CN107275582A - Capacitor type nickel-hydrogen power battery cathode sheet, its preparation method and battery prepared therefrom - Google Patents
Capacitor type nickel-hydrogen power battery cathode sheet, its preparation method and battery prepared therefrom Download PDFInfo
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- CN107275582A CN107275582A CN201710511869.6A CN201710511869A CN107275582A CN 107275582 A CN107275582 A CN 107275582A CN 201710511869 A CN201710511869 A CN 201710511869A CN 107275582 A CN107275582 A CN 107275582A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/24—Electrodes for alkaline accumulators
- H01M4/32—Nickel oxide or hydroxide electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/24—Alkaline accumulators
- H01M10/28—Construction or manufacture
- H01M10/281—Large cells or batteries with stacks of plate-like electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/24—Alkaline accumulators
- H01M10/30—Nickel accumulators
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/24—Electrodes for alkaline accumulators
- H01M4/26—Processes of manufacture
- H01M4/28—Precipitating active material on the carrier
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/362—Composites
- H01M4/364—Composites as mixtures
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/36—Selection of substances as active materials, active masses, active liquids
- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/62—Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
- H01M4/628—Inhibitors, e.g. gassing inhibitors, corrosion inhibitors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention belongs to alkaline power cell art, and in particular to a kind of capacitor type nickel-hydrogen power battery cathode sheet, its preparation method and battery prepared therefrom.Cathode pole piece cell size includes following raw material:Abundance rare earth alloy, carbon containing extra-fine nickel powder, activated carbon, zinc oxide, zinc powder, HPMC binding agents, PTFE emulsion.Deionized water is well mixed and starched with cathode pole piece cell size, negative battery slurry is made;Cathode pole piece is made in nickel foam pasting negative battery slurry.The present invention can suppress zinc dendrite generation, extend battery life, and the present invention also provides its preparation method and battery prepared therefrom, and under normal current charging, battery does not analyse oxygen, can continuously floating charge, realize capacitor type Ni-MH power cell in use non-maintaining;Solving zinc dendrite causes the short historic technical barrier of battery life.
Description
Technical field
The invention belongs to alkaline power cell art, and in particular to a kind of capacitor type Ni-MH power cell negative pole pole
Piece, its preparation method and battery prepared therefrom.
Background technology
Winter in high latitude area, High aititude mountain area or cold, using vehicle of the lead-acid battery as startup power supply, often
Often face difficulty in starting or directly beat missing of ignition, it is necessary to independent heating starting power supply or armed state of not stopping working;And use plumbic acid
Battery usually faces frost in the winter time as communication base station power supply, it is impossible to which normal work causes signal intermittently, or even directly
Interrupt, and need frequent maintenance, and be more than ten times of lead-acid battery in these expenses of area maintenance once.Therefore, seek
It is a to be exchanged with lead-acid battery, but long lifespan, it is low temperature resistant, can the novel power supply of floating charge be a real problem of industry.
Capacitor type Ni-MH power cell is because having the advantages that low temperature resistant, long lifespan, high power, and as a kind of new green
Color power supply, is applied on pure electric coach.But capacitor type Ni-MH power cell, generally uses lean solution structure, internal negative pole
For mechanism of catalytic reaction, operating voltage discharge platform is 1.2V, and charging platform is 1.45V, monomer no matter how tandem compound, all
Mismatched with 12V or 24V lead-acid batteries, thus there is capacitor type Ni-MH power cell can not directly exchange with lead-acid battery,
And install battery management system or control module additional, it is contemplated that the power supply charging and discharging currents numerical value difference of every kind of vehicle or base station,
Charging/discharging voltage control limit is also different, it is necessary to carry out many kinds of parameters docking, in addition it is also necessary to verify repeatedly, it is same that cost is greatly increased
When, reliability is also reduced.
Nickel-zinc cell has higher voltage platform, resistance to floating charge, the low advantage of cost, can be directly mutual with lead-acid battery
Change, paid close attention to environmental protection concept recent years and start to rise again, and start replacement lead-acid battery in specific area, such as factory's fuel oil is sent out
The standby startup power supply of motivation, but nickel-zinc cell generally existing zinc dendrite causes the problem of battery life is short, it is difficult to meet automobile
With the requirement of startup power supply or communication base station power supply.
Therefore, how capacitor type Ni-MH power cell and the respective advantage of nickel-zinc cell are prepared by inherent combination is exempted from
Capacitor type Ni-MH power cell is safeguarded, in the winter in high latitude area, High aititude mountain area or cold, existing lead can be directly replaced
Sour battery, meets the demand of automobile or communication base station industry, has become battery industry urgent problem to be solved.
The content of the invention
In view of the shortcomings of the prior art, it is an object of the invention to provide a kind of capacitor type nickel-hydrogen power battery cathode sheet,
Suppress zinc dendrite to produce, extend battery life, the present invention also provides its preparation method and battery prepared therefrom, in normal current charging
Under, battery does not analyse oxygen, can continuously floating charge, realize capacitor type Ni-MH power cell in use non-maintaining;Solve zinc
Dendrite causes the short historic technical barrier of battery life.
Non-maintaining capacitor type nickel-hydrogen power battery cathode sheet of the present invention, cathode pole piece cell size includes following
The raw material of parts by weight:
Non-maintaining capacitor type nickel-hydrogen power battery cathode sheet of the present invention, by deionized water and cathode pole piece battery
Slurry is well mixed and starches, and negative battery slurry is made;Cathode pole piece is made in nickel foam pasting negative battery slurry.
Wherein:
Nickel foam surface density is 240~480g/m2.If surface density is too small, base band is easily broken off;If surface density is too
Greatly, base band intensity is no doubt improved, and then pole piece intensity is also improved, but battery performance can be affected on the contrary, energy density can under
Drop, and the increase that battery production cost can be at double, surface density often increase by 10, and unit cost increases by 4 yuan.
Deionized water accounts for the 18~24% of cathode pole piece cell size weight, preferably 20~22%, more preferably 21%.
Preferably, non-maintaining capacitor type nickel-hydrogen power battery cathode sheet of the present invention, cathode pole piece cell size
Include the raw material of following parts by weight:
It is highly preferred that non-maintaining capacitor type nickel-hydrogen power battery cathode sheet of the present invention, cathode pole piece battery slurry
Material includes the raw material of following parts by weight:
Wherein:
Abundance rare earth alloy is the hydrogen bearing alloy that light rare earth weight content is more than 20%.
The specific surface area of activated carbon is 900~1200m2/ g, purity is more than 99.5%.
The D of carbon containing extra-fine nickel powder50Less than 0.8 micron, the weight content of carbon is 2~3.5% in carbon containing extra-fine nickel powder.
The preparation method of non-maintaining capacitor type nickel-hydrogen power battery cathode sheet of the present invention, comprises the following steps:
Deionized water is well mixed and starched with all raw materials of cathode pole piece cell size, negative battery slurry is made;
Using nickel foam pasting negative battery slurry, negative plate is made in rolling, clear powder, welding, longitudinal and transverse cut after drying.
Wherein:
Pasting is continuous wet method pasting, and continuous wet method pasting refers to belt-shape foamed nickel continuously across slurry tank pasting, the slurry
Hopper is used to hold slurry.
Dry and be:Dried using 2~6 warm areas, drying mode is that infrared, hot air circulation or both is combined, each
The drying temperature of warm area is controlled at 70 DEG C~135 DEG C.Because base band has certain thickness, contained humidity is higher, large quantity of moisture
Volatilization need room and time, and drying base band needs certain thermograde, forms convection current, so that moisture evaporation goes out
Go, base band can also be dried uniformly, be screened by test of many times, using point 2~6 warm area heat stepwises.It can provide longer
Dry interval, and base band stablize movement always, and segmentation is also beneficial to raising drying efficiency.
Roll as continuous rolling, pressure is 200~400t, and the rolling time does not limit, synchronous with belt speed, rolling speed with
Belt speed scope is usually 0.5~5m/min.
The preferably online clear powder of ultrasound of clear powder.
It is longitudinal and transverse to cut that preferred on-line continuous is longitudinal and transverse to be cut.It is longitudinal and transverse to cut that negative plate is made is specially longitudinal and transverse cut once
Produce two panels, negative plate 100~250mm of dimensions length, 60~150mm of width, 0.15~0.70mm of thickness, 12~60g of weight.
The battery prepared by non-maintaining capacitor type nickel-hydrogen power battery cathode sheet of the present invention, including anode pole piece
And cathode pole piece;The anode pole piece includes positive plate collector and positive battery material, and the cathode pole piece includes negative plate afflux
Body and negative battery material, the positive plate collector and negative plate collector use nickel foam (3-dimensional metal nickel).
Positive plate is made up of nickel foam pasting positive battery slurry;Positive battery slurry includes the original of following parts by weight
Material:
The battery material of the anode pole piece is when with slurry, in addition it is also necessary to deionized water, accounts for above-mentioned positive battery material weight
20~28%.
The purity of sub- titanium oxide is 98~99.9%.The D of carbon containing extra-fine nickel powder50Less than 0.8 micron, in carbon containing extra-fine nickel powder
The weight content of carbon is 2~3.5%.
The preparation method of positive plate:Deionized water is well mixed and starched with all raw materials of anode pole piece cell size,
Positive battery slurry is made;Using nickel foam pasting positive battery slurry, rolling after drying, clear powder, welding, longitudinal and transverse cut
Positive plate is made.
Pasting, the baking of pasting, drying, rolling, clear powder, welding with negative plate of the present invention use in positive plate
Dry, rolling, clear powder, welding method are identical.
As a preferred technical scheme, by non-maintaining capacitor type nickel-hydrogen power battery cathode sheet of the present invention
The battery of preparation, preparation method comprises the following steps:
A, deionized water with anode pole piece cell size is well mixed and starched, positive battery slurry is made;By deionization
Water is well mixed and starched with cathode pole piece cell size, and negative battery slurry is made;
B, using nickel foam pasting positive battery slurry, positive pole is made in rolling, clear powder, welding, longitudinal and transverse cut after drying
Piece, and using barrier film bag packing anode pole piece;
C, using nickel foam pasting negative battery slurry, positive pole is made in rolling, clear powder, welding, longitudinal and transverse cut after drying
Piece, and using barrier film bag packing cathode pole piece;
Battery core is made in d, positive plate, negative plate superposition, enters shell, welding, top cover sealing, fluid injection;
Non-maintaining capacitor type Ni-MH power cell is made in e, in groups chemical conversion.
Membrane thicknesses described in step b and c are 0.15~0.35mm;Thickness is too thin, and not enough, thickness is too for imbibition absolute magnitude
Thickness, can reduce battery energy density.
Welding of the welding for positive pole white edge and lug described in step b, wherein welding preferred laser series spot welding;Step
Welding of the welding for negative pole white edge and lug described in rapid c, is continuously welded, lug is nickel-plated steel wherein welding preferred resistance
Band.The negative plate both sides described in positive plate and step c described in step b are white edge, both sides synchronous welding.Synchronous welding
On the one hand be conducive to improving production efficiency, another aspect white edge has certain deformation in welding process, and both sides synchronous welding has
Beneficial to raising welding quality.
Longitudinal and transverse described in step b cuts that preferred on-line continuous is longitudinal and transverse to be cut.Longitudinal and transverse cut is made positive plate and is specially
Longitudinal and transverse cut once produces two panels, positive plate 100~250mm of dimensions length, 60~150mm of width, and thickness 0.15~
0.70mm, 10~55g of weight;Longitudinal and transverse described in step c cuts that preferred on-line continuous is longitudinal and transverse to be cut.Longitudinal and transverse cut is made
Negative plate is specially that longitudinal and transverse cut once produces two panels, negative plate 100~250mm of dimensions length, 60~150mm of width, thickness
0.15~0.70mm, 12~60g of weight.
Negative plate described in positive plate and step c described in step b and c is using the continuous manufacture of integration, middle nothing
Have enough to meet the need process.Integration manufacture refers to that pole piece comes out from pasting, pole piece straight forming.Lug and positive and negative plate white edge are online
First weld, then cut, realize that shaping is directly welded with pole piece in serialization lug, pole plate turnover process is omitted in centre, without
Single welding equipment, can so prevent from welding some problems faced after cutting, such as first cut and weld afterwards, cut process
In it is unavoidable there is white edge by dust pollution, can have the phenomenons such as burn-throughs, spot corrosion carrying out welding, influence pole piece quality, and need to
Increase by one of turnover process, and the unavoidable pole piece of circular flow is damaged, and adds production cost.
Barrier film bag packing described in step b and c, barrier film cladding, side and bottom surface is respectively adopted in positive pole, cathode pole piece
Welded using plastic sealing machine, only top surface is not welded, form a sack, pole piece is inside sack, and membrane thicknesses are 0.15
~0.35mm.
After prepared by pole piece, into step d.
Positive plate, negative plate alternating lamination are superposed to described in step d, has barrier film from each other, outermost layer is all negative pole
How a piece of piece, that is, negative plate be.
The preferred pole straight line welding of welding described in step d.
Top cover sealing described in step d uses laser or argon arc welding mode.Selected according to actual conditions, small scale selection
Argon arc, scale just selects greatly laser.
Voltage measurement is carried out before and after each operation described in step d;The purpose of voltage measurement is to choose short circuit battery, short
Road battery is directly alarmed during universal meter measurement device, and will not be alarmed in non-short circuit battery test process, so can be with
Choose short circuit battery in time online, repaired, it also avoid the waste of next process.
Fluid injection is normal pressure fluid injection in step d, and fluid injection electrolyte is inorganic type, includes potassium hydroxide, barium hydroxide, hydroxide
One or more in lithium, sodium hydroxide, electrolyte total soluble matters is 5~6mol/L.
After battery assembling, into step e.
Non-maintaining capacitor type Ni-MH power cell is made in chemical conversion in groups, and the chemical conversion in groups refers to that cell passes through connection
Piece connects into one group of 12V or 24V, then is melted into.
Compared with prior art, the present invention has advantages below:
(1) zinc and its zinc oxide in negative pole of the present invention, can reduce the current potential of abundance rare earth alloy, and in float
By selfoxidation-reduction reaction, hydrogen bearing alloy substrate performance is protected, so as to suppress zinc dendrite generation, extends battery life.This
Invention cathode pole piece cell size each component coordinates so that capacitor type Ni-MH power cell working voltage platform is 1.35V, charging
Voltage platform is 1.6V, and under normal current charging, the battery of preparation does not analyse oxygen, can continuously floating charge;The section of series connection 10 or 20 sections
The battery of the preparation, constitutes 12V or 24V battery packs, charging voltage platform upper limit 16V or 32V, discharge voltage plateau lower limit 9V or
18V, and the charging voltage upper limit of 12V or 24V lead-acid batteries is 15.9V and 31.8V respectively, discharge voltage lower limit be respectively 9V and
18V, can be exchanged with lead-acid battery completely, in addition, the charging voltage upper limit of non-maintaining capacitor type Ni-MH power cell is higher than lead
Sour battery, is substituted after lead-acid battery, and gassing is less, and battery life is also corresponding longer.
(2) the three-dimensional PTFE emulsion consumption in negative battery material of the present invention is excess, the attachment of pole piece battery material
The more conventional battery pole piece of power is high, and the zinc compound inside battery material is not readily dissolved in electrolyte.
(3) battery prepared by the present invention is discharged at -40 DEG C with 0.1C, can be released more than 60% electricity, be fully met height
The low temperature requirements of the winter of latitude, High aititude mountain area or cold, automobile startup power supply or communication base station power supply.
(4) non-maintaining capacitor type Ni-MH power cell is in 70%SOC, and useful life is 2000 times, can be met 10 years
Use demand.
(5) present invention also provides a kind of non-maintaining capacitor type Ni-MH power cell, and positive pole, cathode pole piece carry out barrier film system
Bag packing, while the three-dimensional PTFE emulsion consumption in positive pole, cathode pole piece battery material is excess, pole piece battery material it is attached
Put forth effort the zinc compound inside more conventional battery pole piece height, one side battery material to be not readily dissolved in electrolyte, the opposing party
Face, barrier film is using double-deck, even if generating zinc dendrite, is also not enough to influence battery performance, and therefore, non-maintaining capacitor type ni-mh is moved
The short historic technical barrier of power battery life.
(6) present invention organically combines capacitor type Ni-MH power cell and nickel-zinc cell technology, by nickel-zinc cell high power capacity,
More high negative potential, the high power of anti-over-charging performance and capacitor type Ni-MH power cell, long-life, low temperature resistant combination so that
Capacitor type Ni-MH power cell working voltage platform is 1.35V, and charging voltage platform is 1.6V, under normal current charging, electricity
Oxygen is not analysed in pond, can continuously floating charge;Meanwhile, two-layer separator design is combined with the three-dimensional PTFE emulsion of excess, is solved zinc dendrite and is led
Send a telegraph the historic technical barrier of pond short life.Have low temperature resistant capacitor type Ni-MH power cell, long-life, high power and nickel zinc concurrently
The high advantage of the resistance to floating charge of battery, low cost, voltage platform.
Embodiment
With reference to embodiment, the present invention will be further described.
Unless expressly stated otherwise, described all percentages (%) are percetage by weight (%).
Embodiment 1
A, prepare positive and negative electrode cell size:
The preparation of positive battery slurry:According to mixing zinc ball-type hickelous nydroxide 100Kg, super-fine cobalt powder 3.5Kg, sub- titanium oxide
0.2Kg, HPMC binding agent 1.3Kg, PTFE emulsion 1.2Kg, carbon containing extra-fine nickel powder 1.8Kg, with accounting for above-mentioned positive battery material weight
24% deionized water of amount is well mixed, and anode sizing agent is made.
The preparation of negative battery slurry:According to abundance rare earth alloy 100Kg, activated carbon 0.9Kg, zinc oxide 10Kg, HPMC
Binding agent 3Kg, PTFE emulsion 2Kg, carbon containing extra-fine nickel powder 3Kg, zinc powder 5Kg, 21% with accounting for above-mentioned negative battery material weight
Deionized water be well mixed, be made cathode size.
B, positive and negative plate preparation:Using 270g/m2The continuous wet method pasting of nickel foam, by 70 DEG C -110 DEG C -120 DEG C -
Continuously rolled using 200t pressure after 120 DEG C of -100 DEG C of five warm area hot-air seasonings, online ultrasound powder, laser clearly is continuous, synchronously
Positive plate is made with lug, longitudinal and transverse cut of on-line continuous in spot welding both sides white edge, and pole piece size is that pole piece size is 100mm*
60mm*0.18mm, 10 ± 0.2g of weight, then using including ZrO20.3mm thickness nonwoven cloth diaphragm bag packing.
D, battery assembling:Positive/negative plate, which is sequentially overlapped, is made battery core, through entering shell, the welding of pole straight line, top cover sealing, vacuum
Fluid injection;Voltage measurement is carried out before and after each operation;Noted electrolyte is 5.5mol/L KOH+0.2mol/L LiOH solution.
The non-maintaining capacitor type Ni-MH power cells of 12V/60Ah are made in e, in groups chemical conversion.
It is natural that the non-maintaining capacitor type Ni-MH power cells of 12V/60Ah replace existing popular Sagitar 1.6L after chemical conversion, directly
The lead-acid battery of air-breathing car, is carried out at the test under actual condition, winter temperature -42~-25 DEG C in Harbin, according to even
Continue and sail 500 kilometers, battery outward appearance is indeformable, and weight is not reduced, it is clear that anti-floating fills excellent performance;Directly shelve at low temperature
After 48h, one-shot success, low-temperature type is excellent.Continuously run three months in cold winter, average one day traveling 300km takes
Lower battery carries out performance detection, and weight only reduces 3g, and apparent size is unchanged, volume test, and decay is less than 0.5%.Battery list
The working voltage platform of body is 1.35V.
Embodiment 2
A, prepare positive and negative electrode cell size:
The preparation of positive battery slurry:According to mixing zinc ball-type hickelous nydroxide 100kg, super-fine cobalt powder 4.5Kg, sub- titanium oxide
0.3Kg, HPMC binding agent 1.4Kg, PTFE emulsion 1.4Kg, carbon containing extra-fine nickel powder 2Kg, with accounting for above-mentioned positive battery material weight
25% deionized water be well mixed, be made anode sizing agent.
The preparation of negative battery slurry:According to abundance rare earth alloy 100Kg, activated carbon 1.1Kg, zinc oxide 11Kg, HPMC
Binding agent 3.2Kg, PTFE emulsion 3.2Kg, carbon containing extra-fine nickel powder 3.5Kg, zinc powder 5.5Kg, with accounting for above-mentioned negative battery material weight
22% deionized water of amount is well mixed, and cathode size is made.
B, positive and negative plate preparation:Using 300g/m2The continuous wet method pasting of nickel foam, by 70 DEG C -110 DEG C -120 DEG C -
Continuously rolled using 220t pressure after 125 DEG C of -100 DEG C of five warm area hot-air seasonings, online ultrasound powder, laser clearly is continuous, synchronously
Positive plate is made with lug, longitudinal and transverse cut of on-line continuous in spot welding both sides white edge, and pole piece size is that pole piece size is 200mm*
95mm*0.32mm, 30 ± 0.2g of weight, then using including ZrO20.35mm thickness nonwoven cloth diaphragm bag packing.
D, battery assembling:Positive/negative plate, which is sequentially overlapped, is made battery core, through entering shell, the welding of pole straight line, top cover sealing, vacuum
Fluid injection;Voltage measurement is carried out before and after each operation;Noted electrolyte is 4.0mol/L KOH+0.5mol/L LiOH+0.5mol/L
NaOH solution.
The non-maintaining capacitor type Ni-MH power cells of 24V/200Ah are made in e, in groups chemical conversion.
The non-maintaining capacitor type Ni-MH power cells of 24V/200Ah are replaced existing Inner Mongol Hailaer after chemical conversion, directly and led to
Interrogate at the lead-acid battery of base station, winter temperature -48~-25 DEG C, charged according to photovoltaic generation on daytime, power supply is persistently energized, continuously
Operation six months, battery outward appearance is indeformable, and weight is not reduced, it is clear that anti-floating fills excellent performance;Remove battery and carry out performance detection,
Weight is only reduced and ignored, only 2g, and apparent size is unchanged, volume test, and decay is less than 0.5%.The work of battery cell
Make voltage platform for 1.35V.
Embodiment 3
A, prepare positive and negative electrode cell size:
The preparation of positive battery slurry:According to mixing zinc ball-type hickelous nydroxide 100Kg, super-fine cobalt powder 1.2Kg, sub- titanium oxide
0.15Kg, HPMC binding agent 1.0Kg, PTFE emulsion 1.1Kg, carbon containing extra-fine nickel powder 1.2Kg, with accounting for above-mentioned positive battery material weight
22% deionized water of amount is well mixed, and anode sizing agent is made.
The preparation of negative battery slurry:According to abundance rare earth alloy 100Kg, activated carbon 0.6Kg, zinc oxide 8Kg, HPMC are viscous
Tie agent 2.8Kg, PTFE emulsion 2.4Kg, carbon containing extra-fine nickel powder 2.5Kg, zinc powder 4Kg, with accounting for above-mentioned negative battery material weight
20% deionized water is well mixed, and cathode size is made.
B, positive and negative plate preparation:Using 350g/m2The continuous wet method pasting of nickel foam, by 85 DEG C -110 DEG C -130 DEG C -
Continuously rolled using 240t pressure after 125 DEG C of -100 DEG C of five warm area hot-air seasonings, online ultrasound powder, laser clearly is continuous, synchronously
Positive plate is made with lug, longitudinal and transverse cut of on-line continuous in spot welding both sides white edge, and pole piece size is that pole piece size is 200mm*
105mm*0.33mm, 36 ± 0.3g of weight, then using including ZrO20.15mm thickness nonwoven cloth diaphragm bag packing.
D, battery assembling:Positive/negative plate, which is sequentially overlapped, is made battery core, through entering shell, the welding of pole straight line, top cover sealing, vacuum
Fluid injection;Voltage measurement is carried out before and after each operation;Noted electrolyte is 5mol/L KOH+0.5mol/L LiOH solution.
The non-maintaining capacitor type Ni-MH power cells of 24V/300Ah are made in e, in groups chemical conversion.
The non-maintaining capacitor type Ni-MH power cells of 24V/300Ah replace the lead of existing 20t heavy goods vehicles after chemical conversion, directly
Sour battery, the test under actual condition is carried out in Border in Harbin Area, at winter temperature -42~-25 DEG C, according to continuously driving 600
Kilometer, battery outward appearance is indeformable, and weight is not reduced, it is clear that anti-floating fills excellent performance;Directly shelve at low temperature after 48h, once
Start successfully, low-temperature type is excellent.Continuously run three months in cold winter, average one day traveling 300km removes battery progress
Performance detection, weight only reduces 5g, and apparent size is unchanged, volume test, and decay is less than 1%.The operating voltage of battery cell
Platform is 1.35V.
Embodiment 4
A, prepare positive and negative electrode cell size:
The preparation of positive battery slurry:According to mixing zinc ball-type hickelous nydroxide 100Kg, super-fine cobalt powder 5.5Kg, sub- titanium oxide
0.4Kg, HPMC binding agent 1.5Kg, PTFE emulsion 1.5Kg, carbon containing extra-fine nickel powder 2.5Kg, with accounting for above-mentioned positive battery material weight
20% deionized water of amount is well mixed, and anode sizing agent is made.
The preparation of negative battery slurry:According to abundance rare earth alloy 100Kg, activated carbon 1.4Kg, zinc oxide 12.5Kg,
HPMC binding agent 3.5Kg, PTFE emulsion 3.5Kg, carbon containing extra-fine nickel powder 4.5Kg, zinc powder 6.5Kg, with accounting for above-mentioned negative battery material
Expect that 18% deionized water of weight is well mixed, cathode size is made.
B, positive and negative plate preparation:Using 420g/m2The continuous wet method pasting of nickel foam, by 85 DEG C -110 DEG C -130 DEG C -
Using the rolling of 300t pressure, clear powder, laser is continuous, synchronization spot welding two after 135 DEG C of -135 DEG C of -100 DEG C of six warm area infrared dryings
Positive plate is made with lug, longitudinal and transverse cut of on-line continuous in edge margin side, and pole piece size is that pole piece size is 240mm*130mm*
0.35mm, 55 ± 0.3g of weight, then using including ZrO20.2mm thickness nonwoven cloth diaphragm bag packing.
D, battery assembling:Positive/negative plate, which is sequentially overlapped, is made battery core, through entering shell, the welding of pole straight line, top cover sealing, vacuum
Fluid injection;Voltage measurement is carried out before and after each operation;Noted electrolyte is 3.5mol/L KOH+0.5mol/L LiOH+0.5mol/L
Ba(OH)2Solution.
The non-maintaining capacitor type Ni-MH power cells of 24V/300Ah are made in e, in groups chemical conversion.
After four Battery packs carry out four simultaneously, the non-maintaining capacitor type Ni-MH power cells of 24V/1200Ah are constituted, directly replace existing
Have at the lead-acid battery of communication base station at Qinghai-Tibet height above sea level 5500m, long-term temperature -40~-5 DEG C, according to photovoltaic generation on daytime
Charging, power supply is persistently energized, continuous operation 12 months, and battery outward appearance is indeformable, and weight is not reduced, it is clear that it is excellent that anti-floating fills performance
It is different;Remove battery and carry out performance detection, weight is only reduced and ignored, and only 7g, apparent size is unchanged, and volume test declines
Reduce in 1%.The working voltage platform of battery cell is 1.35V.
Embodiment 5
A, prepare positive and negative electrode cell size:
The preparation of positive battery slurry:According to mixing zinc ball-type hickelous nydroxide 100Kg, super-fine cobalt powder 2Kg, sub- titanium oxide
0.1Kg, HPMC binding agent 0.9Kg, PTFE emulsion 1.0Kg, carbon containing extra-fine nickel powder 1Kg, with accounting for above-mentioned positive battery material weight
28% deionized water be well mixed, be made anode sizing agent.
The preparation of negative battery slurry:According to abundance rare earth alloy 100Kg, activated carbon 0.5Kg, zinc oxide 7Kg, HPMC are viscous
Tie agent 2.4Kg, PTFE emulsion 2Kg, carbon containing extra-fine nickel powder 2Kg, zinc powder 3Kg, 24% with accounting for above-mentioned negative battery material weight
Deionized water be well mixed, be made cathode size.
B, positive and negative plate preparation:Using 420g/m2The continuous wet method pasting of nickel foam, by 85 DEG C -110 DEG C -130 DEG C -
Continuously rolled using 400t pressure after 135 DEG C of -135 DEG C of -100 DEG C of six warm area infrared dryings, the clear powder of online ultrasound, laser connect
Positive plate is made in continuous, synchronous spot welding both sides white edge and longitudinal and transverse cut of lug, on-line continuous, and pole piece size is that pole piece size is
250mm*60mm*0.70mm, 44 ± 0.3g of weight, then using including ZrO2The nonwoven cloth diaphragm bag of 0.26mm thickness beat
Bag.
D, battery assembling:Positive/negative plate, which is sequentially overlapped, is made battery core, through entering shell, the welding of pole straight line, top cover sealing, vacuum
Fluid injection;Voltage measurement is carried out before and after each operation;Noted electrolyte is 5mol/L KOH+0.5mol/L LiOH+0.5mol/L
Ba(OH)2Solution.
The non-maintaining capacitor type Ni-MH power cells of 12V/160Ah are made in e, in groups chemical conversion.
The non-maintaining capacitor type Ni-MH power cells of 12V/160Ah, directly replace existing Chinese board 2.4T SUV passenger cars
Lead-acid battery, is carried out at the test under actual condition, winter temperature -55~-25 DEG C in Heihe In The Heilongjiang River area, according to continuous row
500 kilometers are sailed, battery outward appearance is indeformable, and weight is not reduced, it is clear that anti-floating fills excellent performance;Directly shelve at low temperature after 48h,
One-shot success, low-temperature type is excellent.Continuously run three months in cold winter, average one day traveling 300km removes battery
Performance detection is carried out, weight only reduces 5g, and apparent size is unchanged, volume test, decay is less than 0.7%.The work of battery cell
Make voltage platform for 1.35V.
Embodiment 6
Using technique and device same as Example 1, only difference is that positive plate uses commercially available conventional cathode
Piece.
The non-maintaining capacitor type Ni-MH power cells of 12V/60Ah of embodiment 6 replace existing popular speed after chemical conversion, directly
The lead-acid battery of 1.6L natural aspiration cars is risen, the test under actual condition, winter temperature -42~-25 are carried out in Harbin
At DEG C, according to continuously driving 500 kilometers, the expansion of battery outward appearance is not obvious, but weight is reduced seldom, it is clear that be resistant to floating charge;Newly
Battery is directly shelved after 48h at low temperature, one-shot success.Continuously run six months, travel in cold winter within average one day
300km, removes battery and carries out performance detection, weight reduces 13g, and apparent size expansion is less than 2mm, and volume test, decay is less than
5%.The working voltage platform of battery cell is 1.35V.
Embodiment 7
Using technique and device same as Example 2, only difference is that positive plate uses commercially available conventional cathode
Piece.
The non-maintaining capacitor type Ni-MH power cells of 24V/200Ah of embodiment 7 replace the existing Inner Mongol after chemical conversion, directly
At the lead-acid battery of Hailaer communication base station, winter temperature -48~-25 DEG C, charged according to photovoltaic generation on daytime, power supply is persistently supplied
Can, continuous operation six months, battery cosmetic variation is not obvious;Remove battery and carry out performance detection, weight reduces 20g, outward appearance chi
Very little substantially unchanged, volume test, decay is less than 5%.The working voltage platform of battery cell is 1.35V.
Embodiment 8
Using technique and device same as Example 3, only difference is that positive plate uses commercially available conventional cathode
Piece.
The non-maintaining capacitor type Ni-MH power cells of 24V/300Ah of embodiment 8 replace existing 20t weights after chemical conversion, directly
The lead-acid battery of type lorry, is carried out at the test under actual condition, winter temperature -42~-25 DEG C in Border in Harbin Area, according to even
Continue and sail 600 kilometers, less, weight reduces few battery appearance deformation;New battery is directly shelved after 48h at low temperature, once
Start successfully.Continuously run three months in cold winter, average one day traveling 300km removes battery and carries out performance detection, weight
34g is reduced, apparent size change is not obvious, and safety valve is partially opened, volume test, and decay is less than 6%.The work of battery cell
Voltage platform is 1.35V.
Embodiment 9
Using technique and device same as Example 4, only difference is that positive plate uses commercially available conventional cathode
Piece.
After four Battery packs of embodiment 9 carry out four simultaneously, the non-maintaining capacitor type Ni-MH power cells of 24V/1200Ah are constituted, directly
Take at the lead-acid battery for changing communication base station at existing Qinghai-Tibet height above sea level 5500m, long-term temperature -40~-5 DEG C, according to daytime
Photovoltaic generation is charged, and power supply is persistently energized, continuous operation 12 months, and battery appearance deformation is less obvious, but weight is reduced seldom,
Obvious anti-floating fills performance can be with;Remove battery and carry out performance detection, weight reduces 53g, and apparent size change is little, and capacity is surveyed
Examination, decay is more than 5%, but less than 6%.The working voltage platform of battery cell is 1.35V.
Embodiment 10
Using technique and device same as Example 5, only difference is that positive plate uses commercially available conventional cathode
Piece.
The non-maintaining capacitor type Ni-MH power cells of 12V/160Ah of embodiment 10, directly replace existing Chinese board 2.4TSUV
The lead-acid battery of passenger car, carries out at the test under actual condition, winter temperature -55~-25 DEG C in Heihe In The Heilongjiang River area, presses
According to continuously driving 500 kilometers, battery appearance deformation can not seen visually;New battery is directly shelved after 48h at low temperature.Cold
Cold winter is continuously run three months, average one day traveling 300km, removes battery and carries out performance detection, weight reduces 22g, outward appearance
Change in size expands 3mm, and volume test, decay is less than 7%.The working voltage platform of battery cell is 1.35V.
Claims (10)
1. a kind of capacitor type nickel-hydrogen power battery cathode sheet, it is characterised in that:Cathode pole piece cell size includes following weight
The raw material of number:
2. capacitor type nickel-hydrogen power battery cathode sheet according to claim 1, it is characterised in that:By deionized water with bearing
Pole pole piece cell size is well mixed and starches, and negative battery slurry is made;Negative pole pole is made in nickel foam pasting negative battery slurry
Piece.
3. capacitor type nickel-hydrogen power battery cathode sheet according to claim 2, it is characterised in that:Nickel foam surface density is
240~480g/m2;Deionized water accounts for the 18~24% of cathode pole piece cell size weight.
4. according to any described capacitor type nickel-hydrogen power battery cathode sheets of claim 1-3, it is characterised in that:Abundance rare earth
Alloy is the hydrogen bearing alloy that light rare earth weight content is more than 20%.
5. according to any described capacitor type nickel-hydrogen power battery cathode sheets of claim 1-3, it is characterised in that:Activated carbon
Specific surface area is 900~1200m2/ g, purity is more than 99.5%;The D of carbon containing extra-fine nickel powder50Less than 0.8 micron, nickel containing carbon ultrafine
The weight content of carbon is 2~3.5% in powder.
6. a kind of preparation method of any described capacitor type nickel-hydrogen power battery cathode sheets of claim 1-3, its feature exists
In:
Deionized water is well mixed and starched with all raw materials of cathode pole piece cell size, negative battery slurry is made;Using
Negative plate is made in rolling, clear powder, welding, longitudinal and transverse cut after nickel foam pasting negative battery slurry, drying.
7. the preparation method of capacitor type nickel-hydrogen power battery cathode sheet according to claim 6, it is characterised in that:
Pasting is continuous wet method pasting;
Dry and be:Dried using 2~6 warm areas, drying mode is that infrared, hot air circulation or both is combined, each warm area
Drying temperature control at 70 DEG C~135 DEG C;
Roll and rolled to be continuous, pressure is 200~400t, rolling speed is 0.5~5m/min.
8. the preparation method of capacitor type nickel-hydrogen power battery cathode sheet according to claim 6, it is characterised in that:
It is longitudinal and transverse to be cut into:On-line continuous is longitudinal and transverse to be cut, and once produces two panels, negative plate 100~250mm of dimensions length, width
60~150mm, 0.15~0.70mm of thickness, 12~60g of weight.
9. a kind of battery prepared by any described non-maintaining capacitor type nickel-hydrogen power battery cathode sheets of claim 1-3,
It is characterized in that:Including anode pole piece and cathode pole piece;Positive plate is made up of nickel foam pasting positive battery slurry;Positive battery
Slurry includes the raw material of following parts by weight:
10. battery prepared by non-maintaining capacitor type nickel-hydrogen power battery cathode sheet according to claim 9, its feature exists
In:Preparation method comprises the following steps:
A, deionized water with anode pole piece cell size is well mixed and starched, positive battery slurry is made;By deionized water with
Cathode pole piece cell size is well mixed and starches, and negative battery slurry is made;
B, using nickel foam pasting positive battery slurry, positive plate is made in rolling, clear powder, welding, longitudinal and transverse cut after drying,
And using barrier film bag packing anode pole piece;
C, using nickel foam pasting negative battery slurry, positive plate is made in rolling, clear powder, welding, longitudinal and transverse cut after drying,
And using barrier film bag packing cathode pole piece;
Battery core is made in d, positive plate, negative plate superposition, enters shell, welding, top cover sealing, fluid injection;
Non-maintaining capacitor type Ni-MH power cell is made in e, in groups chemical conversion.
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Cited By (2)
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CN108493500A (en) * | 2018-04-26 | 2018-09-04 | 包头昊明稀土新电源科技有限公司 | Capacitive Ni-MH power cell and preparation method thereof |
CN112054250A (en) * | 2020-09-25 | 2020-12-08 | 包头昊明稀土新电源科技有限公司 | Super-capacity capacitive nickel-hydrogen battery and preparation method thereof |
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CN102306755A (en) * | 2011-08-15 | 2012-01-04 | 淄博齐盛新能源科技有限公司 | Capacitor-battery bipolar inline combined nickel-hydrogen power capacitor battery |
CN103138030A (en) * | 2013-02-26 | 2013-06-05 | 淄博国利新电源科技有限公司 | Preparation method of asymmetric rare earth capacitor battery |
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CN1296304A (en) * | 1999-11-12 | 2001-05-23 | 松下电器产业株式会社 | Nickel-hydrogen accumulator |
CN102306755A (en) * | 2011-08-15 | 2012-01-04 | 淄博齐盛新能源科技有限公司 | Capacitor-battery bipolar inline combined nickel-hydrogen power capacitor battery |
CN103138030A (en) * | 2013-02-26 | 2013-06-05 | 淄博国利新电源科技有限公司 | Preparation method of asymmetric rare earth capacitor battery |
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CN112054250A (en) * | 2020-09-25 | 2020-12-08 | 包头昊明稀土新电源科技有限公司 | Super-capacity capacitive nickel-hydrogen battery and preparation method thereof |
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