CN107216244A - A kind of method for preparing the ketone of 3,5,5 trimethyl, 3 cyclohexene 1 - Google Patents

A kind of method for preparing the ketone of 3,5,5 trimethyl, 3 cyclohexene 1 Download PDF

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Publication number
CN107216244A
CN107216244A CN201710456091.3A CN201710456091A CN107216244A CN 107216244 A CN107216244 A CN 107216244A CN 201710456091 A CN201710456091 A CN 201710456091A CN 107216244 A CN107216244 A CN 107216244A
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ketone
cyclohexene
trimethyl
nitrogen phosphorus
alkali
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CN107216244B (en
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张涛
郭劲资
程晓波
吕英东
张旭
林龙
朱龙龙
王延斌
黎源
华卫琦
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Wanhua Chemical Group Nutrition Technology Co ltd
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Wanhua Chemical Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/61Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups
    • C07C45/67Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0234Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
    • B01J31/0255Phosphorus containing compounds
    • B01J31/0264Phosphorus acid amides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/50Redistribution or isomerisation reactions of C-C, C=C or C-C triple bonds
    • B01J2231/52Isomerisation reactions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)

Abstract

A kind of preparation method of the ketone of 3,5,5 trimethyl, 3 cyclohexene 1:With 3,5, the ketone of 5 trimethyl, 2 cyclohexene 1 (α IP) is raw material, nitrogen phosphorus river alkali was catalyst in the past, and isomerization reaction is carried out using reaction rectification technique, prepared 3,5, the ketone of 5 trimethyl, 3 cyclohexene 1 (β IP), product β IP purity can reach 99.5wt% 99.8wt%, and reaction selectivity can reach 99.2% 99.9%.The technique has the advantages that catalyst amount is few, selectivity is high, alkali analysis does not occur, high-boiling components are few, is a kind of efficient synthesis technique.

Description

A kind of method for preparing 3,5,5- trimethyl -3- cyclohexene -1- ketone
Technical field
The present invention relates to a kind of preparation method of 3,5,5- trimethyl -3- cyclohexene -1- ketone (β-IP), and in particular to by preceding The river base catalysis of nitrogen phosphorus 3,5,5- trimethyls -2- cyclohexene -1- ketone (α-IP) isomerization preparation 3,5,5- trimethyl -3- cyclohexene - The method of 1- ketone.
Background technology
3,5,5- trimethyl -3- cyclohexene -1- ketone (β-IP) is that synthesising complex E, carotenoid, astaxanthin etc. are natural A kind of important intermediate of product and spices, especially prepare tea perfume ketone (2,6,6- trimethyl -2- cyclohexene-Isosorbide-5-Nitrae-diketone, KIP primary raw material), tea perfume ketone is again simultaneously the precursor for preparing TMHQ (VE main rings).
β-IP and α-IP are a pair of isomers, there is isomery balance under acid or base catalysis, β-IP can by α- IP isomerization reaction and be made.But because β-IP are a unstable structures, therefore its equilibrium concentration is very low, it is necessary to constantly Extract to break balance.Currently, reported that catalytic type is broadly divided into acid and urged for the existing many documents of isomerization reaction Change and two kinds of base catalysis, main technique is as follows:
German patent DE 2457157 is disclosed by the use of triethanolamine as catalyst, and isomerization is carried out by raw material of α-IP Reaction, reaction solution tartaric acid and brine, the method to prepare β-IP, the major defect of this method is that reaction is received Rate is low, post processing is complicated, waste liquid is more etc..
United States Patent (USP) US4845303 realizes isomery using transition-metal catalyst ferric acetyl acetonade, aluminium acetylacetonate etc. Change reaction.The technique major defect is:1) β-IP space-time yields are low;2) accessory substance is largely accumulated;3) catalyst is difficult from homogeneously urging Separated in agent system.
French Patent (FRP) FR1446246, United States Patent (USP) US5929285 and German patent DE 2508779 etc. individually disclose one The isomerization reaction using organic acid as catalyst is planted, for preparing β-IP, the solid acid being related to is:To adipic acid, toluene sulphur Acid, amino acid etc..The technique major defect is:1) conversion ratio is relatively low, 2) accessory substance generation is more, 3) equipment corrosion is serious.
United States Patent (USP) US6005147 reports Co3O4The isomerization reaction of catalysis, reaction temperature is 216-217 DEG C, is passed through The method that vacuum distillation obtains β-IP, the technique major defect is:1) reaction by-product is more, and it is bright that isophorone self condenses product It is aobvious;2) conversion ratio is low;3) catalyst is not easily recycled utilization.
Chinese patent CN1235954 and the grades of United States Patent (USP) US 6265617 are to urge using alkali metal or alkaline earth metal compound Agent synthesizes β-IP, and involved catalyst mainly has NaOH, Na2CO3Deng.The technique major defect is:1) due to catalysis used Agent is alkali metal or alkaline earth metal hydroxide, carbonate and bicarbonate etc., and the quasi-alkali or highly basic salt are easily saltoutd, serious rotten Lose consersion unit;2) heel produced in course of reaction is more, and catalyst is easily poisoned, and is difficult regeneration cycle and uses, institute's shape Into accessory substance environmental pollution also than more serious.
Chinese patent CN 1660752A are using α-IP as raw material, using acid ceramic material as release agent and catalyst, in multistage Isomerization reaction is carried out in reactor, the technique major defect is:1) catalyst amount is big, 2) pressure is of a relatively high.
The FeCl of catalytic amount3With under RMgBr RMgX synergies, can equally promote the progress of isomerization reaction, from And synthesizing β-IP, the major defect of the technique is:1) reaction condition is harsher, 2) post processing is more complicated.
Existing process mostly has following weak point:1) catalyst amount is excessive;2) space-time yield is not high;3) by-product Thing accumulation is more;4) inorganic base catalyst, is also easy to produce alkali analysis, and equipment corrosion is serious;5) transition-metal catalyst environmental pollution Seriously.
It is, thus, sought for a kind of new technique, to solve various deficiencies present in prior art.
The content of the invention
It is an object of the invention to provide a kind of green preparation process of 3,5,5- trimethyls -3- cyclohexene -1- ketone (β-IP). The technique uses preceding nitrogen phosphorus river alkali for catalyst, with product catalyst consumption is few, high income, environmental protection, is easily achieved work The advantages of industry metaplasia is produced, solve that space-time yield present in prior art is not high, catalyst amount is excessive, accessory substance is more, The various problems such as equipment deep-etching is serious.
To realize above goal of the invention, the technical solution adopted by the present invention is as follows:
The preparation method of one kind 3,5,5- trimethyl -3- cyclohexene -1- ketone, with Isophorone (α-IP) is raw material, and former nitrogen phosphorus river alkali is catalyst, using reaction rectification technique, carries out isomerization to α-IP and prepares 3,5,5- Trimethyl -3- cyclohexene -1- ketone (β-IP).
In the present invention, shown in the structure such as formula (1) of the preceding nitrogen phosphorus river base catalyst,
Wherein, R, R' are identical or different, separately represent H, the chain-like alkyl containing 1-10 carbon atom, contain 3- The cyclic alkyl of 10 carbon atoms or the aryl containing 6-10 carbon atom, such as methyl, ethyl, propyl group, isopropyl, positive fourth Base, cyclopenta, n-octyl, benzyl etc..It is preferred that R' be the chain-like alkyl containing 2-5 carbon atom.The preceding nitrogen phosphorus river alkali Consumption is the 0.0001-1wt% of raw material 3,5,5- trimethyl -2- cyclohexene -1- ketone.
As preferred scheme, catalyst of the present invention is the preceding nitrogen phosphorus river alkali (R ≠ H replaced entirely;R' ≠ H) with it is disubstituted before Nitrogen phosphorus river alkali (R=H;R' ≠ H) combination, the chain alkane of the preferred 2-5 carbon atom of R and R' in the preceding nitrogen phosphorus river alkali replaced entirely R ' is preferably the chain-like alkyl of 2-5 carbon atom in base, disubstituted preceding nitrogen phosphorus river alkali;The chain alkane of the 2-5 carbon atom Base such as ethyl, propyl group, isopropyl, normal-butyl etc..Wherein, the preceding nitrogen phosphorus river alkali replaced entirely and disubstituted preceding nitrogen phosphorus river alkali mole Than for 50:1-1:5, preferably 20:1-5:1;The consumption of catalyst is raw material 3,5,5- trimethyl -2- cyclohexene -1- ketone (α-IP) 0.0001wt%-0.1wt%, preferably 0.001wt%-0.01wt%.Using the preceding nitrogen phosphorus river alkali of combination, can effectively it finely tune The alkalescence of system, reduces the generation of accessory substance, improves the selectivity of reaction.
Reactive distillation of the present invention is carried out in tower reactor, and the theoretical cam curve of the tower reactor is 25-50, preferably 30-40;Reflux ratio is 10:1-2:1.Under normal temperature, preceding nitrogen phosphorus river alkali is mixed in advance with raw material α-IP, by Tower reactor enters tower reactor, and then tower reactor is warming up to tower in 150 DEG C -230 DEG C, preferably 170 DEG C -220 DEG C, reactive distillation processes The absolute pressure of formula reactor is 0.2Bar -2Bar, preferably 0.5Bar -1Bar.Reaction time 10-150h, preferably 20- 80h.Under the catalytic action of preceding nitrogen phosphorus river alkali isomerization reaction occurs for α-IP, because the product β-IP of generation boiling point is 190 DEG C, 215 DEG C of the boiling point less than raw material α-IP, therefore, the β-IP of reaction generation are constantly distilled out of from tower top, so that isomerization is anti- The balance answered is moved to generation β-IP direction.In the β-IP crude products that overhead extraction purity is 50wt%-95wt%, selecting response Property can reach 99.2%-99.9%.
β-IP the crude products of tower reactor overhead extraction obtain product in vacuum rectification tower by further rectification under vacuum β-IP, vacuum rectification tower theoretical cam curve is 25-40, and absolute pressure is 1-20kPa, and reflux ratio is 1:1-5:1, tower top temperature is 80-130℃.After further rectification under vacuum, product β-IP purity can reach 99.5wt%-99.8wt%.
The solution of the present invention compared with prior art, with advantages below:
1) nitrogen phosphorus river alkali is scattered in homogeneous form in the liquid phase before catalyst, and preceding nitrogen phosphorus river alkali is dissolved in α-IP, without Increase other solvents, therefore overcome inorganic base and be easy to the problem of alkali is separated out, selectivity of product is high.
2) compared with common inorganic alkali, preceding nitrogen phosphorus river alkali have bigger steric hindrance, block IP anions intermediate with it is other The combination of IP molecules, and then the generation of autohemagglutination product is inhibited, therefore, with high stereoselectivity, reduce chemical reagent Consumption, reduce the generation of " three wastes ".
3), can effective trimming body using disubstituted with preceding nitrogen phosphorus river alkali mixed catalyst that is replacing entirely in preferred scheme The alkalescence of system, reduces the generation of accessory substance, improves the selectivity of reaction.
4) reacted using reaction rectification technique, operating process is simple, and reaction can be carried out continuously.
Embodiment
Catalyst of the present invention can be prepared using the method for conventional chemical synthesis, and specific reaction scheme is as follows:
Compound III synthesis
Material II (0.3mol) is taken to be dissolved in 300mL toluene, the lower aldehyde I for instilling 0.15mol of stirring is mixed with 100mL toluene Liquid is closed, 24h is reacted at room temperature.It is evaporated off after solvent adding 150mL methanol in gained thick liquid, is added portionwise altogether under ice-water bath cooling 8.8g NaBH4, room temperature continues to react 12h, isometric water is added after concentration, with petroleum ether extraction (50mL × 3), anhydrous Na2SO4 Dry, vacuum distillation obtains III.
Compound IV synthesis
0.1mol NaOH (10%) is added into 0.1mol III, 0.2mol halogenated hydrocarbons R'X, room temperature is then added dropwise React after 2h, be diluted with water, with n-hexane extraction (50mL × 3), anhydrous Na 2SO4 is dried, and vacuum distillation obtains compound IV.
Compound V synthesis
0.05mol middle IV is dissolved in 50mL CH2Cl2In, ice salt bath is cooled to 0-5 DEG C, N2
Under protection, hexamethyl phosphoramide (0.05mol) and CF are successively instilled3SO3H (0.05mol), after adding at room temperature Continue to react 2h.It is evaporated off after solvent washing (30mL × 3) with ether, obtains thick liquid V.
Compound VI synthesis
0.045mol V is dissolved in 50mL tetrahydrofurans, the lower injection t-BuOK's (0.09mol) by several times of nitrogen protection 40mL THF solutions;React and 120mL pentanes, standing separation supernatant liquor are added after 2h;Rotary evaporation is removed after light component, is subtracted Nitrogen phosphorus river alkali VI before pressure rectifying is obtained.
The different preceding nitrogen phosphorus river base catalysts used in embodiment are as follows:
IL-A:R=H;R'=normal-butyls
IL-B:R=H;R'=ethyls
IL-C:R=isobutyl groups;R'=isopropyls
IL-D:R=methyl;R'=n-pentyls
IL-E:R=propyl group;R'=cyclopenta
IL-F:R=n-octyls;R'=cyclopenta
IL-G:R=H;R'=n-propyls
IL-H:R=benzyls;R'=n-hexyls
Gas phase analysis condition:Agilent gas-chromatography on-line determination, chromatographic column:Polysiloxanes post HP-5, gasify room temperature For:250 DEG C, detector temperature:250 DEG C, temperature programming:50 DEG C, 1min;80 DEG C, 1min;10 DEG C/min to 250 DEG C, 10min.
Embodiment 1
α-IP the raw materials containing nitrogen phosphorus river base catalyst IL-A before 0.05wt% are added to tower reactor tower reactor, in tower reactor 210 DEG C of temperature, theoretical cam curve are 30, and reflux ratio is 3:Reacted under conditions of 1, tower reactor absolute pressure 0.9Bar Rectifying, occurs α-IP isomerization reactions, reaction selectivity is 99.7%, and overhead collection obtains crude product β-IP, and (gas phase purity is 70wt%).Crude product β-IP are 1.5kPa in absolute pressure, and theoretical cam curve is 30, and reflux ratio is 3:Under the conditions of 1, further Rectification under vacuum obtains the product β-IP that purity is 99.5wt%, and tower top temperature is 100 DEG C.
Embodiment 2-10 and embodiment 11 (comparative example)
On the basis of example 1, the theoretical cam curve of change catalyst type and the tower reactor of consumption, reactive distillation, Bottom temperature, pressure, reflux ratio, residence time, the results detailed in Table 1.
Table 1
Above embodiment, not makees any formal limitation to technical scheme.Every foundation is originally The technical spirit of invention each falls within the guarantor of the present invention to any simple modification made for any of the above embodiments, equivalent variations and modification Within the scope of shield.

Claims (10)

1. the method that one kind prepares 3,5,5- trimethyl -3- cyclohexene -1- ketone, it is characterised in that with 3,5,5- trimethyl -2- rings Hexene -1- ketone is raw material, and former nitrogen phosphorus river alkali is catalyst, using reactive distillation, carry out isomerization prepare 3,5,5- trimethyls - 3- cyclohexene -1- ketone.
2. the method according to claim l, it is characterised in that described preceding nitrogen phosphorus river alkali structure is formula (I)
Wherein, R, R' are identical or different, separately represent H, the chain-like alkyl containing 1-10 carbon atom, containing 3-10 The cyclic alkyl of carbon atom or the aryl containing 6-10 carbon atom.
3. method according to claim 1 or 2, it is characterised in that the consumption of the preceding nitrogen phosphorus river alkali is raw material 3,5,5- The 0.0001-1wt% of trimethyl -2- cyclohexene -1- ketone.
4. the method according to claim any one of 1-3, it is characterised in that the preceding nitrogen phosphorus river alkali is the preceding nitrogen replaced entirely The combination of phosphorus river alkali and disubstituted preceding nitrogen phosphorus river alkali.
5. method according to claim 4, it is characterised in that the preceding nitrogen phosphorus river alkali replaced entirely and disubstituted preceding nitrogen phosphorus river alkali Mole ratio be 50:1-1:5, preferably 20:1-5:1.
6. the method according to claim 4 or 5, it is characterised in that the consumption of the catalyst is the front three of raw material 3,5,5- The 0.0001wt%-0.1wt%, preferably 0.001wt%-0.01wt% of base -2- cyclohexene -1- ketone.
7. the method according to claim any one of l-6, it is characterised in that the reactive distillation enters in tower reactor OK, tower reactor theoretical cam curve is 25-50, preferably 30-40;Reflux ratio is 10:1-2:1.
8. method according to claim 7, it is characterised in that the absolute pressure of the tower reactor is 0.2Bar- 2Bar, preferably 0.5Bar-1Bar;Bottom temperature is 150 DEG C -230 DEG C, preferably 170 DEG C -220 DEG C.
9. the method according to claim 7 or 8, it is characterised in that tower reactor overhead extraction purity is 50wt%- 95wt% 3,5,5- trimethyl -3- cyclohexene -1- ketone crude products.
10. method according to claim 9, it is characterised in that 3,5,5- trimethyl -3- cyclohexene -1- ketone crude products are subtracting In pressure rectifying column the trimethyl -3- cyclohexene -1- ketone of product 3,5,5-, vacuum rectification tower theoretical cam curve are obtained by rectification under vacuum For 25-40, reflux ratio is 1:1-5:1.
CN201710456091.3A 2017-06-16 2017-06-16 Method for preparing 3,5, 5-trimethyl-3-cyclohexene-1-ketone Active CN107216244B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108046498A (en) * 2017-12-15 2018-05-18 江苏焕鑫新材料股份有限公司 A kind of green pretreating process of ketone polymer waste liquid
CN112920032A (en) * 2019-12-06 2021-06-08 万华化学集团股份有限公司 Preparation method of beta-isophorone

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US6265617B1 (en) * 1998-05-13 2001-07-24 Degussa-Huls Aktiengesellschaft Process for the preparation of 3,5,5-trimethylcyclohexa-3-en-1-one (β-isophorone) by isomerization of 3,5,5- trimethylcyclohexa-2-en-1-one (α-isophorone)
CN104311407A (en) * 2014-09-29 2015-01-28 万华化学集团股份有限公司 Environmental-friendly preparation process of 3,5,5-trimethyl-3-cyclohexene-1-ketone

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CN104311407A (en) * 2014-09-29 2015-01-28 万华化学集团股份有限公司 Environmental-friendly preparation process of 3,5,5-trimethyl-3-cyclohexene-1-ketone

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108046498A (en) * 2017-12-15 2018-05-18 江苏焕鑫新材料股份有限公司 A kind of green pretreating process of ketone polymer waste liquid
CN108046498B (en) * 2017-12-15 2020-11-13 江苏焕鑫新材料股份有限公司 Green pretreatment process of ketone polymer waste liquid
CN112920032A (en) * 2019-12-06 2021-06-08 万华化学集团股份有限公司 Preparation method of beta-isophorone
CN112920032B (en) * 2019-12-06 2022-07-12 万华化学集团股份有限公司 Preparation method of beta-isophorone

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