CN107237898A - A kind of lower resistance Anti-seismic ball valve and its manufacture method - Google Patents
A kind of lower resistance Anti-seismic ball valve and its manufacture method Download PDFInfo
- Publication number
- CN107237898A CN107237898A CN201710528864.4A CN201710528864A CN107237898A CN 107237898 A CN107237898 A CN 107237898A CN 201710528864 A CN201710528864 A CN 201710528864A CN 107237898 A CN107237898 A CN 107237898A
- Authority
- CN
- China
- Prior art keywords
- ball
- valve
- valve ball
- ball valve
- lower resistance
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K5/00—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary
- F16K5/06—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor
- F16K5/0605—Plug valves; Taps or cocks comprising only cut-off apparatus having at least one of the sealing faces shaped as a more or less complete surface of a solid of revolution, the opening and closing movement being predominantly rotary with plugs having spherical surfaces; Packings therefor with particular plug arrangements, e.g. particular shape or built-in means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/02—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
- B29C41/20—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. moulding inserts or for coating articles
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Taps Or Cocks (AREA)
Abstract
The present invention relates to a kind of lower resistance Anti-seismic ball valve and its manufacture method, the ball valve body and column spinner, housing, the switching device matched with housing include the connecting support structure of valve ball and connection and fixed valve ball and column spinner;The ball valve body is matched by sealing structure with valve ball;Radially aspect inlays multiple equalitys to the ball surface and inner homogeneous is integrated with the polyflon of graphite powder.The lower resistance Anti-seismic ball valve of the present invention can self-lubricating reduce abrasion and strenuous vibration when can bear long.
Description
Technical field
The present invention relates to control wetting system field, more particularly to a kind of lower resistance Anti-seismic ball valve and its manufacture method.
Background technology
Ball valve is opening and closing element(Spheroid)Driven by valve rod, and the valve rotated around ball valve axis.Available for fluid
Regulation and control, wherein firmly sealing its V-type core of V-type ball valve and pile-up welding hard alloy metal seat valve between have it is very strong
Shearing force, is particularly suitable for use in the medium of fibre-bearing, small solid material etc..And multi-pass ball valve not only can be controlled flexibly on pipeline
Interflow, shunting and the switching of flow direction of medium, while any passage also can be closed and two other passage is connected.This class valve
Door should be typically horizontally mounted in the duct.Ball valve is divided into according to type of drive:Pneumatic ball valve, electrical ball valve, manual ball valve.
But it is not applied to large-scale water control equipment long term frequent in the prior art to switch and shake violent operating mode, therefore urgently
Whne it is a kind of can self-lubricating reduce abrasion and when can bear long strenuous vibration ball valve.
The content of the invention
For solve prior art present in drawbacks described above, the present invention is intended to provide one kind can self-lubricating reduce abrasion and can
The lower resistance Anti-seismic ball valve and its manufacture method of strenuous vibration during bearing long.
In order to realize foregoing invention purpose, the present invention uses following technical scheme:A kind of lower resistance Anti-seismic ball valve, including
Ball valve body and column spinner, housing, the switching device matched with housing, in addition to valve ball and connection and fixed valve ball and column spinner
Connecting support structure;The ball valve body is matched by sealing structure with valve ball;The ball surface radially inlay by aspect
Multiple equalitys and inner homogeneous are integrated with the polyflon of graphite powder.
A kind of method for manufacturing above-mentioned valve ball, comprises the following steps:
1. spherical blank is processed using mechanical system;
2. S-shaped groove, ditch groove depth 5mm-8mm, wide 8mm-10mm are equidistantly processed at same direction in spherical blank surface;
3. the main shaft parallel direction constructed jointly by S-shaped groove, which is erected, cuts out two coequal plane of flows excessively, obtains valve ball
Matrix;
4. polyflon raw material is heated to 350 DEG C -360 DEG C, as fluid state, adds graphite powder, insulation is taken out true
Sky simultaneously stirs, and obtains fluid-mixing;
5. in the fluid-mixing that 4. the valve ball matrix immersion step 3. step obtained obtains, rotate and stir 10min-15min,
Cooling is taken out, valve ball blank is obtained;
6. the plastic hybrid of excess surface is removed using the processing of oilstone ball milling, then using mechanical system finishing and polishes valve ball
Blank surface, that is, valve ball needed for obtaining.
Compared with prior art, the present invention has advantages below:In routine techniques frequently with stainless steel, cast iron, plastics,
Brass, zinc alloy material etc., are not strengthened and are modified, main to carry out function guarantor by the way of accessory is changed in continuous maintenance
Hold, but deriving and develop with the epoch, this high-frequency of original technology is safeguarded and the shortcoming of basic property can no longer expire
The existing Medium or severe type of the foot industrial long-life for saving control water field to ball valve, high reliability request;The ditch of S-shaped is used in ball surface
Groove is used to fill the polytetrafluoroethylene (PTFE) for being mixed with graphite powder, is on the one hand due to that graphite powder and polytetrafluoroethylene (PTFE) are all lubricity pole
Good material, can provide lubrication when ball valve is rotated, hence it is evident that reduction rotary resistance, simultaneously because polytetrafluoroethylene (PTFE) material is partially soft,
Also there are special " cold flow properties ", a large amount of shock energies can be absorbed in strenuous vibration and enough bufferings are provided, are made in vibrations
Most easily damaged valve ball shock resistance is greatly enhanced.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is valve ball side view;
In figure:Switching device 1, housing 2, column spinner 3, connecting support structure 4, valve ball 5, ball valve body 6.
Embodiment
Embodiment 1
A kind of lower resistance Anti-seismic ball valve, the ball valve includes ball valve body 6 and column spinner 3, housing 2, the switch matched with housing 2
Device 1, includes the connecting support structure 4 of valve ball 5 and connection and fixed valve ball 5 and column spinner 3;The ball valve body 6 passes through
Sealing structure matches with valve ball 5;Radially aspect inlays multiple equalitys and inner homogeneous is integrated with graphite powder on the surface of valve ball 5
Polyflon.
The method for manufacturing above-mentioned valve ball, comprises the following steps:
1. spherical blank is processed using mechanical system;
2. S-shaped groove, ditch groove depth 8mm, wide 10mm are equidistantly processed at same direction in spherical blank surface;
3. the main shaft parallel direction constructed jointly by S-shaped groove, which is erected, cuts out two coequal plane of flows excessively, obtains valve ball 5
Matrix;
4. polyflon raw material is heated to 350 DEG C -360 DEG C, as fluid state, adds graphite powder, insulation is taken out true
Sky simultaneously stirs, and obtains fluid-mixing;
5. in the fluid-mixing that 4. matrix of the valve ball 5 immersion step 3. step obtained obtains, rotate and stir 15min, take out
Cooling, obtains the blank of valve ball 5;
6. the plastic hybrid of excess surface is removed using the processing of oilstone ball milling, then using mechanical system finishing and polishes valve ball
5 blank surfaces, that is, valve ball 5 needed for obtaining.
Embodiment 2
It is overall consistent with embodiment 1, it is in place of difference:
The method for manufacturing above-mentioned valve ball, comprises the following steps:
1. spherical blank is processed using mechanical system;
2. S-shaped groove, ditch groove depth 5mm, wide 8mm are equidistantly processed at same direction in spherical blank surface;
5. in the fluid-mixing that 4. matrix of the valve ball 5 immersion step 3. step obtained obtains, rotate and stir 10min, take out
Cooling, obtains the blank of valve ball 5.
The foregoing description of the disclosed embodiments, only for enabling professional and technical personnel in the field to realize or using this
Invention.A variety of modifications to these embodiments will be apparent for those skilled in the art, institute herein
The General Principle of definition can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore,
The present invention is not intended to be limited to the embodiments shown herein, and is to fit to special with principles disclosed herein and novelty
The consistent most wide scope of point.
Claims (2)
1. a kind of lower resistance Anti-seismic ball valve, it is characterised in that:The ball valve includes ball valve body (6) and column spinner (3), housing
(2), the switching device (1) matched with housing (2), in addition to valve ball (5) and connection and fixed valve ball (5) and column spinner (3)
Connecting support structure (4);The ball valve body (6) is matched by sealing structure with valve ball (5);Valve ball (5) the surface footpath
Multiple equalitys are inlayed in terms of and inner homogeneous is integrated with the polyflon of graphite powder.
2. a kind of method of lower resistance Anti-seismic ball valve described in manufacturing claims 1, it is characterised in that:The wherein system of valve ball (5)
Make and comprise the following steps:
1. spherical blank is processed using mechanical system;
2. S-shaped groove, ditch groove depth 5mm-8mm, wide 8mm-10mm are equidistantly processed at same direction in spherical blank surface;
3. the main shaft parallel direction constructed jointly by S-shaped groove, which is erected, cuts out two coequal plane of flows excessively, obtains valve ball
(5) matrix;
4. polyflon raw material is heated to 350 DEG C -360 DEG C, as fluid state, adds graphite powder, insulation is taken out true
Sky simultaneously stirs, and obtains fluid-mixing;
5. in the fluid-mixing that 4. valve ball (5) matrix immersion step 3. step obtained obtains, rotate and stir 10min-
15min, takes out cooling, obtains valve ball (5) blank;
6. the plastic hybrid of excess surface is removed using the processing of oilstone ball milling, then using mechanical system finishing and polishes valve ball
(5) blank surface, that is, valve ball (5) needed for obtaining.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710528864.4A CN107237898A (en) | 2017-07-01 | 2017-07-01 | A kind of lower resistance Anti-seismic ball valve and its manufacture method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201710528864.4A CN107237898A (en) | 2017-07-01 | 2017-07-01 | A kind of lower resistance Anti-seismic ball valve and its manufacture method |
Publications (1)
Publication Number | Publication Date |
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CN107237898A true CN107237898A (en) | 2017-10-10 |
Family
ID=59990164
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201710528864.4A Pending CN107237898A (en) | 2017-07-01 | 2017-07-01 | A kind of lower resistance Anti-seismic ball valve and its manufacture method |
Country Status (1)
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN87107661A (en) * | 1987-11-05 | 1988-10-26 | 国家机械工业委员会郑州机械研究所 | New sintered nylon-epoxy composite material and production method |
CN2093936U (en) * | 1991-02-07 | 1992-01-22 | 吴忠民 | Non-lubrication four-way (two-way) cock |
CN1439042A (en) * | 2000-05-25 | 2003-08-27 | 大金工业株式会社 | Seal ring |
KR20080095961A (en) * | 2007-04-26 | 2008-10-30 | (주)신일에이스 | Fire resistance seat of ball valve for a high temperature and highpressure |
CN104718268A (en) * | 2012-10-16 | 2015-06-17 | 奥依列斯工业株式会社 | Spherical band-shaped sealing body and method for producing same |
CN106545668A (en) * | 2017-01-18 | 2017-03-29 | 宁波华成阀门有限公司 | A kind of ball valve with relief valve |
-
2017
- 2017-07-01 CN CN201710528864.4A patent/CN107237898A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN87107661A (en) * | 1987-11-05 | 1988-10-26 | 国家机械工业委员会郑州机械研究所 | New sintered nylon-epoxy composite material and production method |
CN2093936U (en) * | 1991-02-07 | 1992-01-22 | 吴忠民 | Non-lubrication four-way (two-way) cock |
CN1439042A (en) * | 2000-05-25 | 2003-08-27 | 大金工业株式会社 | Seal ring |
KR20080095961A (en) * | 2007-04-26 | 2008-10-30 | (주)신일에이스 | Fire resistance seat of ball valve for a high temperature and highpressure |
CN104718268A (en) * | 2012-10-16 | 2015-06-17 | 奥依列斯工业株式会社 | Spherical band-shaped sealing body and method for producing same |
CN106545668A (en) * | 2017-01-18 | 2017-03-29 | 宁波华成阀门有限公司 | A kind of ball valve with relief valve |
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Application publication date: 20171010 |