patient.
Brief description of the drawings
Fig. 1 be the present invention upper piece casting and bottom sheet casting junction schematic diagram.
Fig. 2 be the upper piece casting and bottom sheet casting of the present invention connection after schematic diagram.
Fig. 3 is assembling schematic diagram of the present invention.
Fig. 4 is the use state figure of the present invention.
In figure, 1, upper piece casting;2nd, bottom sheet casting;3rd, groove;4th, it is raised;5th, air-vent;6th, cavity structure.
Embodiment
The reality of casting and preparation method thereof is substituted to the 3D printing of traditional orthopaedics gypsum of the present invention below with reference to accompanying drawing Existing process is illustrated.
As illustrated in fig. 1 and 2, a kind of 3D printing of traditional orthopaedics gypsum substitutes casting, by upper piece casting (1) and bottom sheet casting (2) constitute, wherein, upper piece casting (1) is respectively arranged on the left side and the right side several grooves (3);The bottom sheet casting (2) Several are respectively arranged on the left side and the right side to be adapted with the groove (3) raised (4);Upper piece casting (1) and bottom sheet casting Connection is inlayed in the left and right sides of part (2) by the groove (3) and raised (4) respectively, forms the 3D printing and substitutes casting Part.The 3D printing is substituted casting and is molded using 3D printing, can be according to the different parts of different patients acquisition casting and suffering limb It is identical, to strengthen the fixation of suffering limb, and accelerates the healing of suffering limb.
The groove (3) is that upper piece casting (1) left and right sides is recessed to be formed, and is by CAD when using 3D printing casting Software systems set program formation;The projection (4) is that bottom sheet casting (2) left and right sides protrudes out to be formed, and is with 3D printing Program formation is set by CAD software system during casting.
The groove (3) and raised (4) are at least provided with 2, and the groove (3) and raised (4) are arranged at intervals, so as to It is fixedly secured the different fracture sites of different patients.
Preferably, the groove (3) is compression pin insertion hole, and the projection (4) is compression pin, by compressing pin insertion hole With being adapted to for compression pin, a casting (1) and bottom sheet casting (4) is set to be removably connected to one, in order to mount and dismount, and Fixation to suffering limb;The groove (3) can also be neck;Raised also (4) can be buckle, pass through neck and card The adaptation of button, makes a casting (1) and bottom sheet casting (4) be removably connected to one.
As shown in figure 3, it is the assembling schematic diagram that the 3D printing substitutes casting.Wherein, upper piece casting (1) and bottom sheet casting Part (2) surrounds cavity structure (6), for housing the suffering limb after patient's bonesetting reduction therapy.In the present invention, upper piece casting (1) and Bottom sheet casting (2) respectively by 3D technology use certain material printing shaping, therefore two panels casting can according to different parts, no Similar shape, fracture fixation of different nature need to be bent, folded.
As shown in figure 4, it substitutes casting use state figure for the 3D printing of the orthopaedics gypsum of the present invention.When in use, on Piece casting (1) and bottom sheet casting (2) wrap up suffering limb from the both sides of the suffering limb after patient's bonesetting reduction therapy, i.e., be positioned over suffering limb Upper piece casting (1) and bottom sheet casting (2) are surrounded in cavity structure (6), and two panels casting cooperates, and then keeps two panels casting Connection is inlayed in the corresponding groove in both sides (3) and raised (4), so that the outer fixation to suffering limb is realized, and its wearing and convenient disassembly. The connection of the two panels casting is not limited to inlay the mode of connection;The 3D printing substitutes casting and can also used first by two panels casting Side be fixedly connected, opposite side is linked together again when using.
Several air-vents (5) are respectively arranged with upper piece casting (1) and bottom sheet casting (2), more specifically, to suffering from After limb is scanned, program is set by CAD software system, set that several are randomly distributed on two panels cast(ing) surface is saturating Stomata, in order to ensure the intensity of casting, the area of air-vent is not more than 2/3rds of two panels casting area.The air-vent can Strengthen the gas permeability of casting, suffering limb skin is fully contacted with outside air, prevent the long-term closed compression of disease sites, infection hair It is scorching;Ultrasonic therapy or electromagnetic curing can be carried out to fracture site by air-vent simultaneously, so as to stimulate circulation, accelerate to suffer from The healing of limb.In addition, the setting of air-vent can reduce casting weight, and it is easy to the healing state of doctor observation understanding patient.
3D printing of the present invention is substituted casting and is molded using 3D printing, can be cast according to the different parts of different patients Being identical for part and suffering limb, to strengthen the fixation of suffering limb, and accelerates the healing of suffering limb.
The preparation method that 3D printing described in the embodiment of the present invention substitutes casting comprises the following steps:
1st, the state of an illness information of patient is obtained, bonesetting reduction therapy is carried out to patient first, then using the bonesetting of 3D scanner scannings Suffering limb after reduction therapy, and scan image data is imported in the computer being connected with 3D scanners used.3D scannings used Instrument can be the 3D laser scanners or hand-held 3D scanners of specialty, and they can accurately suffer within a short period of time Limb information is convenient and the degree of accuracy is high.
2nd, according to scan image, by the CAD software default in computer substantially in symmetry shape two panels casting and The program of raised, groove and air-vent etc., builds 3D mathematical models.
3rd, according to 3D mathematical models, the two panels casting is gone out using 3D printer and waterproof resin file printing.
3D printing of the present invention substitutes casting by the whole suffering limb of 3D scanner scannings, can be according to different people, difference portion Position, fracture printing casting of different shapes, i.e., the suffering limb accurate fit that made casting can be with patient.
3D printing of the present invention is substituted casting and made using waterproof resin material, can be also made of ABS plastic, can The water proofing property that the 3D printing substitutes casting is improved, therefore patient can have a bath, or even swimming, without worrying casting strength Weaken.
Thus, 3D printing of the present invention substitutes casting and is a kind of waterproof, breathes freely, is easy to doctor to observe the state of an illness, and again Amount is light, comfortable wearing, attractive in appearance, can substitute casting with the 3D printing of traditional orthopaedics gypsum of fracture site accurate fit again, can add The recovery of fast fracture patient.
The foregoing is merely illustrative of the preferred embodiments of the present invention, and the scope of the present invention should not be limited with this, i.e., it is any not Disengaging technical solution of the present invention content, any simple modification made according to technical spirit of the invention to above example, etc. With change and modification, belong in the range of technical solution of the present invention.

Claims (9)

1. a kind of 3D printing of traditional orthopaedics gypsum substitutes casting, it is characterised in that the 3D printing substitutes casting and cast by upper piece Part (1) and bottom sheet casting (2) composition, wherein, upper piece casting (1) is respectively arranged on the left side and the right side several grooves (3);Institute That states bottom sheet casting (2) is respectively arranged on the left side and the right side several projections (4) being adapted with the groove (3);It is described upper piece casting Connection is inlayed in the left and right sides of part (1) and the bottom sheet casting (2) by the groove (3) and raised (4) respectively, is formed The 3D printing substitutes casting.
2. 3D printing according to claim 1 substitutes casting, it is characterised in that the groove (3) is compression pin insertion hole; The projection (4) is compression pin.
3. 3D printing according to claim 1 substitutes casting, it is characterised in that the groove (3) is neck;The projection (4) it is buckle.
4. 3D printing according to claim 1 substitutes casting, it is characterised in that the groove (3) is at least provided with 2; The projection (4) is at least provided with 2.
5. 3D printing according to claim 1 substitutes casting, it is characterised in that upper piece casting (1) and the bottom sheet Several air-vents (5) are respectively arranged with casting (2).
6. 3D printing according to claim 1 substitutes casting, it is characterised in that the 3D printing is substituted casting and beaten using 3D It is printed as type.
7. the preparation method that 3D printing as claimed in claim 1 substitutes casting, it is characterised in that:Comprise the following steps:
A, to patient carry out bonesetting reduction therapy after, using 3D scanners pass through scan image record bonesetting reduction therapy after trouble Limb;
B, the scan image making 3D mathematical models by CAD software system constructing 3D scanners;
C, according to 3D mathematical models, the 3D printing is printed using 3D printer and substitutes casting.
8. 3D printing according to claim 7 substitutes casting, it is characterised in that the 3D printing substitutes casting and uses waterproof Property resin material make.
9. 3D printing according to claim 8 substitutes casting, it is characterised in that the 3D printing substitutes casting and uses ABS Plastics are made.
CN201710505615.3A 2017-06-28 2017-06-28 The 3D printing of traditional orthopaedics gypsum substitutes casting and preparation method thereof Pending CN107280841A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109009601A (en) * 2018-07-18 2018-12-18 佛山市中峪智能增材制造加速器有限公司 A kind of vertebral column appliance of 3D printing
CN110215329A (en) * 2019-06-21 2019-09-10 上海交通大学 A kind of personalization lightweight medical treatment clamping plate and its design method
CN112656567A (en) * 2020-12-18 2021-04-16 上海交通大学医学院附属第九人民医院 Method for manufacturing external fixation helmet for severe maxillofacial fracture
US11931281B1 (en) 2022-12-30 2024-03-19 Protect3D, Inc. Adjustable brace and processes for making and using same

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203154032U (en) * 2013-04-04 2013-08-28 李伟 Splicing fracture fixation plate for traditional Chinese medicine orthopaedics
WO2015032006A1 (en) * 2013-09-09 2015-03-12 Shabah Abdo Orthopedic support device and associated methods
CN204233252U (en) * 2014-03-28 2015-04-01 罗云 A kind of knee joint exempts from the flexible small leg support carrying accessory
CN204394763U (en) * 2015-01-16 2015-06-17 高明霞 Laminating rabbet joint type splenial bone pipe
CN204446229U (en) * 2015-01-20 2015-07-08 贾峰 Chinese medicine othopedics leg stator
CN105250064A (en) * 2015-11-04 2016-01-20 上海大学 3D-printing-based customized external foot fixation protector
CN205126526U (en) * 2015-11-06 2016-04-06 上海昕健医疗技术有限公司 Orthopedics external fixation frame for ankle
CN205144825U (en) * 2015-11-30 2016-04-13 陈卫光 Solid fixed splint 3D print system of orthopedics and solid fixed splint of orthopedics who produces thereof
CN106214308A (en) * 2016-09-07 2016-12-14 首都医科大学附属北京友谊医院 3D prints individuation neck brace and preparation method thereof
CN207755439U (en) * 2017-06-28 2018-08-24 党奇 A kind of 3D printing replacement casting of tradition orthopaedics gypsum

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203154032U (en) * 2013-04-04 2013-08-28 李伟 Splicing fracture fixation plate for traditional Chinese medicine orthopaedics
WO2015032006A1 (en) * 2013-09-09 2015-03-12 Shabah Abdo Orthopedic support device and associated methods
CN204233252U (en) * 2014-03-28 2015-04-01 罗云 A kind of knee joint exempts from the flexible small leg support carrying accessory
CN204394763U (en) * 2015-01-16 2015-06-17 高明霞 Laminating rabbet joint type splenial bone pipe
CN204446229U (en) * 2015-01-20 2015-07-08 贾峰 Chinese medicine othopedics leg stator
CN105250064A (en) * 2015-11-04 2016-01-20 上海大学 3D-printing-based customized external foot fixation protector
CN205126526U (en) * 2015-11-06 2016-04-06 上海昕健医疗技术有限公司 Orthopedics external fixation frame for ankle
CN205144825U (en) * 2015-11-30 2016-04-13 陈卫光 Solid fixed splint 3D print system of orthopedics and solid fixed splint of orthopedics who produces thereof
CN106214308A (en) * 2016-09-07 2016-12-14 首都医科大学附属北京友谊医院 3D prints individuation neck brace and preparation method thereof
CN207755439U (en) * 2017-06-28 2018-08-24 党奇 A kind of 3D printing replacement casting of tradition orthopaedics gypsum

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109009601A (en) * 2018-07-18 2018-12-18 佛山市中峪智能增材制造加速器有限公司 A kind of vertebral column appliance of 3D printing
CN110215329A (en) * 2019-06-21 2019-09-10 上海交通大学 A kind of personalization lightweight medical treatment clamping plate and its design method
CN110215329B (en) * 2019-06-21 2021-06-29 上海交通大学 Personalized light medical splint and design method thereof
CN112656567A (en) * 2020-12-18 2021-04-16 上海交通大学医学院附属第九人民医院 Method for manufacturing external fixation helmet for severe maxillofacial fracture
US11931281B1 (en) 2022-12-30 2024-03-19 Protect3D, Inc. Adjustable brace and processes for making and using same

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Application publication date: 20171024