CN107270516A - A kind of foaming method and air-cooled ducted air conditioner of water pan component and water pan component - Google Patents
A kind of foaming method and air-cooled ducted air conditioner of water pan component and water pan component Download PDFInfo
- Publication number
- CN107270516A CN107270516A CN201710618881.7A CN201710618881A CN107270516A CN 107270516 A CN107270516 A CN 107270516A CN 201710618881 A CN201710618881 A CN 201710618881A CN 107270516 A CN107270516 A CN 107270516A
- Authority
- CN
- China
- Prior art keywords
- drip tray
- plate
- water pan
- pan component
- bottom plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/22—Means for preventing condensation or evacuating condensate
- F24F13/222—Means for preventing condensation or evacuating condensate for evacuating condensate
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/02—Ducting arrangements
- F24F13/0245—Manufacturing or assembly of air ducts; Methods therefor
Abstract
The present invention proposes a kind of water pan component, including drip tray and bottom plate, the bottom plate is inlaid in the drip tray, at least a portion that the drip tray includes the upper surface at least one end face being arranged in delivery port side and the both ends of the surface being oppositely arranged with delivery port side, the both ends of the surface is the inclined plane set from drip tray top surface to drip tray inclined bottom surface.The intensity difference of water pan component presence of the prior art is solved by the present invention, easily occurs the problem of condensed water is excessive to influence Product Safety.
Description
Technical field
The present invention relates to a kind of water pan component and the foaming with the water pan component air-cooled ducted air conditioner and the water pan component
Forming method.
Background technology
Airduct machine bottom board and drip tray of the prior art are all a single parts, during assembling, first attaching water pond, then
Bottom plate is reassembled, efficiency of assembling is low.And drip tray is typically all formed using the foaming materials such as EPS, due to material in itself
Limitation, often the intensity of drip tray is not very high, and foam drip tray has deformation, easily rupturable etc. and lacked in transport, falling process
Point, so that the problems such as leak occur.Two end faces of existing drip tray 81 and the upper surface of two sides are disposed as simultaneously
Horizontal plane, two end faces at its two ends in assembling of drip tray 81 need and the left plate and right plate of air-cooled ducted air conditioner coordinate, and are anti-
Condensation is only produced, heat preservation component 91, such as sponge, foam can be added between the end face of drip tray 81 and two side plates of air-cooled ducted air conditioner
Deng, however, when air-cooled ducted air conditioner being freezed, the operating mode such as dehumidify when, substantial amounts of condensed water can be produced in machine, positioned at air-cooled ducted air conditioner
Also condensed water is had on heat preservation component 91 between side plate and the end face of drip tray 81, condensed water can be along inner side heat preservation component 91 down
Stream, when at the plane cooperation via the heat preservation component 91 and the end face of drip tray 81, because the end face upper surface of drip tray 81 is water
Plane, condensed water can outward ooze out along the cooperation horizontal plane, and then be seeped into the outside of drip tray 81, as shown in figure 1, the direction of arrow
Condensed water flow direction is represented, and then causes airduct machine bottom board condensation or condensed water directly to be dripped from machine, causes safety
Hidden danger, influences the security of product.
The content of the invention
The present invention provides a kind of water pan component, solves intensity difference that water pan component of the prior art is present, easily
Generation condensed water it is excessive influence Product Safety the problem of.
To reach the purpose for solving above-mentioned technical problem, the present invention uses following technology using proposed water pan component
Scheme is achieved：
A kind of water pan component, including drip tray and bottom plate, the bottom plate are inlaid in the drip tray, and the drip tray includes
The upper surface at least one end face being arranged in delivery port side and the both ends of the surface being oppositely arranged with delivery port side, the both ends of the surface
At least a portion be inclined plane from drip tray top surface to drip tray inclined bottom surface that set from.
The present invention also proposes a kind of air-cooled ducted air conditioner, including housing, the heat exchanger and fan component that are arranged in housing, the shell
Body includes left plate, right plate and blower fan plate, including the water pan component described in above-mentioned technical proposal, and the water pan component is set
Put in the lower section of the heat exchanger, the water pan component includes bottom plate and drip tray, the water pan component is inserted into described
In housing and drip tray bottom against being fixed on the left plate, right plate and blower fan plate, bottom plate successively with the left side
Plate, right plate are fixedly connected with blower fan plate, and the first assembly building is formed between the wherein end face of the left plate and drip tray
Gap, is formed with the second fit-up gap between the right plate and drip tray other end, in first fit-up gap and second
It is provided with fit-up gap on heat preservation component, the heat preservation component and is provided with card and sets groove, the inclined plane of the water receiving side surface is extremely
A few part is caught in the card and set in groove.
The present invention also proposes a kind of water pan component foaming method, including water pan component described in above-mentioned technical proposal,
Mainly comprise the following steps：
（1、）Bottom plate is inlaid in drip tray foaming mould；
（2、）Foamed by drip tray, bottom plate is embedded in drip tray, make bottom plate with drip tray integrally into a component.
Also there is following additional technical feature in the present invention：
Further, the drip tray bottom surface is ramped bottom surface, and the angle of inclination of the ramped bottom surface is 1-5 °.
Further, the angle between the inclined plane and horizontal plane is θ, 10 °<θ<45°.
Further, the bottom plate is made up of bottom surface, rear folding surface and left folding bent face, is set on bottom surface and rear folding surface
There are insert or weldment, the insert or weldment can be L-type, U-shaped or bar shaped.
Further, the bottom surface of the drip tray is to being provided with the arcwall face that seamlessly transits between side.
Further, the drip tray also includes the mating surface with heat exchanger close fit, the mating surface and heat exchange
Device be arranged in parallel and contacted with the heat exchanger for face.
There is advantages below and good effect in the present invention：
The present invention proposes a kind of water pan component, includes bottom plate and drip tray, bottom plate by foaming be inlaid in drip tray with
Drip tray one modular construction of formation, support, the bubble with single use in the prior art can be provided by bottom plate to foam drip tray
Foam drip tray is distinguished assembling structure with single bottom plate and compared, and enhances the intensity of drip tray, meanwhile, when setting, by the present invention
Middle drip tray with delivery port respective side and with being set at least partially in the upper surface of the both ends of the surface of delivery port couple positioned opposite
Inclined plane, bottom surface direction of the inclined plane from drip tray top to drip tray is obliquely installed, and two end face is that air-cooled ducted air conditioner is pasted
When closing cooperation, the condensed water of the condensate component between air-cooled ducted air conditioner side and water receiving side surface can be directed in drip tray
Portion, effectively avoids the problem of causing product safety hidden danger because condensed water is excessive.
Brief description of the drawings
Fig. 1 is that prior art drip tray coordinates condensation flow to structural representation with air-cooled ducted air conditioner；
Fig. 2 is the structural representation of water pan component of the present invention；
Fig. 3 is the structural representation of the drip tray of water pan component of the present invention；
The surface structure schematic diagram of two end faces of Fig. 4 drip trays of the present invention；
Fig. 5 is the structural representation of the bottom plate of water pan component of the present invention；
Fig. 6 be at air-cooled ducted air conditioner of the present invention and drip tray cooperation condensation flow to structural representation；
Fig. 7 is the structural representation one of air-cooled ducted air conditioner of the present invention；
Fig. 8 is the structural representation two of air-cooled ducted air conditioner of the present invention；
Fig. 9 is the structural representation of the left plate of air-cooled ducted air conditioner of the present invention；
Figure 10 is the structural representation of the right plate of air-cooled ducted air conditioner of the present invention；
Figure 11 is the structural representation of the blower fan plate of air-cooled ducted air conditioner of the present invention.
Embodiment
Technical scheme is described in further detail with reference to the accompanying drawings and detailed description, the present invention
A kind of embodiment of water pan component is proposed, shown in reference picture 2- Figure 11, including drip tray 1 and bottom plate 2, the bottom plate 2 passes through
Drip tray foaming is inlaid in the drip tray 1 with the one of drip tray 1 into a component, it is preferred that the bottom plate 2 in the present embodiment is
Sheet metal component, bottom plate 2 is inlaid in drip tray 1 by drip tray foaming, the foam type to foaming on the one hand can be realized
The support of drip tray 1 is fixed, and strengthens the intensity of drip tray 1, caused by effectively avoiding drip tray 1 in transport, falling process
The problem of deformation, easily rupturable, leak, on the other hand, one in drip tray 1 is inlaid in by the foaming of drip tray 1 using by bottom plate 2
Into a component with compared with two parts are individually assembled by the way of installation, saving the time of assembling in the prior art, improve
Production efficiency；In addition, bottom plate 2 is embedded into drip tray 1, form water pan component, can also save parts transport,
Management cost.
It is respectively 13,14 that drip tray 1 in the present embodiment, which includes two end faces 11 and two sides, and two end faces 11 are
End face for the delivery port side that is arranged on out drip tray 1 and the end face being oppositely arranged with delivery port side, in both ends of the surface 11 extremely
At least a portion of the upper surface of a few end face 11 is the inclined plane set from the top surface of drip tray 1 to the inclined bottom surface of drip tray 1
111.The setting of inclined plane 111 is mainly used in that conveniently the condensed water on heat preservation component is imported into inside drip tray 1, i.e. this implementation
Two end faces 11 of the drip tray 1 in example can set at least one of the upper surface of any of which end face 11 when setting
It is divided into inclined plane 111, i.e., only condensed water is oriented to by the inclined plane 111 set on one of end face 11, makes it
Be flowed into drip tray 1, to condensed water import drip tray 1 effect it is less desirable, it is, of course, preferable to, in the present embodiment
Inclined plane 111, the inclination side of inclined plane 111 are provided with least a portion on the upper surface of two end faces 11 of drip tray 1
To be obliquely installed from the top surface of drip tray 1 to the bottom surface direction of drip tray 1, make to can be very good guiding by this inclined plane 111
Condensed water is flowed into drip tray 1, and upper surface a part can be set to plane 112 according to demand, and a part is set to inclined plane
111, if the partial width of plane 112 is d1, whole upper surface width is d, it is preferred that d1 and d, should be met：3mm<d1<1/2d,
Plane is set to ensure the machinability at the top of the upper surface of drip tray 1 and the intensity at the top of drip tray 1.Certainly, also may be used
To be all set to inclined plane 111, it is not particularly limited herein.
Further, the bottom surface of drip tray 1 is ramped bottom surface 15, and the angle of inclination of the ramped bottom surface 15 is 1-5 °.
In order to which drip tray 1 discharges internal condensed water.
It is preferred that, the angle between the inclined plane 111 and horizontal plane is θ, 10 °<θ<45°.
Further, the bottom plate 2 is made up of bottom surface 21, rear folding surface 22 and left folding bent face 23, in bottom surface 21 and rear folding
Insert 3 is provided with bent face 22, bottom plate 2 is fitted on drip tray 1 by insert 3, the insert 3 is raised ribs, convex
The height for playing muscle is 5 ~ 8mm, and the shape of raised ribs can be L-type, U-shaped, strip or other arbitrary shapes.Blistering on bottom plate 2
Muscle is played, on the one hand can strengthen the intensity of bottom plate 2, prevent bottom plate 2 from deforming；On the other hand, while foam drip tray 1 foams,
Raised ribs, which are embedded into drip tray 1, makes it form one with bottom plate 2, forms water pan component.It is of course also possible to by the bottom of at
On plate 2 spot-welded part come realize with the cooperation of the setting-in of drip tray 1, weldment can be the other shapes such as L-type, U-shaped, herein not
Concrete restriction is done, is fixed by spot-welded part with drip tray 1.
Further, the bottom surface of the drip tray 1 is to being provided with the arcwall face that seamlessly transits between side.Wind can be made more soft
With reduction noise.
A kind of air-cooled ducted air conditioner, including housing 4, heat exchanger 5, fan component 8 and water pan component, institute are also proposed in the present embodiment
State housing 4 and include left plate 41, right plate 42 and blower fan plate 43, in addition to top plate 6, maintenance panel 9 and rear return air plate 10, it is described
Water pan component is arranged on the lower section of the heat exchanger 5, and the water pan component includes bottom plate 2 and drip tray 1, the drip tray
Component be inserted into the housing 4 and drip tray bottom against being fixed on the left plate 41, right plate 42 and blower fan plate 43
On, the bottom plate 2 is fixedly connected with the left plate 41, right plate 42 and blower fan plate 43 successively.Specifically, left plate 41, the right side
Side plate 42 is the L-type plate of bending, and the left plate 41 includes the first left folding crimp being correspondingly arranged vertical with two side plate
411 and the second left folding crimp 412, the first left folding crimp 411, the second left bending edge 412 are to bend inwards to be formed, the right side
Plate also includes the first right folding crimp 421 and the second right folding crimp 422 being correspondingly arranged vertical with two side plate, the first right folding
Crimp 421, the second right bending edge 412 are to bend inwards to be formed, and the blower fan plate 43 includes set corresponding with two side plate
The the first blower fan bending edges 431 and the second blower fan bending edges 432 put, the second left folding crimp 412, the second right folding crimp 422, second
Blower fan bending edges 432 are in the same plane, the first left folding crimp 411, the first right folding crimp 421, the first blower fan bending edges 431
It is in the same plane.It is respectively 13,14 that the drip tray 1, which includes both ends of the surface 11 and two sides, and the drip tray 1 is wherein
The both sides bottom of one side 13 is resisted against the first left folding crimp 411, on the first right folding crimp 421, the bottom of another side 14
Be resisted against on the first blower fan bending edges 431, the bottom plate 2 and the second left folding crimp 412, the second right folding crimp 422,
It is fixedly connected between second blower fan bending edges 432 by screw.
After drip tray 1 is assembled to inside, is formed between the wherein end face 11 of the left plate 41 and drip tray 1
One fit-up gap, is formed with the second fit-up gap, in the first assembly building between the right plate 42 and the other end 11 of drip tray 1
Heat preservation component 7 is provided with gap and the second fit-up gap.Heat preservation component 7 can be insulation foam or sponge, when specifically setting,
Card is provided with heat preservation component 7 and sets groove 71, drip tray 1 snaps onto card and set inside groove 71, drip tray 1 is fitted with heat preservation component 7 matches somebody with somebody
Two end faces 11 in face of should be drip tray 1 closed, upper surface and the card of the end face 11 of drip tray 1 set groove 71 and coordinated, when this reality
It is plane 112 to apply the upper surface of 1 end face of drip tray 11 in example and be set to a part, when a part is inclined plane 111, itself and insulation
When the card establishing of part 7 is closed, planar section is snapped onto in the neck 72 of heat preservation component 7 and at least a portion of inclined plane 111 is snapped onto
Card set in groove 71, card set groove 71 shape may be configured as a part can with plane 112 card set another part of fitting can be with inclined plane
111 are brought into close contact fit structure, incline as long as can ensure that upper surface part that the condensed water flowed out from heat preservation component 7 is touched is divided into
Inclined-plane 111, is not particularly limited herein, when being all set to inclined plane 111, and being provided with heat preservation component 7 can be with
The inclination neck that inclined plane 111 is matched, makes inclined plane 111 and tilts neck to fit matching.So flowed from heat preservation component 7
Under condensed water in the upper surface with drip tray 1, can due to contact surface be inclined plane 111, then can make condensed water along
Inclined plane 111 is flowed into inside drip tray 1, can be very good to solve left plate 41 and right plate by the design of this inclined plane 111
Condensed water on the heat preservation component 7 of 42 inside along the end face upper surface of drip tray 1 toward drip tray 1 exosmose the problem of, improve
The security of product.
To ensure that drip tray 1 can smoothly load in shell 4, the end face 11 in the left side of the drip tray 1 arrives the side of bottom plate 2
The distance of edge is more than the width of the second left folding crimp 412 of correspondence, and the distance at end face 11 to the edge of bottom plate 2 on right side is more than second right side
The width of bending edges 422, the distance at side 14 to the edge of bottom plate 2 of the drip tray 1 coordinated with blower fan plate 43 is more than the second blower fan
The width of bending edges 432.
Further, the drip tray 1 also includes the mating surface 16 with the close fit of heat exchanger 5, the mating surface 16
It is arranged in parallel and is contacted with the heat exchanger 5 for face with heat exchanger 5.Set-up mode is contacted by the face between heat exchanger 5, can
Prevent from leaking out, improve heat exchange efficiency.
The present invention also proposes a kind of water pan component foaming method, including water pan component described in above-mentioned technical proposal,
Mainly comprise the following steps：
（1、）Bottom plate 2 is inlaid in drip tray foaming mould；
（2、）Foamed by drip tray 1, bottom plate 2 is embedded in drip tray 1, make bottom plate 1 with drip tray 2 integrally into a component.
Bottom plate 2 is inlaid in the foaming mould of drip tray 1 in advance, is mainly embedded in by insert, to drip tray mould after insertion
Tool carry out material feeding foaming, in 1 foaming of drip tray, bottom plate 2 is also fixed in drip tray 1 accordingly, with drip tray 1 into
Be formed in one part, the water pan component formed by using foaming method.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than is limited；Although with reference to foregoing reality
Apply example the present invention is described in detail, for the person of ordinary skill of the art, can still implement to foregoing
Technical scheme described in example is modified, or carries out equivalent substitution to which part technical characteristic；And these are changed or replaced
Change, the essence of appropriate technical solution is departed from the spirit and scope of claimed technical solution of the invention.
Claims (8)
1. a kind of water pan component, it is characterised in that including drip tray and bottom plate, the bottom plate is inlaid in the drip tray,
The drip tray includes at least one be arranged in delivery port side and the both ends of the surface being oppositely arranged with delivery port side, the both ends of the surface
At least a portion of the upper surface of individual end face is the inclined plane set from drip tray top surface to drip tray inclined bottom surface.
2. water pan component according to claim 1, it is characterised in that the drip tray bottom surface is ramped bottom surface, described
The angle of inclination of ramped bottom surface is 1-5 °.
3. water pan component according to claim 1, it is characterised in that the angle between the inclined plane and horizontal plane is
θ, 10 °<θ<45°.
4. water pan component according to claim 1, it is characterised in that the bottom plate is by bottom surface, rear folding surface and left folding
Bent face is constituted, and is provided with insert or weldment on bottom surface and rear folding surface, the insert or weldment be L-type, it is U-shaped or
Bar shaped.
5. water pan component according to claim 1, it is characterised in that the bottom surface of the drip tray is provided between side
The arcwall face seamlessly transitted.
6. a kind of air-cooled ducted air conditioner, including housing, the heat exchanger and fan component that are arranged in housing, the housing include left plate,
Right plate and blower fan plate, it is characterised in that including the water pan component described in claim any one of 1-5, the drip tray group
Part is arranged on the lower section of the heat exchanger, and the water pan component includes bottom plate and drip tray, and the water pan component is inserted into
In the housing and drip tray bottom against being fixed on the left plate, right plate and blower fan plate, bottom plate successively with it is described
Left plate, right plate are fixedly connected with blower fan plate, and the first dress is formed between the wherein end face of the left plate and drip tray
With gap, the second fit-up gap is formed between the right plate and drip tray other end, in first fit-up gap and
It is provided with second fit-up gap on heat preservation component, the heat preservation component and is provided with card and sets groove, the inclination of the water receiving side surface
Face at least a portion is caught in the card and set in groove.
7. air-cooled ducted air conditioner according to claim 6, it is characterised in that the drip tray also includes and heat exchanger close fit
Mating surface, the mating surface be arranged in parallel with heat exchanger and contacted with the heat exchanger for face.
8. a kind of water pan component foaming method, it is characterised in that including any one of the claim 1-5 water pan components,
Mainly comprise the following steps：
（1、）Bottom plate is inlaid in drip tray foaming mould；
（2、）Foamed by drip tray, bottom plate is embedded in drip tray, make bottom plate with drip tray integrally into a component.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710618881.7A CN107270516B (en) | 2017-07-26 | 2017-07-26 | Water receiving disc assembly, foaming method of water receiving disc assembly and air pipe machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710618881.7A CN107270516B (en) | 2017-07-26 | 2017-07-26 | Water receiving disc assembly, foaming method of water receiving disc assembly and air pipe machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107270516A true CN107270516A (en) | 2017-10-20 |
| CN107270516B CN107270516B (en) | 2023-04-21 |
Family
ID=60079197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710618881.7A Active CN107270516B (en) | 2017-07-26 | 2017-07-26 | Water receiving disc assembly, foaming method of water receiving disc assembly and air pipe machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107270516B (en) |
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| CN107940731A (en) * | 2017-12-29 | 2018-04-20 | 海信（山东）空调有限公司 | A kind of drip tray and air-cooled ducted air conditioner |
| CN109099573A (en) * | 2018-10-31 | 2018-12-28 | 宁波奥克斯电气股份有限公司 | Drip tray mounting structure and air-cooled ducted air conditioner |
| CN109262884A (en) * | 2018-08-07 | 2019-01-25 | 中宝环保科技（上海）股份有限公司 | A kind of production method of coil pipe of air-conditioner blower drip tray |
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| CN109262884A (en) * | 2018-08-07 | 2019-01-25 | 中宝环保科技（上海）股份有限公司 | A kind of production method of coil pipe of air-conditioner blower drip tray |
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| Publication number | Publication date |
|---|---|
| CN107270516B (en) | 2023-04-21 |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 266100 Zhuzhou Road, Laoshan District, Qingdao, Shandong Province, No. 151 Applicant after: HISENSE (SHANDONG) AIR-CONDITIONING Co.,Ltd. Address before: 266000 Haixin Road, Nancun Town, Pingdu City, Qingdao City, Shandong Province Applicant before: HISENSE (SHANDONG) AIR-CONDITIONING Co.,Ltd. |
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| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 266100 No. 151, Zhuzhou Road, Laoshan District, Shandong, Qingdao Applicant after: Hisense Air Conditioning Co.,Ltd. Address before: 266100 No. 151, Zhuzhou Road, Laoshan District, Shandong, Qingdao Applicant before: HISENSE (SHANDONG) AIR-CONDITIONING Co.,Ltd. |
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| CB02 | Change of applicant information | ||
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| GR01 | Patent grant |