CN107217133A - Laser impact intensified Finite Element Method - Google Patents

Laser impact intensified Finite Element Method Download PDF

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CN107217133A
CN107217133A CN201710392734.2A CN201710392734A CN107217133A CN 107217133 A CN107217133 A CN 107217133A CN 201710392734 A CN201710392734 A CN 201710392734A CN 107217133 A CN107217133 A CN 107217133A
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laser
msubsup
msup
mfrac
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CN107217133B (en
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张永康
朱然
杨青天
黄志刚
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Guangdong University of Technology
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Guangdong University of Technology
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D10/00Modifying the physical properties by methods other than heat treatment or deformation
    • C21D10/005Modifying the physical properties by methods other than heat treatment or deformation by laser shock processing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D11/00Process control or regulation for heat treatments

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Optics & Photonics (AREA)
  • Laser Beam Processing (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention discloses a kind of laser impact intensified Finite Element Method, including step:Set up threedimensional model in ABAQUS, material property parameter is set, using Johnson Cook constitutive equations, set dynamic explicit analysis step simultaneously make it that plasticity change reaches maximum inside target in each analysis step, while kinetic energy finally levels off to 0;Subprogram editor is carried out to the laser-impact time of many hot spots and position distribution, the application of load is realized;Mesh generation, mesh refinement is carried out in Laser Shock Processing domain;Create analysis operation and carry out Explicit solutions, obtain residual stress field and displacement deformation distribution.The laser impact intensified Finite Element Method that the present invention is provided, with it is rapid, inexpensive, simple and easy to do, calculate it is accurate the characteristics of, future in engineering applications is good.Conveniently the laser impact intensified of many hot spots can be simulated, so as to provide reliable basis to parameter optimization.

Description

Laser impact intensified Finite Element Method
Technical field
The present invention relates to reiforcing laser impact technology field, more specifically to a kind of laser impact intensified limited First analogy method.
Background technology
Reiforcing laser impact technology is a kind of new material surface strengthening means, and it is by high power density (GW/ cm2Magnitude), the laser beam of pulse width (ns magnitudes) by transparent restraint layer, act on the suction for being coated in metal targets surface Coating is received, coating material absorbs laser energy and gasified rapidly, forms high temperature, the plasma of high pressure, the plasma is by about The effect of beam layer produces the shock wave of high intensity to metal surface.When the dynamic yield that the surge pressure of shock wave exceedes material is strong When spending, at the end of material surface produces plastic strain, laser action, due to the reaction of shock zone material, produced inside it The raw residual compressive stress with certain depth, the presence of residual compressive stress causes the closed effect of crackle, so as to effectively reduce tired The driving force of labor Crack Extension, extends the life-span of part.
Three-dimensional Flattened Gaussian Beams are laser of the class light energy spatial distribution with a uniform plateau region, and it impacts strong Change process is influenceed by a variety of variable factors simultaneously due to complicated mechanism, and the optimization to laser impact intensified technological parameter is brought Very big difficulty.Only the method repeatedly attempted is used, it is necessary to take a substantial amount of time and provide by experimental data and operating experience Gold.And then Finite Element Method is used to the selection of auxiliary laser shock peening technological parameter, while should by analyzing stress Become the change with displacement to explain strengthening mechanism.Braisted and Brockman are used first in terms of finite element modelling ABAQUS/Explicit+ABAQUS/Implicit method has carried out laser impact intensified simulation, and descendant also uses mostly This Finite Element Method, but during for many light spot laser shock strengthenings, this method not only takes but also needed continuous The result of each hot spot Explicit Analysis is brought into implicit analysis, all analyzes and terminates until all hot spots, while for not Same technological parameter (spot radius, overlapping rate, assault route etc.) is, it is necessary to set up multiple analysis model, therefore in the urgent need to one kind Laser impact intensified carry out sunykatuib analysis of the improved Finite Element Method to many hot spots.
In summary, the problems such as how efficiently solving the laser impact intensified parameter optimization difficulty of many hot spots, is current Those skilled in the art's urgent problem.
The content of the invention
In view of this, first purpose of the invention is to provide a kind of laser impact intensified Finite Element Method, The laser impact intensified parameter optimization that the laser impact intensified Finite Element Method can efficiently solve many hot spots is difficult The problem of.
In order to reach above-mentioned first purpose, the present invention provides following technical scheme:
A kind of laser impact intensified Finite Element Method, including step:
Threedimensional model is set up in ABAQUS, material property parameter is set, using Johnson-Cook constitutive equations, is set Dynamic explicit analysis step simultaneously make it that plasticity change reaches maximum inside target in each analysis step, while the last convergence of kinetic energy In 0;
Subprogram editor is carried out to the laser-impact time of many hot spots and position distribution, the application of load is realized;
Mesh generation, mesh refinement is carried out in Laser Shock Processing domain;
Create analysis operation and carry out Explicit solutions, obtain residual stress field and displacement deformation distribution.
Preferably, in above-mentioned Finite Element Method, the network is divided, and is specifically included:
Laser Shock Processing domain carries out mesh refinement using cell type C3D8R, and by the border of laser-impact target Region is set to Infinite Element and carries out mesh generation using C3D8;
It is described to create analysis operation progress Explicit solutions, obtain residual stress field and displacement deformation distribution, specific bag Include:
Analysis operation generation INP files are created, the cell type of Infinite Element is changed to CIN3D8 in INP files, it is raw Cheng Xin INP files;Analysis operation is created again, while calling new INP files and subprogram, submits analysis operation and rear place Reason, finally gives residual stress field and displacement deformation distribution.
Preferably, in above-mentioned Finite Element Method, the implementation of this method need to only carry out Explicit Analysis, each Explicit Analysis The time of step is 8 × 10-6s。
Preferably, it is described that the laser-impact time of many hot spots and position distribution are carried out in above-mentioned Finite Element Method Subprogram editor, specifically includes:
Using Fortran language editing subroutines, edlin is entered to the laser-impact time of many hot spots and position distribution.
Preferably, in above-mentioned Finite Element Method, the laser is three-dimensional Flattened Gaussian Beams, the space at z=0 It is distributed as following formula:
In formula, N, M, W0x, W0yRespectively exponent number and waist width of the Flattened Gaussian Beams in x, y direction.
The laser impact intensified Finite Element Method provided using the present invention, is rushed for the laser reinforcing of many hot spots Hit, only need to carry out Explicit Analysis, the loading of diverse location not in the same time is realized using subprogram, efficiency is improved, simultaneously for Different technological parameters (laser power density, spot radius, shock peening route, reinforcing number of times, overlapping rate, pulsewidth), is only needed An analysis model is set up, remaining work is completed by subprogram.Therefore this method has rapid, inexpensive, easy to be easy The characteristics of going, calculate accurate, future in engineering applications is good.Laser impact intensified carry out mould that can conveniently to many hot spots Intend, so as to provide reliable basis to parameter optimization.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is the schematic flow sheet of the laser impact intensified Finite Element Method of a specific embodiment of the invention;
Fig. 2 is laser blast wave loading curve.
Embodiment
It is excellent in order to the laser impact intensified parameter of many hot spots the embodiment of the invention discloses a kind of Finite Element Method Change.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made Embodiment, belongs to the scope of protection of the invention.
Refer to Fig. 1-Fig. 2, the flow signal for the laser impact intensified Finite Element Method that Fig. 1 is implemented for the present invention Figure;Fig. 2 is laser blast wave loading curve.
In the diagram, a kind of laser impact intensified Finite Element Method, comprises the following steps:
S1:Threedimensional model is set up in ABAQUS, material property parameter is set, using Johnson-Cook constitutive equations, Dynamic explicit analysis step is set and make it that plasticity change reaches maximum inside target in each analysis step, while kinetic energy is last Level off to 0;
The time of specific each analysis step can be configured as needed, can be not especially limited herein.
S2:Subprogram editor is carried out to the laser-impact time of many hot spots and position distribution, the application of load is realized;
The application of load is namely realized by subprogram, the parameter of specific load etc. can be configured as needed, in detail Prior art carefully is refer to, here is omitted.
S3:Mesh generation, mesh refinement is carried out in Laser Shock Processing domain;
S4:Create analysis operation and carry out Explicit solutions, obtain residual stress field and displacement deformation distribution.
This analysis process need to only use Explicit solvers, you can obtain residual stress and displacement deformation distribution.Pass through Subprogram realizes the loading of many hot spot diverse locations not in the same time, and the application to load brings great convenience.
The laser impact intensified Finite Element Method provided using the present invention, is rushed for the laser reinforcing of many hot spots Hit, only need to carry out Explicit Analysis, the loading of diverse location not in the same time is realized using subprogram, efficiency is improved, simultaneously for Different technological parameters (laser power density, spot radius, shock peening route, reinforcing number of times, overlapping rate, pulsewidth), is only needed An analysis model is set up, remaining work is completed by subprogram.Therefore this method has rapid, inexpensive, easy to be easy The characteristics of going, calculate accurate, future in engineering applications is good.Laser impact intensified carry out mould that can conveniently to many hot spots Intend, so as to provide reliable basis to parameter optimization.
Further, in above-mentioned steps S3, specifically include:
Laser Shock Processing domain carries out mesh refinement using cell type C3D8R, and by laser-impact target frontier district Domain is set to Infinite Element and carries out mesh generation using C3D8;
Then, analysis operation is created in step S4 and carries out Explicit solutions, residual stress field and displacement deformation distribution is obtained, Specifically include:
Analysis operation generation INP files are created, the cell type of Infinite Element is changed to CIN3D8 in INP files, it is raw Cheng Xin INP files;Analysis operation is created again, while calling new INP files and subprogram, submits analysis operation and rear place Reason, finally gives residual stress field and displacement deformation distribution.
Preferably, in above-mentioned Finite Element Method, Explicit Analysis, and the time of each Explicit Analysis step need to only be carried out For 8 × 10-6s.According to specific needs, the time that Explicit Analysis is walked can also suitably be adjusted.
Specifically, in above-mentioned Finite Element Method, sub- journey is carried out to the laser-impact time of many hot spots and position distribution Sequence editor, specifically includes:
Using Fortran language editing subroutines, edlin is entered to the laser-impact time of many hot spots and position distribution.Adopt Subprogram editor is carried out with Fortran language, is easy to calling for subroutine, other conventional machines can also be used as needed Device language editing subroutine.
Preferably, in above-mentioned Finite Element Method, the laser is three-dimensional Flattened Gaussian Beams, the space at z=0 It is distributed as following formula:
In formula, N, M, W0x, W0yRespectively exponent number and waist width of the Flattened Gaussian Beams in x, y direction.As needed Other conventional laser beams can be used.
Below by one preferred embodiment exemplified by illustrate.
By taking material 2050-T8 aluminium alloys as an example, finite element modelling is carried out, is comprised the following steps:
Step 1, geometrical model and definition material and section attribute are set up in ABAQUS:Physical dimension is 25mm*25mm* 5mm, density of material is 2750kg/m3, Poisson's ratio 0.33, modulus of elasticity is 72GPa.Described using Johnson-Cook models 2050-T8 dynamic constitutive, formula (1) is the expression formula of the model.
In formula:A is yield strength, and B and n have reacted the strain hardening feature of material, and C reflects strain rate to material property Influence, εpRepresent equivalent plastic strain,For static strain speed, value herein is A=510MPa, B=200MPa, n =0.45, C=0.02,Dynamic explicit analysis step is set it is ensured that in each analysis step plasticity inside target Change reaches maximum, while kinetic energy is last close to 0, the set of time of each analysis step is 8 × 10-6s;
Imposed load:Laser power density is 3.5GW/cm2, using circular light class, spot diameter 1.5mm, pulse width 10ns is set to, spatial distribution of the three-dimensional Flattened Gaussian Beams at z=0 is formula 2, and laser blast wave loading curve is Fig. 2, Using Fortran language editing subroutines, edlin is entered to the laser-impact time of many hot spots and position distribution;
In formula, N, M, W0x, W0yRespectively exponent number and waist width of the Flattened Gaussian Beams in x, y direction.
Step 3, mesh generation:Mesh refinement is carried out in Laser Shock Processing domain, cell type is used for C3D8R;Will Laser-impact target borderline region is set to Infinite Element, and the part uses cell type C3D8 first, and unit size size is 150μm*150μm*50μm;
Step 4, analysis operation generation INP files are created, the cell type of Infinite Element part are changed in INP files CIN3D8, generates new INP files;Analysis operation is created again, while calling new INP files and Fortran language editors Subprogram, submit analysis operation and post processing, finally give residual stress field and displacement deformation distribution.
The aluminium alloy plate laser impact intensified to three-dimensional Flattened Gaussian Beams is simulated using finite element software ABAQUS Analysis, this analysis process need to only use Explicit solvers, you can obtain residual stress and displacement deformation distribution.The present invention is logical Crossing Fortran language editing subroutines realizes the loading of many hot spot diverse locations not in the same time, and the application to load is brought Great convenience, while in optimization shock peening technological parameter (laser power density, spot radius, shock peening route, reinforcing time Number, overlapping rate, pulsewidth) on bring great convenience, study process above parameter on laser shock peening influence when only need An analysis model is set up, remaining is operated in subprogram and completed, and improves modeling efficiency.While this FEM model Infinite Element is employed as reflecting boundary, prevents from producing stress wave reflection on border, reenters model, so as to cause knot Really incorrect, the use of Infinite Element can also reduce the calculating time.The analogy method has that modeling efficiency is high, cost is low, meter The characteristics of true, the time is short is calculated accurately, with certain future in engineering applications.
The embodiment of each in this specification is described by the way of progressive, and what each embodiment was stressed is and other Between the difference of embodiment, each embodiment identical similar portion mutually referring to.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or using the present invention. A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, it is of the invention The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one The most wide scope caused.

Claims (5)

1. a kind of laser impact intensified Finite Element Method, it is characterised in that including step:
Threedimensional model is set up in ABAQUS, material property parameter is set, using Johnson-Cook constitutive equations, dynamic is set Explicit Analysis is walked and so that plasticity change reaches maximum inside target in each analysis step, while kinetic energy finally levels off to 0;
Subprogram editor is carried out to the laser-impact time of many hot spots and position distribution, the application of load is realized;
Mesh generation, mesh refinement is carried out in Laser Shock Processing domain;
Create analysis operation and carry out Explicit solutions, obtain residual stress field and displacement deformation distribution.
2. Finite Element Method according to claim 1, it is characterised in that the network is divided, and is specifically included:
Laser Shock Processing domain carries out mesh refinement using cell type C3D8R, and by the borderline region of laser-impact target It is set to Infinite Element and mesh generation is carried out using C3D8;
Create analysis operation and carry out Explicit solutions, obtain residual stress field and displacement deformation distribution, specifically include:
Analysis operation generation INP files are created, the cell type of Infinite Element CIN3D8 are changed in INP files, generation is new INP files;Analysis operation is created again, while calling new INP files and subprogram, submits analysis operation and post processing, Finally give residual stress field and displacement deformation distribution.
3. Finite Element Method according to claim 1, it is characterised in that the implementation of this method only need to explicitly be divided Analysis, the time of each Explicit Analysis step is 8 × 10-6s。
4. Finite Element Method according to claim 1, it is characterised in that the laser-impact time to many hot spots Subprogram editor is carried out with position distribution, is specifically included:
Using Fortran language editing subroutines, edlin is entered to the laser-impact time of many hot spots and position distribution.
5. the Finite Element Method according to claim any one of 1-4, it is characterised in that the laser is three-dimensional flat-top Gaussian beam, the spatial distribution at z=0 is following formula:
<mrow> <mi>E</mi> <mrow> <mo>(</mo> <mi>x</mi> <mo>,</mo> <mi>y</mi> <mo>,</mo> <mn>0</mn> <mo>)</mo> </mrow> <mo>=</mo> <mi>exp</mi> <mo>&amp;lsqb;</mo> <mo>-</mo> <mfrac> <mrow> <mi>N</mi> <mo>+</mo> <mn>1</mn> </mrow> <msubsup> <mi>W</mi> <mrow> <mn>0</mn> <mi>X</mi> </mrow> <mn>2</mn> </msubsup> </mfrac> <msup> <mi>x</mi> <mn>2</mn> </msup> <mo>&amp;rsqb;</mo> <msubsup> <mo>&amp;Sigma;</mo> <mrow> <mi>k</mi> <mo>=</mo> <mn>0</mn> </mrow> <mi>N</mi> </msubsup> <mfrac> <mn>1</mn> <mrow> <mi>k</mi> <mo>!</mo> </mrow> </mfrac> <msup> <mrow> <mo>&amp;lsqb;</mo> <mfrac> <mrow> <mi>N</mi> <mo>+</mo> <mn>1</mn> </mrow> <msubsup> <mi>W</mi> <mrow> <mn>0</mn> <mi>X</mi> </mrow> <mn>2</mn> </msubsup> </mfrac> <msup> <mi>x</mi> <mn>2</mn> </msup> <mo>&amp;rsqb;</mo> </mrow> <mi>k</mi> </msup> <mi>exp</mi> <mo>&amp;lsqb;</mo> <mo>-</mo> <mfrac> <mrow> <mi>M</mi> <mo>+</mo> <mn>1</mn> </mrow> <msubsup> <mi>W</mi> <mrow> <mn>0</mn> <mi>y</mi> </mrow> <mn>2</mn> </msubsup> </mfrac> <msup> <mi>y</mi> <mn>2</mn> </msup> <mo>&amp;rsqb;</mo> <msubsup> <mo>&amp;Sigma;</mo> <mrow> <mi>I</mi> <mo>=</mo> <mn>0</mn> </mrow> <mi>M</mi> </msubsup> <mfrac> <mn>1</mn> <mrow> <mi>I</mi> <mo>!</mo> </mrow> </mfrac> <msup> <mrow> <mo>&amp;lsqb;</mo> <mfrac> <mrow> <mi>M</mi> <mo>+</mo> <mn>1</mn> </mrow> <msubsup> <mi>W</mi> <mrow> <mn>0</mn> <mi>y</mi> </mrow> <mn>2</mn> </msubsup> </mfrac> <msup> <mi>y</mi> <mn>2</mn> </msup> <mo>&amp;rsqb;</mo> </mrow> <mi>I</mi> </msup> </mrow>
In formula, N, M, W0x, W0yRespectively exponent number and waist width of the Flattened Gaussian Beams in x, y direction.
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CN107794362A (en) * 2017-09-30 2018-03-13 广东工业大学 A kind of laser impact intensified control shape method of blade of online variable pulse width in real time
CN107937705A (en) * 2017-11-28 2018-04-20 广东工业大学 A kind of method and system of metal-surface strengthening
CN108531714A (en) * 2018-07-04 2018-09-14 北京航空航天大学 A kind of multi-Precision optimization method that mortise structure is laser impact intensified
CN110162834A (en) * 2019-04-11 2019-08-23 广东镭奔激光科技有限公司 The analogy method and reinforcing quality control apparatus of laser-impact data based on acquisition
CN110361121A (en) * 2018-04-09 2019-10-22 中国科学院沈阳自动化研究所 A kind of accurate prediction technique in laser impact intensified induction residual stress field
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CN111985131A (en) * 2020-08-10 2020-11-24 北京航空航天大学 Turbine mortise laser shock peening numerical simulation method considering curved surface shape
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CN107794362A (en) * 2017-09-30 2018-03-13 广东工业大学 A kind of laser impact intensified control shape method of blade of online variable pulse width in real time
CN107794362B (en) * 2017-09-30 2020-02-07 广东工业大学 Online real-time variable pulse width blade laser shock strengthening deformation control method
CN107937705B (en) * 2017-11-28 2019-11-08 广东工业大学 A kind of method and system of metal-surface strengthening
CN107937705A (en) * 2017-11-28 2018-04-20 广东工业大学 A kind of method and system of metal-surface strengthening
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WO2020155966A1 (en) * 2019-01-31 2020-08-06 中国石油大学(华东) Control method for welding stress and distortion in local post weld heat treatment of ultra-large pressure vessel
CN110162834A (en) * 2019-04-11 2019-08-23 广东镭奔激光科技有限公司 The analogy method and reinforcing quality control apparatus of laser-impact data based on acquisition
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US11478682B2 (en) 2019-12-13 2022-10-25 Karsten Manufacturing Corporation Golf club head with textured faceplate and methods of manufacturing the same
CN111985131A (en) * 2020-08-10 2020-11-24 北京航空航天大学 Turbine mortise laser shock peening numerical simulation method considering curved surface shape
CN111931408A (en) * 2020-08-13 2020-11-13 广东工业大学 Finite element simulation method for laser spalling process
CN113913604A (en) * 2021-08-10 2022-01-11 中国航发常州兰翔机械有限责任公司 Helicopter guider lug curved surface water coating control method and system

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