CN107227662A - A kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III - Google Patents
A kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III Download PDFInfo
- Publication number
- CN107227662A CN107227662A CN201710678879.9A CN201710678879A CN107227662A CN 107227662 A CN107227662 A CN 107227662A CN 201710678879 A CN201710678879 A CN 201710678879A CN 107227662 A CN107227662 A CN 107227662A
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- look
- wheel
- inner frame
- outer framework
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- 238000000465 moulding Methods 0.000 title claims abstract description 24
- 238000009826 distribution Methods 0.000 claims abstract description 18
- 239000000725 suspension Substances 0.000 claims abstract description 9
- 230000000694 effects Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000012634 fragment Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009432 framing Methods 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B29/00—Laying, rebuilding, or taking-up tracks; Tools or machines therefor
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Road Paving Machines (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The invention discloses a kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III, including outer framework, inner frame, Telescopic suspension rod, the inner frame lower end, which is fixed with, looks for slope scraper plate, screw distribution bar, eccentric vibrating wheel, high speed leveling wheel, look for ramp, it is described to look for ramp to be further fixed on concrete screed anywhere between, the bottom of the inner frame, and it is further fixed on rail road wheel positioned at looking for slope scraper plate and looking on the outside of ramp, the outer framework side is connected with for rail road wheel reel, the outer framework top is fixed with internal frame lifting motor, the outer framework opposite side is fixed with remote control casing, the movable motor being connected with rail road wheel is fixed with four angles of the outer framework；The present invention has the characteristics of precision is high, integral linear is preferable, cost of labor is low.
Description
Technical field
The invention belongs to a kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III.
Background technology
The development built with China Express Railway, the plate-type non-fragment orbits of CRTS III with independent intellectual property right are obtained
Sufficient application, at the spacing aspect of track plates has completely abolished the terminal spine limit method of the boss of I template, II template, and
It is the limit method for employing base groove, is that track plates base mechanization of building operation creates condition.
Technique and method that current China constructs in the template bases of CRTS III are made a general survey of, or uses traditional armored concrete
Construction method, especially in terms of concrete moulding by casting, the main method using artificial leveling receipts face, the track completed of constructing
Plate susceptor surface flatness is relatively poor, and adjacent orbit plate base has faulting of slab ends, bedplate at expansion joint position or beam seam position
The drainage grade of both sides is also difficult to control to.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of precision height, the CRTS that integral linear is preferable, cost of labor is low
III type unballasted track bed plate concrete automatic moulding machine.
To solve the above problems, the present invention is adopted the following technical scheme that：
A kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III, including outer framework, inner frame, Telescopic suspension rod, institute
Outer framework is stated by Telescopic suspension rod with inner frame to be connected, the inner frame lower end be fixed with look for slope scraper plate, screw distribution bar, partially
Heart vibrating wheels, high speed leveling wheel, look for ramp, the front and rear sides looked for slope scraper plate and look for ramp to be separately fixed at inner frame bottom
On, the screw distribution bar, eccentric vibrating wheel, high speed leveling wheel are connected to the positive lower end position of inner frame, and the spiral
Boom, eccentric vibrating wheel, high speed leveling wheel are sequentially connected from left to right, described to look for slope scraper plate and inner frame is at an angle sets
Put, described to look for ramp to be further fixed on concrete screed anywhere between, the bottom of the inner frame and positioned at looking for slope scraper plate
Rail road wheel is further fixed on looking on the outside of ramp, the outer framework side is connected with for rail road wheel reel, the outer framework top
Internal frame lifting motor is fixed with, the outer framework opposite side is fixed with remote control casing, four angles of the outer framework and is fixed with
The movable motor being connected with rail road wheel.
Further technical scheme is, described to look for the angle between slope scraper plate and inner frame between 150 °~160 °.
Further technical scheme is, the screw distribution bar, eccentric vibrating wheel, high speed leveling wheel width it is equal.
Further technical scheme is that the left and right ends for looking for ramp are upturned, and described looks for ramp with looking for slope to scrape
Plate, screw distribution bar, eccentric vibrating wheel, the bottom face of high speed leveling wheel are same plane.
The beneficial effects of the invention are as follows：
1st, bedplate top of concrete elevation, surface smoothness construction precision have obtained effective control；
2nd, faulting of slab ends phenomenon of the adjacent pans plate in expansion joint position is overcome；
3rd, the drainage grade uniformity of rail bed both sides, integral linear is preferable；
4th, reduced manually in the moulding link of warehouse leveling of seat concrete, reached mechanized construction effect.
Brief description of the drawings
Fig. 1 is a kind of stereogram of the type unballasted track bed plate concrete automatic moulding machines of CRTS III of the invention；
Fig. 2 is a kind of left view of the type unballasted track bed plate concrete automatic moulding machines of CRTS III of the invention；
Fig. 3 is a kind of top view of the type unballasted track bed plate concrete automatic moulding machines of CRTS III of the invention；
Fig. 4 is a kind of front view of the type unballasted track bed plate concrete automatic moulding machines of CRTS III of the invention；
Fig. 5 is the sectional view in 2-2 directions in Fig. 4 of the present invention；
Fig. 6 is the sectional view in 3-3 directions in Fig. 5 of the present invention；
Fig. 7 is inner frame in a kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III of the invention and looks for slope scraper plate company
The schematic diagram connect；
Fig. 8 is signal when a kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III of the invention are walked in orbit
Figure；
Fig. 9 is service cable reel and housing in a kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III of the invention
The schematic diagram of frame connection；
Figure 10 is a kind of electric control theory figure of the type unballasted track bed plate concrete automatic moulding machines of CRTS III of the invention；
Figure 11 is a kind of circuit interconnect pattern of the type unballasted track bed plate concrete automatic moulding machines of CRTS III of the invention.
Embodiment
The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings, so that advantages and features of the invention energy
It is easier to be readily appreciated by one skilled in the art, apparent is clearly defined so as to be made to protection scope of the present invention.
Refering to shown in Fig. 1 to Fig. 6, a kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III, including housing
Frame 3, inner frame 2, Telescopic suspension rod 1, the outer framework 3 are connected by Telescopic suspension rod 1 with inner frame 2, the lower end of inner frame 2
It is fixed with and looks for slope scraper plate 5, screw distribution bar 4, eccentric vibrating wheel 8, high speed leveling wheel 9, looks for ramp 7, it is described to look for slope scraper plate 5 and look for
Ramp 7 is separately fixed on the front and rear sides of the bottom of inner frame 2, the screw distribution bar 4, eccentric vibrating wheel 8, high speed leveling wheel
9 are connected to the positive lower end position of inner frame 2, and the screw distribution bar 4, eccentric vibrating wheel 8, high speed leveling wheel 9 are past from a left side
The right side is sequentially connected, described to look for slope scraper plate 5 and inner frame 2 are at an angle to set, described to look for ramp 7 to be further fixed on anywhere between
Concrete screed 10, the bottom of the inner frame 2 and slope scraper plate 5 and looks for the outside of ramp 7 to be further fixed on rail road wheel positioned at looking for
6, the side of outer framework 3 is connected with for the reel 13 of rail road wheel 6, and the top of outer framework 3 is fixed with internal frame lifting motor 14, institute
State the opposite side of outer framework 3 and be fixed with remote control casing 12, four angles of the outer framework 3 and be fixed with the row being connected with rail road wheel 6
Walk motor 15.
It is described to look for the angle between slope scraper plate 5 and inner frame 2 between 150 °~160 °.
The screw distribution bar 4, eccentric vibrating wheel 8, high speed leveling wheel 9 width it is equal.
The left and right ends for looking for ramp 7 are upturned, and it is described look for ramp 7 and look for slope scraper plate 5, screw distribution bar 4, partially
Heart vibrating wheels 8, the bottom face of high speed leveling wheel 9 are same plane.
In the present embodiment, equipment body framework is broadly divided into outer framework 3 and the two parts of inner frame 2, internal and external frame main body
It is steel structure frame, the agent structure two bottom sides of outer framework 3 set two row's rail road wheels 6, for equipment traveling；Inner frame 2 leads to
Cross Telescopic suspension rod 1 to be connected with outer framework 3, bottom, which is set gradually, looks for slope scraper plate 7, screw distribution bar 4, eccentric vibrating wheel 8, high speed whole
It is flat to take turns 9, concrete screed 10, look for ramp 7.
Wherein, it is the premise for ensureing finished product concrete density and flatness to be evenly distributed concrete, this work by
Spiral distributor 4 is completed, and rotary cloth shovel is housed in material distributing machine, can be vertically moved while own axes rotate, will be mixed
Solidifying soil is uniformly paved by two lateral centers, to reach uniform distribution effect；Warehouse leveling system is main by being suspended on below unit
Eccentric vibrating wheel 8 and high speed leveling wheel 9 constitute, the effect of eccentric vibrating wheel 8 be by distributing system uniformly pave it is mixed
Solidifying soil surface carries out warehouse, is then rolled through high speed leveling wheel 9 and carries out the levelling effect for reaching concrete surface basic forming；It is solidifying
Native top surface formation system, which is mainly used, to be arranged on the concrete screed 10 of mechanical afterbody to reach the effect of most vertical shaping, pin
Setting to track plates both sides weathering, the set system employs one block of reciprocating vibrations electricity looked on slope scraper plate 7, scraper plate
The vibration frequency of machine is per minute up to 3000 times, has again served in the effect for warehouse of vibrating, walking process and has completed to strike off and slope
Degree sizing, makes inside concrete tissue further homogenize, while scraping off top layer any excess concrete；Mechanical each system it is normal
Operating is completed using electronic mode, wherein：Walking system sets 2 1.0kw motor, Telescopic suspension rod and internal frame（Elevating mechanism）
If 2 0.75 kw motor, walking system is arranged on equipment outer framework 3 with elevating mechanism motor；Distributing system is set
1 2.5kw motor, warehouse leveling system set 1 2.5kw motor, and distributing system is set with warehouse leveling system motor
Put on equipment inner frame；Moulding formation system sets 2 0.5 kw motor, and motor directly uses spiral shell with concrete screed 10
Tether and connect；When non-fragment orbit seat concrete is constructed, by reequiping groove template and setting track 11 to be used to be somebody's turn to do side form system
Automatic moulding machine traveling, the switch of each motor is integrated in the remote control casing 12 being arranged on device structure framework, remote control
Vibration damping is set between casing 12 and structural framing；Each a set of remote control module of switchgear distribution in case, configures remote controller, and concrete is poured
After the completion of note vibrates, starting device is powered, by equipment inner frame part（Look for slope scraper plate, screw distribution bar, eccentric vibrating wheel, height
Fast leveling wheel, screed, look for ramp etc.）Design elevation control is reduced to, starts distributing system, warehouse leveling system, modeling
Shape formation system, each system starts walking system after working well makes concrete concrete surface reach uniform cloth in track travel
Material, vibration warehouse be levelling and effect of plastic forming.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any
The change or replacement expected without creative work, should all cover and be defined in the scope of the present invention.
Claims (4)
1. a kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III, including outer framework, inner frame, Telescopic suspension rod,
It is characterized in that：The outer framework is connected by Telescopic suspension rod with inner frame, the inner frame lower end be fixed with look for slope scraper plate,
Screw distribution bar, eccentric vibrating wheel, high speed leveling wheel, look for ramp, it is described to look for slope scraper plate and look for ramp to be separately fixed at inner frame
On the front and rear sides of bottom, the screw distribution bar, eccentric vibrating wheel, high speed leveling wheel are connected to the positive lower end position of inner frame
Put, and the screw distribution bar, eccentric vibrating wheel, high speed leveling wheel are sequentially connected from left to right, it is described to look for slope scraper plate and inside casing
Frame is at an angle to be set, described to look for ramp to be further fixed on concrete screed anywhere between, the bottom of the inner frame and
Rail road wheel is further fixed on positioned at looking for slope scraper plate and looking on the outside of ramp, the outer framework side is connected with for rail road wheel reel, institute
State outer framework top and be fixed with internal frame lifting motor, the outer framework opposite side is fixed with remote control casing, the four of the outer framework
The movable motor being connected with rail road wheel is fixed with individual angle.
2. a kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III according to claim 1, its feature exists
In：It is described to look for the angle between slope scraper plate and inner frame between 150 °~160 °.
3. a kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III according to claim 1, its feature exists
In：The screw distribution bar, eccentric vibrating wheel, high speed leveling wheel width it is equal.
4. a kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III according to claim 1, its feature exists
In：The left and right ends for looking for ramp are upturned, and it is described look for ramp and look for slope scraper plate, screw distribution bar, eccentric vibrating wheel,
The bottom face of high speed leveling wheel is same plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710678879.9A CN107227662A (en) | 2017-08-10 | 2017-08-10 | A kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710678879.9A CN107227662A (en) | 2017-08-10 | 2017-08-10 | A kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107227662A true CN107227662A (en) | 2017-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710678879.9A Pending CN107227662A (en) | 2017-08-10 | 2017-08-10 | A kind of type unballasted track bed plate concrete automatic moulding machines of CRTS III |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107227662A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110387778A (en) * | 2019-06-25 | 2019-10-29 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | A kind of high-speed railway trouble area's railway roadbed concrete automation material distributing machine |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0754302A (en) * | 1993-08-19 | 1995-02-28 | Komatsu Ltd | Formation machine of ballast |
| CN101929122A (en) * | 2010-08-19 | 2010-12-29 | 陕西长大实业有限公司 | Zero-clearance mixed material spreader |
| CN202509349U (en) * | 2012-03-30 | 2012-10-31 | 中铁十一局集团有限公司 | Simple control device for bed top elevation and draining slope of twin-block ballastless track bed |
| CN203128960U (en) * | 2013-03-07 | 2013-08-14 | 中铁十一局集团有限公司 | Concrete surface-finishing and slope-making vibrator capable of achieving height adjustment and segmented gradient adjustment |
| CN203247486U (en) * | 2013-05-08 | 2013-10-23 | 黑龙江省龙建路桥第三工程有限公司 | Asphalt concrete spreading machine |
| CN103526654A (en) * | 2013-10-14 | 2014-01-22 | 中铁十九局集团有限公司 | Ballastless bed base plate concrete leveling device |
| CN204435179U (en) * | 2015-01-06 | 2015-07-01 | 河北省交通建设监理咨询有限公司 | A kind of automatic leveling head of laser and evener |
| CN106702833A (en) * | 2017-02-27 | 2017-05-24 | 中铁机械装备研究设计院(成都)有限公司 | Construction equipment and construction process for metro direct-laying base vibration and leveling |
| CN206298807U (en) * | 2016-12-22 | 2017-07-04 | 湖南煜欣轨道装备科技工程有限公司 | Paver and concrete material laying equipment |
-
2017
- 2017-08-10 CN CN201710678879.9A patent/CN107227662A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0754302A (en) * | 1993-08-19 | 1995-02-28 | Komatsu Ltd | Formation machine of ballast |
| CN101929122A (en) * | 2010-08-19 | 2010-12-29 | 陕西长大实业有限公司 | Zero-clearance mixed material spreader |
| CN202509349U (en) * | 2012-03-30 | 2012-10-31 | 中铁十一局集团有限公司 | Simple control device for bed top elevation and draining slope of twin-block ballastless track bed |
| CN203128960U (en) * | 2013-03-07 | 2013-08-14 | 中铁十一局集团有限公司 | Concrete surface-finishing and slope-making vibrator capable of achieving height adjustment and segmented gradient adjustment |
| CN203247486U (en) * | 2013-05-08 | 2013-10-23 | 黑龙江省龙建路桥第三工程有限公司 | Asphalt concrete spreading machine |
| CN103526654A (en) * | 2013-10-14 | 2014-01-22 | 中铁十九局集团有限公司 | Ballastless bed base plate concrete leveling device |
| CN204435179U (en) * | 2015-01-06 | 2015-07-01 | 河北省交通建设监理咨询有限公司 | A kind of automatic leveling head of laser and evener |
| CN206298807U (en) * | 2016-12-22 | 2017-07-04 | 湖南煜欣轨道装备科技工程有限公司 | Paver and concrete material laying equipment |
| CN106702833A (en) * | 2017-02-27 | 2017-05-24 | 中铁机械装备研究设计院(成都)有限公司 | Construction equipment and construction process for metro direct-laying base vibration and leveling |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110387778A (en) * | 2019-06-25 | 2019-10-29 | 中国铁道科学研究院集团有限公司铁道建筑研究所 | A kind of high-speed railway trouble area's railway roadbed concrete automation material distributing machine |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20171003 |