CN107272261A - A kind of diffusion barrier and preparation method thereof - Google Patents

A kind of diffusion barrier and preparation method thereof Download PDF

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Publication number
CN107272261A
CN107272261A CN201710630323.2A CN201710630323A CN107272261A CN 107272261 A CN107272261 A CN 107272261A CN 201710630323 A CN201710630323 A CN 201710630323A CN 107272261 A CN107272261 A CN 107272261A
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CN
China
Prior art keywords
coating
diffusion barrier
particle
base material
optical surface
Prior art date
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Pending
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CN201710630323.2A
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Chinese (zh)
Inventor
李长顺
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Zhangjiagang Kangdexin Optronics Material Co Ltd
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Zhangjiagang Kangdexin Optronics Material Co Ltd
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Priority to CN201710630323.2A priority Critical patent/CN107272261A/en
Publication of CN107272261A publication Critical patent/CN107272261A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/1336Illuminating devices
    • G02F1/133602Direct backlight
    • G02F1/133606Direct backlight including a specially adapted diffusing, scattering or light controlling members
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/0236Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element
    • G02B5/0242Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element by means of dispersed particles
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0268Diffusing elements; Afocal elements characterized by the fabrication or manufacturing method

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Chemical & Material Sciences (AREA)
  • Nonlinear Science (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Mathematical Physics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Optical Elements Other Than Lenses (AREA)

Abstract

The present invention provides a kind of diffusion barrier and preparation method thereof, and the diffusion barrier includes base material, face-coating and back coating, it is characterised in that:The back coating includes glue, auxiliary agent and particle, and the TG (glass transition temperature) of glue described in the back coating is less than 100 DEG C;Particle density is more than 250ea/mm in the back coating2, the diffusion barrier collocation planar lightguide that the present invention is provided reaches preferable scratch resistant effect by controlling glue type and particle density.

Description

A kind of diffusion barrier and preparation method thereof
Technical field:
The present invention relates to optical film field, and in particular to diffusion barrier and preparation method thereof.
Background technology:
LCD Display Techniques are Display Techniques most widely used at present, are widely applied to TV, mobile phone, computer, pad, display Device etc..In an lcd, diffusion barrier is important part.In LCD backlight module, including lamp source, glue frame, reflector plate, lead Tabula rasa, diffusion barrier, prismatic lens etc..The effect of diffusion barrier is that the spot light that lamp source is sent is changed into area source.Diffusion barrier is divided into Diffusion barrier and lower diffusion barrier.Diffusion barrier, using resin as skeleton, diffusion particle is uniformly arranged mainly using base material as carrier, is come Reach the effect of disperse light.
Because application is different, the design of backlight module is not quite similar.For the ease of narration, diffusion barrier is abbreviated as D, by rib Eyeglass is abbreviated as P.The structure included in backlight module has:D+P+P+D, D+P+D, D+D, D+P+P, P+D+D.By above Structure can be seen that diffusion barrier touch light guide plate probability it is very high.
The material of light guide plate include makrolon (PC), polymethyl methacrylate (PMMA), MS materials are (with metering system Sour methyl esters MMA and styrene SM are raw material).Have the site printed on light guide plate, light by site refraction so that point Light source is changed into area source.
The backlight module assembled, exists between diaphragm and the relative motion between diaphragm and light guide plate in transportation. In relative movement, if the hardness of the two, pattern are improper, scratch can be produced, the position of scratch is likely to occur in leaded light Plate or diaphragm adjacent thereto, after scratch is produced, have considerable influence to the effect of display, can produce point-like or wire is bad.
In actual production process, the performance evaluated between diaphragm and light guide plate is often determined using vibration test.Vibrations Test is often carried out using vibrations board, simulates transportation.
The mode of control scratch at present includes in the following manner:
1. reaching scratch resistant purpose by controlling cleanliness factor, the gap between light guide plate and diaphragm is smaller, therefore diaphragm Small foreign matter between light guide plate can cause more serious scratch.
2. reaching improvement purpose by improving diaphragm, scratch degree is controlled by adding flexible particle.
3. diaphragm is reduced by improving the adhesive force of diaphragm falls considering to be worth doing property, so as to improve cleannes between diaphragm.
4. reaching the purpose of masking scratch by using the preferable diaphragm of shielding, but it is to sacrifice briliancy as cost 's.
5. by improving light guide plate, anti-scraping coating is coated with light guide plate, so as to reach scratch resistant purpose.
6. by designing light guide board microstructure, the contact area between light guide plate and diaphragm is reduced, in addition the chip between diaphragm It can be received by the micro-structural of light guide plate, so as to buffer the abrasion of diaphragm and light guide plate.
The starting point of above all of measure is substantially from the cleannes between control diaphragm and light guide plate, or buffer film Abrasion between piece and light guide plate, control cleannes deliberately, the requirement to composing room is higher, and production is had certain limitations.It is single Solely add flexible particle improvement be not it is obvious that the cost for improving light guide plate is higher, have structured light guide plate nor Current trend.
The content of the invention:
It is an object of the invention to provide a kind of diffusion barrier, by controlling glue type, particle types, particle size, particle Density has preferable scratch resistant effect to diaphragm to reach.
On the other hand a kind of preparation method of diffusion barrier is provided.
To achieve the above object, the technical scheme is that:
A kind of diffusion barrier, including base material, face-coating and back coating, it is characterised in that:The back coating includes glue Water, auxiliary agent and particle, the Tg (glass transition temperature) of glue described in the back coating are less than 100 DEG C;Grain in back coating Sub- density is more than 250ea/mm2, the glue is selected from heat curing-type glue and UV glue.The main function of glue is fixed tablet Son, protection particle, scratch resistance, anti-absorption, antistatic and other effects are reached so that overall, the size matching of particle, material collocation with And particle density has on scratch resistance and very significantly influenceed.The collocation of particle and glue has on scratch resistance obviously influences module to exist During vibrations, the corresponding squeezing action by external force of diffusion back coated surface, can when film surface by force intensity more than its deformation intensity The back of the body can be caused to apply the broken of particle, diaphragm scratch, the particle come off is moved in the space relaying reforwarding of diaphragm and light guide plate, so as to lead Cause more serious light guide plate, diaphragm scratch, using the softer glue of material, it is relative be selection Tg (glass transition temperature) points compared with Low glue, can increase the deformability of glue-line to a certain degree, i.e., compression strength strengthens, even and if vibrations process mesoglea first break Split, because its is softer, the abrasion to particle is weaker, what another aspect was caused to light guide plate, which frays, can also mitigate, the grain of diffusion barrier Sub- density has considerable influence to scratch light guide plate, and proper density increase can improve contact area, and different-grain diameter collocation is also to increase Plus contact area, reduce stress.
Further, the base material includes the first optical surface and the second optical surface, first optical surface and described second Optical surface is provided with precoated shet.
Further, the particle is selected from PMMA, PBMA, PU, PS, nylon, organosilicon and melamine.
Further, described base material is selected from optical grade PET film, and the thickness range of the PET film is 100-250 μ m。
Further, described face-coating includes acrylic resin, retarder thinner, diffusion particle, dispersant, levelling agent And curing agent.
Further, one or more of the described diffusion particle in PMMA, PBMA, PS and nylon.
Further, described diffusion particle average grain diameter in 5 μm, 10 μm, 15 μm and 20 μm at least two mix Conjunction is used.
A kind of preparation method for including above-mentioned diffusion barrier, is comprised the following steps:
S1, the preparation of the diffusion barrier face-coating:Base material is unreeled to head region is applied, and the base material includes the first optical surface With the second optical surface, by face-coating coating liquid in the first optical surface of base material, wind, contained after drying The diffusion barrier semi-finished product of face-coating;
S2, the preparation of the diffusion barrier back coating:Diffusion barrier semi-finished product A described in step S1 is unreeled to painting head region, By back coating coating liquid in after the second optical surface of base material, solidify by dry and UV, in the second optics of base material Surface forms back coating.
Further, the face-coating coating fluid includes diffusion particle, diluent, acrylic resin, dispersant, solidification Agent;The back coating coating fluid comprising particle, diluent, Tg be less than 100 DEG C acrylic resin, levelling agent, antistatic additive, Initiator.
Further, before face-coating and/or back coating is prepared, in first optical surface and second light Face is coated with precoated shet.
Beneficial effect:
This patent diffusion barrier collocation planar lightguide, by controlling glue type, particle types, particle size, particle close Degree has preferable scratch resistant effect to light guide plate to reach
Brief description of the drawings:
With reference to Fig. 1 and embodiment, the present invention is further described.
Fig. 1 shows a kind of typical diffusion barrier of the present invention, including face-coating 1, precoated shet 2, base material 3, back coating 4, diffusion particle 5, particle 6.
Embodiment:
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples Invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, not For limiting the present invention.
The preparation of comparative example diffusion barrier:
S1, the preparation of diffusion barrier face-coating:188 μm of the PET base material containing precoated shet is unreeled to head region is applied, described Base material includes the first optical surface and the second optical surface, will include diffusion particle, diluent, acrylic resin modified, levelling The coating fluid gravure roll application that agent, dispersant, curing agent are mixed is in the first optical surface of base material, with 15-35m/min speed Degree, by drying oven solvent flashing, winding obtains the diffusion barrier semi-finished product containing face-coating.
S2, the preparation of the diffusion barrier back coating:Above-mentioned diffusion barrier semi-finished product B is unreeled to head region is applied, will be included The coating liquid that the acrylic resin of particle, diluent, Tg less than 100 DEG C, levelling agent, antistatic additive, initiator are mixed In after the second optical surface of base material, with 20-40m/min speed, by drying oven solvent flashing, by UV lamp, in base material The second optical surface formation back coating 4, finally wind.
The preparation of diffusion barrier 100 shown in Fig. 1:
The preparation of diffusion barrier face-coating:188 μm of the PET base material 3 containing precoated shet (primer) 2 is unreeled to painting Head Section Domain, the base material 3 includes the first optical surface and the second optical surface, will include diffusion particle 5, diluent, modified acroleic acid The coating fluid gravure roll application that resin, levelling agent, dispersant, curing agent are mixed is in the first optical surface of base material, with 15- 35m/min speed, by drying oven solvent flashing, winding obtains the diffusion barrier semi-finished product containing face-coating 1.
S2, the preparation of the diffusion barrier back coating:Above-mentioned diffusion barrier semi-finished product are unreeled to head region is applied, grain will be included The coating liquid that the acrylic resin, levelling agent, antistatic additive, initiator that son 6, diluent, TG are less than 100 DEG C are mixed in After second optical surface of base material 3, with 20-40m/min speed, by drying oven solvent flashing, by UV lamp, in base material Second optical surface formation back coating 4, finally winds.
Following table is the concrete component of embodiment:
The product of comparative example 1 cures 24h in 50 DEG C of curing chamber, after the completion of test data, vibration test is:(D+P+D is tied Structure).
Physical property Data
Haze% 93.45
T.t.% 85.42
Particle density ea/mm2 245
Pencil hardness/H 2H
The back of the body applies wear-resisting/g >600g
Vibration test Cover OK, slight scratch light guide plate under cell states
The product of comparative example 2 cures 24h in 50 DEG C of curing chamber, after the completion of test data, vibration test is:(D+P+P+D Structure).
Physical property data
Haze/% 94.65
T.t./% 84.97
Particle density ea/mm2 240
Pencil hardness/H 2H
Wear-resisting/g >600g
Vibration test Cover NG, scratch light guide plate under cell states
The product of embodiment 1 cures 24h in 50 DEG C of curing chamber, after the completion of test data, vibration test is:(D+P+D is tied Structure).
Physical property Data
Haze% 93.40
T.t.% 86.21
Particle density ea/mm2 260
Pencil hardness/H 2H
Wear-resisting/g >600g
Vibration test Point at OK under cell states, 2 is covered to scrape
The product of embodiment 2 cures 24h in 50 DEG C of curing chamber, after the completion of test data, vibration test is:(D+P+P+ D) structure.
Physical property Data
Haze% 94.21
T.t.% 84.32
Particle density ea/mm2 280
Pencil hardness/H 2H
Wear-resisting/g >600g
Vibration test OK
The product of embodiment 3 cures 24h in 50 DEG C of curing chamber, after the completion of test data, vibration test is:(P+P+D is tied Structure).
Physical property Data
Haze/% 96.32
T.t./% 83.21
Particle density ea/mm2 320
Pencil hardness/H 2H
Wear-resisting/g >600g
Vibration test OK
From above-mentioned comparative example and embodiment:By controlling glue type, particle types, particle size, particle density There is preferable scratch resistant effect to diaphragm to reach.
The foregoing is only the preferred embodiment of invention, be not intended to limit the present invention, it is all the spirit and principles in the present invention it Interior made modifications, equivalent substitutions and improvements etc., should be included in the scope of the protection.Attempt according to this to the present invention Make any formal limitation, therefore all have any modification or change for making the relevant present invention under identical spirit, It should all be included in that the invention is intended to the category protected.

Claims (10)

1. a kind of diffusion barrier (100), including base material (3), face-coating (1) and back coating (4), it is characterised in that:The back of the body Finishing coat (4) includes glue, auxiliary agent and particle (6), the Tg (glass transition temperature) of glue described in the back coating (4) Less than 100 DEG C;Particle (6) density is more than 250ea/mm in the back coating (4)2
2. a kind of diffusion barrier (100) according to claim 1, it is characterised in that the base material (3) includes the first optical surface With the second optical surface, first optical surface and second optical surface are provided with precoated shet (2).
3. a kind of diffusion barrier (100) according to claim 1, it is characterised in that the particle (6) is selected from polymethyl Sour methyl esters (PMMA), Vinalac 5920 (PBMA), polystyrene (PS), nylon (Nylon), polyurethane (PU) has Machine silicon and melamine.
4. diffusion barrier (100) according to claim 1, it is characterised in that described base material (3) is selected from optical grade PET film, The thickness range of the optical grade PET film is 100-250 μm.
5. diffusion barrier (100) according to claim 1, it is characterised in that described face-coating (1) includes acrylic acid tree Fat, retarder thinner, diffusion particle, dispersant, levelling agent and curing agent.
6. diffusion barrier (100) according to claim 5, it is characterised in that described diffusion particle (5) be selected from PMMA, One or more in PBMA, PS and nylon.
7. diffusion barrier (100) according to claim 5, it is characterised in that described diffusion particle (5) average grain diameter is selected from At least two in 5 μm, 10 μm, 15 μm and 20 μm are used in mixed way.
8. one kind includes the preparation method of any one of the claim 1-7 diffusion barrier (100), it is characterised in that comprising as follows Step:
S1, the preparation of the diffusion barrier face-coating:Base material (3) is unreeled to head region is applied, and the base material (3) includes the first optics Face and the second optical surface, by face-coating coating liquid in the first optical surface of base material, wind after drying, are contained There is the diffusion barrier semi-finished product A of face-coating (1);
S2, the preparation of the diffusion barrier back coating:Diffusion barrier semi-finished product A described in step S1 is unreeled to head region is applied, will be carried on the back Topcoat coating fluid is coated on after the second optical surface of base material (3), is solidified by dry and UV, in the second light of base material (3) Learn surface and form back coating (4).
9. preparation method according to claim 8, it is characterised in that the face-coating coating fluid includes diffusion particle (5), diluent, acrylic resin, dispersant, curing agent;The back coating coating fluid is small comprising particle (6), diluent, TG In 100 DEG C of acrylic resin, levelling agent, antistatic additive, initiator.
10. preparation method according to claim 8, it is characterised in that prepare face-coating and/or back coating it Before, in first optical surface and second optical surface coating precoated shet (2).
CN201710630323.2A 2017-07-28 2017-07-28 A kind of diffusion barrier and preparation method thereof Pending CN107272261A (en)

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Cited By (5)

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CN107907926A (en) * 2017-12-28 2018-04-13 深圳大学 A kind of light diffusing sheet and preparation method
CN107942420A (en) * 2017-11-29 2018-04-20 宁波激智科技股份有限公司 A kind of diffusion barrier for improving the anti-ball falling impact of light guide plate and preparation method thereof
CN109633800A (en) * 2018-03-30 2019-04-16 张家港康得新光电材料有限公司 A kind of diffusion barrier and optical film
WO2021143619A1 (en) * 2020-01-16 2021-07-22 京东方科技集团股份有限公司 Display device
CN114815022A (en) * 2022-04-12 2022-07-29 凯鑫森(上海)功能性薄膜产业股份有限公司 High-shielding double-sided diffusion film and preparation method thereof

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CN114815022A (en) * 2022-04-12 2022-07-29 凯鑫森(上海)功能性薄膜产业股份有限公司 High-shielding double-sided diffusion film and preparation method thereof
CN114815022B (en) * 2022-04-12 2023-09-01 凯鑫森(上海)功能性薄膜产业股份有限公司 High shielding double-sided diffusion film and preparation method thereof

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