CN107279083A - A kind of fishing rod production method for being easy to application - Google Patents
A kind of fishing rod production method for being easy to application Download PDFInfo
- Publication number
- CN107279083A CN107279083A CN201710639730.XA CN201710639730A CN107279083A CN 107279083 A CN107279083 A CN 107279083A CN 201710639730 A CN201710639730 A CN 201710639730A CN 107279083 A CN107279083 A CN 107279083A
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- Prior art keywords
- fishing rod
- labeling
- cloth
- mould
- easy
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000002372 labelling Methods 0.000 claims abstract description 69
- 239000004744 fabric Substances 0.000 claims abstract description 56
- 239000003292 glue Substances 0.000 claims abstract description 22
- 238000002788 crimping Methods 0.000 claims abstract description 18
- 229920005989 resin Polymers 0.000 claims abstract description 13
- 239000011347 resin Substances 0.000 claims abstract description 13
- 238000007711 solidification Methods 0.000 claims abstract description 13
- 230000008023 solidification Effects 0.000 claims abstract description 13
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 12
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 12
- 238000009413 insulation Methods 0.000 claims abstract description 12
- 239000011127 biaxially oriented polypropylene Substances 0.000 claims abstract description 8
- 229920006378 biaxially oriented polypropylene Polymers 0.000 claims abstract description 8
- 238000003854 Surface Print Methods 0.000 claims abstract description 6
- 238000004804 winding Methods 0.000 claims abstract description 6
- 239000011521 glass Substances 0.000 claims description 10
- 206010053615 Thermal burn Diseases 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 2
- 229920000647 polyepoxide Polymers 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 24
- 230000008569 process Effects 0.000 abstract description 19
- 239000010410 layer Substances 0.000 abstract description 11
- 229920000297 Rayon Polymers 0.000 abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 7
- 238000000227 grinding Methods 0.000 abstract description 5
- 239000004745 nonwoven fabric Substances 0.000 abstract description 2
- 239000011241 protective layer Substances 0.000 abstract description 2
- 238000009835 boiling Methods 0.000 abstract 1
- 230000008018 melting Effects 0.000 abstract 1
- 238000002844 melting Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 6
- 239000003973 paint Substances 0.000 description 6
- 238000013461 design Methods 0.000 description 4
- 239000011086 glassine Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000012797 qualification Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 238000000576 coating method Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 241000826860 Trapezium Species 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 241000122205 Chamaeleonidae Species 0.000 description 1
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 1
- 206010038743 Restlessness Diseases 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- UYTPUPDQBNUYGX-UHFFFAOYSA-N guanine Chemical compound O=C1NC(N)=NC2=C1N=CN2 UYTPUPDQBNUYGX-UHFFFAOYSA-N 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000000392 somatic effect Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K87/00—Fishing rods
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Marine Sciences & Fisheries (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Fishing Rods (AREA)
Abstract
The present invention relates to fishing rod production technical field, specifically a kind of fishing rod production method for being easy to application, including following step are played：Fabric dividing, boiling hot core, pipe crimping, labeling, tape wrap, solidification, depoling, assembling, reduce drawing lacquerer's sequence after depoling after water mill, fine grinding, drawing lacquerer's sequence and labeling in traditional fishing rod technological process, in addition, in tape wrap, applied in BOPP film after one layer of insulation rubber, the pattern on insulation rubber surface printing；BBOP bands are wrapped with strip winding machine; during hot setting; both the viscose glue in carbon nonwoven fabric layer can have been helped to melt; fully glue after appropriate each layer of cloth; penetrate into again and knit dimension reinforced structure; the pattern that BBOP can also taken will be directly fixed on the resin bed on fishing rod surface in the curing process; simultaneously; the viscose glue on viscose glue and labeling in solidification process on cloth passes through high temperature melting; viscose glue on cloth can form one layer of protective layer formed by viscose glue on fishing rod surface after being melted down, have the advantages that production cost is low, operational sequence is simple, be easy to application.
Description
Technical field
The present invention relates to fishing rod production technical field, specifically a kind of production cost is low, operational sequence simple, be easy to
The fishing rod production method of application.
Background technology
At present, enterprise typically carries out application processing, next pair to fishing rod integral surface using spraying, thermal transfer, water coating etc.
Fishing rod is integrally beautified.Because thermal transfer, water coating production cost height, technological process are numerous and diverse, general enterprises are difficult application.And
Although spraying can reach color changeable effect, the refraction effect of pearl essence, color of a kind of color effects or chameleon paint
It is single, lack change, it is difficult to make that chaos is unordered on fishing rod surface or unrest in orderly pattern effect, and paint application process meeting
Waste water and gas is produced, somatic damage is caused to operating personnel.
In addition, in order to reach the labeling for having some designs exquisite on the purposes such as attractive in appearance and commercial propaganda, fishing rod, during labeling
Need to be operated in strict accordance with labeling standard, be typically to be pasted strip labeling along the axis direction of rod body, if depositing
In two or more labeling, typically require that auxiliary labeling is located at the positive back side that principal mark is pasted.Labeling work of the prior art is in fish
After pole solidification, depoling, because case hardness is higher, rough after fishing rod depoling, in order to prevent from going out in labeling process
Existing bubble, influences attractive in appearance, needs all first to carry out fishing rod water mill, fine grinding before labeling, bottoming of then varnishing is drawn after paint
Can labeling.Water mill, fine grinding not only increase operational sequence and production cost, can also form the damage of rod body；Further, since fishing rod
Hardness is larger, and labeling is easy to be pasted not strongly solid, it is necessary to carry out drawing paint after labeling stickup, and further labeling is fixed,
Technique is very cumbersome.Labeling work at present not only needs operator to be with the naked eye aligned mainly by manually operating, in addition it is also necessary to
Guarantee fishing rod is fitted with labeling, prevents bubble from entering；It is noted that preventing the movement of labeling position during labeling post-tensioning paint, to ensure patch
The uniformity of cursor position.Therefore, workman's work difficulty height, efficiency are low, and fishing rod labeling location consistency is poor.
The content of the invention
In order to solve deficiency of the prior art, the present invention is intended to provide a kind of operational sequence is simple, production cost is low, raw
That produces efficiency high is easy to application, fishing rod production method.
In order to realize above-mentioned functions, the present invention will use following technical scheme：
A kind of fishing rod production method for being easy to application, it is characterised in that played including following step：
The first step, fabric dividing：According to fishing rod length, diameter（That is surface area）Glass cloth or carbon cloth after resin pickup glue is cut out
Cut；
Second step, scalds core：Resin glue is uniformly coated with mould, the narrow side of cloth is aligned after mould taper end, with flatiron by cloth
Side is fixed on mould；
3rd step, pipe crimping：The mould and cloth that are fixed with flatiron are put on rolling machine, pipe crimping is carried out；
4th step, labeling：Fishing rod is labelled on cloth after pipe crimping, being noted that during labeling will not according to labeling type
Dry glue patch is cut after rectangularity or abnormity, is pasted after tearing strip labeling off base stock along the axis direction of rod body, together
Labeling simultaneously on same straight line, if there is two or more labeling, typically requires that auxiliary labeling is pasted positioned at principal mark in central shaft
The positive back side；
5th step, tape wrap：Applied in BOPP film after one layer of insulation rubber, the pattern on insulation rubber surface printing；Will with strip winding machine
BBOP bands are wrapped with, and band when BBop is with tape wrap is away from for 0mm；
6th step, solidification：Curing oven high temperature baking molding is put into, during hot setting, can both help viscous in carbon nonwoven fabric layer
Glue melts, and fully glues after appropriate each layer of cloth, then penetrates into and knit dimension reinforced structure, can also make the pattern that BBOP takes in the curing process
It will be directly fixed on the resin bed on fishing rod surface, meanwhile, the viscose glue on viscose glue and labeling in solidification process on cloth is through too high
Viscose glue on temperature fusing, cloth can form one layer of protective layer formed by viscose glue on fishing rod surface after being melted down.
7th step, depoling：Mould is released with mandrel string, BBOP bands are detached from fishing rod；
8th step, assembling：Fishing rod is assembled with accessory.
6th step, solidification：7th step, depoling：Mould is released with mandrel string, departs from glassine paper or BBOP bands；
8th step, assembling：The accessories such as fishing rod and fishing lines reel, handle are assembled.
Cloth of the present invention includes carbon cloth and glass cloth, when scalding core and pipe crimping, and carbon cloth is located on the outside of glass cloth.
Resin glue of the present invention is epoxy resin.
During solidification of the present invention, baking temperature is between 120-150 degrees Celsius, preferably 130 degrees Celsius, baking time
For 1.5-3 hours, preferably 2h.
After water mill, fine grinding, drawing lacquerer's sequence and labeling after depoling in traditional fishing rod technological process
Drawing lacquerer's sequence, not only greatly simplified technological process, reduce production cost, abandon water mill, refine the two polishing stream
After journey, fishing rod rod body damaged risk can also be reduced, strengthens fishing rod quality；In addition, for the rod body after solidifying that compares, cloth
In soft state, workman very easily can post labeling in labeling, fixed by the BOPP bands tensed after labeling
Labeling is completely fitted to cloth surface, the position of labeling can both be subjected to displacement in the curing process, fish can be made again
Pole forms uniform band trace after tape wrap on labeling, very attractive in appearance.
In addition, crossing Cheng Qian in tape wrap increases a tape wrap pattern BOPP process, pattern is directly solidified in the curing process
On the resin bed on fishing rod surface, grinding process is saved, it is to avoid extruding of the levigator to material, reduce the damage to rod body
Risk, adds the inaccessiable painting effect of paint institute, reduces the processing of part coating process, production has been greatly shortened
In the cycle, requirement of the client for the friendship phase of order is greatly met, the resin on material surface is remained, so as to reduce processing
Production cost is greatly saved for the degree of material intensity effect, material intensity increase by more than 5% in process.
Due to using the above method, it is left that the production cycle of fishing rod was reduced to 3-4 from 7 days of conventional process flow by the present invention
Right day, average production cost reduction by 15% or so, no rod body damage, labeling qualification rate brings up to 99.5% from average 92% before,
Have the advantages that production cost is low, operational sequence is simple, rod body damage is small.
Brief description of the drawings
Fig. 1 is traditional fishing rod flow sheet.
The fishing rod flow sheet of Fig. 2 present invention.
Embodiment
Below in conjunction with embodiment, the present invention is further illustrated:
Embodiment one
A kind of fishing rod production method for being easy to application, it is characterised in that played including following step：
The first step, fabric dividing：Carbon cloth is cut into trapezoidal, USG1003 at a right angle according to design size：1315（It is long）、19（Short side
It is wide）、165（Long hem width）；
Second step, scalds core：It is uniformly coated with scalding core resin on mould, the narrow side of cloth is aligned after mould taper end, with flatiron by cloth
Right-angle side scald patch be fixed on mould；
3rd step, pipe crimping：Mould and cloth are put on rolling machine together, pipe crimping is carried out；
4th step, labeling：Fishing rod is labelled on cloth after pipe crimping, being noted that during labeling will not according to labeling type
Dry glue patch is cut after rectangularity or abnormity, is pasted after tearing strip labeling off base stock along the axis direction of rod body, together
Labeling simultaneously on same straight line, if there is two or more labeling, typically requires that auxiliary labeling is pasted positioned at principal mark in central shaft
The positive back side；
5th step, tape wrap：Applied in BOPP film after one layer of insulation rubber, the pattern on insulation rubber surface printing；Will with strip winding machine
BBOP bands are wrapped with, and band when BBop is with tape wrap is away from for 0mm；
6th step, solidification：Baking molding in curing oven is put into, curing oven high temperature baking molding is put into；Baking temperature is taken the photograph 130
Family name's degree, 2 hours；
7th step, depoling：Mould is released with mandrel string, departs from glassine paper or BBOP bands；
8th step, assembling：The accessories such as fishing rod and fishing lines reel, handle are assembled.
Due to using the above method, it is left that the production cycle of fishing rod was reduced to 3.5 from 7 days of conventional process flow by the present invention
Right day, average production cost reduction by 16%, no rod body damage, labeling qualification rate brings up to 99.8% from average 92% before, had
The advantages of production cost is low, operational sequence is simple, rod body damage is small.
Embodiment two
The first step, fabric dividing：Glass cloth is cut into trapezoidal G218 at a right angle according to design size：1600（It is long）、27（Short side is wide）、
220（Long hem width）；
Second step, scalds core：It is uniformly coated with scalding core resin on mould, the narrow side of cloth is aligned after mould taper end, with flatiron by cloth
Right-angle side scald patch be fixed on mould；
3rd step, pipe crimping：Mould and cloth are put on rolling machine together, pipe crimping is carried out；
4th step, labeling：Fishing rod is labelled on cloth after pipe crimping, being noted that during labeling will not according to labeling type
Dry glue patch is cut after rectangularity or abnormity, is pasted after tearing strip labeling off base stock along the axis direction of rod body, together
Labeling simultaneously on same straight line, if there is two or more labeling, typically requires that auxiliary labeling is pasted positioned at principal mark in central shaft
The positive back side；
5th step, tape wrap：Applied in BOPP film after one layer of insulation rubber, the pattern on insulation rubber surface printing；Will with strip winding machine
BBOP bands are wrapped with, and band when BBop is with tape wrap is away from for 0mm；
6th step, solidification：Curing oven high temperature baking molding is put into, baking temperature is between 135 degrees Celsius, and baking time is
2.5h。
7th step, depoling：Mould is released with mandrel string, departs from glassine paper or BBOP bands；
8th step, assembling：The accessories such as fishing rod and fishing lines reel, handle are assembled.
Due to using the above method, the production cycle of fishing rod was reduced to 3.5 by the present invention from 6.5 days of conventional process flow
Left and right day, average production cost reduction by 17%, no rod body damage, labeling qualification rate brings up to 99.8%, tool from average 92% before
Have the advantages that production cost is low, operational sequence is simple, rod body damage is small.
Embodiment three
The first step, fabric dividing：According to design size by carbon cloth and glass cloth, when scalding core and pipe crimping, carbon cloth is located on the outside of glass cloth, will
Glass cloth is cut into right-angled trapezium, and specific size is： G213：1320（It is long）、14（Short side is wide） 、135（Long hem width）；By carbon
Cloth cuts right-angled trapezium, and specific size is USG1253：1320（It is long）、25（Short side is wide）、185（Long hem width）；
Second step, scalds core：It is uniformly coated with scalding core resin on mould, the narrow side of cloth is aligned after mould taper end, with flatiron by cloth
Right-angle side scald patch be fixed on mould；
3rd step, pipe crimping：Mould and cloth are put on rolling machine together, pipe crimping is carried out；
4th step, the 4th step, labeling：Fishing rod is labelled on cloth after pipe crimping, is noted that during labeling according to labeling class
Type cuts pressure sensitive adhesive after rectangularity or abnormity, is pasted after tearing strip labeling off base stock along the axis direction of rod body
Cover, the labeling of the same face on same straight line, if there is two or more labeling, typically requires that auxiliary labeling is located at master in central shaft
The positive back side of labeling；
5th step, tape wrap：Applied in BOPP film after one layer of insulation rubber, the pattern on insulation rubber surface printing；Will with strip winding machine
BBOP bands are wrapped with, and band when BBop is with tape wrap is away from for 0mm；
6th step, solidification：Curing oven high temperature baking molding is put into, during solidification, baking temperature is between 140 degrees Celsius, baking
Time is 2.5 hours；
7th step, depoling：Mould is released with mandrel string, departs from glassine paper or BBOP bands；
8th step, assembling：Fishing rod is assembled with accessory.
Due to using the above method, the production cycle of fishing rod was reduced to 4 by the present invention from 77.5 days of conventional process flow
Left and right day, average production cost reduction by 15%, no rod body damage, labeling qualification rate brings up to 99.4%, tool from average 92% before
Have the advantages that production cost is low, operational sequence is simple, rod body damage is small.
Claims (4)
1. a kind of fishing rod production method for being easy to application, it is characterised in that played including following step：
The first step, fabric dividing：According to fishing rod length, diameter（That is surface area）Glass cloth or carbon cloth after resin pickup glue is cut out
Cut；
Second step, scalds core：Resin glue is uniformly coated with mould, the narrow side of cloth is aligned after mould taper end, with flatiron by cloth
Side is fixed on mould；
3rd step, pipe crimping：The mould and cloth that are fixed with flatiron are put on rolling machine, pipe crimping is carried out；
4th step, labeling：Fishing rod is labelled on cloth after pipe crimping, being noted that during labeling will not according to labeling type
Dry glue patch is cut after rectangularity or abnormity, is pasted after tearing strip labeling off base stock along the axis direction of rod body, together
Labeling simultaneously in central shaft on same straight line, if there is two or more labeling, it is desirable to auxiliary labeling be located at principal mark paste just
The back side；
5th step, tape wrap：Applied in BOPP film after one layer of insulation rubber, the pattern on insulation rubber surface printing；Will with strip winding machine
BBOP bands are wrapped with, and band when BBop is with tape wrap is away from for 0mm；
6th step, solidification：It is put into baking molding in curing oven；
7th step, depoling：Mould is released with mandrel string, BBOP bands are detached from fishing rod；
8th step, assembling：Fishing rod is assembled with accessory.
2. a kind of fishing rod production method for being easy to application according to right 1, it is characterised in that resin glue is epoxy resin.
3. a kind of fishing rod production method for being easy to application according to claim 1, it is characterised in that during solidification, baking temperature
Degree is between 120-150 degrees Celsius, and baking time is 1.5-3 hours.
4. according to claim 1 according to right 1 a kind of fishing rod production method for being easy to application, it is characterised in that cloth includes
Glass cloth and carbon cloth, carbon cloth are located on the outside of glass cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710639730.XA CN107279083A (en) | 2017-07-31 | 2017-07-31 | A kind of fishing rod production method for being easy to application |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710639730.XA CN107279083A (en) | 2017-07-31 | 2017-07-31 | A kind of fishing rod production method for being easy to application |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107279083A true CN107279083A (en) | 2017-10-24 |
Family
ID=60103912
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710639730.XA Pending CN107279083A (en) | 2017-07-31 | 2017-07-31 | A kind of fishing rod production method for being easy to application |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107279083A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107825739A (en) * | 2017-11-10 | 2018-03-23 | 山东环球渔具股份有限公司 | A kind of fishing rod material production method of integral type high intensity |
| CN113287583A (en) * | 2021-06-18 | 2021-08-24 | 威海亿美运动器械有限公司 | Enhanced fishing rod and manufacturing method thereof |
| CN114375917A (en) * | 2022-01-15 | 2022-04-22 | 威海特尔顿复合材料有限公司 | Fishing rod integrally formed by dry method and processing technology |
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| KR101335335B1 (en) * | 2013-04-04 | 2013-12-02 | 주식회사 강원산업 | The manufacturing method of the fishing rod |
| CN104663600A (en) * | 2015-01-23 | 2015-06-03 | 东阳市富士碳素制品有限公司 | Hollowed-out fishing pole and manufacturing method thereof |
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- 2017-07-31 CN CN201710639730.XA patent/CN107279083A/en active Pending
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| CN1539533A (en) * | 2003-04-23 | 2004-10-27 | 复盛股份有限公司 | Coat layer for golf club and coating method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107825739A (en) * | 2017-11-10 | 2018-03-23 | 山东环球渔具股份有限公司 | A kind of fishing rod material production method of integral type high intensity |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171024 |
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