CN107279832A - Prepare the full powder of method, carrots chips and carrot nutritional of carrots chips - Google Patents

Prepare the full powder of method, carrots chips and carrot nutritional of carrots chips Download PDF

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Publication number
CN107279832A
CN107279832A CN201710304573.7A CN201710304573A CN107279832A CN 107279832 A CN107279832 A CN 107279832A CN 201710304573 A CN201710304573 A CN 201710304573A CN 107279832 A CN107279832 A CN 107279832A
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China
Prior art keywords
carrot
magnetic field
pressure
processing
heat pump
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Chinese (zh)
Inventor
毕金峰
易建勇
周林燕
彭健
吴昕烨
周沫
吕健
候春辉
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Institute of Food Science and Technology of CAAS
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Institute of Food Science and Technology of CAAS
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Priority to CN201710304573.7A priority Critical patent/CN107279832A/en
Publication of CN107279832A publication Critical patent/CN107279832A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L19/00Products from fruits or vegetables; Preparation or treatment thereof
    • A23L19/01Instant products; Powders; Flakes; Granules
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/30Physical treatment, e.g. electrical or magnetic means, wave energy or irradiation
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/90Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
    • Y02A40/924Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation using renewable energies

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Preparation Of Fruits And Vegetables (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention discloses a kind of method for preparing carrots chips, including:Solar association vacuum heat pump drying process is carried out to carrot slice, while being handled using the controllable instantaneous differential pressure of transient pulse high-intensity magnetic field collaboration pulsation, circular treatment is carried out, processing storehouse pressure first rises in each cycle, instantaneous temperature of charge is risen to 110 DEG C~150 DEG C, processing storehouse pressure instantaneously declines again, and, in each cycle, carved at the beginning of to processing storehouse pressure release, while loading transient pulse high-intensity magnetic field, intensity is 60~80T, again in the finish time to handling storehouse pressure release, stop loading.The invention discloses a kind of carrots chips and the full powder of carrot nutritional.The present invention solves carrot oil bath product oil content height, and traditional heated air drying product quality is low, and the low problem of vacuum freeze drying high energy consumption, dewatering efficiency, the carrot carotenoid retention rate prepared by the present invention is significantly increased.

Description

Prepare the full powder of method, carrots chips and carrot nutritional of carrots chips
Technical field
The present invention relates to food processing field, more particularly to prepare method, carrots chips and the carrot of carrots chips Nutrition full power.
Background technology
Carrot is one of big vegetable crop in the world ten, because containing abundant carotenoid, dietary fiber and other promotions The bioactive substance of health and enjoy " glabrousleaf asiabell root ", the good reputation of " golden bamboo shoot ".Especially in carrot containing abundant class recklessly Radish element, because it there is the former activity of VA, anticancer, prevention of cardiovascular disease and eyes macular degeneration, enhancing to be immunized etc., function is caused It is extensive to pay attention to.China's growth of carrot area and yield height occupy first place in the world, and carrot processing is mainly with carrot juice, dehydration Hu Based on radish, mashed carrot, carrot meal etc., instant carrot products are relative to be lacked.
At present, the wide variety of carrot production method of food service industry is oil bath carrot, and its product fat content is higher, warp Often to eat is exceeded with Energy intaking is easily caused.Further, since the grease in product is oxidizable, produces product and breathe out taste, cause this The shelf-life of class product is general within 180 days.And use non-fried technology such as:It is Vacuum Freezing & Drying Technology, hot blast technique, micro- Ripple vacuum drying technique, microwave drying technology and changing temperature-pressure-difference and puffing technology etc. can be produced to be kept with nutriment and color and luster The instant type carrot of good, low in calories, high microsteping, crispy in taste.However, how effectively to reduce drying process energy consumption, drying is reduced Time, improve the emphasis that production efficiency remains the concern of carrot drying field;Meanwhile, how while fruit and vegetable crisp chip is taken in The intake of grease is reduced, how effectively the loss of carotenoid lifts product quality during less carrot processing, is still Food expert and the emphasis of consumer's concern.
The content of the invention
For above-mentioned technical problem, the invention provides a kind of method for preparing carrots chips, carrot oil bath is solved Product oil content is high, and traditional heated air drying product quality is low, the low problem of vacuum freeze drying high energy consumption, dewatering efficiency;Compare In other dried carrots, the carrot carotenoid retention rate prepared by the present invention is significantly increased.
Present invention also offers a kind of carrots chips.
Present invention also offers a kind of full powder of carrot nutritional.
The technical scheme that the present invention is provided is:
A kind of method for preparing carrots chips, including:
Solar association vacuum heat pump drying process is carried out to carrot slice, drying temperature is 45 DEG C~70 DEG C, and vacuum is 3~10kPa, and in solar association vacuum heat pump drying process process, while cooperateing with arteries and veins using transient pulse high-intensity magnetic field Dynamic controllable instantaneous differential pressure processing, wherein, circular treatment is carried out in the controllable instantaneous differential pressure processing procedure of pulsation, in each circulation Middle processing storehouse pressure first rises to 0.15~0.5MPa, temperature of charge is risen to 110 DEG C~150 DEG C, stagnates the heating-up time 20s~2min, processing storehouse pressure instantaneously drops to 3~10kPa again, and cycle-index is 2~10 times, the time interval circulated every time For 2~10min, also, in each cycle, carved at the beginning of to processing storehouse pressure release, while it is strong to load transient pulse Magnetic field, the intensity of the transient pulse high-intensity magnetic field is 60~80T, then in the finish time to processing storehouse pressure release, stops adding Transient pulse high-intensity magnetic field is carried, most carrot slice is handled to water content≤7% at last.
Preferably, in the described method for preparing carrots chips, the carrot slice is by procedure below processing Into:
A diameter of 25~60mm carrot is selected, by carrot cleaning, section, slice thickness is 4~7mm.
Preferably, in the described method for preparing carrots chips, the vavuum pump work of the solar association vacuum heat pump Make mode for service intermittent, vacuum pressure range:3~5kPa, vavuum pump automatic start when pressure is higher than 10kPa, is less than Vavuum pump is closed automatically during 5kPa.
Preferably, in the described method for preparing carrots chips, in the controllable instantaneous differential pressure processing procedure of pulsation, Processing storehouse pressure first rises to 0.3~0.4MPa in each cycle, temperature of charge is risen to 130 DEG C~140 DEG C, stagnation 20~40s of heating-up time, processing storehouse pressure instantaneously drops to 3~5kPa again, and cycle-index is 2-5 times, the time circulated every time At intervals of 2~5min.
Preferably, in the described method for preparing carrots chips, the intensity of the transient pulse high-intensity magnetic field is 70T.
Preferably, in the described method for preparing carrots chips, solar association vacuum heat pump is carried out to carrot slice Drying process, drying temperature is 60 DEG C~65 DEG C, and vacuum is 3~5kPa.
Preferably, in the described method for preparing carrots chips, carrot slice is handled to water content≤7%, also Carry out following processing procedure:Processing storehouse vacuum valve is closed, pressure in air intake valve, pending storehouse is opened and recovers to normal pressure, open Storehouse door is handled, carrot slice is taken out, room temperature is naturally cooled to;Carrots chips are classified according to diameter again, point Into one-level, two grades and three-level, wherein, one-level:Crisp chip diameter >=35mm;Two grades:25mm≤crisp chip diameter<35mm;Three-level:Crisp chip Diameter<25mm.
Preferably, in the described method for preparing carrots chips, to last circulation knot being circulated since first Beam, the intensity of the corresponding transient pulse high-intensity magnetic field of each circulation is at the uniform velocity successively decreased, the transient pulse high-intensity magnetic field of two neighboring circulation Intensity differ 1~10T.
A kind of carrots chips, it is to be prepared by described method.
A kind of full powder of carrot nutritional, it is prepared by described carrots chips.
The present invention possesses following beneficial effect:
(1) present invention is cost-effective using solar association vacuum heat pump reduction energy consumption.The present invention uses solar association Vacuum heat pump is dried, and drying process heat is provided by solar energy and heat pump.Solar energy is clean energy resource, it is inexhaustible, with it not Exhaust, particularly in the abundant province of the western solar energy resources such as Xinjiang, Qinghai, with preferable application conditions.Common heat pump is done It is the heat energy of the draw air from environment during dry to provide dehydration institute calorific requirement, needs consumption electric energy to realize during operation Hot transformation of energy;And the present invention provides dehydration institute calorific requirement using the emittance of solar energy, on the daytime that solar energy is sufficient It or need not only need a small amount of electric energy to aid in, significantly reduce the operation energy consumption of heat pump, saved cost.
(2) present invention is using the assisted heat pump dehydration of pulsation pressure difference, and drying time significantly shortens.Individually using heat pump drying fruit Vegetable generally requires 8-12h;Pressure-difference and puffing is used alone to dry, expanded preceding heated-air drying generally requires time-consuming 2~6h, and expanded Vacuum drying afterwards typically also needs to 2~4h, and expanded a collection of product needs 4~10h.And use present invention production carrot During, aid in solar association vacuum heat pump to dry using controllable instantaneous differential pressure, each pressure difference flash process is all once acute Strong moisture is to external migration and evaporation, and the new combination of this biography can significantly shorten the dry time, and whole drying time can contract It is as short as 0.5~3.5h.In addition, during controllable instantaneous differential pressure processing, disintegrating carrot tissue structure division, making later stage drying process Water translocation passage is more unimpeded, so that advantageously in the dehydration in later stage.
(3) present invention sterilization is thorough, and product safety, shelf life is long.At the controllable instantaneous differential pressure of impulse magnetic field collaboration pulsation Managing has synergistic function to the microorganism in killing material and trophosome, i.e. the controllable instantaneous pressure of impulse magnetic field collaboration pulsation The bactericidal effect of difference processing collaboration processing is better than individually successively handling using the impulse magnetic field of equivalent parameters condition, then using same Deng the bactericidal effect sum of the controllable instantaneous differential pressure processing of pulsation of Parameter Conditions.After material is handled through present invention process, sample warp Detected after culture without microbe colony.
(4) preparation-obtained carrots chips products taste of the invention is more crisp, and deformation ratio is low.By controllable instantaneous pressure Difference processing is used with solar association vacuum heat pump, can produce cooperative effect.On the one hand, high temperature vapours is passed through, temperature is hypertonic It is thoroughly fast, the heating of material moment is gone out enzyme, pressure leak process pressure differential is huge, carrot structure is disintegrated loose;On the other hand, vacuum The contraction of carrot slice structure in the drying process can effectively be prevented by drying.It is final cause carrot slice prepared by present invention process compared with Conventional convection dry products quality is significantly increased.Aid in solar association vacuum heat pump dried by controllable instantaneous differential pressure Product, can form porous microstructure, that is, produce tasty crispy texture.
(5) the full powder nutrition of preparation-obtained carrots chips and carrot nutritional of the invention retains more complete, and class is recklessly Radish element retention rate is significantly improved.Without any food additives in the present invention, the Color Quality of raw material can be effectively maintained. Controllable instantaneous differential pressure processing can disintegrate carrot tissue structure, or even chromoplast in carrot cell can be promoted to discharge carotenoids Element.Carrots chips crispy in taste, consumer's identical during intake, which chews mode, can make crisp chip broken more completely The bioavilability of Carotenoid from Carrot can further be improved.It is gentle using solar association vacuum heat pump drying condition, Advantageously in the reservation of nutriment.
(6) production equipment that the present invention is used is ripe, technique is simple, can use operating in a key..
Brief description of the drawings
Fig. 1 is the process chart of the method for the present invention for preparing carrots chips.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to specification text Word can be implemented according to this.
As shown in figure 1, the present invention provides a kind of method for preparing carrots chips, including:
Solar association vacuum heat pump drying process is carried out to carrot slice, drying temperature is 45 DEG C~70 DEG C, and vacuum is 3~10kPa, and in solar association vacuum heat pump drying process process, while cooperateing with arteries and veins using transient pulse high-intensity magnetic field Dynamic controllable instantaneous differential pressure processing, wherein, circular treatment is carried out in the controllable instantaneous differential pressure processing procedure of pulsation, in each circulation Middle processing storehouse pressure first rises to 0.15~0.5MPa, temperature of charge is risen to 110 DEG C~150 DEG C, stagnates the heating-up time 20s~2min, processing storehouse pressure instantaneously drops to 3~10kPa again, and cycle-index is 2~10 times, the time interval circulated every time For 2~10min, also, in each cycle, carved at the beginning of to processing storehouse pressure release, while it is strong to load transient pulse Magnetic field, the intensity of the transient pulse high-intensity magnetic field is 60~80T, then in the finish time to processing storehouse pressure release, stops adding Transient pulse high-intensity magnetic field is carried, most carrot slice is handled to water content≤7% at last.
Specifically, the method for the present invention for preparing carrots chips is comprised the following steps that:
(1) selected, cleaning:The fresh carrot raw material of selection, rejects damaged, blacking and rotten carrot, cleans up;
(2) cut into slices:The carrot that will be cleaned up in step (1), sliced machine-cut piece;
(3) solar association vacuum heat pump is dried:By the carrot slice obtained by step (2), drying process storehouse is put into, is used Solar association vacuum heat pump is dried.Wherein, dry temperature range is 50 DEG C~70 DEG C, 3~10kPa of vacuum;It is period, auxiliary Help using the controllable instantaneous differential pressure processing of impulse magnetic field collaboration pulsation.Complete the controllable instantaneous pressure of transient pulse high-intensity magnetic field collaboration pulsation After difference processing, material is dehydrated to whole Shui points of Han Liang≤7% in continuation under above-mentioned solar association vacuum heat pump drying condition.
Wherein, in the controllable instantaneous differential pressure processing procedure of secondary ripple, being first passed directly into high steam reaches pressure in storehouse 0.1~0.5MPa, temperature reaches 110 DEG C~150 DEG C, stagnates after 20s~2min, carries out moment pressure release processing, pressure release post processing Storehouse pressure is reduced to 3~10kPa;After pressure release, can by above-mentioned steps be passed through steam make in storehouse pressure be promoted to 0.1 again~ 0.5MPa, then carries out instantaneous differential pressure processing again;The number of times of pressure differential circulation is 2~10 times, processing time interval 2~ 10min.In period, controllable instantaneous differential pressure processing procedure of pulsing, processing storehouse loading transient pulse high-intensity magnetic field, i.e., each relief valve is opened Preceding startup transient pulse magnetic field, closes pulsation high field after pressure release, the magnetic field intensity of the transient pulse high-intensity magnetic field of loading for 60~ 80T。
(4) export:Processing storehouse vacuum valve is closed, air intake valve is opened.Pressure recovers to normal pressure in pending storehouse, opens storehouse Door, the carrot that step (3) is obtained is taken out, and naturally cools to room temperature;
(5) it is classified:Carrot Roots obtained by step (4) are classified according to diameter, are divided into one-level, two grades and three-level.
(6) pack:Carrot after step (5) is classified carries out packaging of weighing.
Carrot is preferably Shandong production " black five cun of field " kind, and its diameter is 15mm~45mm.
In a preferred embodiment, in the described method for preparing carrots chips, the carrot slice be by with Lower process is processed:A diameter of 25~60mm carrot is selected, by carrot cleaning, section, slice thickness is 4~7mm.It is excellent It is 5~6mm to select thickness.Slicing mode is that slicing mode is vertical carrot axle slices across, and chip formation is disk.
In a preferred embodiment, in the described method for preparing carrots chips, the solar association Vacuum Heat The vavuum pump working method of pump is service intermittent, vacuum pressure range:3~5kPa, vavuum pump is automatic when pressure is higher than 10kPa Start, vavuum pump is closed automatically during less than 5kPa.
Carrot slice closes drying source using evacuated solar pump group and provided by solar energy and electric heating system.In solar energy Sufficient daytime, system directly feeds heat pump after solar panels absorption solar energy and is converted into dehydration institute calorific requirement, is during which aided with Or it is not aided with electrical heating;Or, on the daytime that solar energy is sufficient, absorbed by solar panels and store heat, in solar energy The overcast and rainy or night heat supply lacked, is during which aided with or is not aided with electrical heating.
In a preferred embodiment, in the described method for preparing carrots chips, the controllable instantaneous differential pressure of pulsation In processing procedure, storehouse pressure is handled in each cycle and first rises to 0.3~0.4MPa, temperature of charge is risen to 130 DEG C ~140 DEG C, 20~40s of heating-up time is stagnated, processing storehouse pressure instantaneously drops to 3~5kPa again, and cycle-index is 2-5 times, often The time interval of secondary circulation is 2~5min.
In a preferred embodiment, in the described method for preparing carrots chips, the transient pulse high-intensity magnetic field Intensity is 70T.
In a preferred embodiment, in the described method for preparing carrots chips, solar energy is carried out to carrot slice Combined vacuum heat pump drying processing, drying temperature is 60 DEG C~65 DEG C, and vacuum is 3~5kPa.
In a preferred embodiment, in the described method for preparing carrots chips, carrot slice is handled to aqueous After amount≤7%, following processing procedure is also carried out:Processing storehouse vacuum valve is closed, pressure in air intake valve, pending storehouse is opened and recovers To normal pressure, processing storehouse door is opened, carrot slice is taken out, room temperature is naturally cooled to;Again to carrots chips according to diameter It is classified, is divided into one-level, two grades and three-level, wherein, one-level:Crisp chip diameter >=35mm;Two grades:25mm≤crisp chip diameter< 35mm;Three-level:Crisp chip diameter<25mm.
In the step (6), carrot carries out classification packaging, preferably nitrogen-filled packaging after being classified to step (5).
In a preferred embodiment, in the described method for preparing carrots chips, to most being circulated since first Latter circulation terminates, and the intensity of the corresponding transient pulse high-intensity magnetic field of each circulation is at the uniform velocity successively decreased, the wink of two neighboring circulation When impulse magnetic field intensity differ 1~10T.
The present invention also provides a kind of carrots chips, and it is to be prepared by described method.
The present invention also provides a kind of carrot nutritional full powder, and it is prepared by described carrots chips.
In order to further illustrate technical scheme, following examples and comparative example are now provided.
Embodiment 1
(1) selected, cleaning and section:
1a) the carrot that selection diameter is 25~60mm, rejects damaged corruption, deformity and lesion carrot, and cleaning is dry Only;
1b) using mechanical means to step 1a) cleaning after carrot cut into slices, slice thickness 6mm;
(2) solar association vacuum heat pump is dried:Carrot slice solar association vacuum heat pump dry condition be:Vacuum Pressure 3kPa, drying temperature is 70 DEG C.
Period, the controllable instantaneous differential pressure processing of auxiliary transient pulse high-intensity magnetic field collaboration pulsation:Wherein, the controllable instantaneous differential pressure of pulsation Storehouse boost in pressure is handled in processing procedure to 0.5MPa, temperature reaches 150 DEG C, dead time 20s, and the pressure after pressure release is 3kPa;The intercycle time that controllable instantaneous differential pressure of pulsing is handled is 2min, number of repetition 10 times;Period, each instantaneous differential pressure In processing procedure, collaboration impulse magnetic field auxiliary instantaneous differential pressure processing, i.e., related startup transient pulse magnetic field when relief valve is opened, The magnetic field intensity of transient pulse high-intensity magnetic field is 60T.Complete the controllable instantaneous differential pressure processing of auxiliary transient pulse high-intensity magnetic field collaboration pulsation Afterwards, carrot slice continues in solar association vacuum heat pump drying and dehydrating to moisture content≤7%.
(3) post-process
3a) export:Processing storehouse vacuum valve is closed, air intake valve is opened.Pressure recovers to normal pressure, open place in pending storehouse Door is managed, the carrot that step (2) is obtained is taken out, and naturally cools to room temperature;
3b) it is classified:By carrot stepped diameter, one-level:Crisp chip diameter >=35mm;Two grades:25mm≤crisp chip diameter<35mm; Three-level:Crisp chip diameter<25mm.
3c) pack:The carrot being classified in step (3b) is weighed, finished product is obtained after inflated with nitrogen packaging.
The comparative example 1 of embodiment 1
The technique of comparative example 1 and the present invention are essentially identical.Unlike, step (2) solar association vacuum heat pump is dried During, do not aid in using the controllable instantaneous differential pressure processing of impulse magnetic field collaboration pulsation, but first using equivalent parameters condition Impulse magnetic field processing, then carry out the controllable instantaneous differential pressure processing of pulsation of equivalent parameters condition.
The comparative example 2 of embodiment 1
The technique of comparative example 2 and the present invention are essentially identical.Unlike, step (2) solar association vacuum heat pump is dried During, comparative example 3 is not dried using solar association vacuum heat pump, and during which not aiding in can using impulse magnetic field collaboration pulsation Instantaneous differential pressure processing is controlled, but uses vacuum freeze-drying technique to be made.- 40 DEG C of pre-freezing temperature is controlled, condenser temperature -45 is set DEG C, vacuum 50Pa.
The comparative example 3 of embodiment 1
The technique of comparative example 3 and the present invention are essentially identical.Unlike, step (2) solar association vacuum heat pump is dried During, comparative example 3 is not dried using solar association vacuum heat pump, and during which not aiding in can using impulse magnetic field collaboration pulsation Instantaneous differential pressure processing is controlled, but uses traditional heated air drying to be made.Control hot air drier temperature is increased to 80 DEG C, wind speed 2m/ S, does to whole moisture≤7%.
Table 1 is the evaluation index of embodiment 1 and its comparative example 1 to the preparation-obtained carrots chips of comparative example 3.
The attributional analysis result of the preparation-obtained carrots chips of 1 embodiment of table 1 and comparative example
From table 1, dried carrot of the present invention only uses 32min, takes the drying far below comparative example 2,3 and takes;In energy In terms of consumption, the present invention prepares 2.5kg carrot institute's consumed energies well below vacuum freeze drying, heated-air drying.The present invention is used Controllable instantaneous differential pressure processing assisted heat pump dehydration, when carrying out controllable instantaneous differential pressure, disintegrates carrot tissue structure division, makes Later stage drying process mass transfer channel is more unimpeded, beneficial to moisture removal, and under vacuum state, in material moisture molten point boiling point all with The raising of vacuum and reduce, interior moisture just can be departed from surface of material under the conditions of relatively low kinetic energy, can fast and effectively take off Except the moisture of carrot slice, drying efficiency is improved.Dried, by solar energy and heat pump united carried using solar association vacuum heat pump For the heat needed for carrot slice drying process, the external energy provided needed for drying process is greatly reduced.
Volume ratio is to weigh the key factor of fruit and vegetable crisp chip quality before and after product drying.As shown in Table 1, it is produced by the present invention Product, its volume ratio is significantly higher than product made from the technique of comparative example 3, and brittleness is also higher.Carrot products prepared by the present invention, Because early stage is handled using controllable instantaneous differential pressure, high temperature wet-hot steam destroys material institutional framework, carried out in this state Solar association vacuum heat pump is dried, and makes the moisture removal of material center, and moisture is drastically to external diffusion, and vacuum makes shape inside material Into a large amount of loose structures, make that material overall volume crimp contraction is low, volume is remained intact.
Carrots chips produced by the present invention, total plate count is not detected after culture, but comparative example 1 (first carries out equivalent parameters bar The impulse magnetic field processing of part, then carry out the pulsation controllable instantaneous differential pressure processing of equivalent parameters condition), comparative example 2, comparative example 3 There is more bacterium colony to detect, show that the controllable instantaneous differential pressure processing of transient pulse high-intensity magnetic field collaboration pulsation there is collaboration to make sterilization With.
As shown in Table 1, using carrots chips produced by the present invention, its mode of appearance is intact, and thickness is uniform, surfacing, Its volume size is basic and vacuum refrigeration carrot slice indifference, and product value of chromatism Δ E is low;And use hot air technique (comparative example 3) Obtained carrot, product became uneven is even, and surface slightly has bumps, and product color is deeper, local that yellowish-brown (value of chromatism Δ E is presented It is higher).In addition, carrot produced by the present invention, its total carotinoid content is significantly higher than the carrot slice in comparative example 3.
Embodiment 2
The production method of carrots chips and the methods described of embodiment 1 are essentially identical, except that:
The slice thickness of carrot slice is 7mm in step (1);
In step (2) solar association vacuum heat pump drying process, drying temperature uses 45 DEG C, vacuum 10kPa;
The controllable instantaneous differential pressure processing parameter of auxiliary transient pulse high-intensity magnetic field collaboration pulsation is in period, step (2):Instantaneous pressure Difference processing treatment temperature is 110 DEG C, and pressure is 0.15MPa, dead time 2min, Pressure chamber pressure 10kPa after pressure release, is during which pressed Poor flashing operation 2 times;In controllable instantaneous differential pressure processing procedure of pulsing, the intensity of processing storehouse loading transient pulse high-intensity magnetic field is 80T; Finally, (temperature 50 C, vacuum 10kPa) is dried to whole moisture using solar association vacuum heat pump.
The comparative example 1 of embodiment 2
The technique of comparative example 1 is substantially the same manner as Example 2.Unlike, step (2) solar association vacuum heat pump is dried During, do not aid in using the controllable instantaneous differential pressure processing of impulse magnetic field collaboration pulsation, but advanced equivalent parameters condition Impulse magnetic field processing, then carry out the controllable instantaneous differential pressure processing of pulsation of equivalent parameters condition.
The comparative example 2 of embodiment 2
The technique of comparative example 2 is substantially the same manner as Example 2.Unlike, step (2) solar association vacuum heat pump is dried During, comparative example 3 is not dried using solar association vacuum heat pump, and during which not aiding in can using impulse magnetic field collaboration pulsation Instantaneous differential pressure processing is controlled, but uses vacuum freeze-drying technique to be made.- 40 DEG C of pre-freezing temperature is controlled, condenser temperature -45 is set DEG C, vacuum 50Pa.
The comparative example 3 of embodiment 2
The technique of comparative example 3 is substantially the same manner as Example 2.Unlike, step (2) solar association vacuum heat pump is dried During, comparative example 3 is not dried using solar association vacuum heat pump, and during which not aiding in can using impulse magnetic field collaboration pulsation Instantaneous differential pressure processing is controlled, but uses traditional heated air drying to be made.Control hot air drier temperature is increased to 80 DEG C, wind speed 2m/ S, does to whole moisture≤7%.
Table 2 is the evaluation index of embodiment 2 and its comparative example 1 to the preparation-obtained carrots chips of comparative example 3.
The attributional analysis result of the carrots chips of 2 embodiment of table 2 and comparative example
The carrot quality of the embodiment of the present invention 2 is compared with comparative example 1,2 and 3 in table 2, product produced by the present invention, Its volume ratio, brittleness are apparently higher than comparative example 2 and 3, with good exterior quality;The present invention prepares the dewatering time of carrot It is significantly shorter than vacuum refrigeration (comparative example 2) and heated-air drying (comparative example 3) technique, and energy consumption also remote low and comparative example 2 and contrast Example 3.Carrots chips produced by the present invention, total plate count is not detected after culture, but comparative example 1 (first carries out equivalent parameters condition Impulse magnetic field processing, then carry out the pulsation controllable instantaneous differential pressure processing of equivalent parameters condition), comparative example 2, comparative example 3 still have More bacterium colony detection, shows that the controllable instantaneous differential pressure processing of transient pulse high-intensity magnetic field collaboration pulsation has synergy to sterilization.
Embodiment 3
The production method of carrots chips, as described in Example 1, except that:
The slice thickness of carrot slice is 4mm in step (1);
In step (2) solar association vacuum heat pump drying process, drying temperature uses 60 DEG C, vacuum 5kPa;Step (2) instantaneous differential pressure described in is processed as sample and is put into behind processing storehouse, carries out solar association vacuum heat pump and dries after 2min, enters Row pressure difference is flashed, and vapor (steam) temperature is 140 DEG C, and pressure is 0.35MPa, processing time 40s;Pressure release is joined to 5kPa using vacuum afterwards Solar energy drying is closed, 2min is spaced, pressure difference flashing operation is repeated 6 times;Finally, dried using solar association vacuum heat pump, temperature 70 DEG C of degree, vacuum 5kPa is done to whole moisture.
The comparative example 1 of embodiment 3
The technique of comparative example 1 is substantially the same manner as Example 3.Unlike, step (2) solar association vacuum heat pump is dried During, do not aid in using the controllable instantaneous differential pressure processing of impulse magnetic field collaboration pulsation, but advanced equivalent parameters condition Impulse magnetic field processing, then carry out the controllable instantaneous differential pressure processing of pulsation of equivalent parameters condition.
The comparative example 2 of embodiment 3
The technique of comparative example 2 is substantially the same manner as Example 3.Unlike, step (2) solar association vacuum heat pump is dried During, comparative example 3 is not dried using solar association vacuum heat pump, and during which not aiding in can using impulse magnetic field collaboration pulsation Instantaneous differential pressure processing is controlled, but uses vacuum freeze-drying technique to be made.- 40 DEG C of pre-freezing temperature is controlled, condenser temperature -45 is set DEG C, vacuum 50Pa.
The comparative example 3 of embodiment 3
The technique of comparative example 3 is substantially the same manner as Example 3.Unlike, step (2) solar association vacuum heat pump is dried During, comparative example 3 is not dried using solar association vacuum heat pump, and during which not aiding in can using impulse magnetic field collaboration pulsation Instantaneous differential pressure processing is controlled, but uses traditional heated air drying to be made.Control hot air drier temperature is increased to 80 DEG C, wind speed 2m/ S, does to whole moisture≤7%.
Table 3 is the evaluation index of embodiment 3 and its comparative example 1 to the preparation-obtained carrots chips of comparative example 3.
The attributional analysis result of the carrots chips of 3 embodiment of table 3 and comparative example
The carrot quality of the embodiment of the present invention 3 is compared with comparative example 1,2 and 3 in table 3, product produced by the present invention, Its volume ratio, brittleness, carotenoid content are apparently higher than comparative example 2 and 3, with good exterior quality;The present invention is prepared recklessly The dewatering time of radish is significantly shorter than vacuum refrigeration (comparative example 2) and heated-air drying (comparative example 3) technique, and energy consumption also it is remote it is low with Comparative example 2 and comparative example 3.Carrots chips produced by the present invention, total plate count is not detected after culture, but comparative example 1 (is first carried out The impulse magnetic field processing of equivalent parameters condition, then carry out the pulsation controllable instantaneous differential pressure processing of equivalent parameters condition) still have compared with Many bacterium colony detections, show that the controllable instantaneous differential pressure processing of transient pulse high-intensity magnetic field collaboration pulsation has synergy to sterilization.
Embodiment 4
Remaining step is same as Example 1.
In step (2), solar association vacuum heat pump is dried:The condition that carrot slice solar association vacuum heat pump is dried For:Vacuum pressure 3kPa, drying temperature is 65 DEG C.
Period, the controllable instantaneous differential pressure processing of auxiliary transient pulse high-intensity magnetic field collaboration pulsation:Wherein, the controllable instantaneous differential pressure of pulsation Storehouse boost in pressure is handled in processing procedure to 0.3MPa, temperature reaches 130 DEG C, dead time 20s, and the pressure after pressure release is 3kPa;The intercycle time that controllable instantaneous differential pressure of pulsing is handled is 2min, number of repetition 5 times;At period, each instantaneous differential pressure During reason, collaboration impulse magnetic field auxiliary instantaneous differential pressure processing, i.e., related startup transient pulse magnetic field, wink when relief valve is opened When impulse magnetic field magnetic field intensity be 80T.Complete after the controllable instantaneous differential pressure processing of auxiliary transient pulse high-intensity magnetic field collaboration pulsation, Carrot slice continues in solar association vacuum heat pump drying and dehydrating to moisture content≤7%.
Embodiment 5
Remaining step is same as Example 1.
In step (2), solar association vacuum heat pump is dried:The condition that carrot slice solar association vacuum heat pump is dried For:Vacuum pressure 5kPa, drying temperature is 60 DEG C.
Period, the controllable instantaneous differential pressure processing of auxiliary transient pulse high-intensity magnetic field collaboration pulsation:Wherein, the controllable instantaneous differential pressure of pulsation Storehouse boost in pressure is handled in processing procedure to 0.4MPa, temperature reaches 140 DEG C, dead time 40s, and the pressure after pressure release is 5kPa;The intercycle time that controllable instantaneous differential pressure of pulsing is handled is 5min, number of repetition 2 times;At period, each instantaneous differential pressure During reason, collaboration impulse magnetic field auxiliary instantaneous differential pressure processing, i.e., related startup transient pulse magnetic field, wink when relief valve is opened When impulse magnetic field magnetic field intensity be 70T.Complete after the controllable instantaneous differential pressure processing of auxiliary transient pulse high-intensity magnetic field collaboration pulsation, Carrot slice continues in solar association vacuum heat pump drying and dehydrating to moisture content≤7%.
Embodiment 6
Remaining step is same as Example 1.
In step (2), solar association vacuum heat pump is dried:The condition that carrot slice solar association vacuum heat pump is dried For:Vacuum pressure 5kPa, drying temperature is 60 DEG C.
Period, the controllable instantaneous differential pressure processing of auxiliary transient pulse high-intensity magnetic field collaboration pulsation:Wherein, the controllable instantaneous differential pressure of pulsation Storehouse boost in pressure is handled in processing procedure to 0.4MPa, temperature reaches 140 DEG C, dead time 40s, and the pressure after pressure release is 5kPa;The intercycle time that controllable instantaneous differential pressure of pulsing is handled is 5min, number of repetition 2 times;At period, each instantaneous differential pressure During reason, collaboration impulse magnetic field auxiliary instantaneous differential pressure processing, i.e., related startup transient pulse magnetic field when relief valve is opened, the The magnetic field intensity of transient pulse high-intensity magnetic field is 60T during one circulation, is terminated being circulated since first to last circulation, often The intensity of transient pulse high-intensity magnetic field corresponding to individual circulation is at the uniform velocity successively decreased, the intensity of the transient pulse high-intensity magnetic field of two neighboring circulation Differ 1T.Complete after the controllable instantaneous differential pressure processing of auxiliary transient pulse high-intensity magnetic field collaboration pulsation, carrot slice continues solar united Vacuum heat pump drying and dehydrating is closed to moisture content≤7%.
Embodiment 7
Remaining step is same as Example 1.
In step (2), solar association vacuum heat pump is dried:The condition that carrot slice solar association vacuum heat pump is dried For:Vacuum pressure 5kPa, drying temperature is 60 DEG C.
Period, the controllable instantaneous differential pressure processing of auxiliary transient pulse high-intensity magnetic field collaboration pulsation:Wherein, the controllable instantaneous differential pressure of pulsation Storehouse boost in pressure is handled in processing procedure to 0.4MPa, temperature reaches 140 DEG C, dead time 40s, and the pressure after pressure release is 5kPa;The intercycle time that controllable instantaneous differential pressure of pulsing is handled is 5min, number of repetition 2 times;At period, each instantaneous differential pressure During reason, collaboration impulse magnetic field auxiliary instantaneous differential pressure processing, i.e., related startup transient pulse magnetic field when relief valve is opened, the The magnetic field intensity of transient pulse high-intensity magnetic field is 80T during one circulation, is terminated being circulated since first to last circulation, often The intensity of transient pulse high-intensity magnetic field corresponding to individual circulation is at the uniform velocity successively decreased, the intensity of the transient pulse high-intensity magnetic field of two neighboring circulation Differ 10T.Complete after the controllable instantaneous differential pressure processing of auxiliary transient pulse high-intensity magnetic field collaboration pulsation, carrot slice continues in solar energy Combined vacuum heat pump drying is dehydrated to moisture content≤7%.
Table 4 is evaluation index of the embodiment 4 to the preparation-obtained carrots chips of embodiment 7.
The embodiment 4 of table 4 to the carrots chips prepared by embodiment 7 attributional analysis result
Although embodiment of the present invention is disclosed as above, it is not restricted in specification and embodiment listed With it can be applied to various suitable the field of the invention completely, can be easily for those skilled in the art Other modification is realized, therefore under the universal limited without departing substantially from claim and equivalency range, the present invention is not limited In specific details and shown here as the legend with description.

Claims (10)

1. a kind of method for preparing carrots chips, it is characterised in that including:
To carrot slice carry out solar association vacuum heat pump drying process, drying temperature be 45 DEG C~70 DEG C, vacuum be 3~ 10kPa, and in solar association vacuum heat pump drying process process, while cooperateing with pulsation can using transient pulse high-intensity magnetic field Instantaneous differential pressure processing is controlled, wherein, circular treatment is carried out in the controllable instantaneous differential pressure processing procedure of pulsation, is located in each cycle Reason storehouse pressure first rises to 0.15~0.5MPa, temperature of charge is risen to 110 DEG C~150 DEG C, stagnate heating-up time 20s~ 2min, processing storehouse pressure instantaneously drops to 3~10kPa again, and cycle-index is 2~10 times, and the time interval circulated every time is 2~ 10min, also, in each cycle, carved at the beginning of to processing storehouse pressure release, while transient pulse high-intensity magnetic field is loaded, The intensity of the transient pulse high-intensity magnetic field is 60~80T, then in the finish time to processing storehouse pressure release, stops loading instantaneous Impulse magnetic field, most carrot slice is handled to water content≤7% at last.
2. the method as claimed in claim 1 for preparing carrots chips, it is characterised in that the carrot slice is to pass through following mistake Journey is processed:
A diameter of 25~60mm carrot is selected, by carrot cleaning, section, slice thickness is 4~7mm.
3. the method as claimed in claim 1 for preparing carrots chips, it is characterised in that the solar association vacuum heat pump Vavuum pump working method be service intermittent, vacuum pressure range:3~5kPa, vavuum pump is opened automatically when pressure is higher than 10kPa Dynamic, vavuum pump is closed automatically during less than 5kPa.
4. the method as claimed in claim 1 for preparing carrots chips, it is characterised in that at the controllable instantaneous differential pressure of pulsation During reason, in each cycle handle storehouse pressure first rise to 0.3~0.4MPa, instantaneously make temperature of charge rise to 130 DEG C~ 140 DEG C, 20~40s of heating-up time is stagnated, processing storehouse pressure instantaneously drops to 3~5kPa again, and cycle-index is 2-5 times, every time The time interval of circulation is 2~5min.
5. the as claimed in claim 4 method for preparing carrots chips, it is characterised in that the transient pulse high-intensity magnetic field it is strong Spend for 70T.
6. the method as claimed in claim 5 for preparing carrots chips, it is characterised in that solar association is carried out to carrot slice Vacuum heat pump drying process, drying temperature is 60 DEG C~65 DEG C, and vacuum is 3~5kPa.
7. the as claimed in claim 1 method for preparing carrots chips, it is characterised in that by carrot slice handle to water content≤ After 7%, following processing procedure is also carried out:Processing storehouse vacuum valve is closed, pressure in air intake valve, pending storehouse is opened and recovers to normal Pressure, opens processing storehouse door, carrot slice is taken out, room temperature is naturally cooled to;Carrots chips are carried out according to diameter again Classification, is divided into one-level, two grades and three-level, wherein, one-level:Crisp chip diameter >=35mm;Two grades:25mm≤crisp chip diameter<35mm;Three Level:Crisp chip diameter<25mm.
8. the method as claimed in claim 1 for preparing carrots chips, it is characterised in that to last being circulated since first One circulation terminates, and the intensity of the corresponding transient pulse high-intensity magnetic field of each circulation is at the uniform velocity successively decreased, two neighboring circulation it is instantaneous The intensity of impulse magnetic field differs 1~10T.
9. a kind of carrots chips, it is characterised in that it is to be prepared into as the method as any one of claim 1 to 8 Arrive.
10. a kind of full powder of carrot nutritional, it is characterised in that it is prepared by carrots chips as claimed in claim 9.
CN201710304573.7A 2017-05-03 2017-05-03 Prepare the full powder of method, carrots chips and carrot nutritional of carrots chips Pending CN107279832A (en)

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CN201774938U (en) * 2010-08-18 2011-03-30 甘肃省机械科学研究院 Fruit and vegetable drying system adopting combined heat sources of solar energy and heat pump
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