CN107266060B - Magnetic separation sheet for NFC and preparation method thereof - Google Patents

Magnetic separation sheet for NFC and preparation method thereof Download PDF

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CN107266060B
CN107266060B CN201710439840.1A CN201710439840A CN107266060B CN 107266060 B CN107266060 B CN 107266060B CN 201710439840 A CN201710439840 A CN 201710439840A CN 107266060 B CN107266060 B CN 107266060B
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nfc
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CN107266060A (en
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单震
於杨栋
苏艳锋
包宇航
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Hengdian Group DMEGC Magnetics Co Ltd
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/26Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
    • C04B35/265Compositions containing one or more ferrites of the group comprising manganese or zinc and one or more ferrites of the group comprising nickel, copper or cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
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    • B28B1/26Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
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    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/26Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on ferrites
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    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
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    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
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    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63448Polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63456Polyurethanes; Polyisocyanates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets

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Abstract

The invention discloses a magnetic separation sheet for NFC, which comprises the following components in parts by weight: 100 parts of ferrite powder; 3-15 parts of a binder; 1-5 parts of a plasticizer; 30-120 parts of an organic solvent; 0.1-2.5 parts of a dispersing agent; the organic solvent is one or more than one of alcohol solvent, ester solvent and ketone, and the binder is polyurethane polymer material. The invention also discloses a preparation method of the magnetic separation sheet for NFC. The invention has the characteristics of relatively low preparation cost and environmental protection.

Description

Magnetic separation sheet for NFC and preparation method thereof
Technical Field
The invention belongs to the technical field of electronic material manufacturing, and particularly relates to a magnetic separation sheet for NFC and a preparation method thereof.
Background
In recent years, with the vigorous development of the electronic communication industry, the Near Field Communication (NFC) technology is continuously improved and expanded, and the NFC module has become the factory standard configuration of the mobile phone in some developed countries. The NFC mobile phone is internally provided with an NFC chip, the NFC chip is suitable for electronic currency payment by using the function of data bidirectional transmission, and the technology can support various applications including mobile payment and transaction, peer-to-peer communication, information access in mobile and the like. NFC devices are used as contactless smart cards, reader terminals for smart cards, and device-to-device data transmission links. Because the NFC antenna sets up and can produce the eddy current phenomenon near cell-phone circuit board or battery, leads to signal strength to weaken, paste the ferrite piece between NFC antenna and cell-phone battery so that with signal and metal isolation, reduce the interference of eddy current, reach the purpose that improves communication distance. Modern electronic products are being developed to be light and thin, and the requirements on the thickness and performance of ferrite plates are also increasing.
Currently, ferrite sheets for NFC are generally prepared by using nickel copper zinc as a main powder raw material and adopting a casting process. Compared with an extrusion or pressing molding mode, the ferrite film formed by tape casting has the advantages of low compactness, serious powder sedimentation, uneven density, sintering warpage and low yield.
Disclosure of Invention
The invention provides the magnetic separator sheet for NFC, which is relatively low in preparation cost and more environment-friendly, and aims to solve the problems of single production formula, sintering warpage, high organic solvent toxicity, high cost and difficult sheet filming in the prior art.
The invention also aims to provide a preparation method of the magnetic separation sheet for NFC.
The purpose of the invention is realized by the following technical scheme: a magnetic separation sheet for NFC comprises the following components in parts by weight:
Figure GDA0002460983890000011
Figure GDA0002460983890000021
the organic solvent is one or more than one of alcohol solvent, ester solvent and ketone, and the binder is polyurethane polymer material.
The ferrite powder is nickel-copper-zinc ferrite powder.
The average particle size of the nickel-copper-zinc ferrite powder is 2.0-3.0 microns.
The binder is waterborne polyurethane.
The organic solvent is absolute ethyl alcohol.
The thickness of the magnetism isolating sheet is below 0.25 mm.
The preparation method of the magnetic shielding sheet for NFC comprises the following steps:
1) adding 100 parts by weight of ferrite powder into a ball milling tank, adding 30-120 parts by weight of organic solvent, adding 0.1-2.5 parts by weight of dispersant, and carrying out ball milling for 1-5 hours to fully wet and uniformly disperse the ferrite powder in the organic solvent;
2) then adding 3-15 parts by weight of a binder with a solid content of 30% and 1-5 parts by weight of a plasticizer, and adding 0-1 part by weight of a defoaming agent, wherein the ball milling speed is 200rpm, and the ball milling time is 5-12 hours;
3) taking out the slurry, filtering by using a screen, and defoaming in vacuum for 15min to obtain slurry for NFC casting;
4) and casting to obtain the final product.
The ferrite powder is nickel-copper-zinc ferrite powder; the average particle size of the nickel-copper-zinc ferrite powder is 2.0-3.0 microns; the binder is waterborne polyurethane; the thickness of the magnetism isolating sheet is below 0.25 mm.
The ball milling medium in the step 1) is one or more of steel balls, carbon steel balls and zirconium balls.
Compared with the prior art, the invention has the following advantages and effects:
the invention adopts alcohols as solvent, meets the requirement of environmental protection and reduces the production cost at the same time. According to the invention, polyurethane polymer materials are used as the adhesive, the casting speed in the casting process is changed, the compactness of the ferrite sheet is improved, the casting effect is better than that of the traditional polyvinyl butyral adhesive, the dried ferrite sheet is easier to strip from the release film, and the volatilization rate of the solvent is accelerated without a high-temperature heating mode. Meanwhile, the method disclosed by the invention is more suitable for ultrathin ferrite plates, and the thickness is preferably less than 0.25 mm. In the mixing process of the ferrite powder and the waterborne polyurethane, absolute ethyl alcohol can be used as a single solvent to carry out pulping treatment on the ferrite powder. The preparation method of the slurry can reduce the usage amount of the solvent, accelerate the volatilization rate of water in the water-based polyurethane, improve the flexibility of the ferrite green sheet, reduce the damage degree of the green sheet and improve the sintering flatness of the ferrite sheet.
Detailed Description
The present invention will be described in further detail with reference to examples, but the embodiments of the present invention are not limited thereto.
Example 1
A magnetic separation sheet for NFC comprises the following components in parts by weight:
Figure GDA0002460983890000031
in this embodiment, the organic solvent is absolute ethyl alcohol, and the binder is a polyurethane polymer material.
The ferrite powder in this embodiment is nickel-copper-zinc ferrite powder; the average particle size of the nickel-copper-zinc ferrite powder is 2.0-3.0 microns; the binder is waterborne polyurethane; the thickness of the magnetism isolating sheet is below 0.25 mm.
The preparation method of the magnetic shielding sheet for NFC comprises the following steps:
1) adding 100 parts by weight of ferrite powder into a ball milling tank, adding 20-120 parts by weight of organic solvent, adding 0.1-2.5 parts by weight of dispersant, and performing ball milling for 0.5-5 hours to fully wet and uniformly disperse the ferrite powder in the organic solvent;
2) then adding 3-15 parts by weight of a binder with a solid content of 30% and 1-5 parts by weight of a plasticizer, and adding 0-1 part by weight of a defoaming agent, wherein the ball milling speed is 200rpm, and the ball milling time is 5-12 hours;
3) taking out the slurry, filtering by using a screen, and defoaming in vacuum for 15min to obtain slurry for NFC casting;
4) and casting to obtain the final product.
The ball milling medium in the step 1) is one or more of steel balls, carbon steel balls and zirconium balls.
Example 2
Weighing the following raw materials: 100 parts by weight of nickel-zinc ferrite powder (the average particle size of particles is 2.0-3.0 microns), 15-60 parts by weight of alcohol and benzene solvents serving as organic solvents and 0.1-2.5 parts by weight of dispersing agent are added into a ball milling tank and ball milled for 0.5-5 h; then adding 3-15 parts by weight of binder and 1-5 parts by weight of plasticizer, and carrying out ball milling for 5-12h at the ball milling rotation speed of 200 rpm; and filtering the ball-milled slurry to obtain a ball-milling medium, and performing vacuum defoaming for 15min to obtain casting slurry L1.
Example 3
Weighing the following raw materials: 100 parts by weight of nickel-copper-zinc ferrite powder (the average particle size of particles is 2.0-3.0 microns), 30-120 parts by weight of alcohols serving as a solvent and 0.1-2.5 parts by weight of a dispersing agent are added into a ball milling tank and ball milled for 0.5-5 hours; and then adding 3-15 parts by weight of polyurethane polymer material with the solid content of 30% and 1-5 parts by weight of plasticizer, adding 0-1 part by weight of defoaming agent, carrying out ball milling at the ball milling rotation speed of 200rpm for 5-12h, taking out slurry, filtering by using a screen, and carrying out vacuum defoaming for 15min to obtain slurry L2 for NFC tape casting.
The permeability of the magnetic sheets was measured under 100mV using an Agilent E4991A analyzer, and the results of the performance measurements are shown in Table 1. It can be seen from table 1 that the L1 performance test results are lower than that of L2.
TABLE 1 permeability of examples 2 and 3 magnetic sheets
Figure GDA0002460983890000041
SEM analysis of example 2 and example 3 shows that the ferrite green sheet prepared by the method of example 3 has a larger density and less pores, and the relative performance is improved by about 10%.
The above embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and all such changes, modifications, substitutions, combinations, and simplifications are intended to be included in the scope of the present invention.

Claims (3)

1. A preparation method of a magnetic separation sheet for NFC is characterized by comprising the following steps:
1) adding 100 parts by weight of ferrite powder into a ball milling tank, adding 30-120 parts by weight of absolute ethyl alcohol, adding 0.1-2.5 parts by weight of a dispersing agent, and carrying out ball milling for 0.5-5 hours to fully wet and uniformly disperse the ferrite powder in an organic solvent;
2) then adding 3-15 parts by weight of a binder with a solid content of 30% and 1-5 parts by weight of a plasticizer, and adding 0-1 part by weight of a defoaming agent, wherein the ball milling speed is 200rpm, and the ball milling time is 5-12 hours;
3) taking out the slurry, filtering by using a screen, and defoaming in vacuum for 15min to obtain slurry for NFC casting;
4) casting to obtain the final product;
the ferrite powder is nickel-copper-zinc ferrite powder; the average particle size of the nickel-copper-zinc ferrite powder is 2.0-3.0 microns; the binder is waterborne polyurethane; the thickness of the magnetism isolating sheet is below 0.25 mm.
2. The method for producing a magnetic separator sheet for NFC according to claim 1, comprising the steps of: the ball milling medium in the step 1) is one or more of steel balls, carbon steel balls and zirconium balls.
3. A magnetic separator sheet for NFC according to claim 1, obtained by the process for producing a magnetic separator sheet for NFC according to claim 1.
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CN108053008B (en) * 2017-11-29 2020-03-24 横店集团东磁股份有限公司 Magnetic shielding sheet for high-frequency RFID electronic tag and preparation method thereof
CN109910163A (en) * 2017-12-13 2019-06-21 昊佰电子科技(上海)有限公司 A kind of ferrite bound edge part manufacture craft
CN108774056B (en) * 2018-06-14 2021-04-20 横店集团东磁股份有限公司 NiZn ferrite magnetic sheet and preparation method and application thereof
CN108911729A (en) * 2018-06-28 2018-11-30 宁波高新区兆丰微晶新材料有限公司 Ni-Zn-Cu system complex ferrite piece and preparation method thereof
CN109608183A (en) * 2018-12-27 2019-04-12 横店集团东磁股份有限公司 A kind of preparation method of ultra-thin ferrite sheet
CN109650870B (en) * 2019-01-24 2021-07-16 横店集团东磁股份有限公司 Slurry of flake ferrite material and preparation method and application thereof
WO2020155077A1 (en) * 2019-02-01 2020-08-06 江苏金羿先磁新材料科技有限公司 Magnetic-resistance plate having fragrance, and preparation method and application thereof
CN110511039A (en) * 2019-09-18 2019-11-29 横店集团东磁股份有限公司 A kind of magnetic sheet and preparation method thereof

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