CN107225386A - A kind of Intelligent assembly detection line automatic riveter - Google Patents
A kind of Intelligent assembly detection line automatic riveter Download PDFInfo
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- CN107225386A CN107225386A CN201710555450.0A CN201710555450A CN107225386A CN 107225386 A CN107225386 A CN 107225386A CN 201710555450 A CN201710555450 A CN 201710555450A CN 107225386 A CN107225386 A CN 107225386A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
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Abstract
The invention discloses a kind of Intelligent assembly detection line automatic riveter, mainly include body, slip holes mechanism, bearing guide agency, the necking mechanism of diameter 42, rotating riveting mechanism, testing agency and manipulator mechanism, it slips holes mechanism, bearing guide agency, the necking mechanism of diameter 42, rotating riveting mechanism, testing agency and manipulator mechanism and is fixed in order in frame, pass through PLC controls, each mechanism co-ordination, work will be detected by completing rotation riveting.
Description
Technical field
The present invention is a kind of machinery, and in particular to a kind of Intelligent assembly detection line automatic riveter.
Background technology
Bearing is a kind of common parts being used in modern comfort, and the effect of bearing wherein is extremely important, therefore, axle
Hold the precision in load hole and seem very crucial.
Current most bearing press mounting and riveting will be completed on single station, fail to form streamline work
Industry, and it is by hand, using bearing is impacted above and below sleeve, to make bearing press mounting in place, the quality of bearing press mounting is or not some assemblings, which lean on,
It can guarantee that, labor intensity is big, inefficiency；It can not detect whether it rivets in place or rivet using single riveting equipment
It is excessive, so make bearing stagnant under occurring in operation or various mechanism frictions, this just to the damaging damage of equipment, causes to set
It is standby normally to run.
The content of the invention
In order to overcome the defect of prior art, it is an object of the invention to provide a kind of Intelligent assembly detection line automatic rotary riveting
Machine.
To achieve these goals, the present invention is adopted the following technical scheme that：
A kind of Intelligent assembly detection line automatic riveter, mainly including body, slip holes mechanism, bearing guide agency, diameter 42 and contract
Mouth mechanism, rotating riveting mechanism, testing agency and manipulator mechanism, its slip holes mechanism, bearing guide agency, the necking mechanism of diameter 42,
Rotating riveting mechanism, testing agency and manipulator mechanism are fixed in frame in order, and by PLC controls, each mechanism co-ordination is complete
Work is detected into rotation riveting.
Holes mechanism is slipped, its structure includes：Compression plate, slip seat under hole frame, screw mandrel, screw mandrel, T-shaped feed screw nut, screw mandrel
The seat of honour, bearing, handwheel, guide rail, sliding block, slip hole station upper and lower bottom plate, slip hole limiting plate, cylinder, connecting shaft, slip hole fixed block,
Hole oil cylinder bottom plate cushion block is slipped, hole locating piece, 42 holes is slipped and slips mould, central fixed shaft, tool base plate, alignment pin, hydraulic jack, slips hole
Backstop, block.Compression plate is connected with slipping hole frame, and screw rod bushing is on T-shaped feed screw nut, and T-shaped feed screw nut is sleeved on
Under the screw mandrel seat of honour and screw mandrel on seat, handwheel is arranged on screw mandrel, and seat is connected with slipping hole frame under the screw mandrel seat of honour and screw mandrel, slips hole
Station upper and lower bottom plate is arranged on guide rail by sliding block, is driven by handwheel realization of debugging screw mandrel, under being driven under screw mandrel driving
Hole station upper and lower bottom plate is slipped to move up and down；Hole limiting plate is slipped positioned on slipping on the station upper and lower bottom plate of hole；Slip hole fixed block installation and slip hole
On limiting plate；Cylinder is arranged on and slipped on the fixed block of hole；Cylinder 1 connects 42 holes by connecting shaft and slips mould, slips hole fixed block installation and slips
Hole oil cylinder bottom plate cushion block；Slip hole locating piece and 42 holes slip mould and are arranged on fixed slip on the limited block of hole；Central fixed shaft is arranged on work
Bottom plate is filled, alignment pin is arranged on hydraulic jack；Hydraulic jack is arranged on compression plate；Slip hole backstop be arranged on slip hole work
Fill on bottom plate；Block is arranged on tool base plate.
The bearing guide agency, its structure includes：Bearing press mounting bottom plate, dress bearing welding stand bottom plate, oil cylinder seat, push away
Cushion block oil cylinder, oil cylinder contiguous block, frame, MSA20S line rails bearing press mounting, MSA20S sliding blocks, cushion block, bearing guide agency, vertical shaft
Fixed plate, mounting blocks, bearing positioning guide pin bushing, limited block, square toes female end holding screw, MSB15U-M4 lines rail, bearing box backing plate,
MSB15S sliding blocks, up and down upper alignment sheets, fixed bottom plate, bearing push rod, bearing assembling cylinder block, push rod top plate, upper sliding block bottom
Plate, push rod fixed seat, push rod cover plate, necking tool base plate, rotation riveting front guide, tool locating pin, tool base plate, center are fixed
Axle, bearing pin, deep-groove ball axle 6002-2Z, rotation riveting back guide, push pedal cylinder, air cylinder base, contiguous block, push rod cylinder adjusting pad
Block, Bearing testing switch, bearing holder (housing, cover) alignment pin, bearing cartridge, bearing box plate, MSA20S sliding blocks, MSA20S line rail bearing pressures
Dress, push rod top plate cylinder, positioning cylinder；Bearing welding stand bottom plate is filled, on bearing press mounting bottom plate；Oil cylinder seat is arranged on
Fill on bearing welding stand bottom plate；Pushing pad block oil cylinder is connected by oil cylinder seat, oil cylinder contiguous block is connected；Oil cylinder contiguous block and cushion block
Connection；Frame is arranged on dress bearing welding stand bottom plate；MSA20S line rail bearing press mountings are in frame；MSA20S sliding blocks are pacified
On MSA20S line rail bearings；Vertical shaft fixed plate is arranged on cushion block；Bearing guide agency is connected with mounting blocks；Bearing is positioned
Guide pin bushing is arranged on bearing guide agency；Square toes female end holding screw screws in limited block；MSB15U-M4 line rails are led installed in bearing
On trigger structure；MSB15S sliding blocks are arranged on MSB15U-M4 line rails；Upper alignment sheets are connected with contiguous block to be slided installed in MSB15S
Block；MA20x90SU35 cylinders are installed on air cylinder base；MA20x90SU35 cylinders are connected with contiguous block；Bearing box plate is arranged on
On bearing box backing plate；Bottom plate, bearing cartridge, Bearing testing switch are fixed up and down；Bearing holder (housing, cover) alignment pin is installed bearing box plate and used；
Cushion block connecting shaft is adjusted by push rod cylinder and holds cylinder and up and down fixed bottom plate；MSA20S line rail bearing press mountings assemble cylinder with bearing
Seat is arranged on fixed bottom plate up and down；Slider bottom plate is arranged on MSA20S sliding blocks up and down；Push rod fixed seat is pacified with push rod cover plate
On slider bottom plate up and down；Push rod top plate 23 is arranged in push rod fixed seat with the cylinder of push rod top plate 45；Bearing push rod is set with
In push rod fixed seat；Necking tool base plate is arranged on bearing press mounting bottom plate 1；Position 46 cylinders, rotation riveting front guide 28, frock
Bottom plate 30, bearing pin 32, deep-groove ball axle 6002-2Z33, rotation riveting back guide is arranged in necking tool base plate；Central fixed shaft is pacified
In tool base plate；Tool locating pin is arranged on rotation riveting front guide, is played the role of positioning.
The necking mechanism of diameter 42, its structure includes：Compression plate, welding press rack, oil cylinder, connector, necking
Bottom plate, 42 necking dies, positioning cylinder, alignment pin, 300 long front shoes,（It is fixed）Tool base plate, central fixed shaft, bearing
Pin, deep groove ball bearing 6002-2Z, 300 long rear fixed plates, necking tool base plate, guide rod, guide sleeve, fixed block.Weld press machine
Frame is arranged on compression plate；Guide sleeve and oil cylinder are on welding press rack；Connector is arranged on oil cylinder；Necking bottom plate
On connector；42 necking dies are arranged on necking bottom plate；Guide rod is inserted in guide sleeve, on necking bottom plate；Contracting
Mouth tool base plate is arranged on compression plate；Position 7 cylinders；300 long front shoes；（It is fixed）Tool base plate；It is solid after 300 length
Fixed board is arranged on installed in necking tool base plate；Central fixed shaft exists（It is fixed）In tool base plate；Bearing pin；Deep groove ball bearing
6002-2Z13 is installed on 300 long rear fixed plates, is played positioning and is done use；Fixed block is arranged on（It is fixed）In tool base plate.Alignment pin is pacified
On 300 long front shoes.
The rotating riveting mechanism, its structure includes：Riveter frame, base, 7 font casees, outer-hexagonal plug screw, L-06 filter screens, oil
Shrouding after case, ductboards duct, capping on fuel tank,（It is fixed）Valve plate, R4 point turn 6 points, B Superimposed relief valves, P superposing type overflows
Valve, I one-way throttle valves, A contend with valve, C2 solenoid directional control valves, fixed bottom plate, fixed seat, roller gear, 42 stepper motor supports,
42 stepper motor planetary reducers, motor, vertical machine adpting flange, organ cover, piston rod, shaft coupling, rotating shaft, stop collar,
（M180x3）Stop collar, Traffic control system set, slide bar（Index sleeve is used）, upper end cover, this spy envelope 100, cylinder barrel, O-ring seal
150x3.5, cylinder barrel, hole sealing Glais ring GSF1250, support ring, O-ring seal 150x3.5, O-ring seal 150x3.5,
Cylinder barrel, spline housing, O-ring seal 170x3.5,110 axles are with this special envelope, rotating shaft, bottom end cover, locking nut, deep groove ball bearing
6008th, connecting plate 001, bearing washer, thrust ball bearing 51309, deep groove ball bearing 6013, the cover plate of main shaft bearing 6013, two pawls
Self-centering chuck, claw, bearing pin（Chuck jaw is used）, double row angular contact bearing 3202, pad（Chuck jaw is used）, roller, positioning gas
Cylinder, rotation riveting front guide, alignment pin,（It is fixed）Tool base plate, central fixed shaft, bearing pin, deep groove ball bearing 6002-2Z, rotation riveting
Rear baffle, rotation riveting tool bottom plate, workbench, welding small boss, fixed block, locating piece, H2030 self-lubricating bearings seat, copper sheathing,
Guide rod, lengthening block, proximity switch installing plate, screw rod, spigot nut seat；Floor installation is on riveter frame；7 font casees are arranged on
On base；Capping is arranged on font case 3 on shrouding after outer-hexagonal plug screw, L-06 filter screens, fuel tank, ductboards duct, fuel tank；（Gu
It is fixed）Valve plate is arranged on fuel tank in capping；R4 points turn 6 points and are arranged on（It is fixed）On valve plate；MTC-03B-I one-way throttle valves are installed
（It is fixed）On valve plate；The A valves that contend with are used on the I one-way throttle valves；C2 solenoid directional control valves are separately mounted to A for totally three
Contend with valve, B Superimposed relief valves, on P Superimposed relief valves；Fixed bottom plate is arranged on 7 font casees；Roller gear, stroke
Adjusting sleeve connection is arranged on fixed bottom plate；Fixed seat is arranged on fixed bottom plate；42 stepper motor planetary reducers are arranged on
On 42 stepper motor supports；42 stepper motor supports are arranged in fixed seat；Motor is arranged on vertical machine adpting flange；
Vertical machine adpting flange is installed on the piston rod；Organ cover one end is fixedly connected with vertical machine adpting flange, the other end with
Stop collar, which is fixed, to be connected；Motor and upper rotating shaft are connected by shaft coupling；Stop collar is mounted in（M180x3）Stop collar；（M180x3）It is spacing
Traffic control system is sleeved on to put；Traffic control system is sleeved on upper end cover；Slide bar（Index sleeve is used）On upper end cover；Si Te is sealed
100 and O-ring seal 150x3.5, on upper end cover；One end of cylinder barrel and cylinder barrel is contacted with upper end cover, other end set
Dress is arranged on bottom end cover；Hole sealing Glais ring GSF1250；Support ring is installed on the piston rod；O-ring seal 150x3.5
It is arranged on O-ring seal 150x3.5 on cylinder barrel；Pass through spline housing connection rotating shaft；Bottom end cover is arranged on 7 font casees；It is O-shaped close
Seal 170x3.5,110 axles are arranged on bottom end cover with this spy's envelope；Deep groove ball bearing 6,008 46, thrust ball bearing 51,309 49,
Deep groove ball bearing 6013 loads inside bearing washer；The cover plate of main shaft bearing 6013 compresses deep groove ball bearing 6013 and is arranged on bearing gasket
On circle；Lower rotary shaft is sleeved on deep groove ball bearing 6008, thrust ball bearing 51309, deep groove ball bearing 6013；Locking nut is pacified
In rotating shaft；Two-jaw self-centering chuck is arranged in rotating shaft；Claw is arranged on two-jaw self-centering chucks；Bearing pin（Chuck
Pawl is used）On claw；Double row angular contact bearing 3202 and pad（Chuck jaw is used）Installed in bearing pin（Chuck jaw is used）On；Rolling
Wheel is arranged on double row angular contact bearing 3,202 55；Workbench is arranged on base；Revolve riveting tool bottom plate installment work platform 67
On；Positioning cylinder is arranged on rotation riveting tool bottom plate；Riveting rear baffle is revolved to be arranged on rotation riveting tool bottom plate；Alignment pin and positioning gas
Cylinder adapter sleeve is in rotation riveting front guide；Central fixed shaft is sleeved on（It is fixed）In tool base plate；Bearing pin and deep groove ball bearing
6002-2Z sets load in rotation riveting rear baffle；Small boss is welded to be arranged on cylinder barrel；Fixed block is arranged on rotation riveting tool bottom plate；
Connecting plate 001 is arranged on bearing washer；Locating piece is arranged on 7 font casees；H2030 self-lubricating bearings seat is arranged on 7 fonts
On case；Copper sheathing is installed on locating piece；Copper sheathing is installed on H2030 self-lubricating bearings seat；Guide rod is arranged on copper sheathing and H2030 self-lubricatings
On bearing block；Block is lengthened to be connected with screw rod on connecting plate 001；Proximity switch installing plate is arranged on 7 font casees；It is oriented to
Nut seat is arranged on proximity switch installing plate；Screw rod is arranged on spigot nut seat.
The testing agency, its structure includes：Hole frame, pushing pad block oil cylinder, oil cylinder seat, fixation are slipped in compression plate, fixation
Slip hole and be vertically connected with block, MSR30S sliding blocks, MSR30S guide rails, detection station upper and lower bottom plate, boxhole limiting plate, inspection stepping electricity
Machine, detection module motor fixing plate, detection Dong take motor gasket, motor connector, bearing cover, detection module fixed block, angle
Contact ball bearing, feed screw nut's set, 20 feed screw nuts seat, 25 screw mandrels, force snesor support, WL5-200 force snesors, MPTZ
(endoporus F7), push rod shaft, detection module pressing mold, MD25X15S cylinders, 300 long front shoes, alignment pin,（It is fixed）Frock bottom
Plate;, bearing pin, deep groove ball bearing 6002-2Z, 300 long rear fixed plates, central fixed shaft,（Necking）Tool base plate, apical axis are held
Nylon, above push away fixed bit, fixing rack for sensor, MSB15S sliding blocks, MSB15S detection lines rail, fixed board；Hole frame is slipped in fixation
On compression plate；Oil cylinder seat is arranged on fixation and slipped in the frame of hole；Pushing pad block oil cylinder is arranged on oil cylinder seat；Hui Ding slips hole
It is vertically connected with block connection pushing pad block oil cylinder and is arranged on detection station upper and lower bottom plate；MSR30S guide rails are arranged on fixation and slip hole frame
On；MSR30S sliding blocks are mounted in MSR30S guide rails with detection station upper and lower bottom plate adapter sleeve；Boxhole limiting plate is arranged on detection work
On the upper and lower bottom plate of position；Fixed board, fixing rack for sensor, MPTZ (endoporus F7) are arranged on boxhole limiting plate；Detection module pressure
Mould, which is arranged on boxhole limiting plate, to be made；MSB15S detection lines rail is arranged on fixed board；MSB15S sliding blocks and force snesor branch
Frame adapter sleeve is on MSB15S detection line rails；WL5-200 force snesors are arranged on force snesor support；Push rod shaft is installed
In WL5-200 force snesors；Detection module fixed plate is arranged on fixed board；25 screw mandrels are inserted in 20 feed screw nuts seat, install
In WL5-200 force snesors；20 feed screw nuts seat is connected angular contact ball bearing with feed screw nut's set；Angular contact ball bearing loads
Detection module fixed plate；Bearing cover is contacted with angular contact ball bearing installed in detection module fixed plate；Motor connector is installed
On feed screw nut's set；Detection Dong takes motor gasket in detection module fixed plate；Detection module motor fixing plate is installed
In detection, Dong is taken on motor gasket；Check that stepper motor is arranged on detection module motor fixing plate；（Necking）In tool base plate
On compression plate；MD25X15S cylinders, 300 long front shoes, 300 rear fixed plates,（It is fixed）Tool base plate is installed
（Necking）In tool base plate；Alignment pin loads 300 long front shoes；Central fixed shaft loads（It is fixed）In tool base plate；Axle
Consign；Deep groove ball bearing 6002-2Z is arranged on 300 rear fixed plates；Apical axis holds nylon and loads part（Necking）Tool base plate
On；Fixed bit 75 is above pushed away to be arranged on（Necking）In tool base plate, fixing rack for sensor installs boxhole limiting plate.
Manipulator mechanism is as schemed, and its structure includes：Compression plate, alignment pin, take unqualified bottom plate, manipulator station bottom
Plate, fixing tool bottom plate, central fixed shaft, 8080 strength angle contact element, 4080 aluminium section bars, cylinder slide unit bottom plate, bottom plate cylinder,
Robot base, manipulator upper and lower air cylinders fixed plate, upper and lower bottom plate cylinder, manipulator MSB20E lines rail, MSB20E sliding blocks, fixation
Manipulator upper and lower bottom plate, up and down feeding cylinder, cylinder block, manipulator connecting rod, manipulator fix bottom plate, internal expanding chuck,
Rise head, chuck tie rod, fixed block, left end positive stop strip, defective work slideway；Compression plate is arranged on positioning pin connection and taken not
On qualified bottom plate；Manipulator station bottom plate is arranged on and taken on unqualified bottom plate；Fixing tool bottom plate is arranged on manipulator station bottom
Plate；Central fixed shaft is arranged on fixing tool bottom plate；8080 strength angle contact element are arranged on and taken on unqualified bottom plate；4080 aluminium
Section bar is with taking unqualified contacts baseplate to be arranged in 8080 strength angle contact element；Cylinder slide unit bottom plate is arranged on 4080 aluminium section bars；
Bottom plate cylinder is arranged on cylinder slide unit bottom plate；Robot base is arranged on bottom plate cylinder；Manipulator upper and lower air cylinders fixed plate
It is arranged on manipulator MSB20E lines rail in robot base；Lower shoe is connected and pacified upper and lower bottom plate cylinder on hand with solid mechanical
In manipulator upper and lower air cylinders fixed plate；Lower shoe is connected installed in manipulator MSB20E sliding blocks on hand with solid mechanical
On MSB20E line rails；Cylinder block and manipulator fix bottom plate in solid mechanical on hand lower shoe；Feeding cylinder is pacified up and down
On cylinder block；Internal expanding chuck is arranged on manipulator and fixed on bottom plate；Manipulator connecting rod is inserted in internal expanding chuck and pacified
On feeding cylinder up and down；The head that rises is arranged on internal expanding chuck；Chuck tie rod, which is arranged on, to be risen on head and connects with internal expanding chuck
Connect；Fixed block is arranged on fixing tool bottom plate；Left end positive stop strip is arranged on fixing tool bottom plate；Defective work slideway is installed
On left end positive stop strip.
It is an advantage of the invention that solving the defect of specific installation by the operating type of streamline, labor intensity is small, work
Efficiency high；Be not in that the bearing that riveting is not in place or riveting is excessive is present after detection.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 slips holes mechanism figure cut-away view for invention；
Fig. 3 slips holes mechanism rearview for the present invention's；
Fig. 4 is the bearing guide plate machine composition of invention；
Fig. 5 is the pressing bearing station figure left view of invention；
Fig. 6 is the necking mechanism structure chart of diameter 42 of invention；
Fig. 7 is the necking mechanism left view of diameter 42 of invention；
Fig. 8 is the rotating riveting mechanism structure chart of invention；
Fig. 9 is the rotating riveting mechanism left view of invention；
Figure 10 is the rotating riveting mechanism Working table structure figure of invention；
Figure 11 is testing agency's structure chart of invention；
Figure 12 is testing agency's left view of invention；
Figure 13 wants mechanism structure figure for the manipulator of invention；
Figure 14 wants mechanism left view for the manipulator of invention.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.
As shown in figure 1, a kind of Intelligent assembly detection line automatic riveter, mainly include body 1, slip holes mechanism 2, bearing and lead
Trigger structure 3, the necking mechanism 4 of diameter 42, rotating riveting mechanism 5, testing agency 6 and manipulator mechanism 7, it slips holes mechanism 2, bearing guide plate
Mechanism 3, the necking mechanism 4 of diameter 42, rotating riveting mechanism 5, testing agency 6 and manipulator mechanism 7 are fixed in frame 1 in order, are led to
PLC controls are crossed, each mechanism co-ordination, completion rotation riveting will detect work.
Motor on body drives body power drum device of going forward to operate by sprocket wheel, and belt turns
Dynamic, tool base plate puts product well, is placed on belt, and cylinder comes into operation, and each mechanism is controlled by PLC, and progress is slipped hole, put
Riveting is revolved in bearing, necking, and detection, manipulator enables a series of this warming-up exercise.
It is described slip holes mechanism as shown in Figure 2,3, its structure includes：2-1. compression plate；2-2. slips hole frame；2-3. T
Type screw mandrel lower bearing end cap；2-4. GB/T276-94 deep groove ball bearings；Seat under 2-5. screw mandrels；2-6.32T type screw mandrels；2-7.T
Type feed screw nut；2-8. screw rodb base；2-9.T type screw mandrel top bearing covers；The 2-10.T type screw mandrels seat of honour；2-11.GB/T297-94
Taper roll bearing 30204；The small round nut M16x1.5 of 2-12.GB/T810-1988；2-13. handwheel；2-14.MSR30S guide rail；
2-15.MSR30S sliding block；2-16. slips hole station upper and lower bottom plate；2-17（It is fixed）Slip hole limiting plate；2-18.SD40x30；2-19.
Connecting shaft；2-20. slips hole fixed block；2-21. slips hole oil cylinder bottom plate cushion block；2-22.MPTZ (endoporus F7)；2-23. slips hole positioning
Block；24.42 hole slips mould；The central fixed shafts of 2- 25.；2-26. tool base plate；2-27. alignment pin；2-28.ACE25x10SB ；2-
29. slip hole backstop；2-30. block.
Compression plate 2-1 is connected with slipping hole frame 2-2 and played a supportive role；T-shaped screw mandrel lower bearing end cap 2-3 and GB/
T276-94 deep groove ball bearings 2-4 connections are positioned；Installed on seat 2-5,32T type screw mandrels 2-6 is sleeved on T-shaped screw mandrel spiral shell under screw mandrel
On female 2-7, T-shaped feed screw nut 2-7 is sleeved on screw rodb base 2-8, and T-shaped screw mandrel 2-9 top bearing covers are arranged on the T-shaped screw mandrel seat of honour
On 2-10 32T type screw mandrels are arranged on using installing the small round nut M16x1.5 2-12 of GB/T810-1988 and fix handwheel 2-13
On 2-6；Activity is set to be connected with 32T types screw mandrel 2-6, screw rodb base 2-8 with slipping hole frame 2-2；Screw rodb base 2-8, which is fixed on, slips hole work
Position upper and lower bottom plate 2-16；MSR30S guide rail 2-14 and MSR30S sliding blocks 2-15 is arranged on and slips hole station upper and lower bottom plate 12-6, passes through
Handwheel 2-13 realization of debugging 32T type screw mandrels 2-6 is driven, and hole station upper and lower bottom plate 2- is slipped under being driven under 32T type screw mandrels 2-6 drivings
16 move up and down；（It is fixed）Hole limiting plate 2-17 is slipped positioned on slipping hole station upper and lower bottom plate 2-16；Slip hole fixed block 2-20 installations（Gu
It is fixed）Slip hole limiting plate 2-17；SD40x30 2-18 and connecting shaft 2-19 is arranged on and slipped on the fixed block 2-20 of hole；Slip hole fixed block
2-20 is installed and is slipped hole oil cylinder bottom plate cushion block 2-21；MPTZ (endoporus F7) 2-22 is sleeved on fixation and slipped on the limited block 2-17 of hole；Slip
Hole locating piece 2-23 and 42 holes slip mould 2-24 and are arranged on fixed slip on the limited block 2-17 of hole；Central fixed shaft 2-25 is arranged on frock
Bottom plate 2-26, alignment pin 2-27 are arranged on ACE25x10SB oil cylinders 2-28；ACE25x10SB oil cylinders 2- 28 is arranged on press
On bottom plate 2-1；Slip hole backstop 2-29 be arranged on slip on hole tool bottom plate；Block 2-30 is arranged on tool base plate 2-6.
The bearing guide agency is as shown in Figure 4,5, its part structure includes：
3-1. bearing press mounting bottom plates；3-2. fills bearing welding stand bottom plate；3-3. oil cylinder seat；3-4. pushing pad block oil cylinders；3-
5. oil cylinder contiguous block；3-6. frame；3-7. MSA20S line rail bearing press mountings；3-8. MSA20S sliding blocks；3-9. cushion block；3-
10. bearing guide agency；3-11. vertical shaft fixed plate；3-12. mounting blocks；3-13. bearings position guide pin bushing；3-14. it is spacing
Block；3-15. square toes female end holding screws；3-16, MSB15U-M4 line rail；3-17. bearing box backing plate；3-18.MSB15S it is sliding
Block；3-19. upper alignment sheets；Above and below 3-20. fixes bottom plate；3-21. bearing push rod；3-22. bearings assemble cylinder block；3-
23. push rod top plate；3-24. slider bottom plate up and down；3-25. push rod fixed seat；3-26. push rod cover plate；3-27. necking work
Fill bottom plate；3-28. revolves riveting front guide；3-29. tool locating pin；3-30. tool base plate；3-31. central fixed shaft；3-
32. bearing pin；3-33. deep-groove ball axles 6002-2Z；3-34. revolves riveting back guide；3-35. MA20x90SU；3-36. cylinder
Base；3-37. contiguous block；3-38. push rods cylinder adjusts cushion block；3-39. Bearing testing is switched；3-40. bearing holder (housing, cover) is positioned
Pin；3-41. bearing cartridge；3-42. bearing box plate；3-43. MSA20S sliding blocks；3-44. MSA20S line rail bearing press mountings；3-
45. push rod top plate；3-46. positioning.
Fill bearing welding stand bottom plate 3-2；On bearing press mounting bottom plate 3-1；Oil cylinder seat 3-3；Installed in dress bearing
On welding stand bottom plate 3-2；Pass through oil cylinder seat 3-3 connection pushing pad block oil cylinder 3-4, connection oil cylinder contiguous block 3-5；Oil cylinder contiguous block
3-5 is connected with cushion block 3-9；Frame 3-6 is arranged on dress bearing welding stand bottom plate 3-2；MSA20S line rail bearings 3-7 press-fits
On frame 3-6；MSA20S sliding blocks 3-8 is arranged on MSA20S line rail bearings 3-7；Vertical shaft fixed plate 3-11 is arranged on cushion block
On 3-9；Bearing guide agency 3-10 is connected with mounting blocks 3-12；Bearing positioning guide pin bushing 3-13 is arranged on bearing guide agency 3-10
On；Square toes female end holding screw 3-15 screws in limited block 3-14；Limited block 3-14 and air cylinder base 3-36, MSB15U-M4 line rail
3-16 is arranged on bearing guide agency 3-10；MSB15S sliding blocks 3-18 is arranged on MSB15U-M4 line rails 3-16；Upper alignment
Plate 3-19 is connected with contiguous block 3-37 installed in MSB15S sliding blocks 3-18；MA20x90SU3-35 cylinders install air cylinder base 3-36
On；MA20x90SU3-35 cylinders are connected with contiguous block 3-37；Bearing box plate 3-42 is arranged on bearing box backing plate 3-17；On
Lower fixed bottom plate 3-20, bearing cartridge 3-41, Bearing testing switch 3-39；Bearing holder (housing, cover) alignment pin 3-40 installs bearing box plate 3-42
Use；Cushion block 3-38 connection bearing cartridge 3-41 are adjusted by push rod cylinder and bottom plate 3-20 is fixed up and down；MSA20S line rail bearings
Press-fit 3-43 and bearing assembling cylinder block 3-22 to be arranged on fixed bottom plate 3-20 up and down；Slider bottom plate 3-24 is arranged on up and down
On MSA20S sliding blocks 3-43；Push rod fixed seat 3-25 and push rod cover plate 3-26 is arranged on slider bottom plate 3-24 up and down；Push rod top
Plate 3-23 and push rod top plate 3-45 is arranged on push rod fixed seat 3-25；Bearing push rod 3-21 is sleeved on push rod fixed seat 3-25
On；Necking tool base plate 3-27 is arranged on bearing press mounting bottom plate 3-1；Position 3-46, rotation riveting front guide 3-28, tool base plate 3-
30, bearing pin 3-32, deep-groove ball axle 6002-2Z3-33, rotation riveting back guide 3-34 are arranged on necking tool base plate 3-27；Center
Fixing axle 3-31 is arranged on tool base plate 3-30；Tool locating pin 3-29 is arranged on rotation riveting front guide 3-28, is played positioning and is made
With.
The necking mechanism of diameter 42 is as shown in Figure 6,7, its structure includes：
4-1. compression plate；4-2. welds press rack；4-3. oil cylinder；4-4. connector；4-5. necking bottom plates；4-6.Ø
42 necking dies；4-7. positioning；4-8. alignment pin；The long front shoes of 4-9. 300；4-10. （It is fixed）Tool base plate；4-
11. central fixed shaft；4-12. bearing pin；4-13 deep groove ball bearings 6002-2Z；The long rear fixed plates of 4-14. 300；4-15.
Necking tool base plate；4-16 guide rods；4-17. guide sleeve；4-18. fixed block.
Press rack 4-2 is welded to be arranged on compression plate 4-1；Guide sleeve 4-17 and oil cylinder 4-3 is mounted in welding press machine
On frame 4-2；Connector 4-4 is arranged on oil cylinder 4-3；Necking bottom plate 4-5 is arranged on connector 4-4；42 necking die 4-6
On necking bottom plate 4-5；Guide rod 4-16 is inserted in guide sleeve 4-17, on necking bottom plate 4-5；Necking tool base plate 4-
15 are arranged on compression plate 4-1；；300 long front shoe 4-9, positioning 4-7（It is fixed）It is solid after tool base plate 4-10,300 length
Fixed board 4-14 is separately mounted on necking tool base plate 4-15；Central fixed shaft 4-11 exists（It is fixed）On tool base plate 4-10；Axle
Consign 4-12；Deep groove ball bearing 6002-2Z4-13 is installed on 300 long rear fixed plate 4-14, is played positioning and is done use；Fixed block 4-18 pacifies
It is mounted in（It is fixed）On tool base plate 4-10.The axle for positioning 4-7 is arranged on 300 long front shoe 4-9 by alignment pin 4-8.
The rotating riveting mechanism is as shown in Figure 8,9, 10, its structure includes：
5-1. riveter framves；5-2. base；5-3.7 font casees；5-4. outer-hexagonal plug screws；5-5.L-06 filter screen；5-6.XCY-X-
05-25 (shrouding after fuel tank)；5-7. ductboards duct；Covered on 5-8. fuel tanks；5-9.（It is fixed）Valve plate；5-10.R4 points turn 6 points；
5-11.RV-03-B Superimposed relief valve；5-12.MRV-03-P Superimposed relief valve；5-13.MTC-03B-I one-way throttle valve；
5-14. MSCV-03A contend with valve；5-15. DSG03-3C2 solenoid directional control valves；5-16. fixed bottom plate；5-17. fixed seat；5-
18. roller gear 28x2；The stepper motor supports of 5-19. 42；The stepper motor planetary reducers of 5-20. 42；5-21. motor
IP44-B35-Y100L-6；5-22. vertical machine adpting flange；5-23. organ cover；5-24. piston rod；5-25. shaft coupling
Device；Rotating shaft on 5-26. XCY-X-05-09；5-27. stop collar；5-28. （M180x3）Stop collar；5-29. Traffic control system
Set；5-30. slide bar（Index sleeve is used）；5-31. upper end cover；5-32. Si spies envelope 100；5-33. cylinder barrel；5-34. O-shaped sealing
Enclose 150x3.5；5-35. cylinder barrel；5-36. holes sealing Glais ring GSF1250；5-37. support ring；5-38. O-ring seal
150x3.5；5-39. O-ring seal 150x3.5；5-40. spline housing；5-41. O-ring seal 170x3.5；5-42. 110 axles
With this spy's envelope；5-43. YXC-X-05-09 lower rotary shafts；5-44. bottom end cover；5-45. locking nut；5-46. deep groove ball bearing
6008；5-47. connecting plate 001；5-48. bearing washer；5-49. thrust ball bearing 51309；5-50. deep groove ball bearing
6013；The cover plate of 5-51. main shaft bearings 6013；5-52. two-jaw self-centering chuck；5-53. claw；5-54. bearing pin（Chuck jaw
With）；5-55. double row angular contacts bearing 3202；5-56. pad（Chuck jaw is used）；5-57. roller；5-58. positioning；5-59.
Revolve riveting front guide；5-60. alignment pin；5-61. （It is fixed）Tool base plate；5-62. central fixed shaft；5-63. bearing pin；5-
64. deep groove ball bearing 6002-2Z；5-65. revolves riveting rear baffle；5-66. revolves riveting tool bottom plate；5-67. workbench；5-68.
Weld small boss；5-69. fixed block；5-70. locating piece；5-71. H2030 self-lubricating bearings seat；5-72. copper sheathing；5-73.
Guide rod；5-74. lengthen block；5-75. proximity switch installing plate；5-76. screw rod；5-77. spigot nut seat.
Base 5-2 is arranged on riveter frame 5-1；7 font case 5-3 are arranged on base 5-2；Outer-hexagonal plug screw 5-4, L-
5-8 is covered on 06 filter screen 5-5, XCY-X-05-25 (shrouding after fuel tank) 5-6, ductboards duct 5-7, fuel tank and is arranged on 7 font casees
On 5-3；（It is fixed）Valve plate 5-9 is arranged on fuel tank on capping 5-8；R4 points turn 6 points of 5-10 and are arranged on（It is fixed）On valve plate 5-9；
MTC-03B-I one-way throttle valves 5-13 is arranged on（It is fixed）On valve plate 5-9；MSCV-03A contends with valve 5-14 installed in MTC-03B-
Used on I one-way throttle valves 5-13；DSG03-3C2 solenoid directional control valves 5-15 is separately mounted to MSCV-03A and contended with valve 5- for totally three
On 14, RV-03-B Superimposed relief valve 5-11, MRV-03-P Superimposed relief valve 5-12；Fixed bottom plate 5-16 is arranged on 7 fonts
On case 5-3；Roller gear 28x2 5-18, Traffic control system set 5-29 connections are arranged on fixed bottom plate 5-16；Fixed seat 5-17 pacifies
On fixed bottom plate 5-6；42 stepper motor planetary reducer 5-20 are arranged on 42 stepper motor support 5-19；42 steppings
Electric machine support 5-19 is arranged on fixed seat 5-17；Motor IP44-B35-Y100L-6 5- 21 are arranged on vertical machine connection method
On blue 5-22；Vertical machine adpting flange 5-22 is arranged on piston rod 5-24；Organ cover 5-23 one end is connected with vertical machine
Flange 5-22 is fixedly connected, and the other end is fixed with stop collar 5-27 to be connected；Pass through shaft coupling 5-25 connection motors IP44-B35-
Rotating shaft on Y100L-65-21 and XCY-X-05-095-26；Stop collar 5-27 is mounted in（M180x3）Stop collar 5-28；（M180x3）
Stop collar 5-28 is on Traffic control system set 5-29；Traffic control system set 5-29 is on upper end cover 5-31；Slide bar（Index sleeve is used）
5-30 is arranged on upper end cover 5-31；Si Te seals 100 5-32 and O-ring seal 150x3.5 5-34, installed in upper end cover 5-31
On；Cylinder barrel 5-33 and cylinder barrel 5-35 one end are contacted with upper end cover 5-31, and other end suit is arranged on bottom end cover 5-44；Kong Yong
Seal Glais ring GSF1250 5-36；Support ring 5-37 is arranged on piston rod 5-24；O-ring seal 150x3.55-38 and O-shaped
Sealing ring 150x3.55-39 is arranged on cylinder barrel 5-35；By rotating shaft on spline housing 5-40 connection XCY-X-05-09 5-26 and
YXC-X-05-09 5-43 lower rotary shafts；Bottom end cover 5-44 is arranged on 7 font case 5-3；O-ring seal 170x3.5 5-41；
110 axles are arranged on bottom end cover 5-44 with this spy's envelope 5-42；The 5-46 of deep groove ball bearing 6008, the 5-49 of thrust ball bearing 51309,
The 5-50 of deep groove ball bearing 6013；Load inside bearing washer 5-48；The cover plate 5-51 of main shaft bearing 6013 compresses deep groove ball bearing
60135-50 is arranged on bearing washer 5-48；The lower rotary shafts of YXC-X-05-095- 43 are sleeved on the 5-46 of deep groove ball bearing 6008,
On the 5-49 of thrust ball bearing 51309, the 5-50 of deep groove ball bearing 6013；Locking nut 5-45 is arranged on YXC-X-05-09 5-43
Lower rotary shaft；Two-jaw self-centering chuck 5-52 is arranged on rotating shaft on YXC-X-05-095-43；Claw 5-53 is arranged on two-jaw self-centering
On chuck 5-52；Bearing pin（Chuck jaw is used）5-54 is arranged on claw 5-53；The 5-55 of double row angular contact bearing 3202 and pad
（Chuck jaw is used）5-56 is arranged on bearing pin（Chuck jaw is used）On 5-54；Roller 5-57 is arranged on the 5- of double row angular contact bearing 3202
On 55；Workbench 5-67 is arranged on base 5-2；Revolve on riveting tool bottom plate 5-66 installment work platforms 5-67；5-58 is positioned to install
On rotation riveting tool bottom plate 5-66；Riveting rear baffle 5-65 is revolved to be arranged on rotation riveting tool bottom plate 5-66；Alignment pin 5-60 and positioning
5-58 adapter sleeves are in rotation riveting front guide 5-59；Central fixed shaft 5-62 is sleeved on（It is fixed）On tool base plate 5-61；Bearing
5-63 and deep groove ball bearing 6002-2Z 5-64 sets are sold to load in rotation riveting rear baffle 5-65；Weld small boss 5-68 and be arranged on cylinder barrel
On 5-33；Fixed block 5-69 is arranged on rotation riveting tool bottom plate 5-66；Connecting plate 0015-47 is arranged on bearing washer 5-48；
Locating piece 5-70 is arranged on 7 font case 5-3；H2030 self-lubricating bearings seat 5-71 is arranged on 7 font case 5-3；Copper sheathing 5-72
Install on locating piece 5-70；Copper sheathing 5-72 is installed on H2030 self-lubricating bearings seat 5-71；Guide rod 5-73 be arranged on copper sheathing 5-72 and
On H2030 self-lubricating bearings seat 5-71；Block 5-74 is lengthened to be connected with 5-76. screw rods on the 5-47 of connecting plate 001；It is close to open
Installing plate 5-75 is closed to be arranged on 7 font case 5-3；Spigot nut seat 5-77 is arranged on proximity switch installing plate 5-75；Screw rod 5-
76 are arranged on spigot nut seat 5-77.
The testing agency is as shown in Figure 11,12, the design of part includes
6-1. compression plate；6-2. is fixed and is slipped hole frame；6-3. pushing pad block oil cylinders；6-4. oil cylinder seat；6-5. is fixed and is slipped hole
It is vertically connected with block；6-6. MSR30S sliding blocks；6-7. MSR30S guide rails；6-8. detects station upper and lower bottom plate；6-9. boxhole
Limiting plate；6-10. check stepper motor；6-11. detection module motor fixing plate；6-12. detections Dong takes motor gasket；6-
13. motor connector；6-14. bearing cover；The detection module fixed blocks of 6- 15.；6-16. angular contact ball bearing； 6-17.
Feed screw nut covers；The feed screw nuts of 6-18. 20 seat；The screw mandrels of 6- 19. 25；6-20. force snesor support；6-21. WL5-200
Force snesor；The MPTZ (endoporus F7) of 6- 22.；The push rod shafts of 6- 23.；6-24. detection module pressing mold；6-25. MD25X15S gas
Cylinder；The long front shoes of 6-26. 300；6-27. alignment pin； 6-28. （It is fixed）Tool base plate；6-29. bearing pin；6-30.
Deep groove ball bearing 6002-2Z；The long rear fixed plates of 6- 31. 300；6-32. central fixed shaft；6-33. （Necking）Tool base plate；
6-34. apical axis holds nylon；6-35. is upper to push away fixed bit 75；6-36. fixing rack for sensor；6-37.MSB15S sliding block；6-38.
MSB15S detection line rails；6-39. fixed board.
Fixed hole frame 2 of slipping is on compression plate 6-1；Oil cylinder seat 6-4 is arranged on fixation and slipped on the frame 6-2 of hole；Push away
Cushion block oil cylinder 6-3 is arranged on oil cylinder seat 6-4；Hui Ding slips hole and is vertically connected with block 6-5 connection pushing pad block oil cylinders 6-3 installed in detection
Station upper and lower bottom plate 6-8；MSR30S guide rails 6-7 is arranged on fixation and slipped on the frame 6-2 of hole；MSR30S sliding blocks 6-6 and detection station
Upper and lower bottom plate 6-8 adapter sleeves are mounted in MSR30S guide rails 6-7；Boxhole limiting plate 6-9 is arranged on detection station upper and lower bottom plate 6-8；
Fixed board 6-39, fixing rack for sensor 6-36, MPTZ (endoporus F7) 6-22 are arranged on boxhole limiting plate 6-9；Detect mould
Block pressing mold 6-24, which is arranged on boxhole limiting plate 6-9, to be made；MSB15S detection line rails 6-38 is arranged on fixed board 6-39；
MSB15S sliding blocks 6-37 is with force snesor support 6-20 adapter sleeves on MSB15S detection line rails 6-38；WL5-200 power is sensed
Device 6-21 is arranged on force snesor support 6-20；Push rod shaft 6-23 is arranged on WL5-200 force snesors 6-21；Detection module is consolidated
Fixed board 6-15 is arranged on fixed board 6-39；25 screw mandrel 6-19 are inserted in 20 feed screw nuts seat 6-18, are passed installed in WL5-200 power
Sensor 6-21；20 feed screw nuts seat 6-18 is connected angular contact ball bearing 6-16 with feed screw nut's set 6-17；Angular contact ball bearing 6-
16 load detection module fixed plate 6-15；Bearing cover 6-14 is contacted with angular contact ball bearing 6-16 and fixed installed in detection module
Plate 6-15；Motor connector 6-13 is arranged on feed screw nut's set 6-17；Detection Dong takes motor gasket 6-12 and is arranged on detection mould
On block fixed plate 6-15；Detection module motor fixing plate 6-11 is arranged on detection Dong and taken on motor gasket 6-12；Check stepping electricity
Machine 6-10 is arranged on detection module motor fixing plate 6-11；（Necking）It is arranged on tool base plate 6-33 on compression plate 1；
MD25X15S6-25 cylinders,（It is fixed）Tool base plate 6-28 is arranged on（Necking）On tool base plate 6-33；Alignment pin 6-27 loads
300 long front shoe 6-26；Central fixed shaft 6-32 loads（It is fixed）On tool base plate 6-28；Bearing pin 6-29；Deep-groove ball axle
6002-2Z6- 30 is held on 300 rear fixed plate 6-31；Apical axis holds nylon 6-34 and loads part（Necking）Tool base plate 6-
On 33.Fixed bit 756-35 is above pushed away to be arranged on（Necking）On tool base plate 6-33, it is spacing that fixing rack for sensor 6-36 installs boxhole
Plate 6-9.
Manipulator mechanism such as 13,14 figures, its structure include：
7-1. compression plate；7-2. alignment pin；7-3. takes unqualified bottom plate；7-4. manipulator station bottom plates；7-5. regular worker
Fill bottom plate；7-6. central fixed shaft；7-7. 8080 strength angle contact element；The aluminium section bars of 7-8. 4080；7-9. cylinder slide unit bottom plates；
7-10. bottom plate cylinder；7-11. robot base；7-12. manipulator upper and lower air cylinders fixed plates；7-13. upper and lower bottom plate gas
Cylinder；7-14. manipulator MSB20E line rails；7-15. MSB20E sliding blocks；7-16. solid mechanicals lower shoe on hand；7-17. on
Lower feeding cylinder；7-18. cylinder block；7-19. manipulator connecting rod；7-20. manipulators fix bottom plate；7-21. it is interior
Rise chuck；7-22. rise head；7-23. chuck tie rod；27-4. fixed blocks；7-25. left end positive stop strip；7-26. it is unqualified
Product slideway.
Compression plate 7-1 is connected to be arranged on alignment pin 7-2 and taken on unqualified bottom plate 7-3；Manipulator station bottom plate 7-4
Installed in taking on unqualified bottom plate 7-3；Fixing tool bottom plate 7-5 is arranged on manipulator station bottom plate 7-4；Central fixed shaft 7-6
On fixing tool bottom plate 7-5；8080 strength angle contact element 7-7 are arranged on and taken on unqualified bottom plate 7-3；4080 aluminium section bars
7-8 is with taking unqualified bottom plate 7-3 to contact on 8080 strength angle contact element 7-7；Cylinder slide unit bottom plate 7-9 is arranged on 4080
On aluminium section bar 7-8；Bottom plate cylinder 7-10 is arranged on cylinder slide unit bottom plate 7-9；Robot base 7-11 is arranged on bottom plate cylinder
On 17-0；Manipulator upper and lower air cylinders fixed plate 7-12 and manipulator MSB20E line rails 7-14 is arranged on robot base 7-11；
Lower shoe 7-16 is connected and is arranged on manipulator upper and lower air cylinders fixed plate 7-12 upper and lower bottom plate cylinder 7-13 on hand with solid mechanical
On；Lower shoe 7-16 is connected on manipulator MSB20E line rails 7-14 MSB20E sliding blocks 7-15 on hand with solid mechanical；Gas
Cylinder seat 7-18 and manipulator fix bottom plate 7-20 in solid mechanical on hand lower shoe 7-16；Feeding cylinder 7-17 pacifies up and down
On cylinder block 7-18；Internal expanding chuck 7-21 is arranged on manipulator and fixed on bottom plate 7-20；Manipulator connecting rod 7-19
It is inserted in internal expanding chuck 7-21 and on feeding cylinder 7-17 up and down；A 7-22 that rises is arranged on internal expanding chuck 7-21；Chuck
Tie rod 7-23, which is arranged on, to rise on a 7-22 and is connected with 7-21. internal expanding chucks 7-21；Fixed block 7-24 is arranged on fixing tool
On bottom plate 7-5；Left end positive stop strip 7-25 is arranged on fixing tool bottom plate 7-5；Defective work slideway 7-26 is limited installed in left end
On the bar 7-25 of position.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.
Claims (7)
1. a kind of Intelligent assembly detection line automatic riveter, mainly including body, slip holes mechanism, bearing guide agency, diameter 42
Necking mechanism, rotating riveting mechanism, testing agency and manipulator mechanism, it slips holes mechanism, bearing guide agency, the necking machine of diameter 42
Structure, rotating riveting mechanism, testing agency and manipulator mechanism are fixed in frame in order, and by PLC controls, work is coordinated by each mechanism
Make, work will be detected by completing rotation riveting.
2. a kind of Intelligent assembly detection line automatic riveter according to claim 1, it is characterised in that：
Holes mechanism is slipped, its structure includes：Compression plate, slip seat under hole frame, screw mandrel, screw mandrel, T-shaped feed screw nut, on screw mandrel
Seat, bearing, handwheel, guide rail, sliding block, slip hole station upper and lower bottom plate, slip hole limiting plate, cylinder, connecting shaft, slip hole fixed block,
Hole oil cylinder bottom plate cushion block is slipped, hole locating piece, 42 holes is slipped and slips mould, central fixed shaft, tool base plate, alignment pin, hydraulic jack, slips
Hole backstop, block；Compression plate is connected with slipping hole frame, and screw rod bushing is on T-shaped feed screw nut, T-shaped feed screw nut's suit
Under the screw mandrel seat of honour and screw mandrel on seat, handwheel is arranged on screw mandrel, and seat is connected with slipping hole frame under the screw mandrel seat of honour and screw mandrel, is slipped
Hole station upper and lower bottom plate is arranged on guide rail by sliding block, is driven by handwheel realization of debugging screw mandrel, is driven under screw mandrel driving
Under slip hole station upper and lower bottom plate and move up and down；Hole limiting plate is slipped positioned on slipping on the station upper and lower bottom plate of hole；Hole fixed block installation is slipped to slip
On the limiting plate of hole；Cylinder is arranged on and slipped on the fixed block of hole；Cylinder 1 connects 42 holes by connecting shaft and slips mould, slips hole fixed block installation
Slip hole oil cylinder bottom plate cushion block；Slip hole locating piece and 42 holes slip mould and are arranged on fixed slip on the limited block of hole；Central fixed shaft is arranged on
Tool base plate, alignment pin is arranged on hydraulic jack；Hydraulic jack is arranged on compression plate；Slip hole backstop be arranged on slip hole
In tool base plate；Block is arranged on tool base plate.
3. a kind of Intelligent assembly detection line automatic riveter according to claim 1, it is characterised in that：The bearing guide plate
Mechanism, its structure includes：Bearing press mounting bottom plate, dress bearing welding stand bottom plate, oil cylinder seat, pushing pad block oil cylinder, oil cylinder connect
Connect block, frame, MSA20S line rails bearing press mounting, MSA20S sliding blocks, cushion block, bearing guide agency, vertical shaft fixed plate, mounting blocks,
Bearing positioning guide pin bushing, limited block, square toes female end holding screw, MSB15U-M4 lines rail, bearing box backing plate, MSB15S sliding blocks, on
Alignment sheets, up and down fix bottom plate, bearing push rod, bearing assembling cylinder block, push rod top plate, slider bottom plate, push rod are fixed up and down
Seat, push rod cover plate, necking tool base plate, rotation riveting front guide, tool locating pin, tool base plate, central fixed shaft, bearing
Pin, deep-groove ball axle 6002-2Z, rotation riveting back guide, push pedal cylinder, air cylinder base, contiguous block, push rod cylinder adjustment cushion block, axle
Hold detection switch, bearing holder (housing, cover) alignment pin, bearing cartridge, bearing box plate, MSA20S sliding blocks, MSA20S line rails bearing press mounting, push away
Bar top plate cylinder, positioning cylinder；Bearing welding stand bottom plate is filled, on bearing press mounting bottom plate；Oil cylinder seat is arranged on dress
On bearing welding stand bottom plate；Pushing pad block oil cylinder is connected by oil cylinder seat, oil cylinder contiguous block is connected；Oil cylinder contiguous block connects with cushion block
Connect；Frame is arranged on dress bearing welding stand bottom plate；MSA20S line rail bearing press mountings are in frame；MSA20S sliding blocks are installed
On MSA20S line rail bearings；Vertical shaft fixed plate is arranged on cushion block；Bearing guide agency is connected with mounting blocks；Bearing positioning is led
Set is arranged on bearing guide agency；Square toes female end holding screw screws in limited block；MSB15U-M4 lines rail is arranged on bearing guide plate
In mechanism；MSB15S sliding blocks are arranged on MSB15U-M4 line rails；Upper alignment sheets are connected with contiguous block installed in MSB15S sliding blocks；
Push pedal cylinder is installed on air cylinder base；Push pedal cylinder is connected with contiguous block；Bearing box plate is arranged on bearing box backing plate；Up and down
Fixed bottom plate, bearing cartridge, Bearing testing switch；Bearing holder (housing, cover) alignment pin is installed bearing box plate and used；Adjusted by push rod cylinder
Cushion block connects bearing cartridge and fixes bottom plate up and down；MSA20S line rail bearing press mountings are arranged on fixed up and down with bearing assembling cylinder block
On bottom plate；Slider bottom plate is arranged on MSA20S sliding blocks up and down；Push rod fixed seat is arranged on slider bottom plate up and down with push rod cover plate
On；Push rod top plate 23 is arranged in push rod fixed seat with the cylinder of push rod top plate 45；Bearing top stem casing is in push rod fixed seat；Contracting
Mouth tool base plate is arranged on bearing press mounting bottom plate 1；Positioning cylinder, revolves riveting front guide, tool base plate, bearing pin, deep-groove ball
Axle 6002-2Z, rotation riveting back guide is arranged in necking tool base plate；Central fixed shaft is arranged in tool base plate；Tool locating
Pin is arranged on rotation riveting front guide, is played the role of positioning.
4. a kind of Intelligent assembly detection line automatic riveter according to claim 1, it is characterised in that：The diameter 42 contracts
Mouth mechanism, its structure includes：Compression plate, welding press rack, oil cylinder, connector, necking bottom plate, 42 necking dies,
Positioning cylinder, alignment pin, 300 long front shoes,（It is fixed）Tool base plate, central fixed shaft, bearing pin, deep groove ball bearing
6002-2Z, 300 long rear fixed plates, necking tool base plate, guide rod, guide sleeve, fixed block；Weld press rack and be arranged on pressure
On machine bottom board；Guide sleeve and oil cylinder are on welding press rack；Connector is arranged on oil cylinder；Necking bottom plate is arranged on connection
On part；42 necking dies are arranged on necking bottom plate；Guide rod is inserted in guide sleeve, on necking bottom plate；Necking tool base plate
On compression plate；Position 7 cylinders；300 long front shoes；（It is fixed）Tool base plate；300 long rear fixed plates are installed
It is arranged in necking tool base plate；Central fixed shaft exists（It is fixed）In tool base plate；Bearing pin；Deep groove ball bearing 6002-2Z13
Install on 300 long rear fixed plates, play positioning and do use；Fixed block is arranged on（It is fixed）In tool base plate；Alignment pin is arranged on 300
On long front shoe.
5. a kind of Intelligent assembly detection line automatic riveter according to claim 1, it is characterised in that：The riveter
Structure, its structure includes：Shrouding after riveter frame, base, 7 font casees, outer-hexagonal plug screw, L-06 filter screens, fuel tank, ductboards duct,
Covered on fuel tank,（It is fixed）Valve plate, R4 point turn 6 points, B Superimposed relief valves, P Superimposed relief valves, I one-way throttle valves, A resist
Weighing apparatus valve, C2 solenoid directional control valves, fixed bottom plate, fixed seat, roller gear, 42 stepper motor supports, 42 stepper motor planets subtract
The mechanical, electrical machine of speed, vertical machine adpting flange, organ cover, piston rod, shaft coupling, rotating shaft, stop collar, stop collar, Traffic control system
Set, slide bar（Index sleeve is used）, upper end cover, this spy envelope 100, cylinder barrel, O-ring seal 150x3.5, cylinder barrel, hole with sealing lattice Lay
Enclose GSF1250, support ring, O-ring seal 150x3.5, O-ring seal 150x3.5, cylinder barrel, spline housing, O-ring seal
170x3.5,110 axles are with this special envelope, rotating shaft, bottom end cover, locking nut, deep groove ball bearing 6008, connecting plate 001, bearing gasket
Circle, thrust ball bearing 51309, deep groove ball bearing 6013, the cover plate of main shaft bearing 6013, two-jaw self-centering chuck, claw, bearing pin
（Chuck jaw is used）, double row angular contact bearing 3202, pad（Chuck jaw is used）, it is roller, positioning cylinder, rotation riveting front guide, fixed
Position pin,（It is fixed）Tool base plate, central fixed shaft, bearing pin, deep groove ball bearing 6002-2Z, rotation riveting rear baffle, rotation riveting tool bottom
Plate, workbench, welding small boss, fixed block, locating piece, H2030 self-lubricating bearings seat, copper sheathing, guide rod, lengthen block, approach
Switch installation board, screw rod, spigot nut seat；Floor installation is on riveter frame；7 font casees are arranged on base；Outer-hexagonal spiral shell
Capping is arranged on font case 3 on shrouding after plug, L-06 filter screens, fuel tank, ductboards duct, fuel tank；（It is fixed）Valve plate is arranged on oil
On case in capping；R4 points turn 6 points and are arranged on（It is fixed）On valve plate；I one-way throttle valves are arranged on（It is fixed）On valve plate；A contends with
Valve is arranged on I one-way throttle valves and used；C2 solenoid directional control valves are separately mounted to A and contended with valve, B Superimposed relief valves, P for totally three
On Superimposed relief valve；Fixed bottom plate is arranged on 7 font casees；Roller gear 28x2, Traffic control system set connection are arranged on and fixed
On bottom plate；Fixed seat is arranged on fixed bottom plate；42 stepper motor planetary reducers are arranged on 42 stepper motor supports； 42
Stepper motor support is arranged in fixed seat；Motor is arranged on vertical machine adpting flange；Vertical machine adpting flange is installed
On the piston rod；Organ cover one end is fixedly connected with vertical machine adpting flange, and the other end is fixed with stop collar to be connected；Pass through shaft coupling
Device connects motor and rotating shaft；Stop collar is put mounted in stop collar stop collar mounted in Traffic control system；Traffic control system is sleeved on upper end cover
On；Slide bar（Index sleeve is used）On upper end cover；Si Te seals 100 and O-ring seal 150x3.5, on upper end cover；
One end of cylinder barrel and cylinder barrel is contacted with upper end cover, and other end suit is arranged on bottom end cover；Hole sealing Glais ring GSF1250；
Support ring is installed on the piston rod；O-ring seal 150x3.5 and O-ring seal 150x3.5 is arranged on cylinder barrel；Pass through spline
Cover connection rotating shaft and rotating shaft；Bottom end cover is arranged on 7 font casees；O-ring seal 170x3.5,110 axles are arranged on this spy's envelope
On bottom end cover；Deep groove ball bearing 6,008 46, thrust ball bearing 51,309 49, deep groove ball bearing 6013 load inside bearing washer；
The cover plate of main shaft bearing 6013 compresses deep groove ball bearing 6013 and is arranged on bearing washer；Shaft set in deep groove ball bearing 6008,
On thrust ball bearing 51309, deep groove ball bearing 6013；Locking nut is arranged in rotating shaft；Two-jaw self-centering chuck is arranged on
In rotating shaft 3；Claw is arranged on two-jaw self-centering chucks；Bearing pin（Chuck jaw is used）On claw；Double row angular contact axle
Hold 3202 and pad（Chuck jaw is used）Installed in bearing pin（Chuck jaw is used）On；Roller is arranged on double row angular contact bearing 3,202 55
On；Workbench is arranged on base；Revolve in riveting tool bottom plate installment work platform 67；Positioning cylinder is arranged on rotation riveting tool bottom plate
On；Riveting rear baffle is revolved to be arranged on rotation riveting tool bottom plate；Alignment pin is with positioning cylinder adapter sleeve in rotation riveting front guide；Center
Fixed hub is mounted in（It is fixed）In tool base plate；Bearing pin and deep groove ball bearing 6002-2Z sets load in rotation riveting rear baffle；Welding
Small boss is arranged on cylinder barrel；Fixed block is arranged on rotation riveting tool bottom plate；Connecting plate 001 is arranged on bearing washer；Positioning
Block is arranged on 7 font casees；H2030 self-lubricating bearings seat is arranged on 7 font casees；Copper sheathing is installed on locating piece；Copper sheathing is installed
On H2030 self-lubricating bearings seat；Guide rod is arranged on copper sheathing and H2030 self-lubricating bearings seat；Lengthening block is connected with screw rod to be mounted in
On connecting plate 001；Proximity switch installing plate is arranged on 7 font casees；Spigot nut seat is arranged on proximity switch installing plate；Spiral shell
Bar is arranged on spigot nut seat.
6. a kind of Intelligent assembly detection line automatic riveter according to claim 1, it is characterised in that：The detection machine
Structure, its structure includes：Compression plate, it is fixed slip hole frame, pushing pad block oil cylinder, oil cylinder seat, it is fixed slip hole be vertically connected with block,
MSR30S sliding blocks, MSR30S guide rails, detection station upper and lower bottom plate, boxhole limiting plate, inspection stepper motor, detection module electricity
Machine fixed plate, detection Dong take motor gasket, motor connector, bearing cover, detection module fixed block, angular contact ball bearing, silk
Stem nut set, 20 feed screw nuts seat, 25 screw mandrels, force snesor support, WL5-200 force snesors, MPTZ (endoporus F7), push away
Bar axle, detection module pressing mold, positioning cylinder, 300 long front shoes, alignment pin,（It is fixed）Tool base plate;, bearing pin, zanjon
Ball bearing 6002-2Z, 300 long rear fixed plates, central fixed shaft,（Necking）Tool base plate, apical axis hold nylon, above push away fixation
Position, fixing rack for sensor, MSB15S sliding blocks, MSB15S detection lines rail, fixed board；Fixed hole frame of slipping is installed in press bottom
On plate；Oil cylinder seat is arranged on fixation and slipped in the frame of hole；Pushing pad block oil cylinder is arranged on oil cylinder seat；Hui Ding slips hole and is vertically connected with block company
Connect pushing pad block oil cylinder and be arranged on detection station upper and lower bottom plate；MSR30S guide rails are arranged on fixation and slipped in the frame of hole；MSR30S sliding blocks
MSR30S guide rails are mounted in detection station upper and lower bottom plate adapter sleeve；Boxhole limiting plate is arranged on detection station upper and lower bottom plate；Gu
Riser, fixing rack for sensor, MPTZ (endoporus F7) are determined on boxhole limiting plate；Detection module pressing mold is limited installed in boxhole
Make on the plate of position；MSB15S detection lines rail is arranged on fixed board；MSB15S sliding blocks are mounted in force snesor support adapter sleeve
On MSB15S detection line rails；WL5-200 force snesors are arranged on force snesor support；Push rod shaft is passed installed in WL5-200 power
Sensor；Detection module fixed plate is arranged on fixed board；25 screw mandrels are inserted in 20 feed screw nuts seat, are passed installed in WL5-200 power
Sensor；20 feed screw nuts seat is connected angular contact ball bearing with feed screw nut's set；Angular contact ball bearing, which loads detection module, to be fixed
Plate；Bearing cover is contacted with angular contact ball bearing installed in detection module fixed plate；Motor connector covers installed in feed screw nut
On；Detection Dong takes motor gasket in detection module fixed plate；Detection module motor fixing plate is arranged on detection Dong clothes electricity
On machine backing plate；Check that stepper motor is arranged on detection module motor fixing plate；（Necking）Press bottom is arranged in tool base plate
On plate；MD25X15S cylinders, 300 long front shoes, 300 rear fixed plates,（It is fixed）Tool base plate is arranged on（Necking）Frock
On bottom plate；Alignment pin loads 300 long front shoes；Central fixed shaft loads（It is fixed）In tool base plate；Bearing pin；Deep-groove ball axle
6002-2Z is held on 300 rear fixed plates；Apical axis holds nylon and loads part（Necking）In tool base plate；Above push away fixed bit
75 are arranged on（Necking）In tool base plate, fixing rack for sensor installs boxhole limiting plate.
7. a kind of Intelligent assembly detection line automatic riveter according to claim 1, it is characterised in that：Manipulator mechanism,
Its structure includes：Compression plate compression plate, alignment pin, take unqualified bottom plate, manipulator station bottom plate, fixing tool bottom plate,
Central fixed shaft, 8080 strength angle contact element, 4080 aluminium section bars, cylinder slide unit bottom plate, bottom plate cylinder, robot base, machinery
On hand lower cylinder fixed plate, upper and lower bottom plate cylinder, manipulator MSB20E lines rail, MSB20E sliding blocks, solid mechanical on hand lower shoe,
Feeding cylinder, cylinder block, manipulator connecting rod, manipulator are fixed bottom plate, internal expanding chuck, the head that rises, chuck and tensed up and down
Bar, fixed block, left end positive stop strip, defective work slideway；Compression plate is arranged on positioning pin connection and taken on unqualified bottom plate；Machine
Tool craft position bottom plate, which is arranged on, to be taken on unqualified bottom plate；Fixing tool bottom plate is arranged on manipulator station bottom plate；Central fixed shaft
On fixing tool bottom plate；8080 strength angle contact element are arranged on and taken on unqualified bottom plate；4080 aluminium section bars are unqualified with taking
Contacts baseplate is arranged in 8080 strength angle contact element；Cylinder slide unit bottom plate is arranged on 4080 aluminium section bars；Bottom plate cylinder is installed
On cylinder slide unit bottom plate；Robot base is arranged on bottom plate cylinder；Manipulator upper and lower air cylinders fixed plate and manipulator
MSB20E lines rail is arranged in robot base；Lower shoe is connected and is arranged on machinery upper and lower bottom plate cylinder on hand with solid mechanical
On hand in lower cylinder fixed plate；Lower shoe is connected installed in manipulator MSB20E line rails MSB20E sliding blocks on hand with solid mechanical
On；Cylinder block and manipulator fix bottom plate in solid mechanical on hand lower shoe；Feeding cylinder is arranged on cylinder block up and down
On；Internal expanding chuck is arranged on manipulator and fixed on bottom plate；Manipulator connecting rod is inserted in internal expanding chuck and sent above and below
Expect on cylinder；The head that rises is arranged on internal expanding chuck；Chuck tie rod, which is arranged on, to rise on head and is connected with internal expanding chuck；Fixed block
On fixing tool bottom plate；Left end positive stop strip is arranged on fixing tool bottom plate；Defective work slideway is limited installed in left end
On the bar of position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710555450.0A CN107225386B (en) | 2017-07-10 | 2017-07-10 | Automatic spin riveting machine of intelligence assembly and detection line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710555450.0A CN107225386B (en) | 2017-07-10 | 2017-07-10 | Automatic spin riveting machine of intelligence assembly and detection line |
Publications (2)
| Publication Number | Publication Date |
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| CN107225386A true CN107225386A (en) | 2017-10-03 |
| CN107225386B CN107225386B (en) | 2020-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710555450.0A Active CN107225386B (en) | 2017-07-10 | 2017-07-10 | Automatic spin riveting machine of intelligence assembly and detection line |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108917521A (en) * | 2018-05-31 | 2018-11-30 | 常州光洋轴承股份有限公司 | Bearing block threaded hole position detection device |
| CN110253259A (en) * | 2019-05-27 | 2019-09-20 | 俞才王 | Weld-ring pressing machine |
| CN110961913A (en) * | 2019-12-26 | 2020-04-07 | 宁波长华长盛汽车零部件有限公司 | High-precision screw necking device |
| CN111196044A (en) * | 2018-11-16 | 2020-05-26 | 中航复合材料有限责任公司 | Compression molding method for carbon fiber composite material mechanical arm |
| CN112605637A (en) * | 2020-12-28 | 2021-04-06 | 浙江大学台州研究院 | Automatic assembling machine for bearings and gears of crankshafts |
| CN113146194A (en) * | 2021-05-03 | 2021-07-23 | 安徽托展智能科技有限公司 | Press-fitting manufacturing equipment for bearing |
| CN113369892A (en) * | 2021-05-10 | 2021-09-10 | 上海工程技术大学 | Automatic hard tube assembly line |
| CN115026651A (en) * | 2022-05-31 | 2022-09-09 | 玉环普天单向器有限公司 | Full-automatic processing system and processing method of output shaft |
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| CN206029244U (en) * | 2016-08-23 | 2017-03-22 | 南阳淅减汽车减振器有限公司 | Device is riveted soon to automatic screwing up of vehicle shock absorber compression valve |
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| KR101320759B1 (en) * | 2011-08-30 | 2013-10-21 | 현대제철 주식회사 | Apparatus for Separating Spindle of Rolling machine |
| CN205128760U (en) * | 2015-11-12 | 2016-04-06 | 太仓喜拿卡液压气动有限公司 | Cylinder revolves riveter to be constructed |
| CN206029244U (en) * | 2016-08-23 | 2017-03-22 | 南阳淅减汽车减振器有限公司 | Device is riveted soon to automatic screwing up of vehicle shock absorber compression valve |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108917521B (en) * | 2018-05-31 | 2024-02-06 | 常州光洋轴承股份有限公司 | Bearing pedestal threaded hole position degree detection device |
| CN108917521A (en) * | 2018-05-31 | 2018-11-30 | 常州光洋轴承股份有限公司 | Bearing block threaded hole position detection device |
| CN111196044A (en) * | 2018-11-16 | 2020-05-26 | 中航复合材料有限责任公司 | Compression molding method for carbon fiber composite material mechanical arm |
| CN110253259A (en) * | 2019-05-27 | 2019-09-20 | 俞才王 | Weld-ring pressing machine |
| CN110961913A (en) * | 2019-12-26 | 2020-04-07 | 宁波长华长盛汽车零部件有限公司 | High-precision screw necking device |
| CN110961913B (en) * | 2019-12-26 | 2024-06-07 | 宁波长华长盛汽车零部件有限公司 | High-precision screw necking device |
| CN112605637A (en) * | 2020-12-28 | 2021-04-06 | 浙江大学台州研究院 | Automatic assembling machine for bearings and gears of crankshafts |
| CN112605637B (en) * | 2020-12-28 | 2021-10-19 | 浙江大学台州研究院 | Automatic assembling machine for bearings and gears of crankshafts |
| CN113146194A (en) * | 2021-05-03 | 2021-07-23 | 安徽托展智能科技有限公司 | Press-fitting manufacturing equipment for bearing |
| CN113146194B (en) * | 2021-05-03 | 2024-05-10 | 安徽托展智能科技有限公司 | Press mounting manufacturing equipment for bearing |
| CN113369892A (en) * | 2021-05-10 | 2021-09-10 | 上海工程技术大学 | Automatic hard tube assembly line |
| CN113369892B (en) * | 2021-05-10 | 2022-04-05 | 上海工程技术大学 | Automatic hard tube assembly line |
| CN115026651B (en) * | 2022-05-31 | 2024-03-26 | 玉环普天单向器有限公司 | Full-automatic processing system and processing method of output shaft |
| CN115026651A (en) * | 2022-05-31 | 2022-09-09 | 玉环普天单向器有限公司 | Full-automatic processing system and processing method of output shaft |
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| CN107225386B (en) | 2020-08-25 |
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