CN107263954A - The hollow dot matrix honeycomb of all-metal mixes sandwich structure and its interlocking preparation method - Google Patents
The hollow dot matrix honeycomb of all-metal mixes sandwich structure and its interlocking preparation method Download PDFInfo
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- CN107263954A CN107263954A CN201710500960.8A CN201710500960A CN107263954A CN 107263954 A CN107263954 A CN 107263954A CN 201710500960 A CN201710500960 A CN 201710500960A CN 107263954 A CN107263954 A CN 107263954A
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- interlocking
- honeycomb
- dot matrix
- mixes
- locking plates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/0008—Soldering, e.g. brazing, or unsoldering specially adapted for particular articles or work
- B23K1/0014—Brazing of honeycomb sandwich structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
- B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/18—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42D—BLASTING
- F42D5/00—Safety arrangements
- F42D5/04—Rendering explosive charges harmless, e.g. destroying ammunition; Rendering detonation of explosive charges harmless
- F42D5/045—Detonation-wave absorbing or damping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/56—Damping, energy absorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/58—Cuttability
- B32B2307/581—Resistant to cut
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R19/00—Wheel guards; Radiator guards, e.g. grilles; Obstruction removers; Fittings damping bouncing force in collisions
- B60R19/02—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects
- B60R19/18—Bumpers, i.e. impact receiving or absorbing members for protecting vehicles or fending off blows from other vehicles or objects characterised by the cross-section; Means within the bumper to absorb impact
- B60R2019/186—Additional energy absorbing means supported on bumber beams, e.g. cellular structures or material
- B60R2019/1866—Cellular structures
Abstract
The hollow dot matrix honeycomb of all-metal mixes sandwich structure and its interlocking preparation method, and it is related to a kind of sandwich structure and its interlocking preparation method.The present invention lifts shear strength to strengthen the energy absorption capability of metal beehive.It is be arranged in parallel in the present invention above and below top panel and lower panel, it is arranged in after square honeycomb interlocking composition piece interlocking assembling between upper and lower panel, interlocking is connected in above-mentioned assembly multiple Inclined Pipes with elongated slots one by one, form the square honeycomb of hollow pyramid dot matrix and mix fuse, then combine to form sandwich structure with upper and lower panel.Preparation method is as follows：Step one：Process core assembly and panel；Step 2：Interlocking assembles such dot matrix honeycomb and mixes fuse, then combines to form sandwich structure assembly with upper and lower panel；Step 3：Overall structure is connected as by vacuum Welding.The present invention is used for the fields such as Aero-Space, ship ocean, under water antiknock, transportation building as a kind of efficient energy-absorbing protection device.
Description
Technical field
The present invention relates to a kind of sandwich structure and preparation method thereof, and in particular to a kind of hollow dot matrix-honeycomb of all-metal is mixed
Miscellaneous sandwich structure and its interlocking preparation method, it is adaptable to the field such as Aero-Space, ship ocean, under water antiknock, transportation building.
Background technology
In recent years, increasing high-performance energy-absorbing material (structure) is always research focus.And loose structure has use concurrently
The features such as lightweight and effective energy-absorbing, thus high-performance energy-absorbing medium is widely used as, they are often used as Sandwich Beam
Core absorbs from outside impact energy and explosion energy.Loose structure includes random bubble and periodicity loose structure,
The latter includes the structural material such as honeycomb and minute yardstick truss dot matrix.
Honeycomb, as a kind of ultralight loose structure of sequential 2 D, is that world today's manufacturing technology is most ripe, application field
Most wide light structures, its mother metal can be any one such as polymer, metal, ceramics or composite.They are a kind of power
The material of property anisotropy is learned, generally there are very high strength and stiffness on the direction outside face.As can be seen here, honeybee
Nest not only has the advantages that lightweight but also excellent in mechanical performance.Especially for aluminium honeycomb, scholars have carried out substantial amounts of experiment
And theoretical research, find its compression response in a thickness direction with longer and fluctuation very little plateau stress, be it is a kind of compared with
It is particularly true to density area in low phase for efficient energy-absorbing material.But be not in high relative density regional cellular structure
Optimal endergonic structure.In addition, most of experimental study for honeycomb cutting performance be confined to relative density for 8% with
Under structure, and face core unsticking this catastrophic failure shape is observed in the shearing test of higher relative density fuse
Formula.
And cellular dot matrix truss material may be replaced as future, except structural strength is suitable with honeycomb, its inside
High porosity is easier to integrated multifunction characteristic.But solid truss lattice structure post-buckling residual strength is relatively low, is not good
Good energy-absorbing material.The appearance of hollow truss dot matrix compensate for that this is not enough, because it has higher secondary area moment, can be with
The common post-buckling ruckbildung of low-density truss structure is relieved, makes core bar that there is higher post-buckling residual strength, because
And with excellent ratio energy absorption characteristics.And hollow truss dot matrix is easy to carry out many geometric parameter collaboration optimizations to realize that structure is held
Loading capability is maximized.
It is well known that under impact loading, the intensity of material is to rely on impact speed, and stable inertia effect
The energy-absorbing capacity of energy lift structure.Therefore, it is very necessary to obtain basic material quasistatic energy absorption performance data.And
As a kind of new topological structure, the architectural characteristic and excellent energy that hollow pyramid dot matrix truss has high-strength light concurrently are inhaled
Receipts ability, increasingly by the extensive concern of domestic and international researcher.Under the effect of concora crush load, hollow pyramid dot matrix truss knot
The unit mass energy absorption ability of structure is apparently higher than other core structures.But, the unit of hollow pyramid dot matrix truss structure
Volume energy absorption ability is suitable with other core structures, wherein energy-absorbing effect is inferior to honeycomb under low impact loading.
But under high impact loads effect, compared to other topological structures, the unit mass energy-absorbing of hollow pyramid dot matrix truss structure
All it is optimal with unit volume energy absorption ability.Equally, under shear loads, the energy-absorbing water of hollow pyramid dot matrix structure
Pingyuan County is higher than porous materials such as open cell metallic foams.
The content of the invention
The remnants of face external pressure compression deformation are resisted the invention aims to lift existing metal beehive class sandwich structure
Intensity simultaneously reduces its fluctuation, so as to strengthen the energy absorption ability of original honeycomb, fills up in Ashby material property selection figures
Blank；Face core interface bonding strength when strengthening lateral shear, so as to give full play to the bearing capacity of high relative density fuse.And then
A kind of hollow dot matrix-honeycomb of all-metal is provided and mixes sandwich structure and its interlocking preparation method.
The technical scheme is that：A kind of hollow dot matrix-honeycomb of all-metal, which mixes sandwich structure, includes top panel with
It is be arranged in parallel above and below panel, top panel and lower panel, it also includes square honeycomb interlocking composition piece and multiple band elongated slots
Inclined Pipe.
Further, square honeycomb interlocking composition piece includes multiple first locking plates and multiple second locking plates, multiple first
Locking plate equidistantly be arranged in parallel, and multiple second locking plates are equidistantly vertical and are plugged on multiple first locking plates.
Further, the top of multiple first locking plates and the bottom of multiple second locking plates equidistantly open up grafting interlocking
Groove.
Further, the top of multiple first locking plates and multiple second locking plates is symmetrical positioned at the both sides of its grafting interlocking groove
Inclination opens up two Inclined Pipe interlocking grooves.
Further, the bottom of the Inclined Pipe with elongated slots opens up grid interlocking groove.
Further, the Inclined Pipe with elongated slots is handed over to the interlocking grafting of multiple first locking plates and multiple second locking plates
Remittance place carries out interlocking grafting in straight line into 0 ° -60 ° of angle direction, forms the complete hollow pyramid truss point of all-metal
Battle array-square honeycomb mixes fuse.
Further, the material of the Inclined Pipe with elongated slots is with the identical of the first locking plate and the second locking plate.
Further, the interlocking preparation method of pipe reinforcement cellular sandwich device, including following interlocking step：
Step one：Process the Inclined Pipe with elongated slots, the first locking plate and the second locking plate：
Inclined Pipe of the batch machining with elongated slots in the fixture frock for preparing the Inclined Pipe with notch；
The first locking plate of Wire EDM batch cutting processing and the second locking plate.
Step 2：The installation of square honeycomb interlocking component：
Multiple first locking plates are equidistantly be arranged in parallel, multiple second locking plates are equidistantly vertical and are plugged on multiple first locks
In the grafting interlocking groove of piece, formed at square honeycomb interlocking component, four drift angles of square honeycomb interlocking component also by
Multiple first locking plates and multiple second locking plates carry out interlocking；
Step 3：Inclined Pipe interlocking with elongated slots is arranged on square honeycomb interlocking component, forms hollow gold
Word tower truss dot matrix-square honeycomb mixes fuse：
The Inclined Pipe with elongated slots processed in step one is plugged on multiple first locking plates and multiple second locking plates
Grafting interlocking groove both sides two Inclined Pipe interlocking grooves at；
Step 4：Prepare the hollow pyramid dot matrix-square honeycomb of all-metal and mix sandwich structure：
By top panel and lower panel contact respectively and covering step three of aliging hollow pyramid truss dot matrix-square
Honeycomb mixes the upper and lower ends of fuse, is connected by vacuum brazing, so far, completes the hollow pyramid point of all-metal
Battle array-square honeycomb mixes the preparation of sandwich structure.
Further, the fixture frock for being used for Inclined Pipe of the preparation with elongated slots in step one is fixed including angle
Position mould, chuck body, two unidirectional ripple blocks, multiple two-directional corrugations blocks and multiple stop screws, the one of angle positioning mould
Hold as inclined end face, chuck body is rectangular box, chuck body is arranged on the inclined end face of angle positioning mould, two unidirectional
Ripple block is oppositely disposed in rectangular box, and multiple two-directional corrugations blocks are arranged between two unidirectional ripple blocks, multiple
Pipe to be processed is clamped between two neighboring multiple two-directional corrugations blocks and is clamped in a unidirectional ripple block and one
Between an adjacent two-directional corrugations block of unidirectional ripple block, multiple stop screw top pressures are spacing and by two unidirectional ripple blocks
The upper surface alignment of body and multiple two-directional corrugations blocks compresses and is fixed multiple pipes to be processed point row by lateral Displacement.
Further, the Inclined Pipe with elongated slots in step 3 and multiple first locking plates and multiple second locking plates
Straight line where interlocking grafting intersection carries out interlocking grafting into 0 ° -60 ° of angle direction.
The present invention has the following effects that compared with prior art：With a kind of cleverly " lath-lath " and " pipe and plate
The joint interlocking assemble method of bar ", by way of mixing up of structure, has searched out and a kind of has had high intensity concurrently and excellent energy-absorbing is special
Property high-performance novel porous metal material, the blank filled up in Ashby material property selection figures, be high speed impact protection should
With there is provided a kind of reliable light structures.In addition, the structure has stronger face core interface bonding strength, it can give full play to
The bearing capacity of high relative density fuse, has expanded the application of metal honeycomb material.
First, device of the invention has following technique effect：
1st, the present invention has been searched out a kind of simultaneous by the way of hollow pyramid truss dot matrix and square honeycomb mix
Have the high-performance novel porous metal material of high intensity and excellent energy absorption characteristics, filled up in Ashby material property selection figures
Blank, provide a kind of reliable light structures for high speed impact security application.
2nd, the present invention mixes fuse as a result of hollow pyramid truss dot matrix-square honeycomb, and pipe end is cut
Face increases original cellular face core interfacial area, so that face core bonding strength is effectively improved, in the Transverse Shear carried out
Cut and do not observe face core sealing-off phenomenon in experiment, fundamentally improve the shear strength of the class formation.
3rd, such of the invention core has an excellent comprehensive mechanical property, intensity and energy-absorbing effect exceeded it is single just
Square honeycomb and single hollow pyramid lattice structure performance sum.
4th, the present invention mixes the square honeycomb interlocking component of fuse in hollow pyramid truss dot matrix-square honeycomb
Four drift angles at carry out interlocking also by multiple first locking plates 4 and multiple second locking plates 5, realize the effect of border reinforcing,
The boundary effect at four angles is eliminated, the comprehensive mechanical property of structure is improved.
5th, present invention is particularly suitable for the high shock loading energy-absorbing protection field such as underwater explosion, automobile anticollision.
2nd, method of the invention has following technique effect：
1st, the present invention carries out structure with a kind of cleverly " lath-lath " with the interlocking method of combining of " pipe and lath "
Assembling, mixes core to this by vacuum brazing or Sandwich structure with the core carries out integrally connected.Preparation technology
Simply, with low cost, weldment geometrical defect is few.
2nd, method of the invention is only applicable to prepare pipe-honeycomb hybrid structure of metal class, the stainless steel that is particularly suitable for use in,
Aluminium alloy or titanium alloy etc. have the main flow alloy of ripe Joining Technology.
3rd, method favorable repeatability of the invention, consistent, the verification experimental verification after such suitable structural geometrical optimization.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention；Fig. 2 is Fig. 1 front view；Fig. 3 is Fig. 1 top view；Fig. 4 is
Fall the overall structure diagram installed after top panel and lower panel；Fig. 5 is the overall schematic after Fig. 4 is installed；Fig. 6 is that Fig. 5 is gone
Fall the structural representation after pipe；Fig. 7 is the second locking plate with five grafting interlocking grooves and two pairs of Inclined Pipe interlocking grooves
Structural representation；Fig. 8 is the structural representation of the first locking plate with three grafting interlocking grooves and a pair of angled pipe interlocking groove；
Fig. 9 is the structural representation of the first locking plate with five grafting interlocking grooves and two pairs of Inclined Pipe interlocking grooves；Figure 10 is to carry
The structural representation of second locking plate of one grafting interlocking groove, at corner location；Figure 11 is with three grafting interlockings
The structural representation of second locking plate of groove and a pair of angled pipe interlocking groove；Figure 12 is that the Inclined Pipe structure with elongated slots is shown
It is intended to；Figure 13 is Figure 12 top view；Figure 14 is sectional views of the Figure 13 at C-C；Figure 15 is Figure 12 left view；Figure 16 is to use
In the overall structure diagram for the fixture frock for preparing the Inclined Pipe with notch；Figure 17 is Figure 16 front view；Figure 18 is
Figure 16 top view；Figure 19 is Figure 16 left view；Figure 20 is the axonometric drawing of angle positioning mould；Figure 21 is Figure 20 front view；
Figure 22 is Figure 21 along the sectional view at D-D；Figure 23 is the axonometric drawing of chuck body；Figure 24 is the axonometric drawing of unidirectional ripple block；
Figure 25 is the axonometric drawing of two-directional corrugations block；Figure 26 is the axonometric drawing for determining angle briquetting；
Embodiment
Embodiment one：Illustrate present embodiment with reference to Fig. 1 to Figure 15, a kind of all-metal of present embodiment is hollow
Pyramid dot matrix-square honeycomb mixes sandwich panel assembly and included on top panel 1 and lower panel 2, top panel 1 and lower panel 2
Under be arranged in parallel, it also includes square honeycomb interlocking component and multiple Inclined Pipes 3 with elongated slots, and square honeycomb is embedding
Lock set is mounted above between plate 1 and lower panel 2, and multiple oblique cutting interlockings of Inclined Pipe 3 with elongated slots are in square honeybee
At the Inclined Pipe interlocking groove of nest interlocking component.
Cutting-interlocking preparation technology of the present invention is on the basis of complete square honeycomb is retained, by pipe
Grooving processing is carried out, dexterously hollow pyramid lattice structure is blended together with square honeycomb, forms a kind of
New hybrid structure form --- hollow pyramid truss dot matrix-square honeycomb hybrid structure, and its corresponding sandwich
Structure is then referred to as the hollow pyramid dot matrix-square honeycomb of all-metal and mixes sandwich structure.
Embodiment two：Illustrate present embodiment, the square honeycomb interlocking of present embodiment with reference to Fig. 1 to Figure 11
Component includes multiple first locking plates 4 and multiple second locking plates 5, and multiple first locking plates 4 equidistantly be arranged in parallel, multiple second locking plates
5 equidistantly be arranged in parallel and interlocking is plugged on multiple first locking plates 4 one by one.It is arranged such, is easy to form square honeycomb embedding
Lock set, assemble flow is simple.Other compositions and annexation are identical with embodiment one.
Embodiment three：Illustrate present embodiment, multiple first locking plates 4 of present embodiment with reference to Fig. 1 to Figure 11
Top and the bottoms of multiple second locking plates 5 equidistantly open up grafting interlocking groove 6.It is arranged such, is easy to multiple first locking plates 4
With the mutual interlocking grafting of multiple second locking plates 5, and install accurate positioning.Other compositions and annexation and embodiment
Two is identical.
Embodiment four：Illustrate present embodiment, multiple first locking plates 4 of present embodiment with reference to Fig. 1 to Figure 11
The both sides for being located at its grafting interlocking groove 6 with the top of multiple second locking plates 5, which are symmetrically tilted, opens up two Inclined Pipe interlocking grooves
7.It is arranged such, the convenient multiple Inclined Pipes 3 with elongated slots of inserting.Other compositions and annexation and embodiment
Three is identical.
Embodiment five：Illustrate present embodiment, the band elongate slot of present embodiment with reference to Fig. 1 to Fig. 6 and Figure 12
The bottom of the Inclined Pipe 3 of mouth opens up honeycomb lath interlocking groove 8.It is arranged such, is easy to the Inclined Pipe 3 with elongated slots to pass through
Inclined Pipe interlocking groove 7 on first locking plate 4 and the second locking plate 5 one by one socket connection to multiple first locking plates 4 and multiple second
On locking plate 5.Other compositions and annexation are identical with embodiment four.
Embodiment six：Illustrate present embodiment, the inclining with elongated slots of present embodiment with reference to Fig. 1 to Fig. 6
Oblique pipe 3 and straight line where the interlocking grafting intersection of multiple first locking plates 4 and multiple second locking plates 5 are into 0 ° -60 ° of angle side
To interlocking grafting is carried out, form the complete hollow pyramid truss dot matrix-square honeycomb of all-metal and mix fuse.So set
Put, when actual use, the angle of inclination of the Inclined Pipe 3 with elongated slots is usually arranged as 45 °, makes the shear strength of fuse most
It is excellent.Other compositions and annexation are identical with embodiment five.
Embodiment seven：Illustrate present embodiment, the inclining with elongated slots of present embodiment with reference to Fig. 1 to Fig. 6
The material of oblique pipe 3 is identical with the first locking plate 4 and the second locking plate 5.
Embodiment eight：Illustrate null point in present embodiment, the all-metal of present embodiment with reference to Fig. 1 to Figure 15
Battle array-honeycomb mixes the interlocking preparation method of sandwich structure, including following preparation flow：
Step one：Process the Inclined Pipe 3 with elongated slots, the first locking plate 4 and the second locking plate 5：
Inclined Pipe of the batch machining with elongated slots in the fixture frock for preparing the Inclined Pipe with notch
3；Wire EDM batch cutting processing the first locking plate 4 and the second locking plate 5.
Step 2：The installation of square honeycomb interlocking component：
Multiple first locking plates 4 are equidistantly be arranged in parallel, multiple second locking plates 5 equidistantly be arranged in parallel and embedding by grafting
Interlocking is plugged on multiple first locking plates 4 locked groove 6 one by one, forms square honeycomb interlocking component, square honeycomb interlocking component
Four drift angles at carry out interlockings also by two the first locking plates 4 and two the second locking plates 5.
Step 3：The interlocking of Inclined Pipe 3 with elongated slots is arranged on square honeycomb interlocking component, formed hollow
Pyramid truss dot matrix-square honeycomb mixes fuse：
The Inclined Pipe 3 with elongated slots processed in step one is plugged on multiple first locking plates 4 and multiple one by one
At two Inclined Pipe interlocking grooves 7 of the both sides of grafting interlocking groove 6 of two locking plates 5.
Step 4：Prepare the hollow pyramid dot matrix-square honeycomb of all-metal and mix sandwich structure：
By top panel 1 and lower panel 2 contact respectively and covering step three of aliging hollow pyramid truss dot matrix-pros
Shape honeycomb mixes the upper and lower ends of fuse, is connected by vacuum brazing, so far, completes the hollow pyramid of all-metal
Dot matrix-square honeycomb mixes the preparation of sandwich structure.
Embodiment nine：Illustrate present embodiment with reference to Figure 16 to Figure 26, present embodiment uses a kind of all-metal
The preparation that is used for that hollow dot matrix-honeycomb mixes in the interlocking preparation method of sandwich structure, step one tilts circle with elongated slots
The fixture frock of pipe includes angle positioning mould A-1, chuck body A-2, two unidirectional ripple block A-3, multiple two-directional corrugations blocks
Body A-4 and multiple stop screw A-5, angle positioning mould A-1 one end are inclined end face, and chuck body A-2 is rectangular box, folder
Have body A-2 to be arranged on angle positioning mould A-1 inclined end face, two unidirectional ripple block A-3 are oppositely disposed in rectangle frame
In vivo, multiple two-directional corrugations block A-4 are arranged between two unidirectional ripple block A-3, and multiple pipes to be processed are clamped in phase
Between two multiple two-directional corrugations block A-4 of neighbour and it is clamped in a unidirectional ripple block A-3 and a unidirectional ripple block
Between an adjacent A-3 two-directional corrugations block A-4, multiple stop screw A-5 top pressures are spacing and by two unidirectional ripple blocks
A-3 and multiple two-directional corrugations block A-4 upper surface alignment are compressed and by lateral Displacement that multiple pipes to be processed point row are solid
It is fixed.
Present embodiment is adapted to processing any angle, the Inclined Pipe of a variety of mode of grooving；Can batch cutting processing, and
Strict guarantee machining accuracy (gradient of pipe, property placed in the middle and groove depth of notch position etc.)；Present embodiment is made
Standby parts (trough of belt blank pipe) can also be used to interlocking assembling and prepare hollow dot matrix truss loose structure, such as hollow pyramid
Type dot matrix truss sandwich structure.
After multiple pipes to be processed of present embodiment are arranged in fixture frock, shape is arranged into a rectangular array, Mei Yilie
In pipe diameter to be processed it is identical.Processing is applied widely.
Multiple pipes to be processed are clamped on unidirectional ripple block A-3 and multiple two-directional corrugations block A-4 by the present invention, treat
Process between two-way groove of the pipe on the unidirectional groove and multiple two-directional corrugations block A-4 on unidirectional ripple block A-3, it is real
Show the positioning of four lines, the method for clamping of four lines positioning can effectively ensure that pipe to be processed is loaded securely in process,
Vibration will not occur for pipe to be processed in cutting process, so that the precision of pipe to be processed is ensure that, and all circles to be processed
The centralizer of pipe center of circle notch.
Fixture frock versatility, the interchangeability of the present invention is good.Specifically, the application in actual use can be according to mesh
The angle of inclination of pipe part is marked, suitable angle positioning mould A-1 is selected, other components are without being changed, it is adaptable to
The special process method such as Wire EDM or laser cutting.
The fixture structure of the present invention is simple, after being loaded every time, can realize the production and processing of batch, single production and processing
Number of parts is up to hundreds of, and the interchangeablity of each batch is fabulous.
Embodiment ten：Illustrate present embodiment with reference to Figure 16 to Figure 19 and Figure 23, it is fixed that present embodiment also includes
Angle briquetting A-7, determines angle briquetting A-7 in chuck body A-2, and determines angle briquetting A-7 to be positioned over two unidirectional ripples
Line block A-3 and multiple two-directional corrugations block A-4 upper surface, multiple stop screw A-5 are by determining angle briquetting A-7 by two
Unidirectional ripple block A-3 and multiple two-directional corrugations block A-4 upper bottom surface alignment is compressed.It is arranged such, is easy to as two lists
Compressed to ripple block A-3 and multiple two-directional corrugations block A-4 upper bottom surface alignment and a unified jacking block is provided, strictly
It ensure that the precision and uniformity at target circle tube components angle of inclination.Other compositions and annexation and the phase of embodiment nine
Together.
Embodiment 11：Illustrate present embodiment with reference to Figure 16 to Figure 19, present embodiment also includes lateral limit
Position block A-8, lateral Displacement block A-8 is similarly installed in chuck body A-2, and to be attached at right side outer by lateral Displacement block A-8
On unidirectional ripple block A-3 lateral surface, multiple stop screw A-5 are by lateral Displacement block A-8 by the unidirectional ripple block A-3
Lateral surface slightly hold out against, thus each row pipe to be processed point row in chuck body A-2 can be fixed.It is arranged such,
When actual use, determining angle briquetting A-7 not only through cooperation realizes the accurate four line positioning to pipe to be processed, and effectively
Ground avoids pipe to be processed in the possible plastic deformation occurred in clamping process that is loaded.It is other composition and annexation with specifically
Embodiment ten is identical.
Embodiment 12：Illustrate present embodiment, the angle positioning mould of present embodiment with reference to Figure 16 to Figure 20
Angle between A-1 inclined end face and horizontal plane is 30 ° -90 °.It is arranged such, is easy to be added according to product demand production
Work goes out the pipe part of differing tilt angles.Other compositions and annexation are identical with embodiment 11.
Angle between the angle positioning mould A-1 of present embodiment inclined end face and horizontal plane is 45 °, makes cutting for fuse
Shearing stress is optimal.
Embodiment 13：Illustrate present embodiment with reference to Figure 16, Figure 21 to Figure 23, the angle of present embodiment is determined
Position mould A-1 inclined end face lower end is provided with limiting stand A-9.It is arranged such, the angle that chuck body 2 is arranged on by bolt is positioned
On mould 1, limiting stand 9 provides a support to chuck body 2, is easy to the installation positioning of chuck body 2 more accurate.Other groups
Into identical with embodiment 12 with annexation.
Embodiment 14：Illustrate present embodiment with reference to Figure 16 to Figure 19 and Figure 25, present embodiment it is unidirectional
Ripple block A-3 upper surface is equidistantly provided with multiple unidirectional groove A-10.It is arranged such, is easy to and adjacent two-directional corrugations block
Mates, are clamped to pipe to be processed.Other compositions and annexation are identical with embodiment 13.
Embodiment 15：Illustrate present embodiment with reference to Figure 16 to Figure 19 and Figure 26, present embodiment it is two-way
Ripple block A-4 two end faces are equidistantly provided with multiple two-way groove A-11.It is arranged such, is easy to and adjacent unidirectional ripple
Line block A-3 or two-directional corrugations block A-4 are engaged, and pipe to be processed is clamped.Other compositions and annexation and tool
Body embodiment 14 is identical.
Embodiment 16：Illustrate present embodiment with reference to Figure 25 and Figure 26, present embodiment it is multiple unidirectional recessed
Groove A-10 is identical with multiple two-way groove A-11 groove size.It is arranged such, is easy to clamp pipe to be processed.It is other
Composition and annexation are identical with embodiment 15.
Embodiment 17：Illustrate present embodiment, the lateral Displacement block A-8 of present embodiment height with reference to Figure 20
Degree is slightly below unidirectional ripple block A-3 and two-directional corrugations block A-4 height.It is arranged such, is easy to as the side of pipe to be processed
Face provides support, and does not occur location conflicts with determining angle briquetting A-7.Other compositions and annexation and embodiment ten
Six is identical.
Embodiment 18：Illustrate present embodiment with reference to Figure 16, the chuck body A-2 of present embodiment is detachable
On angle positioning mould A-1 inclined end face.It is arranged such, is easy to batch processed in batches and processing can be needed according to production
Go out the pipe of differing tilt angles, applied widely, highly versatile.Other compositions and annexation and embodiment 17
It is identical.
Embodiment 19：Multiple bands in the step of illustrating present embodiment, present embodiment with reference to Figure 16 three
The Inclined Pipe 3 of elongated slots is plugged on the both sides of grafting interlocking groove 6 of multiple first locking plates 4 and multiple second locking plates 5 one by one
At two Inclined Pipe interlocking grooves 7.When actual use, the angle of inclination of the Inclined Pipe 3 with elongated slots is set to 45 °, core
The shear strength of son is optimal.Other compositions and annexation are identical with embodiment 18.
Claims (10)
1. a kind of hollow dot matrix-honeycomb of all-metal mixes sandwich structure, it includes top panel (1) and lower panel (2), top panel
(1) it is be arranged in parallel up and down with lower panel (2), it is characterised in that：It also includes square honeycomb interlocking composition piece and multiple bands are narrow
The Inclined Pipe (3) of long rabbet, plate (1) disposed above and lower panel (2) after square honeycomb interlocking composition piece interlocking assembling
Between form the square honeycomb assembly of interlocking, multiple Inclined Pipes (3) with elongated slots one by one interlocking be connected to it is above-mentioned embedding
In the square honeycomb assembly of lock, form the complete hollow pyramid dot matrix-square honeycomb of all-metal and mix fuse, then
Combined with top panel (1) and lower panel (2) and to form the hollow pyramid dot matrix-square honeycomb of all-metal and mix sandwich structure.
2. the hollow dot matrix-honeycomb of a kind of all-metal according to claim 1 mixes sandwich structure, it is characterised in that：It is square
Shape honeycomb interlocking composition piece includes multiple first locking plates (4) and multiple second locking plates (5), and multiple first locking plates (4) are equidistantly flat
Row is set, and multiple second locking plates (5) equidistantly be arranged in parallel and interlocking is plugged on multiple first locking plates (4) one by one.
3. the hollow dot matrix-honeycomb of a kind of all-metal according to claim 2 mixes sandwich structure, it is characterised in that：It is multiple
The top of first locking plate (4) and the bottom of multiple second locking plates (5) equidistantly open up grafting interlocking groove (6).
4. the hollow dot matrix-honeycomb of a kind of all-metal according to claim 3 mixes sandwich structure, it is characterised in that：It is multiple
The top of first locking plate (4) and multiple second locking plates (5) symmetrically tilts positioned at the both sides of its grafting interlocking groove (6) and opens up two
Inclined Pipe interlocking groove (7).
5. the hollow dot matrix-honeycomb of a kind of all-metal according to claim 4 mixes sandwich structure, it is characterised in that：With narrow
The bottom of the Inclined Pipe (3) of long rabbet opens up honeycomb lath interlocking groove (8).
6. the hollow dot matrix-honeycomb of a kind of all-metal according to claim 5 mixes sandwich structure, it is characterised in that：With narrow
The Inclined Pipe (3) of long rabbet and straight line where the interlocking grafting intersection of multiple first locking plates (4) and multiple second locking plates (5)
Interlocking grafting is carried out into 0 ° -60 ° of angle directions, the complete hollow pyramid truss dot matrix-square honeybee of all-metal is formed
Nest mixes fuse.
7. the hollow dot matrix-honeycomb of a kind of all-metal according to claim 1 or 6 mixes sandwich structure, it is characterised in that：Band
The material of the Inclined Pipe (3) of elongated slots is identical with the first locking plate (4) and the second locking plate (5).
8. the hollow dot matrix-honeycomb of all-metal in a kind of usage right requirement 1 to 7 described in any one claim mixes sandwich
The interlocking preparation method of structure, it is characterised in that：It includes following preparation flow：
Step one：Process the Inclined Pipe (3) with elongated slots, the first locking plate (4) and the second locking plate (5)：
Inclined Pipe (3) of the batch machining with elongated slots in the fixture frock for preparing the Inclined Pipe with notch；
Wire EDM batch the first locking plate of cutting processing (4) and the second locking plate (5)；
Step 2：The installation of square honeycomb interlocking component：
Multiple first locking plates (4) are equidistantly be arranged in parallel, multiple second locking plates (5) equidistantly be arranged in parallel and embedding by grafting
Interlocking is plugged on multiple first locking plates (4) locked groove (6) one by one, forms square honeycomb interlocking component, square honeycomb interlocking
At four drift angles of component interlocking is carried out also by two the first locking plates (4) and two the second locking plates (5)；
Step 3：Inclined Pipe (3) interlocking with elongated slots is arranged on square honeycomb interlocking component, hollow gold is formed
Word tower truss dot matrix-square honeycomb mixes fuse：
The Inclined Pipe (3) with elongated slots processed in step one is plugged on multiple first locking plates (4) and multiple one by one
Two Inclined Pipe interlocking groove (7) places of grafting interlocking groove (6) both sides of two locking plates (5)；
Step 4：Prepare the hollow pyramid dot matrix-square honeycomb of all-metal and mix sandwich structure：
By top panel (1) and lower panel (2) contact respectively and covering step three of aliging hollow pyramid truss dot matrix-pros
Shape honeycomb mixes the upper and lower ends of fuse, is connected by vacuum brazing, so far, completes the hollow pyramid of all-metal
Dot matrix-square honeycomb mixes the preparation of sandwich structure.
9. the hollow dot matrix-honeycomb of a kind of all-metal according to claim 8 mixes the interlocking preparation method of sandwich structure, its
It is characterised by：In step one be used for prepare with elongated slots Inclined Pipe fixture frock include angle positioning mould (A-1),
Chuck body (A-2), two unidirectional ripple blocks (A-3), multiple two-directional corrugations blocks (A-4) and multiple stop screws (A-5),
One end of angle positioning mould (A-1) is inclined end face, and chuck body (A-2) is rectangular box, and chuck body (A-2) is arranged on angle
On the inclined end face for spending positioning mould (A-1), two unidirectional ripple blocks (A-3) are oppositely disposed in rectangular box, multiple two-way
Ripple block (A-4) is arranged between two unidirectional ripple blocks (A-3), and multiple pipes to be processed are clamped in two neighboring multiple
Between two-directional corrugations block (A-4) and it is clamped in a unidirectional ripple block (A-3) and unidirectional ripple block (A-3) phase
Between an adjacent two-directional corrugations block (A-4), multiple stop screw (A-5) top pressures are spacing and by two unidirectional ripple blocks
(A-3) and multiple two-directional corrugations blocks (A-4) upper surface alignment compress and by lateral Displacement will multiple pipes to be processed divide
Row are fixed.
10. the hollow dot matrix-honeycomb of a kind of all-metal according to claim 9 mixes the interlocking preparation method of sandwich structure,
It is characterized in that：The Inclined Pipe (3) with elongated slots and multiple first locking plates (4) and multiple second locking plates in step 3
(5) straight line where interlocking grafting intersection carries out interlocking grafting into 0 ° -60 ° of angle direction.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710500960.8A CN107263954B (en) | 2017-06-27 | 2017-06-27 | Hollow dot matrix-the honeycomb of all-metal mixes sandwich structure and its interlocking preparation method |
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| CN108058447A (en) * | 2017-12-28 | 2018-05-22 | 天津大学 | A kind of high-entropy alloy honeycomb interlayer harden structure and preparation method thereof |
| CN109454951A (en) * | 2018-11-29 | 2019-03-12 | 北京理工大学 | A kind of bidirectional crossed ripple sandwich |
| CN112406756A (en) * | 2020-12-01 | 2021-02-26 | 大连理工大学 | Anticollision roof beam assembly based on jump single cell structure of bullet |
| CN113294476A (en) * | 2021-06-25 | 2021-08-24 | 吉林大学 | Bionic composite board with sine corrugated structure and vibration isolation platform |
| CN113685715A (en) * | 2021-08-23 | 2021-11-23 | 哈尔滨工程大学 | Novel lattice core structure and cutting interlocking preparation method adopted by same |
| CN113993753A (en) * | 2019-06-07 | 2022-01-28 | 高新特殊工程塑料全球技术有限公司 | Energy absorbing devices and methods of making and using the same |
| CN115816932A (en) * | 2022-11-30 | 2023-03-21 | 安徽工业大学 | Structural design and preparation process of high-strength honeycomb plate |
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| CN108058447A (en) * | 2017-12-28 | 2018-05-22 | 天津大学 | A kind of high-entropy alloy honeycomb interlayer harden structure and preparation method thereof |
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| CN113294476A (en) * | 2021-06-25 | 2021-08-24 | 吉林大学 | Bionic composite board with sine corrugated structure and vibration isolation platform |
| CN113685715A (en) * | 2021-08-23 | 2021-11-23 | 哈尔滨工程大学 | Novel lattice core structure and cutting interlocking preparation method adopted by same |
| CN113685715B (en) * | 2021-08-23 | 2022-04-29 | 哈尔滨工程大学 | Lattice core structure and cutting interlocking preparation method adopted by same |
| CN115816932A (en) * | 2022-11-30 | 2023-03-21 | 安徽工业大学 | Structural design and preparation process of high-strength honeycomb plate |
| CN115816932B (en) * | 2022-11-30 | 2024-04-19 | 安徽工业大学 | Structural design and preparation process of high-strength honeycomb plate |
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| CN107263954B (en) | 2018-12-11 |
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