CN107222071A - A kind of big line gauge circular copper wire makes the winding former of shaping winding - Google Patents
A kind of big line gauge circular copper wire makes the winding former of shaping winding Download PDFInfo
- Publication number
- CN107222071A CN107222071A CN201710522834.2A CN201710522834A CN107222071A CN 107222071 A CN107222071 A CN 107222071A CN 201710522834 A CN201710522834 A CN 201710522834A CN 107222071 A CN107222071 A CN 107222071A
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- CN
- China
- Prior art keywords
- pressing plate
- shaping
- winding
- shaping groove
- winding former
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
- H02K15/0442—Loop windings
- H02K15/045—Form wound coils
Abstract
The invention discloses the winding former that a kind of big line gauge circular copper wire makes shaping winding, ensure outside coil straight line sectional dimension, a layer shaping groove is changed in special design end on the pressing plate that its script is closed, it is available for shaping tool (such as dressing stick) to pass through when in use, end turn shaping operation space can greatly be increased, coil winding can be reduced and change a layer position operation difficulty, it is ensured that coil dimension.
Description
Technical field
The present invention relates to technical field of motors, more particularly to a kind of big line gauge circular copper wire makes the winding former of shaping winding.
Background technology
When carrying out winding making using round wire, fluffy winding is typically turned to, embedding winding is as dissipated.As exchange is led
Draw the development of motor technology, due to the compact conformation of motor, power is increasing, higher want is proposed to motor copper factor
Ask, traction electric machine winding is often manufactured outside hard winding using flat type copper wire, also gradually has motor to need to be manufactured with round wire now
Into the hard winding of shaping.
Due to round wire manufacture and the limitation of winding manufacturing process, each electric machine iron core groove needs round wire to turn to needs
The number of turn, have the round wire of the more number of turn on the width and height of groove, and follow-up need to carry out at curing molding wire turn
Reason.Therefore, need to make round wire marshalling in winding technique, otherwise can not meet the size requirement of subsequent forming winding.
Existing multi-layer winding is in coiling, and such as big line gauge circular copper wire turns to shaping winding, to ensure coil straight line chi
Very little and wire turn marshalling carries out coil in coil two ends end and changes layer (layer is directly climbed with layer, it is necessary in coil-winding process
Slope).And be to ensure that coil can preferably replace (or changing layer) in end, it is necessary to first ensure that wire turn arranges gapless, and end is changed
Position is that transition arc is consistent.
Current winding former is closed at both ends, and end turn operating space is minimum, changes end layer shaping operation extremely not square
Just.
The content of the invention
In view of this, the invention provides the winding former that a kind of big line gauge circular copper wire makes shaping winding, it is ensured that coil is straight
Outside the sectional dimension of line side, a layer shaping groove is changed in special design end, can greatly increase shaping operation space, it is ensured that coil dimension.
To achieve the above object, the present invention provides following technical scheme：
A kind of big line gauge circular copper wire makes the winding former of shaping winding, including the first pressing plate, the second pressing plate and is arranged on two
At least one in core rod between person, first pressing plate and second pressing plate is offered through its outer surface and inner face
Shaping groove.
It is preferred that, pressing plate is cuboid, and the shaping groove is through the outer face of pressing plate and inner face.
It is preferred that, the shaping groove is communicated in the lateral surface of pressing plate.
It is preferred that, the shaping groove is along the tangentially-arranged of wound around coil.
It is preferred that, the inner face of pressing plate is offered for the elongated slot with the core rod location fit, and the shaping groove is vertical
In the elongated slot.
It is preferred that, the shaping groove is rectilinear form.
It is preferred that, the shaping groove, quantity be one.
It is preferred that, the quantity of the shaping groove is multiple, and is opened in the diverse location of same block pressur plate.
It is preferred that, first pressing plate and second pressing plate offer the shaping groove.
It is preferred that, multiple shaping grooves are opened in the Bu Tong correspondence position of first pressing plate and second pressing plate respectively
Put.
It can be seen from above-mentioned technical scheme that, the big line gauge circular copper wire that the present invention is provided makes the coiling of shaping winding
Mould, designs special shaping groove on the pressing plate that its script is closed, is available for shaping tool (such as dressing stick) to pass through when in use, it is ensured that
End turn shaping operation space, reduction coil winding changes a layer position operation difficulty, it is ensured that coil dimension.This programme is especially suitable
Shaping winding is made in big line gauge circular copper wire, but is not limited only to this, medium and small line gauge or strip conductor system is can be used for
Make winding.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the structural representation of winding former provided in an embodiment of the present invention；
Fig. 2 is the cross section structure diagram of pressing plate provided in an embodiment of the present invention；
Fig. 3 is the overlooking the structure diagram of pressing plate provided in an embodiment of the present invention.
Wherein, 1 is the first pressing plate, and 2 be the second pressing plate, and 3 be core rod, and 4 be shaping groove, and 5 be fixing bolt.
Embodiment
The invention discloses the winding former that a kind of big line gauge circular copper wire makes shaping winding, it is ensured that coil straight line section chi
Very little outer, a layer shaping groove is changed in special design end, can greatly increase shaping operation space, it is ensured that coil dimension.
In order to make it easy to understand, existing be explained as follows the term that this programme is related to：
It is molded hard winding：Need to be solidified after coiling, the winding of core slots could be embedded in after solid shape；
Transposition：Multi-layer conductor leads coiling, transition need to be carried out between the different layers.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Big line gauge circular copper wire provided in an embodiment of the present invention makes the winding former of shaping winding, including the first pressing plate 1, second
Pressing plate 2 and the core rod 3 being arranged between, its core improvement is, at least one in the first pressing plate 1 and the second pressing plate 2
The shaping groove 4 through its outer surface and inner face is offered, its structure is referred to shown in Fig. 1, Fig. 2 and Fig. 3.It may be appreciated
That the pressing plate inner face said here refers to its that face coordinated with core rod 3, and pressing plate outer surface refer to its except inner face with
Other outer each faces；The size (including width and length) of shaping groove 4 can allow for shaping tool (such as dressing stick) and pass through.
It can be seen from above-mentioned technical scheme that, big line gauge circular copper wire provided in an embodiment of the present invention makes shaping winding
Winding former, designs special shaping groove 4 on the pressing plate that its script is closed, is available for shaping tool (such as dressing stick) to wear when in use
Cross, it is ensured that end turn shaping operation space, reduction coil winding changes a layer position operation difficulty, it is ensured that coil dimension.This programme
The big line gauge circular copper wire of being particularly suitable for use in makes shaping winding, but is not limited only to this, can be used for medium and small line gauge or
Strip conductor makes winding.
This programme provide specific embodiment in, pressing plate generally cuboid, shaping groove 4 through pressing plate outer face and
Inner face, as shown in the upper and lower surface of the first pressing plate 1 in Fig. 1, is easy to operation.Shaping groove 4 can also be through pressing plate
Lateral surface and inner face.Certainly, when pressing plate is other shapes, such as appearance is curved surface, and shaping groove 4 can be designed to run through phase
Position is answered, be will not be repeated here.
Further, shaping groove 4 is designed to touch to the wire of different layers, to realize more preferable shaping by it
Effect.Now the length of shaping groove 4 should be more than the diameter of solid conductor.
Preferably, length of the shaping groove 4 along the tangentially-arranged of wound around coil, i.e. shaping groove 4 is overall along wound around coil
It is tangentially extending, it is easy to the wire of different layers inside and outside highly efficient operation.
In the present embodiment, shaping groove 4 is communicated in the lateral surface of pressing plate, on the one hand can realize that operation includes outermost layer and existed
Interior multi-layer conductor leads, the opposing party is also convenient for the insertion of shaping tool, and its structure is referred to shown in Fig. 3, and shaping groove 4 is in pressing plate
The flute profile that continuously communicates of these three faces of inner face, lateral surface and outer face.Preferably, shaping groove 4 extends to core rod 3 inward
Corresponding position, so just can be by its operation to the multi-layer conductor leads including innermost layer, and then can realize whole
Each layer conductor of shape inside and outside all levels.
Specifically, the inner face of pressing plate offers the elongated slot for the same location fit of core rod 3, shaping groove 4 perpendicular to elongated slot,
Its structure is referred to shown in Fig. 1-3, and shaping groove 4 now is along the tangentially-arranged of wound around coil.Shaping groove 4 can be set
Put in the end of elongated slot, then shaping groove 4 is that specific aim changes a layer position difficult point positioned at coil winding, it is ensured that coil straight line section chi
It is very little outer, shaping operation space can be increased, it is ensured that coil dimension.
Preferably, shaping groove 4 is rectilinear form, it is easy to operate the wire of different layers to realize shaping.
In the first embodiment that this programme is provided, the quantity of shaping groove 4 is one, and preferably specific aim sets online
A layer position difficult point is changed in circle coiling.Only open up influence of the single shaping groove 4 to pressing plate small, it is ensured that its intensity, structure is simplified, easily
Transform and obtain on the basis of existing apparatus.Preferably, single shaping groove 4 is arranged on the pressing plate of installation site up, more
It is easy to human users.
In second of embodiment that this programme is provided, the quantity of shaping groove 4 is multiple, and is opened in same block pressur plate
Diverse location, in order to carry out shaping to coil in diverse location, it is ensured that effect and efficiency.
In the third embodiment that this programme is provided, the first pressing plate 1 and the second pressing plate 2 offer shaping groove 4, realize
Shaping, convenient operation are carried out to coil by the both sides of core rod 3.
Further, multiple shaping grooves 4 are opened in the different correspondence positions of the first pressing plate 1 and the second pressing plate 2 respectively, then and two
When individual pressing plate is arranged on 3 both sides of core rod, shaping groove 4 is in the projection of the second pressing plate 2, the shaping with the second pressing plate 2 on the first pressing plate 1
Groove 4 is misaligned.Shaping, convenient operation are carried out to coil by the both sides diverse location of core rod 3 consequently, it is possible to realize, it is ensured that effect and
Efficiency.
This programme is described further with reference to specific embodiment：
Winding process technical process, coiling proceeds by coiling from the right side of the second pressing plate 2, and circular copper wire is carried out along core rod 3
Coiling clockwise, to ensure wire turn successively closely, per one layer of coiling, it is necessary to circle coil before wire turn is pressed close to, but on the right side
Layer is changed in the end of side form core 3, it is necessary to carry out end, i.e., press close to coil after wire turn, after being bent in end, the lower circle coil of change
Coiling.Existing operation is that Open Side Down carries out shaping bending from winding former, because wire turn is arranged in terms of tight direction and shaping stress not
Unanimously, cause operation extremely difficult.
The winding mould of the design, special shaping groove 4 is designed with the end of the first pressing plate 1, can change coil winding
Layer position difficult point, has larger operating space, correct operation Impact direction has opened closing winding former and specially changes a layer shaping groove,
Ensure that coil winding displacement is close.
In summary, the embodiment of the invention discloses the winding former that a kind of big line gauge circular copper wire makes shaping winding, it is ensured that
Outside coil straight line sectional dimension, a layer shaping groove 4 is changed in special design end on the pressing plate that its script is closed, and is available for when in use
Shaping tool (such as dressing stick) is passed through, and can greatly increase end turn shaping operation space, it is possible to reduce coil winding changes layer
Position operation difficulty, it is ensured that coil dimension.Be particularly suitable for use in big line gauge circular copper wire of this programme makes shaping winding, but simultaneously not only
This is limited only to, medium and small line gauge is can be used for or strip conductor makes winding.
The embodiment of each in this specification is described by the way of progressive, and what each embodiment was stressed is and other
Between the difference of embodiment, each embodiment identical similar portion mutually referring to.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or using the present invention.
A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one
The most wide scope caused.
Claims (10)
1. a kind of big line gauge circular copper wire makes the winding former of shaping winding, including the first pressing plate (1), the second pressing plate (2) and setting
Core rod (3) therebetween, it is characterised in that at least one in first pressing plate (1) and second pressing plate (2) is opened up
There is the shaping groove (4) through its outer surface and inner face.
2. winding former according to claim 1, it is characterised in that pressing plate is cuboid, the shaping groove (4) runs through pressing plate
Outer face and inner face.
3. winding former according to claim 2, it is characterised in that the shaping groove (4) is communicated in the lateral surface of pressing plate.
4. winding former according to claim 1, it is characterised in that the shaping groove (4) is along the tangentially-arranged of wound around coil.
5. winding former according to claim 4, it is characterised in that the inner face of pressing plate is offered for the core rod
(3) elongated slot of location fit, the shaping groove (4) is perpendicular to the elongated slot.
6. winding former according to claim 1, it is characterised in that the shaping groove (4) is rectilinear form.
7. winding former according to claim 1, it is characterised in that the quantity of the shaping groove (4) is one.
8. winding former according to claim 1, it is characterised in that the quantity of the shaping groove (4) is multiple, and is opened in
The diverse location of same block pressur plate.
9. winding former according to claim 1, it is characterised in that first pressing plate (1) and second pressing plate (2) are
Offer the shaping groove (4).
10. winding former according to claim 9, it is characterised in that multiple shaping grooves (4) are opened in described respectively
The different correspondence positions of one pressing plate (1) and second pressing plate (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710522834.2A CN107222071A (en) | 2017-06-30 | 2017-06-30 | A kind of big line gauge circular copper wire makes the winding former of shaping winding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710522834.2A CN107222071A (en) | 2017-06-30 | 2017-06-30 | A kind of big line gauge circular copper wire makes the winding former of shaping winding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107222071A true CN107222071A (en) | 2017-09-29 |
Family
ID=59951460
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710522834.2A Pending CN107222071A (en) | 2017-06-30 | 2017-06-30 | A kind of big line gauge circular copper wire makes the winding former of shaping winding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107222071A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108448841A (en) * | 2018-05-07 | 2018-08-24 | 成都中车电机有限公司 | A kind of direct current generator main pole coil bobbin winder device and its method for winding |
| CN108512376A (en) * | 2018-05-07 | 2018-09-07 | 成都中车电机有限公司 | A kind of electrical-coil oil pressure integer type device and electrical-coil shaping method |
| CN114157109A (en) * | 2021-11-20 | 2022-03-08 | 重庆虎溪电机工业有限责任公司 | Winding compression mould |
| CN114552913A (en) * | 2022-02-17 | 2022-05-27 | 江西赣核能源有限公司 | Winding forming die and method for armature winding |
Citations (4)
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| CN2116987U (en) * | 1992-02-15 | 1992-09-23 | 苏长林 | Combined model for winding |
| CN203660812U (en) * | 2013-12-26 | 2014-06-18 | 西安盾安电气有限公司 | Motor wire winding tool |
| CN204559339U (en) * | 2015-05-07 | 2015-08-12 | 德州恒力电机有限责任公司 | A kind of durable motor stator coil winding mould |
| CN205178796U (en) * | 2015-10-30 | 2016-04-20 | 湖北西浦电机科技有限责任公司 | Electric motor rotor coil winding former |
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2017
- 2017-06-30 CN CN201710522834.2A patent/CN107222071A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2116987U (en) * | 1992-02-15 | 1992-09-23 | 苏长林 | Combined model for winding |
| CN203660812U (en) * | 2013-12-26 | 2014-06-18 | 西安盾安电气有限公司 | Motor wire winding tool |
| CN204559339U (en) * | 2015-05-07 | 2015-08-12 | 德州恒力电机有限责任公司 | A kind of durable motor stator coil winding mould |
| CN205178796U (en) * | 2015-10-30 | 2016-04-20 | 湖北西浦电机科技有限责任公司 | Electric motor rotor coil winding former |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108448841A (en) * | 2018-05-07 | 2018-08-24 | 成都中车电机有限公司 | A kind of direct current generator main pole coil bobbin winder device and its method for winding |
| CN108512376A (en) * | 2018-05-07 | 2018-09-07 | 成都中车电机有限公司 | A kind of electrical-coil oil pressure integer type device and electrical-coil shaping method |
| CN108448841B (en) * | 2018-05-07 | 2023-08-15 | 成都中车电机有限公司 | Winding method of winding device for main pole coil of direct current motor |
| CN108512376B (en) * | 2018-05-07 | 2024-03-01 | 成都中车电机有限公司 | Motor coil oil pressure shaping device and motor coil shaping method |
| CN114157109A (en) * | 2021-11-20 | 2022-03-08 | 重庆虎溪电机工业有限责任公司 | Winding compression mould |
| CN114552913A (en) * | 2022-02-17 | 2022-05-27 | 江西赣核能源有限公司 | Winding forming die and method for armature winding |
| CN114552913B (en) * | 2022-02-17 | 2023-12-19 | 江西赣核能源有限公司 | Winding forming die and method for armature winding |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170929 |
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| RJ01 | Rejection of invention patent application after publication |