CN107256790A - Corrugated sheet tank production line and corrugated tank production method - Google Patents
Corrugated sheet tank production line and corrugated tank production method Download PDFInfo
- Publication number
- CN107256790A CN107256790A CN201710649692.6A CN201710649692A CN107256790A CN 107256790 A CN107256790 A CN 107256790A CN 201710649692 A CN201710649692 A CN 201710649692A CN 107256790 A CN107256790 A CN 107256790A
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- fuel tank
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 56
- 239000002828 fuel tank Substances 0.000 claims abstract description 59
- 238000000034 method Methods 0.000 claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 238000012545 processing Methods 0.000 claims abstract description 16
- 238000002788 crimping Methods 0.000 claims abstract description 14
- 238000003466 welding Methods 0.000 claims description 77
- 239000003973 paint Substances 0.000 claims description 31
- 238000003860 storage Methods 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 238000004140 cleaning Methods 0.000 claims description 8
- 238000010422 painting Methods 0.000 claims description 8
- 238000004381 surface treatment Methods 0.000 claims description 8
- 238000010410 dusting Methods 0.000 claims description 7
- 230000035882 stress Effects 0.000 claims description 6
- 230000032683 aging Effects 0.000 claims description 5
- 239000011324 bead Substances 0.000 claims description 4
- 238000005480 shot peening Methods 0.000 claims description 4
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000005238 degreasing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 description 4
- 230000037452 priming Effects 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000002386 leaching Methods 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
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- 238000007689 inspection Methods 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 206010054949 Metaplasia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- FFBHFFJDDLITSX-UHFFFAOYSA-N benzyl N-[2-hydroxy-4-(3-oxomorpholin-4-yl)phenyl]carbamate Chemical compound OC1=C(NC(=O)OCC2=CC=CC=C2)C=CC(=C1)N1CCOCC1=O FFBHFFJDDLITSX-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
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- 238000005260 corrosion Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
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- 239000000428 dust Substances 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000013439 planning Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005488 sandblasting Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000012384 transportation and delivery Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/08—Cooling; Ventilating
- H01F27/10—Liquid cooling
- H01F27/12—Oil cooling
- H01F27/14—Expansion chambers; Oil conservators; Gas cushions; Arrangements for purifying, drying, or filling
Abstract
The present invention provides a kind of corrugated sheet tank production line and corrugated tank production method, and it includes blanking crimping unit, assembles device, the ripple slice assembly line for producing corrugated plate for assembling the framework of fuel tank framework, assembles device, the leakage detection device for detecting corrugated tank, the surface processing device for being surface-treated to corrugated tank for assembling the fuel tank of corrugated tank；The blanking crimping unit is set close to framework assembling device, the framework assembling device is set parallel with the ripple slice assembly line, the framework assembling device is connected with the output end of the ripple slice assembly line with the fuel tank assembling device in downstream, the fuel tank assembling device is connected with the leakage detection device, and the leakage detection device connects the surface processing device in downstream.Automaticity of the present invention is high, technological process is simple, be easy to the production management in workshop, improves production efficiency, reduces place occupancy.
Description
Technical field
The present invention relates to power equipment production technical field, more particularly to a kind of corrugated sheet tank production line and corrugated tank life
Production method.
Background technology
Into 21st century, the Chinese government clearly proposes：To the year two thousand twenty, China will build up well-off society, in its people's warp
Help under the excellent situation of high speed development, each enterprise of China's electrician trade is all needing that lets slip no opportunity to enter according to self-growth
Row technological transformation, is rebuild traditional industry using new and high technology, promotes the industrialization of new high-technology, is promoted the adjustment of economic structure, is made
Industrial upgrading, strengthens the competitiveness of enterprise.
In transformer equipment, fuel tank as electrical transformer cores supporting body, with to iron core and transformer equipment
Inside carrying and protective effect.And traditional work pattern is stall with goods spread out on the ground for sale formula operation, i.e., each welding teams and groups have been borne by all
Content is manufactured, the level of skill of employee and the degree of knowing well to product require higher, and workshop production planning and sequencing is relatively complicated, and management is tired
Difficulty, and it is more due to welding teams and groups, teams and groups' neck material, place occupancy, production waste etc. seriously constrain manufacturing schedule.
The present invention based on lean thinking, the work pattern broken traditions, for oil-filled transformer corrugated tank outside
Shell, with reference to automation, intelligent, informatization strategy, it is proposed that one can improve the quality of corrugated tank, yield, drop
Low staff labor intensity and the scheme of energy specification technological process.
The content of the invention
For above-mentioned existing production model present situation and the problem of exist, there is provided a kind of oil-filled transformer corrugated tank is automatic
Metaplasia producing line and production method, the manufacturing automation degree of the production line is high, technological process is simple, be easy to the production pipe in workshop
Reason, improves production efficiency, reduces place occupancy.
Concrete technical scheme is as follows：A kind of corrugated sheet tank production line, it includes blanking crimping unit, for assembling fuel tank
Framework assembling device, the ripple slice assembly line for producing corrugated plate, the fuel tank assembling dress for assembling corrugated tank of framework
Put, the leakage detection device for detecting corrugated tank, the surface processing device for being surface-treated to corrugated tank；Institute
State blanking crimping unit to set close to framework assembling device, the framework assembling device and the ripple slice assembly line are parallel
Set, the output end of the framework assembling device and the ripple slice assembly line is assembled device with the fuel tank in downstream and connected
Connect, the fuel tank assembling device is connected with the leakage detection device, and the leakage detection device connects the surface treatment in downstream
Device.
Preferably, described blanking crimping unit includes accurate cutting equipment and numerical control folding brake；The framework assembling dress
Put and include first, second welding robot respectively with fuel tank assembling device；The surface processing device includes successively
Cleaning device, degreasing unit, drying unit, the second shot-blast unit, painting installation, the dusting device of setting；The corrugated plate life
Producing line includes being sequentially connected the steel plate coiled material and corrugated-piece formation machine of setting.
Preferably, it is additionally provided with the first shot-blast unit between framework assembling device and the fuel tank assembling device.
Preferably, it is additionally provided with vibration ageing device between the fuel tank assembling device and the leakage detection device.
The invention also provides a kind of production method based on the corrugated sheet tank production line, including step：
Step a, completes case edge, the blanking of bottom and flanging by the blanking crimping unit and handles；
Step b, the assembling that device completes case edge and bottom is assembled by framework, constitutes fuel tank framework；
Step c, the step c are carried out simultaneously with step a, b or the step c is carried out after step b, the step
C is：The welding of corrugated plate is completed by the ripple slice assembly line；
Step d, the assembling that device completes the fuel tank framework and corrugated plate is assembled by the fuel tank, constitutes corrugated tank；
Step e, by the leakage detection device complete corrugated tank whether the detection of oil leak；
Step f, the surface treatment procedure of corrugated tank is completed by the surface processing device, and surface treatment procedure is mainly included
Cleaning, oil removing, drying, shot-peening, japanning, dry, process of dusting.
Preferably, the step of step b is also assembled including human assistance, human assistance installation step is：By case edge, case
Bottom and angle steel carry out being sent to the first weldering that framework assembles device by the first conveying device after the completion of assembly welding, assembly welding
Welding robot, the first welding robot for assembling device by framework completes follow-up welding sequence；The step d also includes artificial
The step of auxiliary assembling, human assistance number of assembling steps is：Fuel tank framework and corrugated plate are subjected to assembly welding；Lead to after being completed
Cross the second conveying device and be sent to the second welding robot that fuel tank assembles device, the second welding robot of device is assembled by fuel tank
People completes follow-up welding sequence；
Preferably, it is additionally included in after the step b to fuel tank framework progress bead.
Preferably, it is additionally included in after the step d to corrugated tank progress vibration stress relief treatment.
The beneficial effect of above-mentioned technical proposal is：
（1）The manufacturing automation degree of production line is high, technological process is simple, be easy to the production management in workshop, improves production effect
The utilization rate of rate and raw material, reduces place occupancy.
（2）Improve fuel tank weldquality：Robot welding is used on the basis of human assistance welding, manufacture is improved
Flexibility ratio, significantly reduce labor intensity, improve the quality of product；Welded using robot automation, it is ensured that weld seam
One-shot forming, reduces welding line joint, improves appearance of weld aesthetics, and weldquality is stable to be lifted, and reduces weld seam leak source.
（3）Strengthen fuel tank priming paint adhesive force：Ripplet fuel tank priming paint uses leaching paint technique, it is ensured that fuel tank dead angle, wedge angle
Leaching paint in place, lifts the attachment mechanical mass of fuel tank priming paint.
（4）Improve tank surface painting technology：Ripplet fuel tank finish paint is changed to powder injection process by original spray painting, improves
The finish and anti-corrosion grade of tank surface paint；Shot-blast process processing is carried out especially before powder injection process, is effectively carried
High workpiece surface dust after adhesive force.
（5）Internal stress after corrugated tank welding can be effectively eliminated using oscillating aging, weld crack is reduced
Produce, effectively raise product yield.
Brief description of the drawings
Fig. 1 is the schematic layout pattern of corrugated sheet tank production line of the present invention；
Fig. 2 is the structural representation of corrugated tank of the present invention.
Embodiment
Referring to Fig. 1, corrugated sheet tank production line of the invention, it includes blanking crimping unit 1, for assembling fuel tank framework
18 framework assembles device, the ripple slice assembly line 6 for producing corrugated plate 19, assembled for assembling the fuel tank of corrugated tank 20
Device, the leakage detection device 10 for detecting corrugated tank 20, at the surface that is surface-treated to corrugated tank 20
Manage device；Blanking crimping unit 1 is set close to framework assembling device, and the framework assembling device is produced with the corrugated plate
Line 6 is set parallel, and fuel tank framework and corrugated plate synchronous production improve production efficiency, and parallel set can accomplish rational utilization
Hall space；The output end of the framework assembling device and the ripple slice assembly line assembles device with the fuel tank in downstream
Connection, the fuel tank assembling device is connected with the leakage detection device 10, and the leakage detection device 10 connects the table in downstream
Face processing unit.Framework assembling device includes the first welding robot 4, first by case along bottom welding production line 2 complete case along,
The welding of bottom, then by the case edge, bottom and the angle steel that complete welding manually are carried out into assembly welding in framework assembly line 3,
Pitch time is 4 minutes/platform, and the first welding robot that framework assembles device is sent to by the first conveying device after being completed
People 4 welds, and the first welding robot 4 for assembling device by framework completes follow-up welding sequence；Fuel tank assembling device includes
Second welding robot 8, first by fuel tank framework 18 and corrugated plate 19 manually are carried out into assembly welding in fuel tank assembly line 7；
The second welding robot 8 that fuel tank assembles device is sent to by the second conveying device after being completed, device is assembled by fuel tank
The second welding robot 8 complete follow-up welding sequence；Robot welding is combined on the basis of human assistance welding, can be with
The flexibility ratio of manufacture, the crucial portion of artificial assemble welding structure are improved on the basis of production efficiency and product quality is not reduced
Position, remaining weld seam is completed by welding robot, significantly reduces labor intensity, improve the quality of product；Using robot
Automatic welding, it is ensured that weld seam one-shot forming, reduces welding line joint, improves appearance of weld aesthetics, and weldquality is stable to be carried
Rise, reduce weld seam leak source, improve yield rate.Alternatively of course, robot can be transferred to complete whole erection weldings work
Into the automaticity of raising production line.Wherein first, second conveying device can use chain conveyor, Belt Conveying
Device and/or cucurbit lifting conveying device.
In a preferred embodiment, blanking crimping unit 1 includes accurate cutting equipment and numerical control folding brake；
In a preferred embodiment, it is provided with the first shot-blast unit 5 between framework assembling device and fuel tank assembling device.Spray
Ball processing is plastically deformed part top layer, and forms certain thickness strengthening layer, and higher residual pressure is formed in strengthening layer
Stress, due to the presence of piece surface compression, a part of tension can be offset when part bears load, so as to improve zero
The fatigue strength of part.
In a preferred embodiment, surface processing device includes cleaning device 11, the degreasing unit set gradually
12nd, the first drying unit 13, the second shot-blast unit 14, painting installation 15, the second drying unit 16 and dusting device 17.Oil removing is filled
Ultrasonic oil removal device is set to, painting installation is painted using filling by the way of paint, painting installation includes two storage paint cans, a high position
Paint can is stored up, a low level stores up paint can, the high-order paint can that stores up is filled into paint, will painted certainly in high position storage paint can by high and low position difference
It is dynamic to flow into the surface of corrugated tank 20, low level storage paint storage paint can is opened, corrugated tank 20 is flowed back to low level automatically after filling paint
Store up paint can.Fill and fill spray priming paint station and an inspection station are additionally provided with behind lacquerer position, it is advantageously ensured that the effect of japanning
With the inspection to japanning quality.Shot-blast process processing is carried out before powder injection process, the surface for not only improving corrugated tank 20 should
Power state, what is more important is effectively improved the adhesive force after workpiece surface dusts.Wherein cleaning device and drying unit
Quantity and position can be arranged on according to the need for specific before and after different surface treatment technique.
In a preferred embodiment, it is additionally provided with oscillating aging between fuel tank assembling device and leakage detection device 10
Device 9.Vibration stress relief treatment herein coordinates the bead of the first shot-blast unit 5, can effectively eliminate corrugated tank 20
Internal stress after welding, reduces the generation of weld crack, effectively raises product yield.
The invention also provides a kind of production method based on the corrugated sheet tank production line, following steps are specifically included：
Step a, completes case edge, the blanking of bottom and flanging by the blanking crimping unit 1 and handles；
Step b, the assembling that device completes case edge and bottom, composition fuel tank framework 18 are assembled by framework；
Step c, the step c are carried out simultaneously with step a, b or the step c is carried out after step b, the step
C is：The welding of corrugated plate 19 is completed by the ripple slice assembly line 6；
Step d, the assembling that device completes the fuel tank framework 18 and corrugated plate 19 is assembled by the fuel tank, constitutes corrugated tank
20；
Step e, by the leakage detection device 10 complete corrugated tank 20 whether the detection of oil leak；
Step f, the surface treatment procedure of corrugated tank 20 is completed by the surface processing device, and surface treatment procedure mainly includes
Have cleaning, oil removing, drying, shot-peening, japanning, dry, process of dusting.
In a preferred embodiment, the step of step b is also assembled including human assistance, human assistance assembling step
Suddenly it is：Framework is sent to after the completion of case is carried out into assembly welding, assembly welding along, bottom and angle steel by the first conveying device to fill
The first welding robot 4 with device, the welding robot for assembling device by framework completes follow-up welding sequence；The step
The step of d is also assembled including human assistance, human assistance number of assembling steps is：Fuel tank framework 18 and corrugated plate 19 are subjected to assembling weldering
Connect；The second welding robot 8 that fuel tank assembles device is sent to by the second conveying device after being completed, is assembled and filled by fuel tank
The welding robot put completes follow-up welding sequence；
In a preferred embodiment, it is additionally included in after the step b to the progress bead of fuel tank framework 18.
In a preferred embodiment, it is additionally included in after the step d to the progress oscillating aging of corrugated tank 20
Reason.
Embodiment
Process 1：Blanking crimping unit completes case edge, the blanking of bottom and flanging processing；
Process 2：Case edge, bottom and the angle steel that blanking is completed are by human weld；
Process 3：The case edge completed, bottom and angle steel progress assembly welding will be welded, pitch time is 4 minutes/platform, is completed
The welding robot 4 of process 4 first is sent to by transmission line afterwards to weld；
Process 4：Welded by 4 the first framework robots 4, weld seam includes bottom, case edge and the weld seam between angle steel.With model
Exemplified by SH15-M-100/10, weld seam total length is about 2000mm herein, and robot welding solves human weld's difficulty, weld seam
Unsightly, the problems such as leak source is more, it is contemplated that pitch time is 10 minutes/platform；
Process 5：The framework that welding is completed passes through automatic ball blast line sandblasting；
Process 6：The process is made up of three ripple sheetmolding welding production lines, by taking model SH15-M-100/10 as an example, there is four groups
Corrugated plate, two kinds of specifications, wave number is respectively 7 and 20, and Production Time is respectively 10 minutes/platform and 30 minutes/platform, using one
Secondary property ripple sheetmolding automatic welding production line, completes the welding of corrugated plate ripple.With that production efficiency is high, weld seam is attractive in appearance etc. is excellent
Point；
Process 7：Corrugated plate assembling procedure, the station is sent to by last process by framework and corrugated plate by transmission line, is arranged
Special messenger is assembled, and is shifted three-axis robot grip area onto by precision dolly, then corrugated plate is caught on tailor-welding tool, locating clip
Tightly, artificial spot welding, precision dolly can be in 3 direction free movements, 10 ms/min of run time.Ripple framework is conveyed in place, is become
Position machine Automatic-clamping ripple framework, three-axis robot grabs corrugated plate to ripple framework, and manually touch the button clamping corrugated plate, manually
Spot welding, then by manually overturning 180 degree, three-axis robot grabs corrugated plate to ripple framework, and manually touch the button clamping corrugated plate,
Casing is withstood in artificial spot welding, jacking, and fixture is opened positioner and exited, and is transported to welding region.After the completion of circulate again to second weldering
Welding robot welding post, pitch time is 12 minutes/platform；
Process 8：Second welding robot welding post is made up of 6 the second welding robots, using model SH15-M-100/10 as
Example, fusion length is linked by positioner and welded up to 7500mm or so, it is possible to achieve weld seam non junction is docked, to improve welding
Efficiency and weldquality, weld interval are expected to be 25 minutes/platform；
Process 9：6 leakage testing systems carry out detecting whether oil leak；
Process 10：After the completion of fuel tank welding, by two streamlined production lines, to improve production efficiency, the customer delivery phase is met
Demand, through automatic leak test → cleaning → oil removing → drying → shot-peening → leaching paint → dries → dusting → dries 10 processes, entirely
Process completes streamlined production.
In this manner it is achieved that corrugated tank housing automated production, improves efficiency, staff labor intensity is reduced.
Presently preferred embodiments of the present invention is the foregoing is only, is merely illustrative for the purpose of the present invention, and it is non-limiting
's.Those skilled in the art understands, many changes can be carried out to it in the spirit and scope that the claims in the present invention are limited,
Modification, in addition it is equivalent, but fall within protection scope of the present invention.
Claims (8)
1. a kind of corrugated sheet tank production line, it is characterised in that：Filled including blanking crimping unit, for assembling the framework of fuel tank framework
Ripple slice assembly line with device, for producing corrugated plate, for assembling the fuel tank of corrugated tank assemble device, for detecting ripple
The leakage detection device of line fuel tank, the surface processing device for being surface-treated to corrugated tank；The blanking flanging dress
Rest against the nearly framework assembling device to set, the framework assembling device is set parallel with the ripple slice assembly line, the frame
It is rack-mounted to be connected with device with the output end of the ripple slice assembly line with the fuel tank assembling device in downstream, the fuel tank dress
It is connected with device with the leakage detection device, the leakage detection device connects the surface processing device in downstream.
2. a kind of corrugated sheet tank production line according to claim 1, it is characterised in that：Described blanking crimping unit includes
Accurate cutting equipment and numerical control folding brake；Framework assembling device and fuel tank assembling device include first respectively, the
Two welding robots；The surface processing device includes the cleaning device set gradually, degreasing unit, drying unit, second
Shot-blast unit, painting installation, dusting device；The ripple slice assembly line includes the steel plate coiled material and corrugated plate for being sequentially connected setting
Forming machine.
3. a kind of corrugated sheet tank production line according to claim 2, it is characterised in that：The painting installation is painted using filling
The mode of paint, the painting installation includes two storage paint cans, a high-order storage paint can, a low level storage paint can, by the high position
Storage paint can fills paint, and the paint in the high-order storage paint can is automatically flowed into corrugated tank surface by high and low position difference, will
The low level storage paint can is opened, and has been filled the corrugated tank and is flowed back to the low level storage paint can after paint automatically.
4. according to a kind of corrugated sheet tank production line described in any one of claim 1-3, it is characterised in that：The framework assembling
The first shot-blast unit is additionally provided between device and fuel tank assembling device.
5. according to a kind of corrugated sheet tank production line described in any one of claim 1-3, it is characterised in that：The fuel tank assembling
Vibration ageing device is additionally provided between device and the leakage detection device.
6. a kind of corrugated tank production method of corrugated sheet tank production line according to any one of claim 1-5, it is special
Levy and be, including step：
Step a, completes case edge, the blanking of bottom and flanging by the blanking crimping unit and handles；
Step b, the assembling that device completes case edge and bottom is assembled by the framework, constitutes fuel tank framework；
Step c, the step c are carried out simultaneously with step a, b or the step c is carried out after step b, the step
C is：The welding of corrugated plate is completed by the ripple slice assembly line；
Step d, the assembling that device completes the fuel tank framework and corrugated plate is assembled by the fuel tank, constitutes corrugated tank；
Step e, by the leakage detection device complete corrugated tank whether the detection of oil leak；
Step f, the surface treatment procedure of corrugated tank is completed by the surface processing device, and surface treatment procedure is mainly included
Cleaning, oil removing, drying, shot-peening, japanning, dry, process of dusting.
7. corrugated tank production method according to claim 6, it is characterised in that：The step b also includes human assistance
The step of assembling, the human assistance installation step is：Case edge, the bottom and angle steel are subjected to assembly welding, assembling
The first welding robot that framework assembles device is sent to by the first conveying device after the completion of welding, is assembled and filled by the framework
First welding robot put completes follow-up welding sequence；The step of step d is also assembled including human assistance, institute
Stating human assistance number of assembling steps is：Fuel tank framework and corrugated plate are subjected to assembly welding；Filled after being completed by the second conveying
Put and be sent to the second welding robot that fuel tank assembles device, second welding robot for assembling device by the fuel tank is complete
Into follow-up welding sequence；
Corrugated tank production method according to claim 6, it is characterised in that：It is additionally included in after the step b to oil
Cabinet frame carries out bead.
8. according to the corrugated tank production method described in any one of claim 6-8, it is characterised in that：It is additionally included in the step
Vibration stress relief treatment is carried out to corrugated tank after rapid d.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710649692.6A CN107256790B (en) | 2017-08-02 | 2017-08-02 | Corrugated oil tank production line and corrugated oil tank production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710649692.6A CN107256790B (en) | 2017-08-02 | 2017-08-02 | Corrugated oil tank production line and corrugated oil tank production method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107256790A true CN107256790A (en) | 2017-10-17 |
| CN107256790B CN107256790B (en) | 2023-11-10 |
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| CN201710649692.6A Active CN107256790B (en) | 2017-08-02 | 2017-08-02 | Corrugated oil tank production line and corrugated oil tank production method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108806933A (en) * | 2018-06-07 | 2018-11-13 | 山东泰开箱变有限公司 | A kind of oil tank of transformer surface treatment method |
| CN109216003A (en) * | 2018-10-31 | 2019-01-15 | 山东泰开箱变有限公司 | A kind of the distribution transforming fuel tank and its design processing method of adaptation welding robot operation |
| CN110814566A (en) * | 2019-12-12 | 2020-02-21 | 临沂昌立得工程机械设备有限公司 | Manufacturing process of large oil tank for engineering machinery |
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