CN107218597A - A kind of method of methanol decomposition burning under open environment - Google Patents
A kind of method of methanol decomposition burning under open environment Download PDFInfo
- Publication number
- CN107218597A CN107218597A CN201710378442.3A CN201710378442A CN107218597A CN 107218597 A CN107218597 A CN 107218597A CN 201710378442 A CN201710378442 A CN 201710378442A CN 107218597 A CN107218597 A CN 107218597A
- Authority
- CN
- China
- Prior art keywords
- methanol
- heat storage
- under open
- ceramic heat
- open environment
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/10—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour
- F23D11/101—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour medium and fuel meeting before the burner outlet
- F23D11/102—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour medium and fuel meeting before the burner outlet in an internal mixing chamber
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/10—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour
- F23D11/101—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour medium and fuel meeting before the burner outlet
- F23D11/105—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour medium and fuel meeting before the burner outlet at least one of the fluids being submitted to a swirling motion
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/36—Details, e.g. burner cooling means, noise reduction means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23D—BURNERS
- F23D11/00—Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
- F23D11/36—Details, e.g. burner cooling means, noise reduction means
- F23D11/44—Preheating devices; Vaporising devices
- F23D11/441—Vaporising devices incorporated with burners
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0266—Processes for making hydrogen or synthesis gas containing a decomposition step
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/08—Methods of heating or cooling
- C01B2203/0805—Methods of heating the process for making hydrogen or synthesis gas
- C01B2203/0811—Methods of heating the process for making hydrogen or synthesis gas by combustion of fuel
- C01B2203/0816—Heating by flames
Abstract
The combustion system that the present invention is cracked after being atomized using a kind of methanol in unlimited environment in burning, thoroughly solve the problem of producing carbon distribution in cracking, the present invention can be with long-term stable operation, burning is complete, and flame temperature is high, using being not required to preheating, the combustion heat value of fuel is also add by cracking, the invention cost is very low, is a kind of effective ways that can be promoted the use of using reliable.
Description
Technical field
The invention belongs to combustion technology, and in particular to a kind of method of the cracking burning of methanol.
Background technology
Existing methanol combustion method is changed to methanol fuel from Light Oil Burning Machine and just directly used, and the theory of combustion is not
Change.But methanol burning and light oil burning are very different, one is that methanol gasifying latent heat is very big, and second is that methanol has in itself
Oxygen, existing combustion method by methanol after atomizer sprays by arc ignition, directly burnt by blower fan air feed, work as methanol
After atomizing particle is ignited, methanol particle first has to gasification, and methanol gasifying heat absorption causes combustion zone temperature to reduce so that methanol fire
Flame temperature is low, and flame is elongated, incomplete combustion.Other original bumer of light fuel wishes the fuel particle size after fuel atomization
As far as possible small, to obtain as far as possible big surface so as to the gasification fully burning rapidly of light oil particle, this situation is in bumer of light fuel
Effect is positive, but methanol atomizing particle tiny in methanol combustion process has bigger surface, these molecules
Gasification rate faster so that combustion zone temperature is lower, so fired state is bad.
It is to copy benzine blow lamp principle to have some solutions at present, and methanol is first passed through a coil pipe heated or one
Closed cavity gasification cracking sprays burning by nozzle again, and coil pipe or airtight cavity are jetted out flames heating by methanol burning,
Although the problem of solving ignition temperature and burn complete, the internal high temperature that this mode belongs to this kind of closed cavity of coil pipe lacks
Oxygen environment is cracked, because cracking temperature is not easily controlled, so must have carbon distribution generation, use time not length will coil pipe block up
Plug.Coil pipe is blocked and can also caused the accident, so the method for this closing space internal gasifier cracking can not solve burning at all and ask
Topic, this combustion system is using preceding also needing to preheat coil pipe, using very inconvenient.
The method that also having other at present improves methanol burning mainly adds various additives in methanol, and modifying agent increases
Cost can also increase while heat value, not solve problem from basic.
The content of the invention
The combustion system that the present invention is cracked after being atomized using a kind of methanol in unlimited environment in burning, is thoroughly solved
The problem of producing carbon distribution in cracking, the present invention can be burnt complete, flame temperature is high, using being not required to pre- with long-term stable operation
Heat, the combustion heat value of fuel is also add by cracking, and the invention cost is very low, is that one kind can be promoted the use of using reliable
Effective ways.
The principle of thermal cracking is produced when methanol atomizing particle burns in ceramic heat storage body in this unlimited environment:
Methanol passes through the particle that methanol atomizer sprays, due to methanol surface tension.So it is ball in the air to suspend
Shape particle, when atomization methanol particle first passes through the electric arc of ignition electrode generation, some methanol atomizing particles are ignited first, after lighting
Methanol flame begin to warm up heat storage inwall and conduit wall into ceramic heat storage body, heat storage passage is rapidly heated to methanol
Cracking temperature.Substantial amounts of methanol atomizing particle is continuously entered in ceramic heat storage body passage simultaneously, in high temperature environments, these methanol
Particle surface gasifies first, forms a gasification concentric sphere volume, liquid fuel combustion process is stratified combustion, so aerobic
Particle gasification top layer is first burnt under hot environment, and surface combustion can seize the oxygen around surface, though such situation is caused
Right integrated air amount is superfluous, but is anaerobic condition inside particle, therefore the heat radiation heat under the hot environment of heat storage passage
Conduction penetrates particle top layer so that inside reaches cracking temperature, and inside produces thermal cracking, and hydrogen and carbon monoxide are generated after cracking
Etc. other components.Heat required for the latent heat of methanol particle gasification and cracking is then provided by ceramic heat storage body.Due to atomization
Grain size and the temperature difference that position is caused in ceramic heat storage body passage can generate different cracking components.After cracking
Product and air are blended in ceramic heat storage body passage because the effect of blower fan blows to exit, the change gas set in exit
Flow in the presence of the passage of direction, produce eddy airstream.This changes the flow velocity that airflow direction passage slow down gaseous mixture so that store
The flow velocity of hot each passage of body is consistent, and the change airflow direction passage generates strong disturbance so that component and sky after various cracking
Gas is sufficiently mixed burning, forms extremely short swirl flame, and produce the high temperature more than 1300 degree.
The feature of the present invention is as follows:Primary particle size is distributed(100-800 microns)Methanol atomizing particle and certain pressure
(100-2000pa)Air mixing after light and blow over a profile to have the ceramic heat-storing of vertical passage inside tubular structure
Body.
Described ceramic heat storage body, the temperature of heat storage inwall and vertical passage will be maintained at methanol thermal cracking temperature when using
It is more than degree.
Described ceramic heat storage body heating, can be produced after being lighted by the methanol atomizing particle of ceramic heat storage body passage
Heat ceramic heat storage body is maintained more than methanol decomposition temperature, or as external heat source provide ceramic heat storage body needed for temperature
Degree.
Described ceramic heat storage body, exit or internal settable one or more snippets change airflow direction passage.
The methanol atomizing particle of described certain particle diameter, is realized after being pressurizeed by methanol by atomizer, its
Grain size can be obtained by changing methanol pressure or selection atomizer jet size.
Described methanol combustion method also includes:The blower fan of ceramic heat storage body longitudinal size and adjustable air volume is selected to coordinate,
To obtain the residence time that methanol atomizing particle is required in ceramic heat-storing body.
The ignition location of described methanol atomizing particle is at the import of ceramic heat storage body vertical passage.
Described ceramic heat storage body can be assembling structure, and material may be selected IR Radiation Ceramic Materials and be made.
Brief description of the drawings
Accompanying drawing 1 is that air regulating board adjusts wind to be combined with variable pump pressure regulation;For adjusting methanol atomized particle size and methanol particle
Pyrolysis time in heat storage.
Accompanying drawing 2 is that air regulating board adjusts wind to add relief valve pressure regulating to combine with constant displacement pump;For adjust methanol atomized particle size and
Pyrolysis time of the methanol particle in heat storage.
Accompanying drawing 3 is that frequency converter adjusts wind addition of variable pump pressure regulation combination;For adjusting methanol atomized particle size and methanol particle
Pyrolysis time in heat storage.
Accompanying drawing 4 is that frequency converter adjusts wind to add relief valve pressure regulating to combine with constant displacement pump;For adjust methanol atomized particle size and
Pyrolysis time of the methanol particle in heat storage.
Accompanying drawing 5 is a kind of ceramic heat storage body structure, and the dividing plate of vertical passage carries fold or ripple;
Accompanying drawing 6 is another ceramic heat storage body structure, and vertical passage is made up of dividing plate, there is densely covered aperture on dividing plate;
Accompanying drawing 7 is another ceramic heat storage body structure, and vertical passage is cellular;
Accompanying drawing 8 changes airflow direction channel design to be a kind of, is dihedral vane structure;
Accompanying drawing 9 is another change airflow direction channel design, n inclined holes of top layout;
Accompanying drawing 5-9 provides the ceramic heat storage body and vertical passage shape of different structure and changes the structure of airflow direction passage,
As it acts on and with principle is.
In accompanying drawing, the air regulating board of sequence number 1;2 blower fans;3 connecting cylinders, 4 methanol atomizers;5 air-distributing discs;6 ignition electrodes;7 accumulation of heats
Piece;8 change airflow direction passage;9 magnetic valves;10 variable pumps;11 methanol canisters;12 methanol pipelines;13 Ceramics Ceramic heat storages
Cylinder;14 be variable pump;15 be overflow valve;16 frequency converters;17 change the angling hole of airflow direction passage;18 be dihedral vane;
19 be ceramic inner barrel with holes;20 be the fold or ripple set in vertical passage.
Embodiment
Embodiment 1, methanol pressure is adjusted to 0.3-0.4mp, and selection methanol atomizer is Danfoss fuel nozzle, specification
For 3 or 4 gallons/H, methanol atomized particle size is largely 100~500um, ceramic heat storage body size diameter under this operating mode
150mm, internal diameter 130mm, length 150-200mm, fan pressure 200-400pa, 150 cubes/h of air quantity, blower fan air regulating board control
Air quantity processed.
In use, when methanol starts atomization after the pressurization of pump 10 or 14 by methanol atomizer 4, sucking and making pottery through blower fan
Porcelain heat storage, atomizing particle is lighted by the ignition electrode 6 positioned at heat storage porch, and the methanol particle of some atomizations lights what is formed
Flame, first heating ceramic heat storage inner surface and vertical passage dividing plate 7, when the inner surface of ceramic heat storage body 13 and vertical passage every
The temperature of plate 7 quickly rises to more than 800 degree, and inside produces cracking while substantial amounts of methanol atomizing particle surface catches fire, largely
Pyrolysis product and the air sent of blower fan 2 mixed, changing airflow direction passage 8 by ceramics, further strong rotation is mixed
Merge and produce thermal-flame, regulation blower fan air regulating board 1 controls air quantity so that the oxygen content of flue gas is about 1-2%, now flue gas
Middle carbon monoxide and nitrogen oxides are positively retained at below 50mg/m3.
Embodiment 2:According to the methanol decomposition theory of combustion of specification:Different burnings can then be produced by changing methanol flow
Hot merit.For example to obtain bigger methanol burning hot merit then needs:1 increase methanol pressure simultaneously changes the size of methanol atomizer 4,
The size of increase ceramic heat storage body 13 and vertical passage 7 and the air quantity for adjusting air regulating board 1 or the regulation blower fan 2 of frequency converter 16, pass through
The extraordinary combustion efficiency of also generation that can be achieved under big flow is adjusted above, produces bigger burning hot merit.
Claims (8)
1. a kind of method of methanol decomposition burning under open environment, it is characterized in that:Primary particle size is distributed 100-800 microns
Methanol atomizing particle mixed with the air that pressure is 100-2000pa after to light and blow over a profile be inside tubular structure
There is the ceramic heat storage body of vertical passage.
2. the method for a kind of methanol decomposition burning under open environment as claimed in claim 1, it is characterized in that described pottery
Temperature inside porcelain heat storage will be maintained at more than methanol thermal cracking temperature.
3. the method for a kind of methanol decomposition burning under open environment as claimed in claim 2, it is characterized in that ceramic heat-storing
Body heating is that the heat produced after being lighted by the methanol atomizing particle of ceramic heat storage body makes ceramic heat storage body maintain methanol to split
Solve more than temperature.
4. a kind of method of methanol decomposition burning under open environment as described in being required right 1, the ceramic heat-storing of its feature
Body exit is internally provided with one or more snippets change airflow direction passage.
5. a kind of method of methanol decomposition burning under open environment as claimed in claim 1, the atomization of its feature methanol
Grain realizes that required atomizing particle grain size can be by changing methanol pressure by atomizer after being pressurizeed by methanol
Or select atomizer jet size to obtain.
6. the method for a kind of methanol decomposition burning under open environment as claimed in claim 1, it is characterized in that selection ceramics
The blower fan of heat storage longitudinal size and adjustable air volume coordinates, to obtain the stop that methanol atomizing particle is required in ceramic heat-storing body
Time.
7. a kind of method of methanol decomposition burning under open environment as claimed in claim 1, the atomization of its feature methanol
The ignition location of grain is at the import of ceramic heat storage body vertical passage.
8. the method for a kind of methanol decomposition burning under open environment as claimed in claim 1, it is characterized in that ceramic heat-storing
Body can be assembling structure, and material may be selected IR Radiation Ceramic Materials and be made.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710378442.3A CN107218597A (en) | 2017-05-25 | 2017-05-25 | A kind of method of methanol decomposition burning under open environment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710378442.3A CN107218597A (en) | 2017-05-25 | 2017-05-25 | A kind of method of methanol decomposition burning under open environment |
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Publication Number | Publication Date |
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CN107218597A true CN107218597A (en) | 2017-09-29 |
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ID=59945156
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CN201710378442.3A Pending CN107218597A (en) | 2017-05-25 | 2017-05-25 | A kind of method of methanol decomposition burning under open environment |
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Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2422216A1 (en) * | 1974-05-08 | 1975-11-20 | Elco Oelbrennerwerk Ag | Jet pipe for oil burner - providing rapid preheating of oil to obtain good spraying and combustion, without cracking of heavy oil |
JPH06147422A (en) * | 1992-11-06 | 1994-05-27 | Sanyo Electric Co Ltd | Appartus for liquid fuel combustion |
CN101846342A (en) * | 2010-06-26 | 2010-09-29 | 刘德远 | Honeycomb briquette type cooker using alcohol-based fuel |
CN102607023A (en) * | 2012-03-26 | 2012-07-25 | 湖南三瑞能源科技有限公司 | Alcohol-based combustor for boiler and kiln furnace |
CN103086324A (en) * | 2013-01-23 | 2013-05-08 | 大连理工大学 | Device and method for carrying out atomization and catalytic reforming on organic liquid fuels |
CN105135428A (en) * | 2015-07-20 | 2015-12-09 | 中国石油天然气股份有限公司 | Nozzle-free porous medium combustion device and fuel oil combustion method |
CN205155956U (en) * | 2015-10-25 | 2016-04-13 | 山西煜能科技开发有限公司 | Use methanol fuel's face that boils bucket |
CN106224961A (en) * | 2016-09-30 | 2016-12-14 | 山西煜能科技开发有限公司 | A kind of methanol fuel vacuum condensation hot-water boiler |
-
2017
- 2017-05-25 CN CN201710378442.3A patent/CN107218597A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE2422216A1 (en) * | 1974-05-08 | 1975-11-20 | Elco Oelbrennerwerk Ag | Jet pipe for oil burner - providing rapid preheating of oil to obtain good spraying and combustion, without cracking of heavy oil |
JPH06147422A (en) * | 1992-11-06 | 1994-05-27 | Sanyo Electric Co Ltd | Appartus for liquid fuel combustion |
CN101846342A (en) * | 2010-06-26 | 2010-09-29 | 刘德远 | Honeycomb briquette type cooker using alcohol-based fuel |
CN102607023A (en) * | 2012-03-26 | 2012-07-25 | 湖南三瑞能源科技有限公司 | Alcohol-based combustor for boiler and kiln furnace |
CN103086324A (en) * | 2013-01-23 | 2013-05-08 | 大连理工大学 | Device and method for carrying out atomization and catalytic reforming on organic liquid fuels |
CN105135428A (en) * | 2015-07-20 | 2015-12-09 | 中国石油天然气股份有限公司 | Nozzle-free porous medium combustion device and fuel oil combustion method |
CN205155956U (en) * | 2015-10-25 | 2016-04-13 | 山西煜能科技开发有限公司 | Use methanol fuel's face that boils bucket |
CN106224961A (en) * | 2016-09-30 | 2016-12-14 | 山西煜能科技开发有限公司 | A kind of methanol fuel vacuum condensation hot-water boiler |
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PB01 | Publication | ||
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RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20170929 |