CN107271010A - The coated plate on-line monitoring device and its detection method of a kind of battery pole plates - Google Patents
The coated plate on-line monitoring device and its detection method of a kind of battery pole plates Download PDFInfo
- Publication number
- CN107271010A CN107271010A CN201710646064.2A CN201710646064A CN107271010A CN 107271010 A CN107271010 A CN 107271010A CN 201710646064 A CN201710646064 A CN 201710646064A CN 107271010 A CN107271010 A CN 107271010A
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- coated plate
- display screen
- microcomputer
- monitoring device
- line monitoring
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- 238000001514 detection method Methods 0.000 title claims abstract description 25
- 238000012806 monitoring device Methods 0.000 title claims abstract description 18
- 238000005303 weighing Methods 0.000 claims description 17
- 238000000034 method Methods 0.000 claims description 6
- 235000013399 edible fruits Nutrition 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 239000010935 stainless steel Substances 0.000 claims description 4
- 238000010276 construction Methods 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000011149 active material Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 238000007619 statistical method Methods 0.000 description 2
- 206010049040 Weight fluctuation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G23/00—Auxiliary devices for weighing apparatus
- G01G23/18—Indicating devices, e.g. for remote indication; Recording devices; Scales, e.g. graduated
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Secondary Cells (AREA)
Abstract
The present invention provides the coated plate on-line monitoring device and its detection method of a kind of battery pole plates, the on-line monitoring device includes intelligent electronic-scale, display screen and master computer, the intelligent electronic-scale, the display screen and the master computer are electrically connected with, the intelligent electronic-scale includes microcomputer, and the intelligent electronic-scale can be by microcomputer by the numerical value of detection Real time displaying on a display screen.The present invention is simple in construction, easy to operate, can detect the thickness error of pole plate coated plate online within the very first time, and the coated plate error very first time is sent in coated plate workshop online, is improved, so as to reach the requirement for improving pole plate coated plate quality.
Description
Technical field
The invention mainly relates to the technical field that the coated plate of battery pole plates is detected, and in particular to a kind of coated plate of battery pole plates
On-line monitoring device and its detection method.
Technical background
Pole plate is most crucial part in battery manufacture, and the quality of pole plate quality determines the discharge capacity of the battery of battery
And discharge performance, discharge capacity of the cell, depending on the weight and the uniformity of weight of plate active material, to coated plate pole plate process
The monitoring of weight and the collection of quality information and statistical analysis are plate coating process important steps.
Coated plate pole plate is the technical process filled the paste using active material as main component on grid or skeleton.
The weight of current pole plate carries out title piece by artificial, it is found that when pole plate weight is bad, by title, piece personnel feed back to painting
Plate host service function personnel, operating personnel debug to equipment, are so unfavorable for equipment operator and pinpoint the problems in time, carry out
Improve, while quality information can not feed back in time, easily produce pole plate weight and thickness deviation is too big, not only have influence on battery
Uniformity and battery capacity, and influence production cost, so original manually operated alternative can not meet current
Working condition.
In application documents：The thickness positioning of coating machine is filled --- and there is provided a kind of brand new in -201620488167.1
Coating machine come realize apply plate thickness positioning, however, the coating machine of this structure do not detect apply plate thickness function so that
During coated plate, coated plate error still can be caused, so that service lifetime of accumulator and pole plate weight consistency still can be caused
Problem.
The content of the invention
Invention broadly provides the coated plate on-line monitoring device and its detection method of a kind of battery pole plates, on solving
State what is proposed in technical background, battery pole plates are during coated plate, and the smearing thickness caused is uneven and influences battery to use the longevity
The technical problem of life.
The present invention solve the technical scheme that uses of above-mentioned technical problem for：A kind of coated plate on-line monitoring device of battery pole plates
And its detection method, the on-line monitoring device include intelligent electronic-scale, display screen and computer, the intelligent electronic-scale, institute
State display screen and the computer is electrically connected with, the intelligent electronic-scale includes microcomputer, and the intelligent electronic-scale can pass through
Microcomputer is by the numerical value of detection Real time displaying on a display screen.
It is preferred that, the outer surface of the microcomputer is provided with the first keyboard.
It is preferred that, the upper surface of the microcomputer is fixed with weighing and sensing component, and the upper surface of the microcomputer
It is fixedly connected by branch with weight display screen.
It is preferred that, the shell of described microcomputer uses stainless steel.
It is preferred that, the display screen is fixed in frame, and fixes acousto-optic in frame described in the both sides of the display screen
Warning device.
It is preferred that, green, yellow, red trichromatism lamp is provided with the acoustic-optic alarm.
It is preferred that, the frame is provided with the second keyboard.
It is preferred that, the coated plate of battery pole plates is being placed on institute by the preset value of the first input weight standard on microcomputer
State and weighed on intelligent electronic-scale, the intelligent electronic-scale can by the data of weighing by microcomputer compared with preset value
Right, the result of comparison can be sent on the display screen by the microcomputer, and the display screen can believe the data received
Number it is sent on master computer, described master computer can be analyzed the signal received, by controlling sound and light alarm
Tri coloured lantern in device shows respectively, meanwhile, the numerical result detected can be shown on a display screen.
Compared with prior art, beneficial effects of the present invention are：The present invention it is simple in construction, save cost, can online by
Battery pole plates are during coated plate, by the computer of non-compliant coated plate information transmission to coated plate workshop, master worker
Receive after information, it is necessary to stop machine operation, equipment is readjusted, so as to overcome the drawbacks of weighing by hand, carry
The quality and production efficiency of product have been risen, the technical problem of uniformity of storage batteries and service life cycle is further solved.
Detailed explanation is carried out to the present invention below with reference to accompanying drawing and specific embodiment.
Brief description of the drawings
Fig. 1 is the online monitoring system structural representation of invention.
In figure：1- intelligent electronic-scales；11- micro computers；The keyboards of 12- first；13- weighing and sensing components；14- weight is shown
Screen；2- display screens；21- frames；22- acoustic-optic alarms；The keyboards of 23- second；3- master computers.
Embodiment
For the ease of understanding the present invention, the present invention is described more fully below with reference to relevant drawings, accompanying drawing
In give the present invention some embodiments, but the present invention can be realized by different forms, however it is not limited to text institute
The embodiment of description, opposite is in order that more thorough comprehensive to present disclosure there is provided these embodiments.
Need explanation when, when element is referred to as " being fixedly arranged on " another element, it can be directly on another element
There can also be element placed in the middle, when an element is considered as " connection " another element, it can be directly to separately
One element may be simultaneously present centering elements, term as used herein " vertically ", " level ", "left", "right"
And similar statement is for illustrative purposes only.
Unless otherwise defined, all of technologies and scientific terms used here by the article is with belonging to technical field of the invention
The implication that technical staff generally connects is identical, herein in the description of the invention used term knowledge in order to describe tool
The purpose of the embodiment of body, it is not intended that of the invention in limitation, term as used herein " and/or " include one or more phases
The arbitrary and all combination of the Listed Items of pass.
It refer to accompanying drawing 1, the coated plate on-line monitoring device and its detection method of a kind of battery pole plates, the on-line monitoring dress
Put including intelligent electronic-scale 1, display screen 2 and master computer 3, the intelligent electronic-scale 1, the display screen 2 and the host computer
Machine 3 is electrically connected with, and the intelligent electronic-scale 1 includes microcomputer 11, and the intelligent electronic-scale 1 be able to will be examined by microcomputer 11
The numerical value of survey Real time displaying on the display screen 2.
In the present embodiment, the outer surface of the microcomputer 11 is provided with the first keyboard 12, the upper table of the microcomputer 11
Face is fixed with weighing and sensing component 13, and the upper surface of the microcomputer 11 is fixedly connected by branch with weight display screen 14.
By the effect of the first keyboard 12, the weight preset value of coated plate can be manually entered in microcomputer 11, is weighed
The actual numerical value of coated plate can online be compared with weight preset value, meanwhile, weighing obtained coated plate gravimetric value can be in intelligent electricity
Shown on weight display screen 14 on sub- scale 1；Further, in the microcomputer 11, detection numerical value can be carried out
Storage, so as to simplify the workflow of coated plate detection.
In the present embodiment, the shell of described microcomputer 11 uses stainless steel.Pass through stainless steel itself
Corrosion-resistant, non-damageable physical characteristic, so as to effectively raise the safeguard measure on microcomputer 11, further,
Improve the overall service life of intelligent electronic-scale 1.
Please again emphatically referring to the drawings 1, the display screen 2 is fixed in frame 21, and the both sides of the display screen 2
It is fixed with the frame 21 in acoustic-optic alarm 22 described in acoustic-optic alarm 22 and is provided with green, yellow, red trichromatism lamp.
In the present embodiment, microcomputer 11 can be by the specific knot of the actual weight value and weight preset value that detect contrast
Fruit and preset value are sent in master computer 3, and master computer 3 can be analyzed the data message of receiving, when the result of detection
When meeting technical requirements for coated plate weight, alarm lamp display green, when coated plate weight of weighing closes on highest or minimum,
Alarm lamp shows amber light and alarmed, it is desirable to which operating personnel need to be adjusted the parameter of main frame, when coated plate weight of weighing
Red light is shown beyond technical scope alarm indicator lamp and is carried out continuously alarm, by the warning of tri coloured lantern weighing result, from
And can effectively remind whether staff needs shutdown, according to detection data, equipment is debugged again, further
Improve the operating efficiency of coated plate process.
In the present embodiment, the frame 21 is provided with the second keyboard 23, can be effective by the effect of the second keyboard 23
The Interface Control for realizing display screen 2, improve the practicality of integritied monitoring and controling system.
Embodiment 1, the preset value of the first input weight standard on microcomputer 1, is placed on by the coated plate of battery pole plates
Weighed on the intelligent electronic-scale 1, the data of weighing can be passed through microcomputer 1 and preset value by the intelligent electronic-scale 1
Compared to pair, the result of comparison can be sent on the display screen 2 by the microcomputer 1, and the display screen 2 will can be received
Data-signal is sent on master computer 3, and described master computer 3 can be analyzed the signal received, when the knot of detection
When fruit meets technical requirements for coated plate weight, alarm lamp display green, when weighing, coated plate weight closes on highest or minimum
When, alarm lamp shows amber light and alarmed, it is desirable to which operating personnel need to be adjusted the parameter of main frame, when coated plate weight of weighing
Amount is beyond technical scope alarm indicator lamp display red light and is carried out continuously alarm, meanwhile, the numerical result detected can be aobvious
Shown in display screen 2.
By tri coloured lantern, operator can recognize the coated plate result detected, and the data detected the very first time
Signal can be shown that operator can debug according to the data-signal detected to equipment on the display screen 2, it is known that
The result of equipment debugging is met in the error range of coated plate weight, so as to not only effectively raise the work effect of coated plate
Rate, further increases the uniformity and service life of storage battery coating plate weight.
Embodiment 2, the preset value of the first input weight standard on microcomputer 1, is placed on by the coated plate of battery pole plates
Weighed on the intelligent electronic-scale 1, the data of weighing can be passed through microcomputer 1 and preset value by the intelligent electronic-scale 1
Compared to pair, the result of comparison can be sent on the display screen 2 by the microcomputer 1, and the display screen 2 will can be received
Data-signal is sent on master computer 3, and described master computer 3 can be analyzed the signal received, when the knot of detection
When fruit meets technical requirements for coated plate weight, alarm lamp display green, master computer 3 can maintain the normal work of equipment,
Ensure the normal work in coated plate workshop；When coated plate weight of weighing closes on highest or minimum, alarm lamp shows amber light simultaneously
Alarm, when coated plate weight of weighing shows red light beyond technical scope alarm indicator lamp and is carried out continuously alarm, master computer 3 exists
While the signal results of detection are sent on display screen 2 simultaneously, and show testing result by tri coloured lantern, master computer
The break-off of 3 meeting control devices, master worker is after seeing that equipment is stopped, the data letter shown on observation display screen 2
Breath, is debugged according to testing result to equipment, so that coated plate quality of the battery pole plates in coated plate process is further ensure that,
So as to ensure that the service life of battery.
Embodiment 3, according to above-described embodiment 1 and embodiment 2, weight preset value is unsatisfactory for when detecting coated plate gravimetric value
During error range, during commissioning device, 100-150 parts pole plate may be selected and carries out painting board test, by applying board monitoring
System is monitored on-line, when detected 20-30 part above products it is undesirable when, it is necessary to be adjusted again to equipment
Examination, replaces the method that existing workman weighs coated plate manually by on-line checking and online transmission result, improves machine debugging
Operating efficiency, further increase product quality and operating efficiency.
Embodiment 4, further, the Yield and quality probability of acceptance of spot check of the daily per tour of 3 pairs of master computer and weight fluctuation
Curve distribution statistical analysis, is in time improved quality information feedback to production scene, reaches the effect for improving pole plate weight.
Embodiment described above only expresses certain embodiment of the present invention, and it describes more specific and detailed, but simultaneously
Therefore the limitation to the scope of the claims of the present invention can not be interpreted as.It should be pointed out that for one of ordinary skill in the art
For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the guarantor of the present invention
Protect scope.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (8)
1. the coated plate on-line monitoring device and its detection method of a kind of battery pole plates, it is characterised in that：The on-line monitoring device
Including intelligent electronic-scale（1）, display screen（2）And master computer（3）, the intelligent electronic-scale（1）, the display screen（2）And institute
State master computer（3）It is electrically connected with, the intelligent electronic-scale（1）Including microcomputer（11）, the intelligent electronic-scale（1）It can lead to
Cross microcomputer（11）By the numerical value of detection in display screen（2）Upper Real time displaying.
2. the coated plate on-line monitoring device and its detection method of a kind of battery pole plates according to claim 1, its feature exist
In：The microcomputer（11）Outer surface be provided with the first keyboard（12）.
3. the coated plate on-line monitoring device and its detection method of a kind of battery pole plates according to claim 1 or 2, its feature
It is：The microcomputer（11）Upper surface be fixed with weighing and sensing component（13）, and the microcomputer（11）Upper table
Face passes through branch and weight display screen（14）It is fixedly connected.
4. the coated plate on-line monitoring device and its detection method of a kind of battery pole plates according to claim 3, its feature exist
In：Described microcomputer（11）Shell use stainless steel.
5. the coated plate on-line monitoring device and its detection method of a kind of battery pole plates according to claim 1, its feature exist
In：The display screen（2）It is fixed on frame（21）On, and the display screen（2）Both sides described in frame（21）Upper fixation is sound
Light alarm device（22）.
6. the coated plate on-line monitoring device and its detection method of a kind of battery pole plates according to claim 4, its feature exist
In：The acoustic-optic alarm（22）It is interior to be provided with green, yellow, red trichromatism lamp.
7. the coated plate on-line monitoring device and its detection method of a kind of battery pole plates according to claim 4, its feature exist
In：The frame（21）It is provided with the second keyboard（23）.
8. coated plate on-line monitoring device and its detection of a kind of battery pole plates according to claim 1-6 any claims
Method, it is characterised in that：First in microcomputer（1）The preset value of upper input weight standard, is placed by the coated plate of battery pole plates
In the intelligent electronic-scale（1）It is upper to be weighed, the intelligent electronic-scale（1）The data of weighing can be passed through microcomputer（1）
Compared with preset value pair, the microcomputer（1）The result of comparison can be sent to the display screen（2）On, the display screen
（2）The data-signal received can be sent to master computer（3）On, described master computer（3）The signal that will can be received
Analyzed, by controlling acoustic-optic alarm（22）Interior tri coloured lantern shows respectively, meanwhile, the numerical value knot detected
Fruit can be in display screen（2）It is upper to be shown.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710646064.2A CN107271010A (en) | 2017-08-01 | 2017-08-01 | The coated plate on-line monitoring device and its detection method of a kind of battery pole plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710646064.2A CN107271010A (en) | 2017-08-01 | 2017-08-01 | The coated plate on-line monitoring device and its detection method of a kind of battery pole plates |
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| Publication Number | Publication Date |
|---|---|
| CN107271010A true CN107271010A (en) | 2017-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710646064.2A Pending CN107271010A (en) | 2017-08-01 | 2017-08-01 | The coated plate on-line monitoring device and its detection method of a kind of battery pole plates |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108787477A (en) * | 2018-07-20 | 2018-11-13 | 江西图兰特电源有限公司 | A kind of horizon battery double polarity plate intersecting is weighed collection method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102207401A (en) * | 2011-03-23 | 2011-10-05 | 河南超威电源有限公司 | Fool type electronic scale |
| CN202582694U (en) * | 2012-05-28 | 2012-12-05 | 江苏超威电源有限公司 | Storage battery coated plate on-line weighing device |
| CN103940350A (en) * | 2014-02-19 | 2014-07-23 | 超威电源有限公司 | Coating-machine online pole plate thickness measurement device and thickness measurement adjustment method |
| CN105487607A (en) * | 2015-11-18 | 2016-04-13 | 李晓明 | Weighable mobile terminal and control method |
| CN207263278U (en) * | 2017-08-01 | 2018-04-20 | 安徽永恒动力科技有限公司 | A kind of coated plate on-line monitoring device of battery pole plates |
-
2017
- 2017-08-01 CN CN201710646064.2A patent/CN107271010A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102207401A (en) * | 2011-03-23 | 2011-10-05 | 河南超威电源有限公司 | Fool type electronic scale |
| CN202582694U (en) * | 2012-05-28 | 2012-12-05 | 江苏超威电源有限公司 | Storage battery coated plate on-line weighing device |
| CN103940350A (en) * | 2014-02-19 | 2014-07-23 | 超威电源有限公司 | Coating-machine online pole plate thickness measurement device and thickness measurement adjustment method |
| CN105487607A (en) * | 2015-11-18 | 2016-04-13 | 李晓明 | Weighable mobile terminal and control method |
| CN207263278U (en) * | 2017-08-01 | 2018-04-20 | 安徽永恒动力科技有限公司 | A kind of coated plate on-line monitoring device of battery pole plates |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108787477A (en) * | 2018-07-20 | 2018-11-13 | 江西图兰特电源有限公司 | A kind of horizon battery double polarity plate intersecting is weighed collection method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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Application publication date: 20171020 |