CN107255127A - Composite construction friction plate and preparation method thereof - Google Patents
Composite construction friction plate and preparation method thereof Download PDFInfo
- Publication number
- CN107255127A CN107255127A CN201710564335.XA CN201710564335A CN107255127A CN 107255127 A CN107255127 A CN 107255127A CN 201710564335 A CN201710564335 A CN 201710564335A CN 107255127 A CN107255127 A CN 107255127A
- Authority
- CN
- China
- Prior art keywords
- frame body
- friction plate
- material layer
- composite construction
- friction material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 14
- 238000010276 construction Methods 0.000 title claims abstract description 14
- 238000002360 preparation method Methods 0.000 title claims description 7
- 239000002783 friction material Substances 0.000 claims abstract description 28
- 210000003205 muscle Anatomy 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 239000010687 lubricating oil Substances 0.000 claims abstract description 7
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 14
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 12
- 238000005245 sintering Methods 0.000 claims description 9
- 229910052742 iron Inorganic materials 0.000 claims description 7
- 239000000843 powder Substances 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 7
- 229910000906 Bronze Inorganic materials 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 239000010974 bronze Substances 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims description 6
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 claims description 6
- 229910052982 molybdenum disulfide Inorganic materials 0.000 claims description 6
- 229910052759 nickel Inorganic materials 0.000 claims description 6
- 238000004663 powder metallurgy Methods 0.000 claims description 6
- 230000037237 body shape Effects 0.000 claims description 3
- 210000001161 mammalian embryo Anatomy 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 2
- 239000010730 cutting oil Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
- C09K3/1436—Composite particles, e.g. coated particles
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Composite Materials (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Operated Clutches (AREA)
- Braking Arrangements (AREA)
Abstract
The present invention discloses a kind of composite construction friction plate, it is circular frame body including cross section, the cylindrical outwardly several lug bosses of formation of frame body, the frame body two sides are evenly arranged with skeleton muscle around its axle center, gap is provided between skeleton muscle described in two and filled cavity is formed, the friction material layer that the frame body two sides are completely covered is provided with the filled cavity, the friction material layer surface is provided with cooling and lubricating oil groove.The present invention effectively increases the wearability and comfortableness of friction plate, larger can improve the service life of friction plate.
Description
Technical field
The invention belongs to motorcycle accessories field, and in particular to a kind of composite construction friction plate and preparation method thereof.
Background technology
The conventional friction material heat-resistant, wear-resistant such as existing rubber-based, paper substrate is poor, and service life is shorter, especially in three-wheel
That is embodied on motor lorry is the most obvious, and client's complaint is larger;Its coefficient of friction of the harder friction material such as existing iron-based is relatively low, makes
Noise is larger during, and comfortableness is poor.
The content of the invention
The technical problems to be solved by the invention are to be rubbed for above-mentioned the deficiencies in the prior art there is provided a kind of composite construction
Pad and preparation method thereof, effectively increases the wearability and comfortableness of friction plate, larger can improve the use longevity of friction plate
Life.
The technical solution adopted in the present invention is:A kind of composite construction friction plate, including cross section are circular skeleton sheet
Body, the cylindrical outwardly several lug bosses of formation of frame body, the frame body two sides are uniformly set around its axle center
Skeleton muscle is equipped with, provided with gap and is formed to be provided with filled cavity, the filled cavity institute is completely covered between skeleton muscle described in two
The friction material layer of frame body two sides is stated, the friction material layer surface is provided with cooling and lubricating oil groove.
In one of embodiment, the frame body is made up of powder metallurgy base.
In one of embodiment, be made the powder metallurgy base of the frame body by 90% iron, 8% bronze medal, 0.8% carbon,
0.8% nickel and 0.4% molybdenum disulfide powder material are prepared from.
In one of embodiment, the friction material layer is made up of rubber-based or paper substrate.
The invention also discloses a kind of preparation method of composite construction friction plate, comprise the following steps,
A, according to frame body shape fabricating mould;
B, will 90% iron, 8% bronze medal, 0.8% carbon, 0.8% nickel and 0.4% molybdenum disulfide powder material mix after inject accurate in advance
The mould got ready;
It is c, frame body is compressing;
D, taking-up frame body embryo material, high temperature sintering, sintering time is 2h, and sintering temperature is 1100 DEG C;
E, after frame body cooling after, cover friction material layer in the filled cavity between the skeleton muscle of frame body two, rub
Wiping layer thickness is 0.1mm;
F, in friction material layer surface open up cooling and lubricating oil groove.
The beneficial effects of the present invention are:
1st, the service life of friction plate is improved by the wearability of frame body;
2nd, the torque and comfortableness of clutch are improved by the higher friction material layer of coefficient of friction;
3rd, the service life of product can effectively be improved while ensureing the comfortableness of product.
Brief description of the drawings
Fig. 1 is frame body structural representation of the present invention;
Fig. 2 is friction plate overall structure diagram of the present invention;
Fig. 3 is A-A direction views in Fig. 2.
In figure:1st, frame body;2nd, lug boss;3rd, skeleton muscle;4th, filled cavity;5th, friction material layer;6th, cutting oil
Groove.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings and the specific embodiments.
As shown in Figure 1, Figure 2 and Figure 3, a kind of composite construction friction plate, including cross section are circular frame body 1, institute
The cylindrical outwardly several lug bosses 2 of formation of frame body 1 are stated, the two sides of frame body 1 are uniformly arranged around its axle center
There is skeleton muscle 3, provided with gap and formed to be provided with filled cavity 4, the filled cavity 4 and be completely covered between skeleton muscle 3 described in two
The friction material layer 5 of the two sides of frame body 1, the surface of friction material layer 5 is provided with cooling and lubricating oil groove 6.
In the present embodiment, the frame body 1 is made up of powder metallurgy base.
In the present embodiment, the powder metallurgy base of the frame body 1 is made by 90% iron, 8% bronze medal, 0.8% carbon, 0.8%
Nickel and 0.4% molybdenum disulfide powder material are prepared from.
In the present embodiment, the friction material layer 5 is made up of rubber-based or paper substrate.
This friction plate, the material of frame body 1 is powder metallurgy base, and this is the preferable friction material of wearability, can improve and rub
The service life of pad;Friction material layer 5 material is rubber-based or paper substrate, by coefficient of friction it is higher improve clutch
Torque and comfortableness;Ensure the comfortableness of product simultaneously so as to the effective service life for improving product.Cutting oil
Cutting oil can be injected in groove 6, cooling effect can be played to friction material layer 5, it is ensured that its service life.
Although it should be noted that having enumerated the material of friction material layer 5 in the present embodiment for rubber-based or paper substrate, list rubs
The material of material layer 5 is also not limited to rubber-based or paper substrate, as long as coefficient of friction is higher and has the friction of certain flexibility
Material can be made into friction material layer 5.
The invention also discloses a kind of preparation method of composite construction friction plate, comprise the following steps,
Step 1: according to frame body shape fabricating mould;
Step 2: being injected after 90% iron, 8% bronze medal, 0.8% carbon, 0.8% nickel and 0.4% molybdenum disulfide powder material are mixed
Preprepared mould;
Step 3: frame body is compressing;
Step 4: taking out frame body embryo material, high temperature sintering, sintering time is 2h, and sintering temperature is 1100 DEG C;
Step 5: after after frame body cooling, friction material is covered in the filled cavity between the skeleton muscle of frame body two
Layer, friction material layer thickness is 0.1mm;
Step 6: opening up cooling and lubricating oil groove in friction material layer surface.
Embodiment described above only expresses the specific embodiment of the invention, and it describes more specific and detailed, but not
Therefore the limitation to the scope of the claims of the present invention can be interpreted as.It should be pointed out that coming for one of ordinary skill in the art
Say, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention
Scope.
Claims (5)
1. a kind of composite construction friction plate, it is characterised in that:It is circular frame body (1), the skeleton sheet including cross section
The cylindrical outwardly several lug bosses (2) of formation of body (1), frame body (1) two sides are evenly arranged with around its axle center
Gap is provided between skeleton muscle (3), skeleton muscle (3) described in two and is formed and has been provided with filled cavity (4), the filled cavity (4)
The friction material layer (5) of frame body described in all standing (1) two sides, friction material layer (5) surface is provided with cooling and lubricating
Oil groove (6).
2. composite construction friction plate according to claim 1, it is characterised in that:The frame body (1) is by powder metallurgy
Base is made.
3. composite construction friction plate according to claim 2, it is characterised in that:The powder of the frame body (1) is made
Metallurgical base is prepared from by 90% iron, 8% bronze medal, 0.8% carbon, 0.8% nickel and 0.4% molybdenum disulfide powder material.
4. composite construction friction plate according to claim 1, it is characterised in that:The friction material layer (5) is by rubber-based
Or paper substrate is made.
5. a kind of preparation method of composite construction friction plate, it is characterised in that:Comprise the following steps,
A, according to frame body shape fabricating mould;
B, will 90% iron, 8% bronze medal, 0.8% carbon, 0.8% nickel and 0.4% molybdenum disulfide powder material mix after inject and be ready in advance
Mould;
It is c, frame body is compressing;
D, taking-up frame body embryo material, high temperature sintering, sintering time is 2h, and sintering temperature is 1100 DEG C;
E, after frame body cooling after, cover friction material layer, friction material in the filled cavity between the skeleton muscle of frame body two
Thickness of feed layer is 0.1mm;
F, in friction material layer surface open up cooling and lubricating oil groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710564335.XA CN107255127A (en) | 2017-07-03 | 2017-07-03 | Composite construction friction plate and preparation method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710564335.XA CN107255127A (en) | 2017-07-03 | 2017-07-03 | Composite construction friction plate and preparation method thereof |
Publications (1)
Publication Number | Publication Date |
---|---|
CN107255127A true CN107255127A (en) | 2017-10-17 |
Family
ID=60025971
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201710564335.XA Pending CN107255127A (en) | 2017-07-03 | 2017-07-03 | Composite construction friction plate and preparation method thereof |
Country Status (1)
Country | Link |
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CN (1) | CN107255127A (en) |
Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB711086A (en) * | 1952-03-06 | 1954-06-23 | Bunlop Rubber Company Ltd | Disc brakes for vehicles |
JP2000018298A (en) * | 1998-07-06 | 2000-01-18 | Tochigi Fuji Ind Co Ltd | Clutch plate |
CN101187407A (en) * | 2007-10-24 | 2008-05-28 | 徐南汉 | Dry type asbestos-free friction sheet |
CN101284310A (en) * | 2008-05-30 | 2008-10-15 | 吕元之 | Preparation method of powder metallurgy friction block for car |
CN102094916A (en) * | 2010-12-28 | 2011-06-15 | 杭州前进齿轮箱集团股份有限公司 | Method for manufacturing nano enhanced wet copper-based friction plate |
JP2014231852A (en) * | 2013-05-28 | 2014-12-11 | アイシン化工株式会社 | Wet type friction material |
CN204553648U (en) * | 2015-03-31 | 2015-08-12 | 杭州桑拉科技有限公司 | A kind of farm machinery Wet-type paper friction plate |
CN204755672U (en) * | 2015-05-29 | 2015-11-11 | 西安鑫垚陶瓷复合材料有限公司 | Inserted composite construction carbon ceramic driving disk |
CN205841578U (en) * | 2016-06-27 | 2016-12-28 | 杭州桑拉科技有限公司 | A kind of electric car automatic speed transmission Wet-type friction slice |
CN206874716U (en) * | 2017-07-03 | 2018-01-12 | 重庆驰龙摩托车配件有限公司 | Composite construction friction plate |
-
2017
- 2017-07-03 CN CN201710564335.XA patent/CN107255127A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB711086A (en) * | 1952-03-06 | 1954-06-23 | Bunlop Rubber Company Ltd | Disc brakes for vehicles |
JP2000018298A (en) * | 1998-07-06 | 2000-01-18 | Tochigi Fuji Ind Co Ltd | Clutch plate |
CN101187407A (en) * | 2007-10-24 | 2008-05-28 | 徐南汉 | Dry type asbestos-free friction sheet |
CN101284310A (en) * | 2008-05-30 | 2008-10-15 | 吕元之 | Preparation method of powder metallurgy friction block for car |
CN102094916A (en) * | 2010-12-28 | 2011-06-15 | 杭州前进齿轮箱集团股份有限公司 | Method for manufacturing nano enhanced wet copper-based friction plate |
JP2014231852A (en) * | 2013-05-28 | 2014-12-11 | アイシン化工株式会社 | Wet type friction material |
CN204553648U (en) * | 2015-03-31 | 2015-08-12 | 杭州桑拉科技有限公司 | A kind of farm machinery Wet-type paper friction plate |
CN204755672U (en) * | 2015-05-29 | 2015-11-11 | 西安鑫垚陶瓷复合材料有限公司 | Inserted composite construction carbon ceramic driving disk |
CN205841578U (en) * | 2016-06-27 | 2016-12-28 | 杭州桑拉科技有限公司 | A kind of electric car automatic speed transmission Wet-type friction slice |
CN206874716U (en) * | 2017-07-03 | 2018-01-12 | 重庆驰龙摩托车配件有限公司 | Composite construction friction plate |
Non-Patent Citations (1)
Title |
---|
石淼淼: "《固体润滑技术》", 31 March 1998 * |
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Application publication date: 20171017 |