CN107238601A - The defect inspection method and detection means of a kind of filter core - Google Patents
The defect inspection method and detection means of a kind of filter core Download PDFInfo
- Publication number
- CN107238601A CN107238601A CN201710434328.8A CN201710434328A CN107238601A CN 107238601 A CN107238601 A CN 107238601A CN 201710434328 A CN201710434328 A CN 201710434328A CN 107238601 A CN107238601 A CN 107238601A
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- filter core
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- region
- light source
- host computer
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- 230000007547 defect Effects 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 17
- 238000001514 detection method Methods 0.000 title claims abstract description 16
- 238000007689 inspection Methods 0.000 title claims abstract description 12
- 230000005540 biological transmission Effects 0.000 claims abstract description 6
- 230000003028 elevating effect Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 3
- 230000003321 amplification Effects 0.000 abstract description 3
- 238000003199 nucleic acid amplification method Methods 0.000 abstract description 3
- 208000037656 Respiratory Sounds Diseases 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 238000011179 visual inspection Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The invention discloses a kind of defect inspection method of filter core, comprise the following steps:Progressively irradiation after filter core left and right ends are closed using some light sources to filter core progress from inside to outside or from outside to inside, by setting the light sensor opposed all the time with light source in filter core another side, light sensor receives light transmission capacity and is transformed into voltage signal through signal processor amplification with being compared and being drawn on host computer characteristic pattern;When judging that voltage signal fluctuation amplitude does not meet expected require, stop the relative motion of light source and filter core, the unqualified region for making light source fix on irradiation filter core, the region is marked, behind the centralized detecting region, the relative motion of light source and filter core is decided to continue with until detection is finished or direct detection of end.
Description
Technical field
The present invention relates to the defect inspection method and detection means in filter core defects detection field, more particularly to a kind of filter core.
Background technology
In the last few years, various Sinter-plate Filters were widely applied, and sintering of plastics filter core is fitted with these dedusters,
This deduster is enabled to reach high filter efficiency and service life.Because filter core is determine strainability important zero
Part, once the phenomenon such as crackle and perforation, thin-walled occurs for filter core, can not only reduce the filtering function of filter core, can also hinder down together
One of technique is smoothed out, the reason for as operation troubles.So the workmanship of filter core must be checked really.
The inspection to filter core used the method visually inspected in the past:From the inner side of filter core to outside or from outside to interior
Side, according to certain pressure jet mist, observes its ejection state;Or allow gas to pass through filter core, observation pressure loss change.
It is due to that operator easily misunderstands, so underconfidence although above-mentioned visual inspection is most easy method.
In the checking process that oil spray observes ejection state, mist of oil can also pollute filter core and periphery;In ventilation observation pressure
In the checking process of power loss change, not only need beyond the equipment such as pressure detector, exhaust, it is also time consuming.
The content of the invention
To solve deficiency of the prior art, it is an object of the invention to provide a kind of defect inspection method of filter core and detection
A kind of device, it is desirable to provide method of new detection filter core defect, improves detection efficiency, reduces detection difficulty.
To achieve the above object, the technical scheme is that:A kind of defect inspection method of filter core, including following step
Suddenly:Progressively irradiation after filter core left and right ends are closed using some light sources to filter core progress from inside to outside or from outside to inside, leads to
Cross and light sensor all the time with light source opposition is set in filter core another side, light sensor receives light transmission capacity and is transformed into voltage letter
Number through signal processor amplification with being compared and being drawn on host computer characteristic pattern;When judging that it is pre- that voltage signal fluctuation amplitude is not met
When phase requires, stop the relative motion of light source and filter core, the unqualified region for making light source fix on irradiation filter core is entered to the region
Behind line flag, the centralized detecting region, the relative motion of light source and filter core is decided to continue with until detection finishes or directly terminated inspection
Survey.
Further, also comprise the steps:When detecting the unqualified region of filter core, with video camera to the region
Taken pictures in interior outside.
A kind of defect detecting device of filter core, wraps up and rotary elevating platform is provided with frame, the frame, rotary elevating platform
Table top is provided with the lower cover being provided with locating piece, locating piece for closing filter core bottom;Directly over the rotary elevating platform
Be provided with frame and put spool, put and be cased with spool for closing the upper lid of filter core upper end, and put spool bottom be provided with it is some
Light sensor, and upper lid is spacing by light sensor, the light sensor by put spool wiring and signal processor with
And host computer is electrically connected;Some lamp sources are additionally provided with the frame, the lamp source opposes with light sensor respectively.
In order to suitable for various sizes of filter core, be provided with some horizontal extension platforms, the lamp source difference in the frame
It is installed on horizontal extension platform.
To realize Automated condtrol, switch and the host computer of the lamp source are electrically connected.
Further, for the ease of detecting unqualified region, the lamp source and light sensor installation place are mounted on taking the photograph
Camera, video camera is electrically connected with host computer.
Beneficial effects of the present invention:A kind of new filter core quality determining method is provided, according to the change of light transmission capacity, Ke Yijian
The defects such as crackle and perforation, thin-walled (or even heavy wall) on filter core are measured, it is accurate and rapid;It can be grasped in comfortable environment
Make;Checking process need not contact filter core.
Brief description of the drawings
Fig. 1 is structure of the detecting device schematic diagram of the invention.
Embodiment
As shown in figure 1, a kind of defect inspection method of filter core, comprises the following steps:Profit after filter core left and right ends are closed
Progressively irradiation from inside to outside or from outside to inside is carried out to filter core with some light sources, by filter core another side set all the time with light
The light sensor of source opposition, light sensor receives light transmission capacity and is transformed into voltage signal through signal processor amplification with being compared simultaneously
Characteristic pattern is drawn on host computer;When judging that voltage signal fluctuation amplitude does not meet expected require, stop light source and filter core
Relative motion, the unqualified region for making light source fix on irradiation filter core, the region is marked, behind the centralized detecting region,
The relative motion of light source and filter core is decided to continue with until detection is finished or direct detection of end;When the unqualified area for detecting filter core
During domain, the interior outside in the region is taken pictures with video camera.
A kind of defect detecting device of filter core, wraps up and rotary elevating platform 2, rotation and lifting is provided with frame 1, the frame 1
The table top of platform 2 is provided with the lower cover 3 being provided with locating piece, locating piece for closing the bottom of filter core 12;The rotary elevating platform 2
It is provided with the frame 1 of surface and puts spool 4, is put and be cased with spool 4 for closing the upper lid 5 of the upper end of filter core 12, and put spool 4
Bottom is provided with some light sensors 6, and upper lid 5 is spacing by light sensor 6, and the light sensor 6 is by putting spool 4
Wiring is electrically connected with signal processor 7 and host computer 8;Be additionally provided with some lamp sources 9 in the frame 1, the lamp source 9 respectively with light
Line inductor 6 opposes;Some horizontal extension platforms 10 are installed, the lamp source 9 is respectively arranged in horizontal extension platform in the frame 1
On 10;The switch of the lamp source 9 is electrically connected with host computer 8;The lamp source 9 and the installation place of light sensor 6 are mounted on video camera
11, video camera 11 is electrically connected with host computer 8.
Filter core 12 and upper lid 5 and lower cover 3 coordinate install after, light sensor 6 is located in filter core 12, and light source 9 is from transmission
The irradiation light inductor 6 of filter core 12, the mass of filter core 12 is detected with this according to light transmittance, and rotary elevating platform 2 drives filter core 12 to rotate
And lift, progressively the surface of filter core 12 is detected, and characteristic pattern is drawn in host computer 8 by signal processor 7, it is easy to directly perceived
Analysis detection, when detecting unqualified region, the lifting platform 2 that stops the rotation is acted, and is marked and is entered using 11 pairs of regions of video camera
Row shooting is uploaded to host computer 8, is easy to check in detail.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
Any modification, equivalent substitution or improvement made within refreshing and principle etc., should be included in the scope of the protection.
Claims (6)
1. a kind of defect inspection method of filter core, it is characterised in that comprise the following steps:Utilized after filter core left and right ends are closed
Some light sources carry out progressively irradiation from inside to outside or from outside to inside to filter core, by filter core another side set all the time with light source
The light sensor of opposition, light sensor receive light transmission capacity be transformed into voltage signal through signal processor amplify with compared and
Characteristic pattern is drawn on host computer;When judging that voltage signal fluctuation amplitude does not meet expected require, stop the phase of light source and filter core
To motion, the region is marked in the unqualified region for making light source fix on irradiation filter core, behind the centralized detecting region, certainly
Surely the relative motion of light source and filter core is continued until detection is finished or direct detection of end.
2. a kind of defect inspection method of filter core according to claim 1, it is characterised in that also comprise the steps:Work as inspection
When measuring the unqualified region of filter core, the interior outside in the region is taken pictures with video camera.
3. a kind of defect detecting device of filter core, it is characterised in that rotation and lifting is provided with parcel frame (1), the frame (1)
Platform (2), the table top of rotary elevating platform (2), which is provided with locating piece, locating piece, to be provided with for closing under filter core (12) bottom
Cover (3);It is provided with frame (1) directly over the rotary elevating platform (2) and puts spool (4), is put and be cased with being used to seal on spool (4)
The upper lid (5) of filter core (12) upper end is closed, and puts spool (4) bottom some light sensors (6) are installed, and upper lid 5 is by light
Inductor (6) is spacing, and the light sensor (6) is by putting spool (4) wiring and signal processor (7) and host computer (8)
It is electrically connected;Some lamp sources (9) are additionally provided with the frame (1), the lamp source (9) is opposed with light sensor (6) respectively.
4. a kind of defect detecting device of filter core according to claim 3, it is characterised in that be provided with the frame (1)
Some horizontal extension platforms (10), the lamp source (9) is respectively arranged on horizontal extension platform (10).
5. a kind of defect detecting device of filter core according to claim 3, it is characterised in that the switch of the lamp source (9) with
Host computer (8) is electrically connected.
6. a kind of defect detecting device of filter core according to claim 3, it is characterised in that the lamp source (9) and light sense
Device (6) installation place is answered to be mounted on video camera (11), video camera (11) is electrically connected with host computer (8).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710434328.8A CN107238601A (en) | 2017-06-09 | 2017-06-09 | The defect inspection method and detection means of a kind of filter core |
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CN201710434328.8A CN107238601A (en) | 2017-06-09 | 2017-06-09 | The defect inspection method and detection means of a kind of filter core |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111302414A (en) * | 2020-03-31 | 2020-06-19 | 深圳市怡盛源净水产业有限公司 | Water purifier with alarming function |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0777494A (en) * | 1993-09-07 | 1995-03-20 | Nittetsu Mining Co Ltd | Inspection method and inspection device for filter element |
CN1670513A (en) * | 2004-03-17 | 2005-09-21 | 中国印钞造币总公司 | Apparatus and method for detecting sheet-like material |
CN205262990U (en) * | 2015-12-25 | 2016-05-25 | 曼胡默尔滤清器(上海)有限公司 | Device of empty filter core integrality of inspection cylinder |
CN105796333A (en) * | 2016-03-07 | 2016-07-27 | 佛山朗昊智能科技有限公司 | Electronic moxibustion instrument for moxibustion and method of instrument |
CN206945559U (en) * | 2017-06-09 | 2018-01-30 | 杭州宝乐事科技有限公司 | A kind of detection means of filter core |
-
2017
- 2017-06-09 CN CN201710434328.8A patent/CN107238601A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0777494A (en) * | 1993-09-07 | 1995-03-20 | Nittetsu Mining Co Ltd | Inspection method and inspection device for filter element |
CN1670513A (en) * | 2004-03-17 | 2005-09-21 | 中国印钞造币总公司 | Apparatus and method for detecting sheet-like material |
CN205262990U (en) * | 2015-12-25 | 2016-05-25 | 曼胡默尔滤清器(上海)有限公司 | Device of empty filter core integrality of inspection cylinder |
CN105796333A (en) * | 2016-03-07 | 2016-07-27 | 佛山朗昊智能科技有限公司 | Electronic moxibustion instrument for moxibustion and method of instrument |
CN206945559U (en) * | 2017-06-09 | 2018-01-30 | 杭州宝乐事科技有限公司 | A kind of detection means of filter core |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111302414A (en) * | 2020-03-31 | 2020-06-19 | 深圳市怡盛源净水产业有限公司 | Water purifier with alarming function |
CN111302414B (en) * | 2020-03-31 | 2020-10-30 | 浙江美菲特水处理有限公司 | Water purifier with alarming function |
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