CN107269394B - Filter for gas turbine inlet - Google Patents

Filter for gas turbine inlet Download PDF

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Publication number
CN107269394B
CN107269394B CN201710467587.0A CN201710467587A CN107269394B CN 107269394 B CN107269394 B CN 107269394B CN 201710467587 A CN201710467587 A CN 201710467587A CN 107269394 B CN107269394 B CN 107269394B
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CN
China
Prior art keywords
filter
air
gas turbine
air inlet
inlet
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Active
Application number
CN201710467587.0A
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Chinese (zh)
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CN107269394A (en
Inventor
何利锋
欧阳明辉
陆元彬
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Jiangsu Renhe Environmental Equipments Co ltd
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Jiangsu Renhe Environmental Equipments Co ltd
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Priority to CN201710467587.0A priority Critical patent/CN107269394B/en
Publication of CN107269394A publication Critical patent/CN107269394A/en
Application granted granted Critical
Publication of CN107269394B publication Critical patent/CN107269394B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/04Air intakes for gas-turbine plants or jet-propulsion plants
    • F02C7/05Air intakes for gas-turbine plants or jet-propulsion plants having provisions for obviating the penetration of damaging objects or particles
    • F02C7/055Air intakes for gas-turbine plants or jet-propulsion plants having provisions for obviating the penetration of damaging objects or particles with intake grids, screens or guards
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/02Particle separators, e.g. dust precipitators, having hollow filters made of flexible material
    • B01D46/023Pockets filters, i.e. multiple bag filters mounted on a common frame
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/10Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2411Filter cartridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/56Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition
    • B01D46/62Filters or filtering processes specially modified for separating dispersed particles from gases or vapours with multiple filtering elements, characterised by their mutual disposition connected in series
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02CGAS-TURBINE PLANTS; AIR INTAKES FOR JET-PROPULSION PLANTS; CONTROLLING FUEL SUPPLY IN AIR-BREATHING JET-PROPULSION PLANTS
    • F02C7/00Features, components parts, details or accessories, not provided for in, or of interest apart form groups F02C1/00 - F02C6/00; Air intakes for jet-propulsion plants
    • F02C7/04Air intakes for gas-turbine plants or jet-propulsion plants
    • F02C7/047Heating to prevent icing

Abstract

The invention relates to the technical field of filters, in particular to a filter for an inlet of a gas turbine, which comprises a front-end catkin net of an air inlet, a rain cover, an anti-icing device connected with a heat source of a gas turbine system, a filter module and a filter outlet pipeline for connecting the air inlet of a gas turbine compressor, wherein the front-end catkin net of the air inlet, the rain cover, the anti-icing device and the filter module are sequentially arranged from the air inlet side of the filter to the air outlet side of the filter according to the air filtering direction. The invention overcomes the defect that the surface of the filter material of the filter is blocked and frozen when the traditional filter is used in severe environments such as low temperature, high humidity and the like in winter, and improves the reliability and the service life of the filter.

Description

Filter for gas turbine inlet
Technical Field
The invention relates to the technical field of filters, in particular to a filter for an inlet of a gas turbine.
Background
With the strengthening of the national environmental protection consciousness of China, the adjustment of the domestic electric power energy structure, in particular the adjustment of the domestic northern electric power and winter heating mode, does not directly use a coal-fired unit, adopts an IGCC gas turbine coal gasification power generation and natural gas turbine power generation and heating unit, adopts centralized power generation and heating, and adopts a heat pipe network to convey a heat source. For this purpose, the gas turbine has to extract the air in the gas turbine thermal power plant environment; in order to control the air quality entering the gas turbine to ensure the normal operation of the unit, a matched gas engine air inlet filter is required.
The unit generally adopts an imported brand gas engine, matched gas engine air inlet filtration is designed according to foreign countries, under the environment states of low temperature and high humidity, haze, ice and snow, foggy and flying catkin in winter in the north, as the temperature changes sharply, the air humidity tends to be saturated, when the filter cylinder filters air, the high humidity air and dust are blocked in the gap of the filter cylinder filter material through the throttling effect of the filter material, negative pressure suction is carried out when the gas compressor works, the flow speed is accelerated when the gas compressor passes through small holes, diffusion and speed reduction are carried out when the gas passes through the filter material, the high humidity air intercepted by the filter material is slowly formed into semi-solidified ice crystal particles, the filter material is partially blocked, the air inlet flow is reduced, the pressure difference of the filter is increased, and meanwhile, the environment temperature and humidity change again, and the filter operates in a negative feedback state. The differential pressure of the filter is abnormally increased, the air sucked by the gas compressor is reduced, the combustion of the gas engine is influenced, the load is reduced, the output power is reduced, and the gas engine is caused to run in a load-reducing mode or the high differential pressure of the air inlet filter is caused to jump.
Therefore, the filter matched with the gas inlet system of the gas turbine in the prior art can cause the surface blockage and freezing of the filter material of the filter when being used in severe environments such as low temperature, high humidity and the like in winter in northern China, and the pressure difference of the filter is abnormally increased, so that the filter cannot operate for a long period, and the normal operation of the whole unit is seriously influenced.
Disclosure of Invention
In order to overcome the defects in the prior art of gas turbine inlet filters and enable the gas turbine inlet filters to adapt to local environment requirements of Chinese gas turbine factories, the invention provides a filter for a gas turbine inlet, which has the following technical scheme:
a filter for gas turbine inlet includes a front end catkin net of air inlet, a rain cover, an anti-icing device connected with the heat source of the gas turbine system, a filter module, and a filter outlet pipe for connecting the air inlet of the gas turbine compressor.
In the scheme, the anti-catkin net is added to the air inlet filter, and when catkin flies, catkin is intercepted on the stainless steel wire net at the outermost layer of the filter; when catkin intercepts much, the catkin net can be reused by cleaning the net. A rain cover is additionally arranged at the rear of the catkin net so as to prevent rainwater from entering.
In addition, in the scheme, an anti-icing device is designed on the filter for easily generating freezing phenomena when the ambient temperature is low and the air humidity is high for the filter element in the filter module, namely, a heat source is introduced into the air inlet end face of the air inlet filter, the air inlet temperature of the filter is regulated to enable the air approaching humidity saturation, the relative humidity is reduced along with the rising of the air inlet temperature, the air at the air inlet of the filter passes through the filter element in an unsaturated vapor state, and the pressure difference of the filter is not increased.
The anti-icing device connected with the heat source of the gas turbine system can be a high-temperature gas spray pipe connected with an inlet air heating system (IBH) of the gas turbine, and can also adopt a tubular heat exchanger.
When the IBH high-temperature air spray pipe is adopted to introduce a heat source, an IBH pipeline at the outlet of a gas compressor is led to the front of a filter bag of a coarse filter element, high-temperature air about IBH (generally about 390 ℃) is mixed with the sucked high-humidity cold air by the spray pipe, and the temperature of the air inlet of the filter is increased; the filter is provided with a high-temperature air spray pipe during design and manufacture.
When the tubular heat exchanger is adopted to obtain a heat source, hot water (generally about 65 ℃) of a waste heat boiler generated by a combustion engine is used as the heat source, the tubular heat exchanger is utilized to exchange heat, the temperature of inlet air is increased, the saturation state of high-humidity air is broken, and the purposes of dehumidification and deicing are achieved; the tubular heat exchanger device is arranged during the design and manufacture of the filter.
The filter module of the invention comprises a modular housing and a filter element mounted in the modular housing. The adoption of the modular structure has the advantages that filters with different filtering capacities can be combined, so that the design is more flexible, and meanwhile, the production period is shortened.
The filter element comprises a coarse filter element and a fine filter element, wherein the coarse filter element is a prefilter cloth bag filter, the fine filter element is a filter cartridge filter, and the prefilter cloth bag filter is arranged in front of the filter cartridge filter according to the air filtering direction.
The scheme is that aiming at the conditions of high dust content of the wind sand and the haze air in the north of China, the filtration stage number of the filter is increased, namely, coarse filtration and fine filtration are combined, the coarse filtration adopts a cloth bag filter with the filtration precision of G4-M5, and the fine filtration adopts a filter cartridge filter with the grade of F9 or above. The filter bag intercepts large-granularity dust, and the filter cartridge intercepts small-granularity dust, so that the filter dust holding capacity of the filter cartridge is reduced, and the filter cartridge is assisted with compressed air pulses. The service life of the filter cylinder is prolonged, and the filter cylinder is expensive due to the low price of the coarse filter bag, so that the consumable consumption of the filter element for operating the combustion engine is reduced. The whole operation pressure difference of the filter is reduced, the power generation and heat supply of the gas turbine unit are improved, and the economic benefit is also improved.
The filter for a gas turbine inlet of the present invention further comprises a bottom steel structural support on which the filter module is mounted. The filter can be arranged at a certain height by adopting the bottom steel structure bracket, so that a relatively clean air source can be conveniently obtained, and the air inlet and outlet pipeline can be conveniently coordinated with the air inlet position of the air compressor.
Specifically, the filter module comprises a plurality of modular boxes which are connected in an up-down overlapped mode, and the lowest layer of modular boxes is arranged on the bottom steel structure support.
As a further improvement of the invention, the rain cover has a structure that a labyrinth passage is formed between the catkin preventing net at the front end of the air inlet and the anti-icing device according to the air filtering direction, and a dehumidifying plate capable of blocking moisture and humidity from entering is arranged in the labyrinth passage. As the water retaining and dehumidifying board is arranged in the labyrinth channel of the rain cover, rainwater and partial moisture do not enter the filter and are blocked.
Preferably, the catkin preventing net at the front end of the air inlet is a stainless steel wire net.
The beneficial effects of the invention are as follows:
first, the air inlet area stainless steel prevents the catkin net can prevent under the northern catkin fluttering the situation, catkin fine hair quilt interception is at the surface of preventing catkin net, does not get into the inside filter and blocks up the filter.
Second, the air inlet front end has the rain-proof cover, and the rain-proof cover is inside to have the labyrinth dehumidification board, and the rainwater does not get into inside the filter under the state of being convenient for raining, and under the high humidity condition, partial water is equipped with and is blocked outside the dehumidification board to the humidity of getting into the inside air of filter has been reduced.
Third, the anti-icing device in the filter can effectively prevent the filter element from being blocked due to icing, so that the pressure difference of the filter during operation is reduced, and the operation reliability of the gas turbine unit is improved.
Fourth, increasing the number of filter stages is employed to improve filter performance. The prefilter cloth bag filter in the filter can block coarse dust particles in the air, reduce the dust holding capacity of the filter cartridge, and prolong the service life of the cartridge; the high-efficiency filter cylinder in the filter ensures that the air entering the gas compressor of the gas turbine reaches the specified cleanliness, and ensures that the blades and the cavity of the gas compressor of the gas turbine are not subjected to ash receiving due to the problem of air cleanliness.
Fifth, the filter module is a modular box structure, and filters with different filtering capacities can be combined, so that the design is more flexible, and the production period is shortened.
Sixth, the bottom steel structure bracket is arranged on the filter, so that the filter is arranged at a certain height, a relatively clean air source is convenient to obtain, and the air inlet and outlet pipeline is convenient to coordinate with the air inlet position of the air compressor.
Drawings
FIG. 1 is a schematic illustration of a filter for a gas turbine inlet of the present invention;
fig. 2 is a partially enlarged view of a portion of the labyrinth passage structure of the intake rain cover in fig. 1.
In the figure: 1. the front end of the air inlet is provided with a catkin net, 2, a rain cover, 2-1, a dehumidifying plate, 3, an anti-icing device, 4, a coarse filter element (a pre-filtering cloth bag filter), 5, a fine filter element (a filter cartridge filter), 6, a modular box body, 6-1, a first layer modular box body, 6-2, a second layer modular box body, 6-3, a third layer modular box body, 6-4, a fourth layer modular box body, 6-5, a fifth layer modular box body, 7, a filter outlet pipeline, 8, a filter heat source utilization inlet pipe system, 9, a bottom steel structure bracket, 10 and a channel door.
In the figure: A. the air inlet side of the filter, the air outlet side of the filter, the labyrinth channel (air flow direction) of the rain cover.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings and examples. The following examples are only for more clearly illustrating the technical aspects of the present invention, and are not intended to limit the scope of the present invention.
Fig. 1 to 2 show a filter for a gas turbine inlet, comprising a front end catkin net 1 of an air inlet, a rain cover 2, an anti-icing device 3 connected with a heat source of a gas turbine system, a filter module and a filter outlet pipeline 7 for connecting with an air inlet of a gas turbine compressor, wherein the front end catkin net 1 of the air inlet, the rain cover 2, the anti-icing device 3 and the filter module are sequentially arranged from an air inlet side to an air outlet side of the filter according to an air filtering direction.
In this embodiment, the filter module comprises a modular housing 6 and a filter element mounted in said modular housing 6.
The filter element comprises a coarse filter element 4 and a fine filter element 5, wherein the coarse filter element is a prefilter cloth bag filter, the fine filter element is a high-efficiency filter cartridge filter, and the prefilter cloth bag filter is arranged in front of the high-efficiency filter cartridge filter according to the air filtering direction.
The filter for a gas turbine inlet of the present embodiment further comprises a bottom steel support 9, said filter module being mounted on said bottom steel support 9.
Specifically, the filter module comprises a plurality of modular boxes which are connected in an up-down overlapped mode, and the lowest layer of modular boxes is arranged on the bottom steel structure support. In this embodiment, a first layer of modular boxes 6-1, a second layer of modular boxes 6-2, a third layer of modular boxes 6-3, a fourth layer of modular boxes 6-4 and a fifth layer of modular boxes 6-5 are provided, and the lowest first layer of modular boxes 6-1 is mounted on the bottom steel structure bracket 9.
In order to enhance the rain-proof and moisture-proof effects, a labyrinth passage C is formed between the front end of the air inlet and the catkin net 1 and the anti-icing device 3 according to the air filtering direction, and a dehumidifying plate 2-1 capable of blocking the entry of moisture and humidity is arranged in the labyrinth passage. In this embodiment, a plurality of labyrinth passages are arranged on the rain cover 2 from bottom to top, and the labyrinth passages on the rain cover are formed by bending once (rising and then falling). Of course, the labyrinth channels can also be designed in other structural shapes, for example by bending or folding back several times. In addition, a dehumidifying plate is provided on the labyrinth passage in the present embodiment. Preferably, the dehumidifying board can adopt a breathable honeycomb board or a PVC board with a porous structure, when air flows through the dehumidifying board, moisture is separated out due to the impact of air on the dehumidifying board, and water drops formed by the water drops fall outside the rain cover by self weight, so that the effect of blocking part of moisture from entering is achieved.
In this embodiment, the anti-icing device 3 is a high temperature gas nozzle or a tubular heat exchanger connected to IBH. In the figure, an external heat source is introduced through the filter heat source using inlet piping 8.
In this embodiment, the catkin preventing net 1 at the front end of the air inlet is preferably a stainless steel wire net.
In the embodiment, the prefilter cloth bag filter adopts a cloth bag filter with the filtering precision of G4-M5, and the high-efficiency filter cartridge filter adopts a filter cartridge filter with the filtering precision of more than F9.
For easy installation and maintenance, the filter of this embodiment is also provided with an access door 10.
The foregoing is merely a preferred embodiment of the present invention, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the scope of the invention.

Claims (7)

1. A filter for a gas turbine inlet comprises a bottom steel structure bracket, a front-end catkin preventing net of an air inlet, a rain cover, an anti-icing device connected with a heat source of a gas turbine system, a filter module and a filter outlet pipeline connected with an air inlet of a gas turbine compressor, wherein the front-end catkin preventing net of the air inlet is arranged above the bottom steel structure bracket and sequentially arranged from the air inlet side of the filter to the air outlet side of the filter according to an air filtering direction; the anti-icing device is a high-temperature gas spray pipe or a tubular heat exchanger which is arranged on the air inlet end face of the air inlet filter to introduce a heat source; when a high-temperature air spray pipe is adopted to introduce a heat source, the filter is provided with a high-temperature air spray pipe during design and manufacture, an IBH pipeline at the outlet of the air compressor is led to the front of a filter bag of a coarse filter element, the high-temperature air of the IBH pipeline is mixed with the sucked high-humidity cold air by the spray pipe, and the temperature of the air inlet of the filter is increased; when a tubular heat exchanger is adopted to obtain a heat source, a tubular heat exchanger device is arranged during filter design and manufacture, hot water of a gas turbine power generation waste heat boiler is used as the heat source, the tubular heat exchanger is used for heat exchange, the temperature of inlet air is increased, the saturation state of high-humidity air is broken, and the purposes of dehumidification and deicing are achieved; the rain cover has the following structure: forming a labyrinth channel from the catkin preventing net at the front end of the air inlet to the anti-icing device according to the air filtering direction, wherein a dehumidifying plate capable of blocking moisture and humidity from entering is arranged in the labyrinth channel; the labyrinth channels on the rain cover are provided with a plurality of labyrinth channels which are sequentially arranged in an up-down layered manner, each labyrinth channel is formed by one-time bending or multiple-time bending which rises and falls firstly, the dehumidification plates are transversely connected between the upper channel wall and the lower channel wall of the labyrinth channel, and the dehumidification plates are breathable honeycomb plates or PVC plates with porous structures; the filter module comprises a plurality of module type boxes which are connected in an up-down overlapping manner, and a filter element arranged in the module type boxes, wherein the lowest layer of module type box is arranged on the bottom steel structure support, the total height of the module type box is matched with the total height of the labyrinth type channels which are arranged in an up-down layering manner after the uppermost layer of module type box is arranged, and filters with different filtering capacities are combined through the plurality of module type boxes which are connected in the up-down overlapping manner.
2. A filter for a gas turbine inlet as set forth in claim 1, wherein: the filter element comprises a coarse filter element and a fine filter element, wherein the coarse filter element is a prefilter cloth bag filter, the fine filter element is a filter cartridge filter, and the prefilter cloth bag filter is arranged in front of the filter cartridge filter according to the air filtering direction.
3. A filter for a gas turbine inlet as claimed in claim 2, wherein: the prefilter cloth bag filter adopts a cloth bag filter with the filtering precision of G4-M5, and the filter cartridge filter adopts a filter cartridge filter with the grade of F9 or above.
4. A filter for a gas turbine inlet as set forth in claim 1, wherein: the temperature of the high-temperature air of the IBH pipeline at the outlet of the air compressor is 390 ℃.
5. A filter for a gas turbine inlet as set forth in claim 1, wherein: the hot water temperature of the gas turbine power generation waste heat boiler is 65 ℃.
6. A filter for a gas turbine inlet according to claim 3, characterized by: through the arrangement of the bottom steel structure bracket, the filter is arranged at a certain height so as to be convenient for acquiring a relatively clean air source, and meanwhile, the air inlet and outlet pipeline is convenient for being coordinated with the air inlet position of the air compressor.
7. A filter for a gas turbine inlet as set forth in claim 1, wherein: the catkin preventing net at the front end of the air inlet is a stainless steel wire net.
CN201710467587.0A 2017-06-20 2017-06-20 Filter for gas turbine inlet Active CN107269394B (en)

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CN107269394B true CN107269394B (en) 2024-01-19

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Families Citing this family (6)

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Publication number Priority date Publication date Assignee Title
CN107842424A (en) * 2017-11-28 2018-03-27 华电电力科学研究院 The anti-willow catkins flying in the air device of gas turbine inlet air system
CN108223134A (en) * 2017-12-29 2018-06-29 中国舰船研究设计中心 Gas turbine inlet air grid and naval vessel
CN110671207A (en) * 2019-09-27 2020-01-10 江苏欧瑞特新材料有限公司 Box fine filter of gas turbine air intake system
CN111042926B (en) * 2020-01-02 2023-06-20 江苏科技大学 Gas turbine air inlet system
CN111412067B (en) * 2020-04-09 2022-05-24 江苏华强新能源科技有限公司 Back-flushing type high-efficiency filter for gas turbine air inlet system
CN112302799A (en) * 2020-11-12 2021-02-02 无锡华南钢结构环保有限公司 Deicing and temperature regulating mechanism of air inlet system for gas turbine

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CN207064075U (en) * 2017-06-20 2018-03-02 江苏人和环保设备有限公司 A kind of filter for gas turbine inlet

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