CN107218597A - A kind of method of methanol decomposition burning under open environment - Google Patents

A kind of method of methanol decomposition burning under open environment Download PDF

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Publication number
CN107218597A
CN107218597A CN201710378442.3A CN201710378442A CN107218597A CN 107218597 A CN107218597 A CN 107218597A CN 201710378442 A CN201710378442 A CN 201710378442A CN 107218597 A CN107218597 A CN 107218597A
Authority
CN
China
Prior art keywords
methanol
heat storage
under open
ceramic heat
open environment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710378442.3A
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Chinese (zh)
Inventor
杨永宁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANXI JUNENG TECHNOLOGY DEVELOPMENT Co Ltd
Original Assignee
SHANXI JUNENG TECHNOLOGY DEVELOPMENT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANXI JUNENG TECHNOLOGY DEVELOPMENT Co Ltd filed Critical SHANXI JUNENG TECHNOLOGY DEVELOPMENT Co Ltd
Priority to CN201710378442.3A priority Critical patent/CN107218597A/en
Publication of CN107218597A publication Critical patent/CN107218597A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D11/00Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
    • F23D11/10Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour
    • F23D11/101Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour medium and fuel meeting before the burner outlet
    • F23D11/102Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour medium and fuel meeting before the burner outlet in an internal mixing chamber
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D11/00Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
    • F23D11/10Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour
    • F23D11/101Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour medium and fuel meeting before the burner outlet
    • F23D11/105Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space the spraying being induced by a gaseous medium, e.g. water vapour medium and fuel meeting before the burner outlet at least one of the fluids being submitted to a swirling motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D11/00Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
    • F23D11/36Details, e.g. burner cooling means, noise reduction means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23DBURNERS
    • F23D11/00Burners using a direct spraying action of liquid droplets or vaporised liquid into the combustion space
    • F23D11/36Details, e.g. burner cooling means, noise reduction means
    • F23D11/44Preheating devices; Vaporising devices
    • F23D11/441Vaporising devices incorporated with burners
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/02Processes for making hydrogen or synthesis gas
    • C01B2203/0266Processes for making hydrogen or synthesis gas containing a decomposition step
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B2203/00Integrated processes for the production of hydrogen or synthesis gas
    • C01B2203/08Methods of heating or cooling
    • C01B2203/0805Methods of heating the process for making hydrogen or synthesis gas
    • C01B2203/0811Methods of heating the process for making hydrogen or synthesis gas by combustion of fuel
    • C01B2203/0816Heating by flames

Abstract

The combustion system that the present invention is cracked after being atomized using a kind of methanol in unlimited environment in burning, thoroughly solve the problem of producing carbon distribution in cracking, the present invention can be with long-term stable operation, burning is complete, and flame temperature is high, using being not required to preheating, the combustion heat value of fuel is also add by cracking, the invention cost is very low, is a kind of effective ways that can be promoted the use of using reliable.

Description

A kind of method of methanol decomposition burning under open environment
Technical field
The invention belongs to combustion technology, and in particular to a kind of method of the cracking burning of methanol.
Background technology
Existing methanol combustion method is changed to methanol fuel from Light Oil Burning Machine and just directly used, and the theory of combustion is not Change.But methanol burning and light oil burning are very different, one is that methanol gasifying latent heat is very big, and second is that methanol has in itself Oxygen, existing combustion method by methanol after atomizer sprays by arc ignition, directly burnt by blower fan air feed, work as methanol After atomizing particle is ignited, methanol particle first has to gasification, and methanol gasifying heat absorption causes combustion zone temperature to reduce so that methanol fire Flame temperature is low, and flame is elongated, incomplete combustion.Other original bumer of light fuel wishes the fuel particle size after fuel atomization As far as possible small, to obtain as far as possible big surface so as to the gasification fully burning rapidly of light oil particle, this situation is in bumer of light fuel Effect is positive, but methanol atomizing particle tiny in methanol combustion process has bigger surface, these molecules Gasification rate faster so that combustion zone temperature is lower, so fired state is bad.
It is to copy benzine blow lamp principle to have some solutions at present, and methanol is first passed through a coil pipe heated or one Closed cavity gasification cracking sprays burning by nozzle again, and coil pipe or airtight cavity are jetted out flames heating by methanol burning, Although the problem of solving ignition temperature and burn complete, the internal high temperature that this mode belongs to this kind of closed cavity of coil pipe lacks Oxygen environment is cracked, because cracking temperature is not easily controlled, so must have carbon distribution generation, use time not length will coil pipe block up Plug.Coil pipe is blocked and can also caused the accident, so the method for this closing space internal gasifier cracking can not solve burning at all and ask Topic, this combustion system is using preceding also needing to preheat coil pipe, using very inconvenient.
The method that also having other at present improves methanol burning mainly adds various additives in methanol, and modifying agent increases Cost can also increase while heat value, not solve problem from basic.
The content of the invention
The combustion system that the present invention is cracked after being atomized using a kind of methanol in unlimited environment in burning, is thoroughly solved The problem of producing carbon distribution in cracking, the present invention can be burnt complete, flame temperature is high, using being not required to pre- with long-term stable operation Heat, the combustion heat value of fuel is also add by cracking, and the invention cost is very low, is that one kind can be promoted the use of using reliable Effective ways.
The principle of thermal cracking is produced when methanol atomizing particle burns in ceramic heat storage body in this unlimited environment:
Methanol passes through the particle that methanol atomizer sprays, due to methanol surface tension.So it is ball in the air to suspend Shape particle, when atomization methanol particle first passes through the electric arc of ignition electrode generation, some methanol atomizing particles are ignited first, after lighting Methanol flame begin to warm up heat storage inwall and conduit wall into ceramic heat storage body, heat storage passage is rapidly heated to methanol Cracking temperature.Substantial amounts of methanol atomizing particle is continuously entered in ceramic heat storage body passage simultaneously, in high temperature environments, these methanol Particle surface gasifies first, forms a gasification concentric sphere volume, liquid fuel combustion process is stratified combustion, so aerobic Particle gasification top layer is first burnt under hot environment, and surface combustion can seize the oxygen around surface, though such situation is caused Right integrated air amount is superfluous, but is anaerobic condition inside particle, therefore the heat radiation heat under the hot environment of heat storage passage Conduction penetrates particle top layer so that inside reaches cracking temperature, and inside produces thermal cracking, and hydrogen and carbon monoxide are generated after cracking Etc. other components.Heat required for the latent heat of methanol particle gasification and cracking is then provided by ceramic heat storage body.Due to atomization Grain size and the temperature difference that position is caused in ceramic heat storage body passage can generate different cracking components.After cracking Product and air are blended in ceramic heat storage body passage because the effect of blower fan blows to exit, the change gas set in exit Flow in the presence of the passage of direction, produce eddy airstream.This changes the flow velocity that airflow direction passage slow down gaseous mixture so that store The flow velocity of hot each passage of body is consistent, and the change airflow direction passage generates strong disturbance so that component and sky after various cracking Gas is sufficiently mixed burning, forms extremely short swirl flame, and produce the high temperature more than 1300 degree.
The feature of the present invention is as follows:Primary particle size is distributed(100-800 microns)Methanol atomizing particle and certain pressure (100-2000pa)Air mixing after light and blow over a profile to have the ceramic heat-storing of vertical passage inside tubular structure Body.
Described ceramic heat storage body, the temperature of heat storage inwall and vertical passage will be maintained at methanol thermal cracking temperature when using It is more than degree.
Described ceramic heat storage body heating, can be produced after being lighted by the methanol atomizing particle of ceramic heat storage body passage Heat ceramic heat storage body is maintained more than methanol decomposition temperature, or as external heat source provide ceramic heat storage body needed for temperature Degree.
Described ceramic heat storage body, exit or internal settable one or more snippets change airflow direction passage.
The methanol atomizing particle of described certain particle diameter, is realized after being pressurizeed by methanol by atomizer, its Grain size can be obtained by changing methanol pressure or selection atomizer jet size.
Described methanol combustion method also includes:The blower fan of ceramic heat storage body longitudinal size and adjustable air volume is selected to coordinate, To obtain the residence time that methanol atomizing particle is required in ceramic heat-storing body.
The ignition location of described methanol atomizing particle is at the import of ceramic heat storage body vertical passage.
Described ceramic heat storage body can be assembling structure, and material may be selected IR Radiation Ceramic Materials and be made.
Brief description of the drawings
Accompanying drawing 1 is that air regulating board adjusts wind to be combined with variable pump pressure regulation;For adjusting methanol atomized particle size and methanol particle Pyrolysis time in heat storage.
Accompanying drawing 2 is that air regulating board adjusts wind to add relief valve pressure regulating to combine with constant displacement pump;For adjust methanol atomized particle size and Pyrolysis time of the methanol particle in heat storage.
Accompanying drawing 3 is that frequency converter adjusts wind addition of variable pump pressure regulation combination;For adjusting methanol atomized particle size and methanol particle Pyrolysis time in heat storage.
Accompanying drawing 4 is that frequency converter adjusts wind to add relief valve pressure regulating to combine with constant displacement pump;For adjust methanol atomized particle size and Pyrolysis time of the methanol particle in heat storage.
Accompanying drawing 5 is a kind of ceramic heat storage body structure, and the dividing plate of vertical passage carries fold or ripple;
Accompanying drawing 6 is another ceramic heat storage body structure, and vertical passage is made up of dividing plate, there is densely covered aperture on dividing plate;
Accompanying drawing 7 is another ceramic heat storage body structure, and vertical passage is cellular;
Accompanying drawing 8 changes airflow direction channel design to be a kind of, is dihedral vane structure;
Accompanying drawing 9 is another change airflow direction channel design, n inclined holes of top layout;
Accompanying drawing 5-9 provides the ceramic heat storage body and vertical passage shape of different structure and changes the structure of airflow direction passage, As it acts on and with principle is.
In accompanying drawing, the air regulating board of sequence number 1;2 blower fans;3 connecting cylinders, 4 methanol atomizers;5 air-distributing discs;6 ignition electrodes;7 accumulation of heats Piece;8 change airflow direction passage;9 magnetic valves;10 variable pumps;11 methanol canisters;12 methanol pipelines;13 Ceramics Ceramic heat storages Cylinder;14 be variable pump;15 be overflow valve;16 frequency converters;17 change the angling hole of airflow direction passage;18 be dihedral vane; 19 be ceramic inner barrel with holes;20 be the fold or ripple set in vertical passage.
Embodiment
Embodiment 1, methanol pressure is adjusted to 0.3-0.4mp, and selection methanol atomizer is Danfoss fuel nozzle, specification For 3 or 4 gallons/H, methanol atomized particle size is largely 100~500um, ceramic heat storage body size diameter under this operating mode 150mm, internal diameter 130mm, length 150-200mm, fan pressure 200-400pa, 150 cubes/h of air quantity, blower fan air regulating board control Air quantity processed.
In use, when methanol starts atomization after the pressurization of pump 10 or 14 by methanol atomizer 4, sucking and making pottery through blower fan Porcelain heat storage, atomizing particle is lighted by the ignition electrode 6 positioned at heat storage porch, and the methanol particle of some atomizations lights what is formed Flame, first heating ceramic heat storage inner surface and vertical passage dividing plate 7, when the inner surface of ceramic heat storage body 13 and vertical passage every The temperature of plate 7 quickly rises to more than 800 degree, and inside produces cracking while substantial amounts of methanol atomizing particle surface catches fire, largely Pyrolysis product and the air sent of blower fan 2 mixed, changing airflow direction passage 8 by ceramics, further strong rotation is mixed Merge and produce thermal-flame, regulation blower fan air regulating board 1 controls air quantity so that the oxygen content of flue gas is about 1-2%, now flue gas Middle carbon monoxide and nitrogen oxides are positively retained at below 50mg/m3.
Embodiment 2:According to the methanol decomposition theory of combustion of specification:Different burnings can then be produced by changing methanol flow Hot merit.For example to obtain bigger methanol burning hot merit then needs:1 increase methanol pressure simultaneously changes the size of methanol atomizer 4, The size of increase ceramic heat storage body 13 and vertical passage 7 and the air quantity for adjusting air regulating board 1 or the regulation blower fan 2 of frequency converter 16, pass through The extraordinary combustion efficiency of also generation that can be achieved under big flow is adjusted above, produces bigger burning hot merit.

Claims (8)

1. a kind of method of methanol decomposition burning under open environment, it is characterized in that:Primary particle size is distributed 100-800 microns Methanol atomizing particle mixed with the air that pressure is 100-2000pa after to light and blow over a profile be inside tubular structure There is the ceramic heat storage body of vertical passage.
2. the method for a kind of methanol decomposition burning under open environment as claimed in claim 1, it is characterized in that described pottery Temperature inside porcelain heat storage will be maintained at more than methanol thermal cracking temperature.
3. the method for a kind of methanol decomposition burning under open environment as claimed in claim 2, it is characterized in that ceramic heat-storing Body heating is that the heat produced after being lighted by the methanol atomizing particle of ceramic heat storage body makes ceramic heat storage body maintain methanol to split Solve more than temperature.
4. a kind of method of methanol decomposition burning under open environment as described in being required right 1, the ceramic heat-storing of its feature Body exit is internally provided with one or more snippets change airflow direction passage.
5. a kind of method of methanol decomposition burning under open environment as claimed in claim 1, the atomization of its feature methanol Grain realizes that required atomizing particle grain size can be by changing methanol pressure by atomizer after being pressurizeed by methanol Or select atomizer jet size to obtain.
6. the method for a kind of methanol decomposition burning under open environment as claimed in claim 1, it is characterized in that selection ceramics The blower fan of heat storage longitudinal size and adjustable air volume coordinates, to obtain the stop that methanol atomizing particle is required in ceramic heat-storing body Time.
7. a kind of method of methanol decomposition burning under open environment as claimed in claim 1, the atomization of its feature methanol The ignition location of grain is at the import of ceramic heat storage body vertical passage.
8. the method for a kind of methanol decomposition burning under open environment as claimed in claim 1, it is characterized in that ceramic heat-storing Body can be assembling structure, and material may be selected IR Radiation Ceramic Materials and be made.
CN201710378442.3A 2017-05-25 2017-05-25 A kind of method of methanol decomposition burning under open environment Pending CN107218597A (en)

Priority Applications (1)

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CN201710378442.3A CN107218597A (en) 2017-05-25 2017-05-25 A kind of method of methanol decomposition burning under open environment

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Application Number Priority Date Filing Date Title
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Publications (1)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2422216A1 (en) * 1974-05-08 1975-11-20 Elco Oelbrennerwerk Ag Jet pipe for oil burner - providing rapid preheating of oil to obtain good spraying and combustion, without cracking of heavy oil
JPH06147422A (en) * 1992-11-06 1994-05-27 Sanyo Electric Co Ltd Appartus for liquid fuel combustion
CN101846342A (en) * 2010-06-26 2010-09-29 刘德远 Honeycomb briquette type cooker using alcohol-based fuel
CN102607023A (en) * 2012-03-26 2012-07-25 湖南三瑞能源科技有限公司 Alcohol-based combustor for boiler and kiln furnace
CN103086324A (en) * 2013-01-23 2013-05-08 大连理工大学 Device and method for carrying out atomization and catalytic reforming on organic liquid fuels
CN105135428A (en) * 2015-07-20 2015-12-09 中国石油天然气股份有限公司 Nozzle-free porous medium combustion device and fuel oil combustion method
CN205155956U (en) * 2015-10-25 2016-04-13 山西煜能科技开发有限公司 Use methanol fuel's face that boils bucket
CN106224961A (en) * 2016-09-30 2016-12-14 山西煜能科技开发有限公司 A kind of methanol fuel vacuum condensation hot-water boiler

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2422216A1 (en) * 1974-05-08 1975-11-20 Elco Oelbrennerwerk Ag Jet pipe for oil burner - providing rapid preheating of oil to obtain good spraying and combustion, without cracking of heavy oil
JPH06147422A (en) * 1992-11-06 1994-05-27 Sanyo Electric Co Ltd Appartus for liquid fuel combustion
CN101846342A (en) * 2010-06-26 2010-09-29 刘德远 Honeycomb briquette type cooker using alcohol-based fuel
CN102607023A (en) * 2012-03-26 2012-07-25 湖南三瑞能源科技有限公司 Alcohol-based combustor for boiler and kiln furnace
CN103086324A (en) * 2013-01-23 2013-05-08 大连理工大学 Device and method for carrying out atomization and catalytic reforming on organic liquid fuels
CN105135428A (en) * 2015-07-20 2015-12-09 中国石油天然气股份有限公司 Nozzle-free porous medium combustion device and fuel oil combustion method
CN205155956U (en) * 2015-10-25 2016-04-13 山西煜能科技开发有限公司 Use methanol fuel's face that boils bucket
CN106224961A (en) * 2016-09-30 2016-12-14 山西煜能科技开发有限公司 A kind of methanol fuel vacuum condensation hot-water boiler

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Application publication date: 20170929