CN107269510B - A kind of novel intelligent apparatus for controlling pump - Google Patents

A kind of novel intelligent apparatus for controlling pump Download PDF

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Publication number
CN107269510B
CN107269510B CN201710705010.9A CN201710705010A CN107269510B CN 107269510 B CN107269510 B CN 107269510B CN 201710705010 A CN201710705010 A CN 201710705010A CN 107269510 B CN107269510 B CN 107269510B
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fixedly connected
module
control module
shell
way
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CN201710705010.9A
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CN107269510A (en
Inventor
汪春兵
陈拥军
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Shanghai Han Automation Technology Co Ltd
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Shanghai Han Automation Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • F04B49/065Control using electricity and making use of computers

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  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

The invention discloses a kind of novel intelligent apparatus for controlling pump, including frequency changer, the side of the frequency changer is fixedly connected with shell, frequency control module is fixedly connected in the shell, the side of the frequency control module is fixedly connected with power module, the side of the power module is fixedly connected with control module, the upper surface of the bottom of the shell is fixedly connected with communication module, the side of control module is fixedly connected with data acquisition module, the upper surface of control module is fixedly connected with human-computer dialogue display module, the bottom of the control module is fixedly connected with link block.The novel intelligent apparatus for controlling pump, pass through the rational deployment of related general components, achieve the purpose that easy for installation, maintenance cost is low, and there is stronger regulating power, it is able to achieve the minimum requirement of integrally-regulated scheme energy consumption again, the water demand that user can be better met is a kind of higher pump control unit of cost performance, has good economic and social benefit.

Description

A kind of novel intelligent apparatus for controlling pump
Technical field
The present invention relates to water feeding and draining device technical field, specially a kind of novel intelligent apparatus for controlling pump.
Background technique
Water pump control system of invariable pressure usually described in us just refers to frequency control water system from Energy Angle consideration, Frequency control water system is that last decade grows up, and is way of supplying water the most universal in current engineering design.Traditional Frequency-conversion water supply system is made of PLC, display screen, the additional breaker of frequency converter, contactor, relay etc., systems bulky, electricity Road wiring is complicated, and use is extremely inconvenient, and convenience is poor.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of novel intelligent apparatus for controlling pump, it is simple to have a structure, control The advantages of making conveniently and can pumping Isobarically Control more solves the problems, such as that the convenience that current frequency conversion control device occurs is insufficient.
(2) technical solution
It is easy to control and Isobarically Control can be pumped to realize that a kind of above-mentioned novel intelligent apparatus for controlling pump structure is simple more Purpose, the invention provides the following technical scheme: a kind of novel intelligent apparatus for controlling pump, including frequency changer, the side of the frequency changer Face is fixedly connected with shell, and frequency control module is fixedly connected in the shell, and the side of the frequency control module is fixed It is connected with power module, the side of the power module is fixedly connected with control module, and the upper surface of the bottom of the shell is solid Surely it is connected with communication module, the side of the control module is fixedly connected with data acquisition module, the upper table of the control module Face is fixedly connected with human-computer dialogue display module, and the bottom of the control module is fixedly connected with link block, the control module Side be fixedly connected with the first connecting terminal, the control module is fixedly connected with second far from one end of the first connecting terminal Connecting terminal, the side of the link block are fixedly connected with breaker, and the bottom of the shell is fixedly connected with waterproof connector, institute The side for stating waterproof connector is fixedly connected with aviation plug, and the bottom of the shell is fixedly connected with lower decorative panel;
Pass through the first sealing ring, pinboard and the connection of the second sealing ring, first sealing between the frequency changer shell Circle is respectively fixedly connected with the second sealing ring in the two sides of pinboard, and the top of the back side of shell is fixedly connected with the first heat dissipation Device, the side of first radiator are fixedly connected with the second radiator, and the outside of the human-computer dialogue display module is fixed to be connected It is connected to the fixed bracket of PCB, the support bracket fastened downside PCB is fixedly connected with third sealing ring, and the PCB support is far from man-machine Dialogue display module is fixedly connected with waterproof display board on one side, and the positive bottom of shell is fixedly connected with lower splash guard, The upper surface of the lower splash guard is fixedly connected with front trim panel.
Preferably, the upper surface of the breaker is fixedly connected with breaker cover board, and the middle part of the lower splash guard is fixed It is connected with Waterproof push-button film.
Preferably, the Waterproof push-button film is fixedly connected on anti-hydraulic pressure plate, the Waterproof push-button film and anti-hydraulic pressure plate it Between be fixedly connected with third sealing ring, be fixedly connected with the 4th sealing ring on the outside of the anti-hydraulic pressure plate.
Preferably, the data acquisition module with control module is two-way is electrically connected, the control module and communication module are double To electrical connection, the input terminal of the control module is electrically connected with the output end of power module, the input terminal of the power module with The output end of breaker is electrically connected, and the input terminal of the breaker is electrically connected with the output end of the first connecting terminal, the open circuit The output end of device is electrically connected with the input terminal that frequency conversion sets fast module, the frequency conversion set fast module output end and variable-frequency motor it is defeated Enter end electrical connection, the communication module is connect with remote terminal two-way signaling.
Preferably, the control module includes that CAN bus, two-way communicate, IO is inputted all the way and relay is defeated all the way all the way Out.
Preferably, the data acquisition module includes CAN bus communication all the way, the communication of two-way 485 and TCP/TP connects all the way Mouthful.
Preferably, the power module takes three-phase voltage.
(3) beneficial effect
Compared with prior art, the present invention provides a kind of novel intelligent apparatus for controlling pump, have it is following the utility model has the advantages that
1, the novel intelligent apparatus for controlling pump has reached easy for installation, maintenance by the rational deployment of related general components Purpose at low cost, and there is stronger regulating power, and be able to achieve the minimum requirement of integrally-regulated scheme energy consumption, it can be preferably The water demand for meeting user is a kind of higher pump control unit of cost performance, has good economic and social benefit.
2, the novel intelligent apparatus for controlling pump, the mode provided with wireless communication, when communication module uses GPRS module When, have in reducing field wiring, GPRS is widely used, and the mobile network of present major communication company supports or compatibility GPRS can directly pass through GPRS by way of sim card and connect with remote Mobile Control end, easy to connect and flexible.
3, the novel intelligent apparatus for controlling pump is provided with flexible available control system, by the fortune for monitoring each water pump Row hourage, and the boot sequence of water pump is arranged accordingly, the least intelligent electric machine of hours of operation starts first, and hours run Most water pumps finally start;It, can be better by being monitored to each water pump and reasonable arrangement start and stop and runing time The balanced operation for realizing each motor realizes that integrally-regulated scheme energy consumption is minimum.
Detailed description of the invention
Fig. 1 is structure of the invention perspective view of the explosion;
Fig. 2 is schematic structural view of the invention;
Fig. 3 is structure of the invention system schematic.
In figure: 1 frequency changer, 2 shells, 3 frequency control modules, 4 power modules, 5 control modules, 6 communication modules, 7 data Acquisition module, 8 human-computer dialogue display modules, 9 link blocks, 10 first connecting terminals, 11 second connecting terminals, 12 breakers, 13 Waterproof connector, 14 aviation plugs, 15 lower decorative panels, 16 first sealing rings, 17 pinboards, 18 second sealing rings, 19 first heat dissipations The fixed bracket of device, 20 second radiators, 21PCB, 22 third sealing rings, 23 waterproof display boards, 24 lower splash guards, 25 front decorations Plate, 26 breaker cover boards, 27 Waterproof push-button films, 28 third sealing rings, 29 anti-hydraulic pressure plates, 30 the 4th sealing rings, 31 variable-frequency motors, 32 remote terminals.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Fig. 1-3, a kind of novel intelligent apparatus for controlling pump, including frequency changer 1, the side of frequency changer 1 is please referred to be fixedly connected There is shell 2, frequency control module 3 is fixedly connected in shell 2, the side of frequency control module 3 is fixedly connected with power module 4, the side of power module 4 is fixedly connected with control module 5, and control module 5 monitors the data of acquisition module in real time and motor is worked as It is preceding to run revolving speed, electric current and the voltage value having, according to pressure, the correlation of flow, revolving speed and power in pump characteristics, calculate Data are most reasonably controlled out, are issued parameter speed adjusting module 3 and are controlled motor operation, thus realize constant pressure, current constant control, shell 2 The upper surface of bottom be fixedly connected with communication module 6, the side of control module 5 is fixedly connected with data acquisition module 7, control The upper surface of module 5 is fixedly connected with human-computer dialogue display module 8, and human-computer dialogue display module 8 adds LED light by capacitance touching control screen Composition, the bottom of control module 5 are fixedly connected with link block 9, and the side of control module 5 is fixedly connected with the first connecting terminal 10, control module 5 is fixedly connected with the second connecting terminal 11 far from one end of the first connecting terminal 10, and the side of link block 9 is solid Surely it is connected with breaker 12, the bottom of shell 2 is fixedly connected with waterproof connector 13, and the side of waterproof connector 13 is fixedly connected with boat Blind plug 14, the bottom of shell 2 are fixedly connected with lower decorative panel 15;
Pass through the first sealing ring 16, pinboard 17 and the connection of the second sealing ring 18, the first sealing between 1 shell 2 of frequency changer Circle 16 and the second sealing ring 18 are respectively fixedly connected in the two sides of pinboard 17, and the top at 2 back side of shell is fixedly connected with first Radiator 19, the side of the first radiator 19 are fixedly connected with the second radiator 20, and the outside of human-computer dialogue display module 8 is fixed It is connected with the fixed bracket 21 of PCB, the downside of the fixed bracket 21 of PCB is fixedly connected with third sealing ring 22, and PCB support 21 is separate Human-computer dialogue display module 8 is fixedly connected with waterproof display board 23 on one side, and the positive bottom of shell 2 is fixedly connected with lower waterproof The upper surface of plate 24, lower splash guard 24 is fixedly connected with front trim panel 25.
The upper surface of breaker 12 is fixedly connected with breaker cover board 26, and the middle part of lower splash guard 24 is fixedly connected with waterproof Key film 27.
Waterproof push-button film 27 is fixedly connected on anti-hydraulic pressure plate 29, fixed between Waterproof push-button film 27 and anti-hydraulic pressure plate 29 It is connected with third sealing ring 28, the outside of anti-hydraulic pressure plate 29 is fixedly connected with the 4th sealing ring 30.
Data acquisition module 7 with control module 5 is two-way is electrically connected, control module 5 with communication module 6 is two-way is electrically connected, control The input terminal of molding block 5 is electrically connected with the output end of power module 4, the input terminal of power module 4 and the output end of breaker 12 Electrical connection, the input terminal of breaker 12 are electrically connected with the output end of the first connecting terminal 10, the output end of breaker 12 and frequency conversion If the input terminal electrical connection of fast module 3, the output end that frequency conversion sets fast module 3 are electrically connected with the input terminal of variable-frequency motor 31, communicate Module 6 is connect with 32 two-way signaling of remote terminal.
Control module 5 includes that CAN bus, two-way 485 communicate, IO is inputted all the way and relay exports all the way all the way.
Data acquisition module 7 includes CAN bus communication all the way, the communication of two-way 485 and TCP/TP interface all the way, the number of acquisition Realize that multiple controller datas are shared according to by bus communication, data acquisition module 7 has by bus-powered, and other module failures are not It will affect the data collection task of whole system.
Power module 4 takes three-phase voltage, and disconnected phase occurs in any one phase, will not influence normal power supply, power module output 24V/20 power, output front end have a unilateral diode that can prevent electric current from flowing backward when bus parallel connection is powered.
In conclusion the novel intelligent apparatus for controlling pump has reached installation side by the rational deployment of related general components Just, the low purpose of maintenance cost, and there is stronger regulating power, and be able to achieve the minimum requirement of integrally-regulated scheme energy consumption, The water demand that user can be better met is a kind of higher pump control unit of cost performance, has good economy and society Meeting benefit, the mode provided with wireless communication have in reducing field wiring, GPRS is answered when communication module 6 is using GPRS module With extensive, and now, the mobile network of major communication company supports or is compatible with GPRS, can be direct by way of sim card It is connect by GPRS with remote Mobile Control end, it is easy to connect and flexible, it is provided with flexible available control system, passes through monitoring The hours of operation of each water pump, and the boot sequence of water pump is arranged accordingly, the least intelligent electric machine of hours of operation opens first It is dynamic, and the most water pump of hours run finally starts;By each water pump is monitored and reasonable arrangement start and stop and operation when Between, it can preferably realize the balanced operation of each motor, realize that integrally-regulated scheme energy consumption is minimum.
The correlation module being related in this system is hardware system module or for computer software journey in the prior art The functional module that sequence or agreement are combined with hardware, computer software programs or agreement involved by the functional module itself The technology being well known to those skilled in the art is not the improvements of this system;This system is improved between each module Interaction relationship or connection relationship, as the whole construction of system is improved, to be solved with solving this system Relevant art problem.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding And modification, the scope of the present invention is defined by the appended.

Claims (7)

1. a kind of novel intelligent apparatus for controlling pump, including frequency changer (1), it is characterised in that: the side of the frequency changer (1) is fixed It is connected with shell (2), is fixedly connected with frequency control module (3) in the shell (2), the side of the frequency control module (3) Face is fixedly connected with power module (4), and the side of the power module (4) is fixedly connected with control module (5), the shell (2) upper surface of bottom is fixedly connected with communication module (6), and the side of the control module (5) is fixedly connected with data and adopts Collect module (7), the upper surface of the control module (5) is fixedly connected with human-computer dialogue display module (8), the control module (5) bottom is fixedly connected with link block (9), and the side of the control module (5) is fixedly connected with the first connecting terminal (10), The control module (5) is fixedly connected with the second connecting terminal (11), the connection far from the one end of the first connecting terminal (10) The side of block (9) is fixedly connected with breaker (12), and the bottom of the shell (2) is fixedly connected with waterproof connector (13), described The side of waterproof connector (13) is fixedly connected with aviation plug (14), and the bottom of the shell (2) is fixedly connected with lower decorative panel (15);The first sealing ring (16) are equipped between the frequency changer (1) and pinboard (17);Between pinboard (17) and shell (2) Equipped with the second sealing ring (18), first sealing ring (16) and the second sealing ring (18) are respectively fixedly connected in pinboard (17) Two sides, the top at shell (2) back side is fixedly connected with the first radiator (19), the side of first radiator (19) It is fixedly connected with the second radiator (20), the fixed bracket of PCB is fixedly connected on the outside of the human-computer dialogue display module (8) (21), it is fixedly connected with third sealing ring (22) on the downside of the PCB fixed bracket (21), the PCB fixed bracket (21) is remote From being fixedly connected on one side waterproof display board (23) for human-computer dialogue display module (8), the positive bottom of the shell (2) is fixed It is connected with lower splash guard (24), the upper surface of the lower splash guard (24) is fixedly connected with front trim panel (25).
2. a kind of novel intelligent apparatus for controlling pump according to claim 1, it is characterised in that: the breaker (12) it is upper Surface is fixedly connected with breaker cover board (26), is fixedly connected with Waterproof push-button film (27) in the middle part of the lower splash guard (24).
3. a kind of novel intelligent apparatus for controlling pump according to claim 2, it is characterised in that: the Waterproof push-button film (27) It is fixedly connected on anti-hydraulic pressure plate (29), it is close to be fixedly connected with the 5th between the Waterproof push-button film (27) and anti-hydraulic pressure plate (29) Seal (28) is fixedly connected with the 4th sealing ring (30) on the outside of the anti-hydraulic pressure plate (29).
4. a kind of novel intelligent apparatus for controlling pump according to claim 1, it is characterised in that: the data acquisition module (7) with control module (5) is two-way is electrically connected, the control module (5) with communication module (6) is two-way is electrically connected, the control mould The input terminal of block (5) is electrically connected with the output end of power module (4), the input terminal of the power module (4) and breaker (12) Output end electrical connection, the input terminal of the breaker (12) is electrically connected with the output end of the first connecting terminal (10), described to break The output end of road device (12) is electrically connected with the input terminal that frequency conversion sets fast module (3), the frequency conversion set the output end of fast module (3) with The input terminal of variable-frequency motor (31) is electrically connected, and the communication module (6) connect with remote terminal (32) two-way signaling.
5. a kind of novel intelligent apparatus for controlling pump according to claim 4, it is characterised in that: control module (5) packet Include CAN bus, two-way (485) communication, all the way IO input and relay output all the way all the way.
6. a kind of novel intelligent apparatus for controlling pump according to claim 4, it is characterised in that: the data acquisition module It (7) include CAN bus communication all the way, the communication of two-way 485 and TCP/TP interface all the way.
7. a kind of novel intelligent apparatus for controlling pump according to claim 4, it is characterised in that: the power module (4) is adopted Take three-phase voltage.
CN201710705010.9A 2017-08-17 2017-08-17 A kind of novel intelligent apparatus for controlling pump Active CN107269510B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN107269510B true CN107269510B (en) 2019-11-26

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108916013A (en) * 2018-07-11 2018-11-30 上海上涵自动化科技有限公司 A kind of water cooling intelligence pump control system
CN108799082A (en) * 2018-08-24 2018-11-13 上海上涵自动化科技有限公司 A kind of water cooling intelligent water pump control device

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3614665B2 (en) * 1998-06-29 2005-01-26 株式会社川本製作所 Operation method of variable speed pump
JP4372866B2 (en) * 1998-10-16 2009-11-25 株式会社日立産機システム Multiple system water supply device and control method thereof
CN201277180Y (en) * 2008-08-27 2009-07-22 尹殿华 Special variable-frequency constant-pressure control apparatus for intelligent water pump
CN202165278U (en) * 2011-04-30 2012-03-14 陈斌 Circulation pump
CN103883535A (en) * 2014-04-15 2014-06-25 钟灵宪 Water pump controller
CN104090549A (en) * 2014-06-27 2014-10-08 胡贵川 Remote water supply control system

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