CN107243621A - A kind of environmental-friendly lead-free new alloy material processing unit (plant) and preparation method - Google Patents
A kind of environmental-friendly lead-free new alloy material processing unit (plant) and preparation method Download PDFInfo
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- CN107243621A CN107243621A CN201710703949.1A CN201710703949A CN107243621A CN 107243621 A CN107243621 A CN 107243621A CN 201710703949 A CN201710703949 A CN 201710703949A CN 107243621 A CN107243621 A CN 107243621A
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- Prior art keywords
- agitating
- case
- heating
- heating case
- feeding mouth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/06—Heating or cooling equipment
Abstract
The invention discloses a kind of environmental-friendly lead-free new alloy material processing unit (plant) and preparation method, including agitating and heating case and mark case, the agitating and heating case upper end center position is connected with feeding mouth；The feeding mouth upper end is provided with portable plate；The agitating and heating case Left-side center position is connected with motor；The motor right center position is vertically connected with rotating shaft；Several stirring bars are evenly arranged with the rotating shaft；Heating plate is provided with the outside of the agitating and heating case；Conveyer belt is provided with immediately below the agitating and heating case；Upper end is provided with condensate pans on the left of the conveyer belt.Feed metal of the present invention is entered in agitating and heating case by feeding mouth, permanent magnet absorption is closed feeding mouth on the left of feeding mouth while rotating portable plate；Raw metal enters behind agitating and heating case inside, starts heating plate and is heated, melts interior metal raw material, while starting motor, drives stirring bar to be stirred the raw metal of thawing by rotating shaft, it is fully merged.
Description
Technical field
The invention belongs to material processing plant technical field, more particularly to a kind of environmental-friendly lead-free new alloy material processing
Device and preparation method.
Background technology
New material industry " 13 " development plan mentions Development of Novel light alloy material.With lightweight, high-strength, big specification,
High temperature resistant, corrosion-resistant, endurance are developing direction, and development high-performance aluminium alloy, magnesium alloy and titanium alloy, emphasis meet big fly
The transportation equipment demand such as machine, high-speed railway.Active development high-performance aluminium alloy kind and large aluminum alloy material processing technology
And equipment, accelerate magnesium alloy and prepare and deep process technology exploitation, carry out magnesium alloy in fields such as auto parts and components, track trains
Applied D emonstration.Actively develop Ti alloy with high performance, large-scale titanium plate, band and welded tube etc..
Ledrite is widely used in variously-shaped with excellent cold and hot working performance, cutting ability and anti-wear performance
Machined part, occupies larger ratio in whole copper industry, is important foundation material generally acknowledged in the world, and it is applied
From civilian ubiquitous to military project, such as water system, electronics, automobile, steamer, aircraft.However, medical research shows, lead
(Pb) it is larger to the kidney and other organ injuries of human body hematopoiesis and nervous system particularly children.With the reach of science and the people
Environment and health problem are paid attention to arriving in the progress of living standard, increasing countries and regions, and national governments have put into effect pair in succession
What copper alloy containing lead was applied orders within a certain time.Therefore, being used as the ecological, environmental protective new material for substituting traditional ledrite --- lead-free free-cutting is yellow
Copper, also just turns into the focus of people's research and development naturally.
Non-leaded easily-cutting brass is called environmentally friendly free-cutting brass, by improveing brass composition design, with nontoxic or
Low harmful toxic matter replaces the lead element in ledrite, reaches free machining purpose, again can the need for can meeting industrially
Preserve the ecological environment, be effectively to reduce one of main method of lead contamination at present, as non-leaded easily-cutting brass material is integrally ground
The flat continuous lifting of shampoo, society is also inevitable growing day by day to the demand of lead-free reflow.
At present, existing tin bronze material is in order to realize that the performance easily cut generally requires to add lead element, with environmental protection
The raising of consciousness, leaded alloy can not meet modern Man's Demands.
The content of the invention
It is an object of the invention to provide a kind of environmental-friendly lead-free new alloy material processing unit (plant) and preparation method, to solve
The problem of being proposed in above-mentioned background technology.
To achieve the above object, the present invention provides following technical scheme（One）：
On a kind of environmental-friendly lead-free new alloy material processing unit (plant), including agitating and heating case and mark case, the agitating and heating case
End center is connected with feeding mouth；The feeding mouth upper end is provided with portable plate；The agitating and heating case Left-side center position
It is connected with motor；The motor right center position is vertically connected with rotating shaft；Several agitations are evenly arranged with the rotating shaft
Rod；It is provided with the outside of the agitating and heating case immediately below lower section on the left of heating plate, the agitating and heating case, motor and is provided with first
Inductor；Conveyer belt is provided with immediately below the agitating and heating case；Upper end is provided with condensate pans on the left of the conveyer belt；It is described to stir
Mix heater box lower left and be provided with discharging opening, the agitating and heating case lower right is provided with the 3rd inductor；The agitating and heating
Spectrometer is provided with the right side of case；Dyestuff case is provided with the right side of the spectrometer；The dyestuff case lower inside is connected with water pump；Institute
State and be provided with jet pipe below water pump；The dyestuff case upper center position is connected with the left of processor, the conveyer belt and is provided with
Cooler bin；Refrigerator pipes are provided with the right side of the fan.
As a preferred technical solution of the present invention, permanent magnet is provided with the left of the portable plate.
As a preferred technical solution of the present invention, the stirring bar material is graphite.
As a preferred technical solution of the present invention, the motor is the explosion-proof electric machine of multistage frequency conversion.
As a preferred technical solution of the present invention, the second inductor is provided with the left of the condensate pans.
As a preferred technical solution of the present invention, the cooler bin inside left is provided with passage；
As a preferred technical solution of the present invention, fan is provided with the right side of the passage.
The present invention provides following technical scheme（Two）：
A kind of environmental-friendly lead-free new alloy material preparation method, comprises the following steps：
Feed metal is entered in agitating and heating case 2 by feeding mouth 1, permanent magnet 19 is adsorbed in feeding mouth while rotating portable plate 20
1 left side closes feeding mouth 1.
Raw metal enters behind the inside of agitating and heating case 2, starts heating plate 6 and is heated, melts interior metal raw material,
Start motor 3 simultaneously, the raw metal for driving 5 pairs of thawings of stirring bar by rotating shaft 4 is stirred, and it is fully merged.
After the completion of raw material heating mixing, conveyer belt 9 drives condensate pans 10 to move right, when the first inductor 7 senses second
During inductor 12, conveyer belt 9 stops, while discharging opening 8 is toward raw material is injected inside condensate pans 10, fills rear conveyer belt 9 and continues to transport
It is dynamic.
Then condensate pans 10 move right, when the second inductor 12 and the 3rd 13 mutual induction of inductor, the 3rd inductor
13 14 pairs of startup spectrometer lower section finished products are detected, inside data transfer to processor 16, during defect of data, processor 16
Startup water pump 17, which is ticked the finished product of lower section using the dye inside of dyestuff case 15 by jet pipe 18, melts down double teeming
Compared with prior art, the beneficial effects of the invention are as follows：
Feed metal is entered in agitating and heating case by feeding mouth, permanent magnet absorption is made on the left of feeding mouth while rotating portable plate
Feeding mouth is closed；Raw metal enters behind agitating and heating case inside, starts heating plate and is heated, melts interior metal raw material
Change, while starting motor, drive stirring bar to be stirred the raw metal of thawing by rotating shaft, it is fully merged；Transmission
Band drives condensate pans movement；After the completion of raw material solution hot mixing, conveyer belt drives condensate pans to move right, when the sensing of the first inductor
During the second inductor, conveyer belt stops, while discharging opening is toward raw material is injected inside condensate pans, fills rear conveyer belt and continues to move；
Condensate pans move right, when the second inductor and the 3rd inductor mutual induction, the 3rd inductor start spectrometer to lower section into
Product are detected, inside data transfer to processor, during defect of data, and processor starts water pump and utilizes dyestuff case by jet pipe
Dye inside, which ticks the finished product of lower section, melts down double teeming；Refrigerator pipes are used for the finished product on cooling conveyer belt.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 is the structural representation of feeding mouth of the present invention.
Fig. 3 is the structural representation of cooler bin of the present invention.
In figure：1- feeding mouths；2- agitating and heating casees；3- motors；4- rotating shafts；5- stirring bars；6- heating plates；7- first senses
Device；8- discharging openings；9- conveyer belts；10- condensate pans；11- refrigerator pipes；The inductors of 12- second；The inductors of 13- the 3rd；14- spectrum
Instrument；15- dyestuff casees；16- processors；17- water pumps；18- jet pipes；19- permanent magnets；20- portable plates；21- cooler bins；22- fans；
23- passages.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Refer to Fig. 1-3, a kind of embodiment that the present invention is provided：A kind of environmental-friendly lead-free new alloy material processing unit (plant) and
Preparation method, including agitating and heating case 2 and dyestuff case 15, the upper end center position of agitating and heating case 2 are connected with feeding mouth 1；
The upper end of feeding mouth 1 is provided with portable plate 20；The left side of portable plate 20 is provided with permanent magnet 19, and feed metal is by feeding mouth
1 enters in agitating and heating case 2, and feeding mouth 1 is closed in the left side of feeding mouth 1 while rotating portable plate 20 and adsorbing permanent magnet 19；
The Left-side center position of agitating and heating case 2 is connected with motor 3；The right center position of motor 3 is vertically connected with rotating shaft 4；
Several stirring bars 5 are evenly arranged with the rotating shaft 4；The material of stirring bar 5 is graphite；The outside of agitating and heating case 2
Heating plate 6 is provided with, raw metal enters behind the inside of agitating and heating case 2, starts heating plate 6 and heated, make interior metal former
Material melts, while starting motor 3, the raw metal for driving 5 pairs of thawings of stirring bar by rotating shaft 4 is stirred, and it is fully melted
Close；The first inductor 7 is provided with immediately below the left side of agitating and heating case 2 lower section, motor 3；Immediately below the agitating and heating case 2
It is provided with conveyer belt 9；The left side upper end of conveyer belt 9 is provided with condensate pans 10；The left side of condensate pans 10 is provided with the second sense
Device 12 is answered, conveyer belt 9 drives condensate pans 10 to move；The lower left of agitating and heating case 2 is provided with discharging opening 8, and raw material is antipyretic mixed
After the completion of conjunction, conveyer belt 9 drives condensate pans 10 to move right, when the first inductor 7 senses the second inductor 12, conveyer belt 9
Stop, while discharging opening 8 is toward raw material is injected inside condensate pans 10, fills rear conveyer belt 9 and continue to move；The agitating and heating case 2
Lower right is provided with the 3rd inductor 13；The right side of agitating and heating case 2 is provided with spectrometer 14；The right side of spectrometer 14 is set
It is equipped with dyestuff case 15；The lower inside of dyestuff case 15 is connected with water pump 17；The lower section of water pump 17 is provided with jet pipe 18；It is described
The upper center position of dyestuff case 15 is connected with processor 16, and condensate pans 10 move right, the second inductor 12 and the 3rd inductor
During 13 mutual induction, the 3rd inductor 13 starts 14 pairs of lower section finished products of spectrometer and detected, in data transfer to processor 16
Portion, during defect of data, processor 16 starts water pump 17 and utilizes the dye inside of dyestuff case 15 by the finished product of lower section by jet pipe 18
Tick and melt down double teeming；The left side of conveyer belt 9 is provided with cooler bin 21；The inside left of cooler bin 21 is provided with ventilation
Hole 23；The right side of passage 23 is provided with fan 22；The right side of fan 22 is provided with refrigerator pipes 11, and refrigerator pipes 11 are used for cold
But the finished product on conveyer belt 9.
Specifically used mode：In use, feed metal is entered in agitating and heating case 2 by feeding mouth 1, while rotating portable plate
20 adsorb permanent magnet 19 closes feeding mouth 1 in the left side of feeding mouth 1.
Raw metal enters behind the inside of agitating and heating case 2, starts heating plate 6 and is heated, melts interior metal raw material,
Start motor 3 simultaneously, the raw metal for driving 5 pairs of thawings of stirring bar by rotating shaft 4 is stirred, and it is fully merged.
After the completion of raw material heating mixing, conveyer belt 9 drives condensate pans 10 to move right, when the first inductor 7 senses second
During inductor 12, conveyer belt 9 stops, while discharging opening 8 is toward raw material is injected inside condensate pans 10, fills rear conveyer belt 9 and continues to transport
It is dynamic.
Then condensate pans 10 move right, when the second inductor 12 and the 3rd 13 mutual induction of inductor, the 3rd inductor
13 14 pairs of startup spectrometer lower section finished products are detected, inside data transfer to processor 16, during defect of data, processor 16
Startup water pump 17, which is ticked the finished product of lower section using the dye inside of dyestuff case 15 by jet pipe 18, melts down double teeming.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as to the claim involved by limitation.
Claims (8)
1. a kind of environmental-friendly lead-free new alloy material processing unit (plant), including agitating and heating case（2）With mark case（15）, its feature exists
In：The agitating and heating case（2）Upper end center position is connected with feeding mouth（1）；The feeding mouth（1）Upper end is provided with portable plate
（20）；The agitating and heating case（2）Left-side center position is connected with motor（3）；The motor（3）Right center position is vertically solid
It is connected to rotating shaft（4）；The rotating shaft（4）On be evenly arranged with several stirring bars（5）；The agitating and heating case（2）Outside is set
There is heating plate（6）, the agitating and heating case（2）Below left side, motor（3）Underface is provided with the first inductor（7）；It is described to stir
Mix heater box（2）Underface is provided with conveyer belt（9）；The conveyer belt（9）Left side upper end is provided with condensate pans（10）；It is described to stir
Mix heater box（2）Lower left is provided with discharging opening（8）, the agitating and heating case（2）Lower right is provided with the 3rd inductor（13）；
The agitating and heating case（2）Right side is provided with spectrometer（14）；The spectrometer（14）Right side is provided with dyestuff case（15）；It is described
Dyestuff case（15）Lower inside is connected with water pump（17）；The water pump（17）Lower section is provided with jet pipe（18）；The dyestuff case
（15）Upper center position is connected with processor（16）, the conveyer belt（9）Left side is provided with cooler bin（21）；The fan
（22）Right side is provided with refrigerator pipes（11）.
2. a kind of environmental-friendly lead-free new alloy material processing unit (plant) according to claim 1, it is characterised in that：The activity
Plate（20）Left side is provided with permanent magnet（19）.
3. a kind of environmental-friendly lead-free new alloy material processing unit (plant) according to claim 1, it is characterised in that：The agitation
Rod（5）Material is graphite.
4. a kind of environmental-friendly lead-free new alloy material processing unit (plant) according to claim 1, it is characterised in that：The motor
（3）For the explosion-proof electric machine of multistage frequency conversion.
5. a kind of environmental-friendly lead-free new alloy material processing unit (plant) according to claim 1, it is characterised in that：The condensation
Disk（10）Left side is provided with the second inductor（12）.
6. a kind of environmental-friendly lead-free new alloy material processing unit (plant) according to claim 1, it is characterised in that：The ventilation
Hole（23）Right side is provided with fan（22）.
7. a kind of environmental-friendly lead-free new alloy material processing unit (plant) according to claim 1, it is characterised in that：The cooling
Case（21）Inside left is provided with passage（23）.
8. a kind of environmental-friendly lead-free new alloy material preparation method, it is characterised in that comprise the following steps：
Feed metal is by feeding mouth（1）Into agitating and heating case（2）In, while rotating portable plate（20）Make permanent magnet（19）Absorption
In feeding mouth（1）Left side makes feeding mouth（1）Closing；
Raw metal enters agitating and heating case（2）Behind inside, start heating plate（6）Heated, melt interior metal raw material,
Start motor simultaneously（3）, pass through rotating shaft（4）Drive stirring bar（5）The raw metal of thawing is stirred, it is fully melted
Close；
After the completion of raw material heating mixing, conveyer belt（9）Drive condensate pans（10）Move right, when the first inductor（7）Sensing the
Two inductors（12）When, conveyer belt（9）Stop, while discharging opening（8）Toward condensate pans（10）Inside injection raw material, is transmitted after filling
Band（9）Continue to move；
Then condensate pans（10）Move right, the second inductor（12）With the 3rd inductor（13）During mutual induction, the 3rd sensing
Device（13）Start spectrometer（14）Lower section finished product is detected, data transfer to processor（16）Inside, during defect of data,
Processor（16）Start water pump（17）Pass through jet pipe（18）Utilize dyestuff case（15）Dye inside ticks the finished product of lower section
Melt down double teeming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710703949.1A CN107243621B (en) | 2017-08-16 | 2017-08-16 | A kind of environmental-friendly lead-free new alloy material processing unit (plant) and preparation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710703949.1A CN107243621B (en) | 2017-08-16 | 2017-08-16 | A kind of environmental-friendly lead-free new alloy material processing unit (plant) and preparation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107243621A true CN107243621A (en) | 2017-10-13 |
| CN107243621B CN107243621B (en) | 2019-08-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710703949.1A Active CN107243621B (en) | 2017-08-16 | 2017-08-16 | A kind of environmental-friendly lead-free new alloy material processing unit (plant) and preparation method |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108405839A (en) * | 2018-03-28 | 2018-08-17 | 广德盛源电器有限公司 | The placing installation of brake drum in a kind of brake |
| CN109277555A (en) * | 2018-11-29 | 2019-01-29 | 徐州天太机械制造有限公司 | A kind of pessimistic securit casting machine |
| CN112276062A (en) * | 2020-08-31 | 2021-01-29 | 马鞍山强森维基机械设备制造有限责任公司 | Mechanical casting device |
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| US20040079509A1 (en) * | 2002-08-10 | 2004-04-29 | Demag Ergotech Gmbh, | Process and apparatus for casting metallic materials |
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| CN107243621B (en) | 2019-08-06 |
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