CN107221749A - Grapefruit satellite Stealthy reflector Antenna cover based on frequency-selective surfaces and preparation method thereof - Google Patents
Grapefruit satellite Stealthy reflector Antenna cover based on frequency-selective surfaces and preparation method thereof Download PDFInfo
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- CN107221749A CN107221749A CN201710211291.2A CN201710211291A CN107221749A CN 107221749 A CN107221749 A CN 107221749A CN 201710211291 A CN201710211291 A CN 201710211291A CN 107221749 A CN107221749 A CN 107221749A
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- screens
- fss
- antenna cover
- reflector antenna
- frequency
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q1/00—Details of, or arrangements associated with, antennas
- H01Q1/42—Housings not intimately mechanically associated with radiating elements, e.g. radome
- H01Q1/422—Housings not intimately mechanically associated with radiating elements, e.g. radome comprising two or more layers of dielectric material
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01Q—ANTENNAS, i.e. RADIO AERIALS
- H01Q15/00—Devices for reflection, refraction, diffraction or polarisation of waves radiated from an antenna, e.g. quasi-optical devices
- H01Q15/0006—Devices acting selectively as reflecting surface, as diffracting or as refracting device, e.g. frequency filtering or angular spatial filtering devices
- H01Q15/0013—Devices acting selectively as reflecting surface, as diffracting or as refracting device, e.g. frequency filtering or angular spatial filtering devices said selective devices working as frequency-selective reflecting surfaces, e.g. FSS, dichroic plates, surfaces being partly transmissive and reflective
- H01Q15/0026—Devices acting selectively as reflecting surface, as diffracting or as refracting device, e.g. frequency filtering or angular spatial filtering devices said selective devices working as frequency-selective reflecting surfaces, e.g. FSS, dichroic plates, surfaces being partly transmissive and reflective said selective devices having a stacked geometry or having multiple layers
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- Aerials With Secondary Devices (AREA)
Abstract
The invention discloses a kind of grapefruit satellite Stealthy reflector Antenna cover based on frequency-selective surfaces and preparation method thereof, the Stealthy reflector Antenna cover profile is six rib tapers, the antenna house overall structure is double-deck FSS screens A type honeycomb sandwich constructions, is constituted altogether by 5 layers, is respectively from the inside to the outside:Internal layer FSS screens, inside panel, intermediate layer, exterior skin, outer layer FSS screens;Wherein, it is glued between inside and outside covering and intermediate layer using glued membrane;It is Nian Jie using glued membrane between inside and outside layer FSS screens and corresponding inside and outside covering.The Stealthy reflector Antenna cover of the present invention has passed through the mechanical tests such as static(al), vibration, acceleration, structural strength function admirable.Meet demand of the satellite Stealthy reflector Antenna cover to high performance material.
Description
Technical field
Frequency-selective surfaces honeycomb interlayer is based on the invention belongs to the technical field of space-vehicle antenna cover, more particularly to one kind
The preparation method of the grapefruit satellite Stealthy reflector Antenna cover of structure.
Background technology
With the extensive use and the quickening of space militarization paces of satellite, the safety and survival ability of satellite face increasingly
Severe threat;It is the active measures of counterreconnaissance that satellite is stealthy, is safety satellite protection and improves the importance of survival ability.
Satellite is stealthy to be threatened aiming at in-orbit the faced detection of satellite, takes the technical measures of reduction satellite detectivity, with up to
It is difficult to be found, is difficult to be hit, is difficult to the purpose that is destroyed to satellite is in-orbit.
Antenna is the strong scattering source of satellite, to satellite radar scattering section (Radar Cross in some angulars field of view
Section, RCS) contribution up to more than 10dBsm, therefore, the RCS of reduction antenna is the important research class of satellite stealthing design
Topic.It is domestic airborne and missile-borne radar system it is general by using FSS antenna houses to reach stealthy purpose, and be used for satellite
Stealthy reflector Antenna cover there is no example.
Antenna house technology with frequency-selective surfaces (Frequency Selective Surface, FSS) extensively should
For aviation field, the RCS of airborne radar and missile-borne radar can be effectively reduced, is to realize aircraft and the stealthy important hand of guided missile
Section, but it is rarely known by the people for the FSS antenna houses of Satellite Targets.
For satellite antenna cover, it is desirable that on the premise of inside antenna normal work is ensured, realize what is required
Other performances.Antenna house has some wave band band logicals, and the electrical property feature of some wave band band resistances, electrical performance indexes are high, design
Larger difficulty is encountered in journey.In order to reduce influence of the antenna house to inside antenna, it is necessary to which antenna house is in Antenna Operation frequency range
Meet high-transmission, low reflection, be inserted into the requirement such as phase delay;(i.e. stopband) passes through FSS/A outside Antenna Operation frequency range simultaneously
Type sandwich combination antenna house profile realizes Stealth Fighter, and the material of low dielectric, low-loss can be set to the electrical property of antenna house
Meter provides bigger nargin.
The content of the invention
Above-mentioned the deficiencies in the prior art are directed to, it is an object of the invention to provide a kind of based on the small of frequency-selective surfaces
Type satellite Stealthy reflector Antenna cover and preparation method thereof, to realize the stealthy of satellite antenna, and is applied it in satellite antenna cover.
To reach above-mentioned purpose, a kind of grapefruit satellite Stealthy reflector Antenna cover based on frequency-selective surfaces of the invention, outside it
Shape is six rib tapers, and the Stealthy reflector Antenna cover overall structure is double-deck FSS screens A type honeycomb sandwich constructions, is constituted altogether by 5 layers, by
It is interior to outer to be respectively:Internal layer FSS screens, inside panel, intermediate layer, exterior skin, outer layer FSS screens;Wherein, inside and outside covering and intermediate layer
Between using glued membrane be glued;Using the intermediate layer that glued membrane is Nian Jie, described between inside and outside layer FSS screens and corresponding inside and outside covering
Include sandwich layer and force-supporting belt, the two laid out in parallel.
Preferably, described inside and outside layer FSS screen materials are copper, aluminium, gold, silver, iron, nickel, zinc, chromium or by above-mentioned metal
The alloy of composition.
Preferably, described inside and outside skin material is cyanate ester resin matrix Type B quartz fiber reinforced composite material.
Preferably, described sandwich layer is Nomex aramid fiber paper honeycomb core materials.
Preferably, described sandwich layer is NF-1 aramid fibers paper honeycomb core material, NH-1 aramid fibers paper honeycomb core material or NRH aramid papers
Comb core.
Preferably, described inside and outside layer FSS screens use copper-clad plate.
Preferably, used between described inside and outside covering and intermediate layer by EW-60 alkali-free glass cloths as carrier, brushing
Impregnate the glued membrane splicing that rubber toughened modified epoxy lower viscosity adhesives are made.
Preferably, it is low viscous using toughening modifying epoxy between described inside and outside layer FSS screens and corresponding inside and outside covering
The glued membrane bonding that degree adhesive is made.
A kind of preparation method of grapefruit satellite Stealthy reflector Antenna cover based on frequency-selective surfaces of the present invention, including step is such as
Under:
1) mould prepares;
2) internal layer FSS screens prepare, and internal layer FSS screens are navigated to the surface of metal positive;
3) in internal layer FSS screens outer surface paving inside panel, inside panel shaping;
4) glued membrane, intermediate layer prepare, and inside panel outer surface and intermediate layer are glued;
5) force-supporting belt is molded;
6) glued membrane, intermediate layer prepare, and intermediate layer and exterior skin are glued, exterior skin shaping;
7) in exterior skin outer surface paving outer layer FSS screens;Outer layer FSS screens are glued in positioning;
8) prepared by outer layer FSS screens and exterior skin venthole;
9) antenna house tip repairing type.
Beneficial effects of the present invention:
1st, skin material of the invention is wideband carrying material, and the composite still has higher knot under 155 DEG C of high temperature
Structure intensity, and dielectric constant and loss angle tangent are also stablized relatively in wide frequency range, being conducive to meeting wide band performance will
Ask.
2nd, the present invention has passed through the experiment of the space environments such as high/low temperature alternation, vacuum deflation, ultraviolet irradiation, and dielectric properties are basic
Keep constant, space flight use requirement is met, with good electrical property.
3rd, skin material of the invention has good mechanical property, the antenna being made up of the skin material and honeycomb sandwich layer
Cover has passed through the mechanical tests such as static(al), vibration, acceleration, structural strength function admirable.Satellite Stealthy reflector Antenna cover is met to height
The demand of performance materials.
4th, covering forming of the invention uses autoclave pressurized, heated technique, with compared with low-k, loss angle tangent
And water absorption rate, good mechanical performance, and easy-formation, good manufacturability.
Brief description of the drawings
Fig. 1 a are Stealthy reflector Antenna cover the first three-dimensional modeling figure.
Fig. 1 b are Stealthy reflector Antenna cover the second three-dimensional modeling figure.
Fig. 2 is wall structure of radome profile.
Fig. 3 is antenna house cover wall construction exemplar.
Fig. 4 is the process chart of this preparation method.
Fig. 5 is passband FSS equivalent plate frequency response curve schematic diagrames.
Fig. 6 is C-band stopband FSS equivalent plate frequency response curve schematic diagrames.
Fig. 7 is X-band stopband FSS equivalent plate frequency response curve schematic diagrames.
When Fig. 8 is 30 ° of antenna roll angle, the satellite RCS schematic diagrames of no antenna house.
When Fig. 9 is 30 ° of antenna roll angle, there are the satellite RCS schematic diagrames of antenna house.
Embodiment
For the ease of the understanding of those skilled in the art, the present invention is made further with reference to embodiment and accompanying drawing
It is bright, the content that embodiment is referred to not limitation of the invention.
Shown in reference picture 1a, Fig. 1 b, Fig. 2 and Fig. 3, a kind of grapefruit satellite based on frequency-selective surfaces of the invention is stealthy
Antenna house, its profile is six rib tapers, and the Stealthy reflector Antenna cover three-dimensional modeling figure is as shown in Figure 1 a, 1 b.The Stealthy reflector Antenna cover
Overall structure is double-deck FSS screens A type honeycomb sandwich constructions, is constituted altogether by 5 layers, is respectively from the inside to the outside:Internal layer FSS screens 1, Inner Mongol
Skin 2, sandwich layer 3, force-supporting belt 6, exterior skin 4, outer layer FSS screens 5, wherein, sandwich layer 3 and force-supporting belt 6 constitute intermediate layer, and the two is arranged side by side
Cloth;The specific diagrammatic cross-section of cover wall is shown in Fig. 2.Inside and outside covering strengthens composite wood using cyanate ester resin matrix Type B quartz fibre
Material, sandwich layer uses Nomex aramid fiber paper honeycomb core materials, is used between inside and outside covering and intermediate layer by EW-60 alkali-free glass cloth conducts
The glued membrane that carrier, the rubber toughened modified epoxy lower viscosity adhesives of brushing dipping are made is glued;Inside and outside layer FSS screens with it is corresponding
Inside and outside covering between the glued membrane bonding that is made of toughening modifying epoxy lower viscosity adhesives.The blank of the Stealthy reflector Antenna cover
Shaping uses formpiston, and covering forming uses autoclave heat-pressure curing technique.
Wherein, described inside and outside layer FSS screen materials are copper, aluminium, gold, silver, iron, nickel, zinc, chromium or by above-mentioned metal structure
Into alloy.
Wherein, described inside and outside skin material is cyanate ester resin matrix Type B quartz fiber reinforced composite material, the material
Material has passed through the experiment of the space environments such as high/low temperature alternation, vacuum deflation, ultraviolet irradiation, and dielectric properties are held essentially constant, and are met
Space flight use requirement, with good electrical property;
The composite that above-mentioned inside and outside skin material is selected uses prepreg autoclave pressurized, heated technological forming.The material
The advantages of material has relatively low dielectric constant, loss angle tangent, water absorption rate, good mechanical performance, good manufacturability.Cyanate
Resin matrix Type B quartz fiber reinforced composite material still has higher mechanical property at 155 DEG C, it is ensured that space-vehicle antenna
The long-term use of cover under the high temperature conditions.The material system is in wide frequency range, and dielectric constant is relative with loss angle tangent stable,
Be conducive to meeting wide band performance requirement.
Sandwich layer uses Nomex aramid fiber paper honeycomb core materials, and checkerwork cell is in regular hexagon, honeycomb and inside and outside covering be glued using by
EW-60 alkali-free glass cloths impregnate the glued membrane that rubber toughened modified epoxy lower viscosity adhesives are made as carrier, brushing.It is inside and outside
Layer FSS screens use copper-clad plate.In other embodiment, described sandwich layer can also be NF-1 aramid fibers paper honeycomb core material, NH-1 virtues
Synthetic fibre paper honeycomb core material or NRH aramid fiber paper honeycomb core materials.
As shown in figure 3, the satellite Stealthy reflector Antenna cover loads the cross FSS screens of Composite Double from A type sandwiches both sides
Two kinds of typical case FSS units of the word cell of Jerusalem ten and four leg loading units are combined and constituted by scheme, this FSS.
It can be seen that by Fig. 5 to Fig. 7:With the rise of frequency in passband, Insertion Loss value gradually increases.When frequency is 2.3GHz,
Insertion Loss value is -2.86dB under vertical polarization, and Insertion Loss value is -1.52dB under horizontal polarization, be converted to circular polarisation Insertion Loss value for -
2.14dB, it is considered to after tolerance, meets the requirement that Insertion Loss is less than 3dB in passband.Insertion Loss maximum is -30.ldB in C-band stopband,
Meet the requirement that Insertion Loss is more than 15dB.When X-band resistance in-band frequency is 8.8GHz, Insertion Loss value is -26.6dB under horizontal polarization, full
Sufficient Insertion Loss is more than 15dB requirement.
Shown in reference picture 4, a kind of preparation side of grapefruit satellite Stealthy reflector Antenna cover based on frequency-selective surfaces of the invention
Method, including step are as follows:
1) mould prepares;
2) internal layer FSS screens prepare, and internal layer FSS screens are navigated to the surface of metal positive;
3) in internal layer FSS screens outer surface paving inside panel, inside panel shaping;
4) glued membrane, intermediate layer prepare, and inside panel outer surface and intermediate layer are glued;
5) force-supporting belt is molded;
6) glued membrane, intermediate layer prepare, and intermediate layer and exterior skin are glued, exterior skin shaping;
7) in exterior skin outer surface paving outer layer FSS screens;Outer layer FSS screens are glued in positioning;
8) prepared by outer layer FSS screens and exterior skin venthole;
9) antenna house tip repairing type.
The key technology of above-mentioned preparation technology:
Honeycomb splices with combining:
Above-mentioned steps 4) in, because the application of the preparation method is to make an antenna house, antenna house profile is six ribs point
Tapered, antenna is covered with six seamed edges, at seamed edge honeycomb can not symbol type completely, and honeycomb deformation is larger, and honeycomb is pressurized easy
Unstability be collapsed.Therefore, using the method for honeycomb burst, honeycomb is processed into six by the size of faceted pebble, in rib after honeycomb combination
It is filled in the honeycomb checkerwork cell on line both sides using inserts, to avoid honeycomb compression be collapsed.
Outer FSS screens and exterior skin are integrally punched:
Above-mentioned steps 8) in, antenna house is beaten the outer layer FSS screens and exterior skin being molded as one after the complete outer FSS screens of paving
Hole, should try one's best during punching and reduce the destruction for subelement of being gone into battle to FSS screens.After the punching of antenna house extexine, antenna house is realized
Vacuum deflation structure function.
Tip and seamed edge shaping:
Above-mentioned steps 9) in, because antenna house pointed cone angle is smaller, and honeycomb deformation is larger, the easy unstability of honeycomb compression.
It is filled in the honeycomb of antenna house tip with inserts.Because tip and seamed edge have R2 fillet, by the inserts on honeycomb surface
After polishing flat, then tip and seamed edge are gently polished to R2 fillet.Inserts, which is reused, after exterior skin shaping repairs point
Portion and seamed edge, then paving FSS screens.
In order to test the Stealthy reflector Antenna cover applied to after satellite, the change of the Stealth Fighter of satellite has carried out satellite different
RCS test under state, i.e. Stealth Fighter is tested.Fig. 8 and Fig. 9 are respectively illustrated:When satellite antenna is in 30 ° of horizontal strokes
Under roll angle, the satellite RCS under FSS antenna house two states is whether there is.It can be seen that by Fig. 8 and Fig. 9:By to without Stealthy reflector Antenna cover,
The satellite RCS for having Stealthy reflector Antenna cover is contrasted, in the case of two kinds, and nose cone is in the range of ± 40 °, when satellite is not added with Stealthy reflector Antenna cover
RCS values are not less than 2.3m2, the no more than 0.12m of the satellite RCS values with Stealthy reflector Antenna cover2.Show the stealthy day of frequency-selective surfaces
After irdome is added on satellite, satellite has preferable stealth effect.
Concrete application approach of the present invention is a lot, and described above is only the preferred embodiment of the present invention, it is noted that for
For those skilled in the art, under the premise without departing from the principles of the invention, some improvement can also be made, this
A little improve also should be regarded as protection scope of the present invention.
Claims (9)
1. a kind of grapefruit satellite Stealthy reflector Antenna cover based on frequency-selective surfaces, it is characterised in that profile is six rib tapers, should
Stealthy reflector Antenna cover overall structure is double-deck FSS screens A type honeycomb sandwich constructions, is constituted altogether by 5 layers, is respectively from the inside to the outside:Internal layer
FSS screens, inside panel, intermediate layer, exterior skin, outer layer FSS screens;Wherein, it is glued between inside and outside covering and intermediate layer using glued membrane;
Nian Jie using glued membrane between inside and outside layer FSS screens and corresponding inside and outside covering, described intermediate layer includes sandwich layer and force-supporting belt,
The two laid out in parallel.
2. the grapefruit satellite Stealthy reflector Antenna cover according to claim 1 based on frequency-selective surfaces, it is characterised in that described
Inside and outside layer FSS screen materials be copper, aluminium, gold, silver, iron, nickel, zinc, chromium or the alloy being made up of above-mentioned metal.
3. the grapefruit satellite Stealthy reflector Antenna cover according to claim 1 based on frequency-selective surfaces, it is characterised in that described
Inside and outside skin material be cyanate ester resin matrix Type B quartz fiber reinforced composite material.
4. the grapefruit satellite Stealthy reflector Antenna cover according to claim 1 based on frequency-selective surfaces, it is characterised in that described
Sandwich layer be Nomex aramid fiber paper honeycomb core materials.
5. the grapefruit satellite Stealthy reflector Antenna cover according to claim 1 based on frequency-selective surfaces, it is characterised in that described
Sandwich layer be NF-1 aramid fibers paper honeycomb core material, NH-1 aramid fibers paper honeycomb core material or NRH aramid fiber paper honeycomb core materials.
6. the grapefruit satellite Stealthy reflector Antenna cover according to claim 1 based on frequency-selective surfaces, it is characterised in that described
Inside and outside layer FSS screens use copper-clad plate.
7. the grapefruit satellite Stealthy reflector Antenna cover according to claim 1 based on frequency-selective surfaces, it is characterised in that described
Inside and outside covering and intermediate layer between use carrier be used as by EW-60 alkali-free glass cloths, brushes and impregnates rubber toughened modified epoxy
The glued membrane that lower viscosity adhesives are made is glued.
8. the grapefruit satellite Stealthy reflector Antenna cover according to claim 1 based on frequency-selective surfaces, it is characterised in that described
Inside and outside layer FSS screens and corresponding inside and outside covering between the glued membrane that is made of toughening modifying epoxy lower viscosity adhesives glue
Connect.
9. a kind of preparation method of the grapefruit satellite Stealthy reflector Antenna cover based on frequency-selective surfaces, it is characterised in that including step
It is as follows:
1)Mould prepares;
2)Internal layer FSS screens prepare, and internal layer FSS screens are navigated to the surface of metal positive;
3)In internal layer FSS screens outer surface paving inside panel, inside panel shaping;
4)Glued membrane, intermediate layer prepare, and inside panel outer surface and intermediate layer are glued;
5)Force-supporting belt is molded;
6)Glued membrane, intermediate layer prepare, and intermediate layer and exterior skin are glued, exterior skin shaping;
7)In exterior skin outer surface paving outer layer FSS screens;Outer layer FSS screens are glued in positioning;
8)It is prepared by outer layer FSS screens and exterior skin venthole;
9)Antenna house tip repairing type.
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CN201710211291.2A CN107221749A (en) | 2017-03-31 | 2017-03-31 | Grapefruit satellite Stealthy reflector Antenna cover based on frequency-selective surfaces and preparation method thereof |
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CN201710211291.2A CN107221749A (en) | 2017-03-31 | 2017-03-31 | Grapefruit satellite Stealthy reflector Antenna cover based on frequency-selective surfaces and preparation method thereof |
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Cited By (16)
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CN108110418A (en) * | 2017-12-08 | 2018-06-01 | 中国船舶重工集团公司第七二四研究所 | A kind of frequency selection antenna house of broadband and wideangle work |
CN108539424A (en) * | 2018-05-29 | 2018-09-14 | 中国舰船研究设计中心 | Dual band frequencies select composite material sandwich structure and its manufacturing method |
CN108749022A (en) * | 2018-04-25 | 2018-11-06 | 西安飞机工业(集团)有限责任公司 | A kind of laying method of excipient composite material antenna reflector |
CN109066081A (en) * | 2018-08-14 | 2018-12-21 | 中国电子科技集团公司第三十八研究所 | A kind of head skin antenna integrated morphology and production method |
CN109494449A (en) * | 2018-07-13 | 2019-03-19 | 中国航空工业集团公司济南特种结构研究所 | A kind of conformal antenna cover |
CN109494475A (en) * | 2018-07-13 | 2019-03-19 | 中国航空工业集团公司济南特种结构研究所 | A kind of multi-layer honeycomb structure with enhancing radome root rigidity |
CN109866496A (en) * | 2017-12-04 | 2019-06-11 | 中国航空工业集团公司济南特种结构研究所 | A kind of frequency selects the preparation method of radome exemplar |
CN110561775A (en) * | 2019-07-26 | 2019-12-13 | 中国航空工业集团公司济南特种结构研究所 | Preparation method of metamaterial sample piece |
CN111555029A (en) * | 2020-05-18 | 2020-08-18 | 西安朗普达通信科技有限公司 | Method for improving antenna array coupling performance by adopting flexible super-surface film |
CN111969315A (en) * | 2020-08-26 | 2020-11-20 | 中国航空工业集团公司济南特种结构研究所 | Layering transition structure of five-layer structure antenna housing |
CN112397891A (en) * | 2020-10-23 | 2021-02-23 | 中国电子科技集团公司第二十九研究所 | Antenna housing integrating polarizer function |
CN112510359A (en) * | 2020-11-20 | 2021-03-16 | 湖北航天技术研究院总体设计所 | Invisible antenna housing |
CN112968283A (en) * | 2021-02-05 | 2021-06-15 | 北方长龙新材料技术股份有限公司 | Radome with wave-transmitting, stealth and bulletproof functions and forming process thereof |
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CN114454512A (en) * | 2021-12-22 | 2022-05-10 | 上海伽材新材料科技有限公司 | Composite material and functional module integrated structure and forming method thereof |
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CN112510359B (en) * | 2020-11-20 | 2022-08-12 | 湖北航天技术研究院总体设计所 | Invisible antenna housing |
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