CN107214396B - A kind of remotely monitoring steel plate cutting equipment and its steel plate cutting technique - Google Patents
A kind of remotely monitoring steel plate cutting equipment and its steel plate cutting technique Download PDFInfo
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- CN107214396B CN107214396B CN201710401006.3A CN201710401006A CN107214396B CN 107214396 B CN107214396 B CN 107214396B CN 201710401006 A CN201710401006 A CN 201710401006A CN 107214396 B CN107214396 B CN 107214396B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/002—Machines, apparatus, or equipment for cutting plane workpieces, e.g. plates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/16—Bands or sheets of indefinite length
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Road Repair (AREA)
Abstract
A kind of long-range monitoring steel plate cutting equipment, it include cutter unit, feeding unit material, remote monitoring unit and control unit, cutter unit includes rack, cantilever type numerical control cutting machine, track and material-guiding wheel, track is fixedly installed in rack, it is provided on track with the cutting running part of movable motor and walking sprocket wheel driving, end slipway is provided on cutting running part, cantilever type numerical control cutting machine is provided on end slipway, several material-guiding wheels are provided in rack below track, several top plate oil cylinder I are provided with below material-guiding wheel, the trolley out with cutting running part synchronous operation of traction decelerating motor and thread lead screw control is provided with below track.Rationally, unattended full-automatic cutting may be implemented in a kind of long-range monitoring steel plate cutting equipment of the present invention and its steel plate cutting technique, design, it saves manually, high production efficiency can effectively improve the cutting efficiency of the more specification steel of small lot, production cost is reduced, economic benefit is promoted.
Description
Technical field
The present invention relates to steel cutting equipment technical fields, more particularly to a kind of long-range monitoring steel plate cutting equipment and its steel
Plate cutting technique.
Background technique
By investigation, the numerical control automatic gas cutting machine used, the overwhelming majority can be turned by CAD programming currently on the market
It is changed to numerical control program and carries out automatic cutting, but the cutting machine needs special messenger to operate, feeding, discharging, and has cut a row
It needs manually to move cutting machine after journey, 2 people is at least needed to operate, fail to achieve the purpose that subtract people and propose effect.At this stage, it is contemplated that I
The actual conditions of factory's workpiece have invented a kind of long-range monitoring steel plate diced system specifically for above situation, have been using this
System realizes full-automatic cutting, while being realized using the cooperation WLAN data transmission of long distance wireless camera head monitor unattended complete
Automatic work, each cutting work at least reduces artificial 2 people, in particular for cutting negligible amounts, the higher work of cutting accuracy
Part, automatic upper plate high degree have been saved manually.
Summary of the invention
It is an object of the present invention to provide a kind of long-range monitoring steel plate cutting equipment in place of overcome the deficiencies in the prior art
And its rationally, unattended full-automatic cutting may be implemented in steel plate cutting technique, design, saves artificial, high production efficiency, energy
The cutting efficiency of the more specification steel of small lot is effectively improved, production cost is reduced, promotes economic benefit.
A kind of long-range monitoring steel plate cutting equipment of the present invention, includes cutter unit, feeding unit material, long-range monitoring
Unit and control unit, the cutter unit include rack, cantilever type numerical control cutting machine, track and material-guiding wheel, and the rack is
Frame-type metal supporting frames are fixedly installed track in rack, are provided on track with movable motor and walking sprocket wheel driving
Running part is cut, end slipway is provided on the cutting running part, cantilever type numerical control cutting machine, institute is provided on end slipway
Stating cantilever type numerical control cutting machine includes the cantilever being set on end slipway, and the front end of cantilever is provided with adjustable cutting gun, adjustable
Cutting collection control portion is provided on cutting gun, cutting collection control portion is connected with cutting-height locator, in cutting-height locator
Side be provided with cutting nozzle and automatic ignitor, be provided with several material-guiding wheels in the rack below the track, material-guiding wheel
Several top plate oil cylinder I are provided below, be provided with below track traction decelerating motor and thread lead screw control with
That cuts running part synchronous operation goes out trolley.
A kind of steel plate cutting technique of long-range monitoring steel plate cutting equipment of the present invention, operator is in advance long-range
The CAD diagram paper that workpiece is drawn on computer, is converted to corresponding machine language by system software, machine language passes through remote computer
Signal generator machine language is transferred on the signal receiver on live automatic control box by WLAN, signal receiver
By amplifying machine language signal, microcomputer controller is transmitted instructions to, microcomputer controller passes through corresponding construction interface
Control instruction is transferred in PLC, under the control of PLC, hydraulic station starting, pressure passes through electromagnetic hydraulic valve and automatic liquid matching valve
Controlroof oil cylinder I and top plate oil cylinder II movement stretches out corresponding distance according to the plate of different-thickness, but ensure to stretch out away from
From with planar horizontal on the material-guiding wheel in cutter unit rack, at this time automatic liquid matching valve control feeding oil cylinder movement, feeding oil cylinder
Movement drives steel plate along being fed on the material-guiding wheel for the internal stent that fulcrum slides into cutter unit, and automatic positioning, PLC connects at this time
It after feedback signal, transfers signals in microcomputer controller, microcomputer controller issues cutter unit and controls signal, cuts
Cutting unit current location selected first is that zero point starts position, controls adjustable cutting gun and moves up and down, is positioned by cutting-height
After the device automatic positioning cutting nozzle cutting distance optimal with workpiece, automatic positioning sensor feedback signal collects control, cutting to cutting
Collection control control automatic ignitor carries out operation ignition switch and ignites, selected according to plate thickness and the actual conditions at scene after igniting
The different type of cutting flame, after heated, aperture blowing, cutting machine language that cantilever type numerical control cutting machine is transmitted according to automatic control box
Speech carries out automatic cutting, after cantilever type numerical control cutting machine completes the stroke of a cutting arm, cuts running part in movable motor
A cutting arm stroke is run along walking track automatically under the drive moved synchronously with drive sprocket, carries out cutting for next step
It cuts；Trolley and cantilever type numerical control cutting machine are run simultaneously out, and cutting is fallen steel material and cutting slag, and all dress multiplies, and have been cut
Trolley pull-out will be gone out by going out thread lead screw after finishing, realize self-emptying.
A kind of long-range monitoring steel plate cutting equipment and its steel plate cutting technique of the present invention, design rationally, can be with
It realizes unattended full-automatic cutting, saves artificial, high production efficiency, the cutting effect of the more specification steel of small lot can be effectively improved
Rate reduces production cost, promotes economic benefit.
Detailed description of the invention
Attached drawing 1 is the structural representation of the long-range monitoring steel plate cutting equipment of described one kind of invention and its steel plate cutting technique
Figure.
Attached drawing 2 is a kind of partial enlarged view of long-range monitoring steel plate cutting equipment cutting nozzle of the present invention.
Attached drawing 3 is a kind of partial enlarged view of long-range monitoring steel plate cutting equipment cutting running part of the present invention.
1-2-groove type of cantilever type numerical control cutting machine wheel 3-adjustable 4-cutting machine of cutting gun sky 5-cuts nozzle
6-automatic ignitor 7-material-guiding wheel, 8-cutting-height locator 9-control, 10-signal receivers of cable 11-are automatic
17-hydraulic station of axis of control cabinet 12-track, 13-rack, 14-top plate oil cylinder II 15-flavoring rack, 16-feed
18-automatic liquid matching valve 19-hydralic hose, 20-feeding oil cylinder, 21-camera, 22-movable motor, 23-drive sprockets
24-walkings chains 25-go out trolley 26-and draw 27-thread lead screw of decelerating motor, 28-cantilever, 29-end slipway
30-vehicle frame 31-driven sprocket, 32-top plate oil cylinder 33-electromagnetic hydraulic valves of I.
Specific embodiment
It is described as follows in conjunction with specific embodiments referring now to attached drawing 1, attached drawing 2 and attached drawing 3: of the present invention a kind of long-range
Steel plate cutting equipment is monitored, includes cutter unit, feeding unit material, remote monitoring unit and control unit, the cutter unit
Including rack 13, cantilever type numerical control cutting machine 1, track 12 and material-guiding wheel 7, the rack 13 is frame-type metal supporting frames, machine
It is fixedly installed track 12 on frame 13, the cutting walking with movable motor 22 and the driving of walking sprocket wheel 23 is provided on track 12
Portion is provided with end slipway 29 on the cutting running part, cantilever type numerical control cutting machine 1 is provided on end slipway 29, described
Cantilever type numerical control cutting machine 1 includes the cantilever 28 being set on end slipway, and the front end of cantilever 28 is provided with adjustable cutting gun 3,
Cutting collection control portion is provided on adjustable cutting gun 3, cutting collection control portion is connected with cutting-height locator 8, in cutting-height
The side of locator 8 is provided with cutting nozzle 5 and automatic ignitor 6, is provided with several lead in the rack 13 below the track 12
Material wheel 7 is provided with several top plate oil cylinder I 32 below material-guiding wheel 7, and traction is provided with below track 12 and is slowed down electricity
The trolley 25 out with cutting running part synchronous operation that machine 26 and thread lead screw 27 control；The front end of the cutter unit is arranged
There is feeding unit material, feeding unit material includes that flavoring rack 15, feed fulcrum 16 and feeding oil cylinder 20 form, and the one of the flavoring rack 15
Side is provided with top plate oil cylinder II 14, and feed fulcrum 16 is provided on flavoring rack 15, is provided with before feed fulcrum 16
The fixed feeding oil cylinder 20 of support frame；The remote monitoring unit includes camera 21 and supported rod erecting, the camera
21 are set on the supported rod erecting of 13 side of rack, in order to carry out image information collection to equipment workflow and by being electrically connected
It is connected to control unit, image information is conveyed at operator；Described control unit includes automatic control box 11, signal reception
Device 10, electromagnetic hydraulic valve 33, hydraulic station 17, automatic liquid matching valve 18 are provided with signal receiver 10 on automatic control box 11, described
Automatic control box 11 in be provided with PLC and microcomputer controller, and be electrically connected remote monitoring unit by controlling cable 9
Camera 21, cutter unit movable motor 22, cantilever type numerical control cutting machine 1 and hydraulic station 17, electromagnetic hydraulic valve 33, it is described
Hydraulic station 17 is separately connected top plate oil cylinder I 32, top plate oil cylinder II 14 and feeding oil cylinder 20 by hydralic hose 19.
Further, the hydraulic station 17 passes through 33 controlroof oil cylinder I 32 of electromagnetic hydraulic valve；The hydraulic station 17 is logical
It crosses automatic liquid matching valve 18 and distinguishes controlroof oil cylinder II 14 and feeding oil cylinder 20.
Further, the trolley 25 that goes out includes waste material wagon box, and the waste material wagon box is the master for trolley
Body component is provided with traveling wheel below waste material wagon box, and the bottom surface of waste material wagon box is provided with internal screw thread cylinder, in 13 end of rack
It is provided with traction decelerating motor 26, the output shaft of traction decelerating motor 26 is connected with thread lead screw 27, the thread lead screw
27 pass through the internal screw thread cylinder of waste material wagon box, extend in the positioning bearing being arranged on the supporting leg of 13 front end of rack.
A kind of long-range monitoring steel plate cutting equipment of the present invention, is to operate using the steel plate cutting technique of the equipment
Personnel draw the CAD diagram paper of workpiece on remote computer in advance, are converted to corresponding machine language, machine language by system software
Speech is connect the signal that machine language is transferred on live automatic control box 11 by WLAN by the signal generator of remote computer
It receives on device 10, signal receiver 10 transmits instructions to microcomputer controller by amplifying machine language signal, micro computer controlled
Control instruction is transferred in PLC by device processed by corresponding construction interface, and under the control of PLC, hydraulic station 17 starts, and pressure passes through
Electromagnetic hydraulic valve 33 and automatic liquid matching valve 18 controlroof oil cylinder I 32 and top plate oil cylinder II 14 movement, according to different-thickness
Plate stretches out corresponding distance, but planar horizontal on the material-guiding wheel 7 in the distance and cutter unit rack for ensuring to stretch out, at this time certainly
Dynamic to control the movement of feeding oil cylinder 20 with liquid valve 18, the movement of feeding oil cylinder 20 drives steel plate to slide into cutting list along feed fulcrum 16
On the material-guiding wheel 7 of the internal stent of member, automatic positioning after PLC receives feedback signal at this time, is transferred signals to micro computer controlled
In device processed, microcomputer controller issues cutter unit and controls signal, and cutter unit current location selected first is zero point start bit
It sets, controls adjustable cutting gun 3 and move up and down, cutting nozzle 5 and the optimal cutting of workpiece are automatically positioned by cutting-height locator 8
After distance, automatic positioning sensor feedback signal carries out operation igniting to cutting collection control 4,4 control automatic ignitor 6 of cutting collection control
Switch is ignited, and selectes the different type of cutting flame, heated, aperture blowing after igniting according to plate thickness and the actual conditions at scene
Afterwards, cantilever type numerical control cutting machine 1 carries out automatic cutting according to the cutting machine language that automatic control box 11 transmits, to cantilevered number
After controlling the stroke that cutting machine 1 completes a cutting arm, cutting running part is moved synchronously in movable motor 22 and drive sprocket 23
A cutting arm stroke is run along walking track 12 automatically under drive, carries out the cutting of next step；Trolley 25 and cantilever out
Formula numerical control cutting machine 1 is run simultaneously, and cutting is fallen steel material and cutting slag, and all dress multiplies, by going out screw thread silk after cutting
Thick stick 27 will go out trolley 25 and pull out, and realize self-emptying.
A kind of long-range monitoring steel plate cutting equipment and its steel plate cutting technique of the present invention, design rationally, can be with
It realizes unattended full-automatic cutting, saves artificial, high production efficiency, the cutting effect of the more specification steel of small lot can be effectively improved
Rate reduces production cost, promotes economic benefit.
Claims (4)
1. a kind of long-range monitoring steel plate cutting equipment includes that cutter unit, feeding unit material, remote monitoring unit and control are single
Member, it is characterised in that: the cutter unit includes rack (13), cantilever type numerical control cutting machine (1), track (12) and material-guiding wheel
(7), the rack (13) is frame-type metal supporting frames, is fixedly installed track (12) in rack (13), track is set on (12)
It is equipped with the cutting running part driven with movable motor (22) and walking sprocket wheel (23), is provided with longitudinal cunning on the cutting running part
Road (29) is provided with cantilever type numerical control cutting machine (1) on end slipway (29), and the cantilever type numerical control cutting machine (1) includes setting
The cantilever (28) being placed on end slipway, the front end of cantilever (28) are provided with adjustable cutting gun (3), are set on adjustable cutting gun (3)
It is equipped with cutting collection control portion, cutting collection control portion is connected with cutting-height locator (8), the one of cutting-height locator (8)
Side is provided with cutting nozzle (5) and automatic ignitor (6), is provided with several material-guiding wheels in the rack (13) of the track (12) below
(7), several top plate oil cylinder I(32 are provided with below material-guiding wheel (7)), it is provided with traction below track (12) and slows down
What motor (26) and thread lead screw (27) controlled goes out trolley (25) with what cutting running part was run simultaneously；
The front end of the cutter unit is provided with feeding unit material, and feeding unit material includes flavoring rack (15), feed fulcrum (16) and send
Material oil cylinder (20) composition, the side of the flavoring rack (15) is provided with top plate oil cylinder II(14), flavoring rack is provided on (15)
It is fed fulcrum (16), the fixed feeding oil cylinder (20) of support frame is provided with before feed fulcrum (16)；
The remote monitoring unit includes camera (21) and supported rod erecting, and the camera (21) is set to rack (13)
On the supported rod erecting of side, in order to carry out image information collection to equipment workflow and by being electrically connected to control unit,
Image information is conveyed at operator；
Described control unit include automatic control box (11), signal receiver (10), electromagnetic hydraulic valve (33), hydraulic station (17),
Automatic liquid matching valve (18) is provided with signal receiver (10) on automatic control box (11), is set in the automatic control box (11)
It is equipped with PLC and microcomputer controller, and is electrically connected the camera (21) of remote monitoring unit by controlling cable (9), cuts
Movable motor (22), cantilever type numerical control cutting machine (1) and hydraulic station (17), the electromagnetic hydraulic valve (33) of unit are cut, it is described hydraulic
Stand (17) be separately connected top plate oil cylinder I(32 by hydralic hose (19)), top plate oil cylinder II(14) and feeding oil cylinder (20).
2. a kind of long-range monitoring steel plate cutting equipment according to claim 1, it is characterised in that: the hydraulic station (17) is logical
Cross electromagnetic hydraulic valve (33) controlroof oil cylinder I(32)；The hydraulic station (17) by automatic liquid matching valve (18), push up respectively by control
Leaf fat cylinder II(14) and feeding oil cylinder (20).
3. a kind of long-range monitoring steel plate cutting equipment according to claim 1, it is characterised in that: described goes out trolley
It (25) include waste material wagon box, the waste material wagon box is the main element for trolley, is provided with row below waste material wagon box
Wheel is walked, the bottom surface of waste material wagon box is provided with internal screw thread cylinder, and rack (13) end is provided with traction decelerating motor (26), traction
The output shaft of decelerating motor (26) is connected with thread lead screw (27), and the thread lead screw (27) passes through the interior spiral shell of waste material wagon box
Line cylinder extends in the positioning bearing being arranged on the supporting leg of rack (13) front end.
4. a kind of steel plate cutting technique of long-range monitoring steel plate cutting equipment according to claim 1 or 2 or 3, feature
Be: operator draws the CAD diagram paper of workpiece on remote computer in advance, is converted to corresponding machine language by system software
Machine language is transferred to live automatic control box (11) by WLAN by the signal generator of remote computer by speech, machine language
On signal receiver (10) on, signal receiver (10) transmits instructions to micro computer by amplifying machine language signal
Controller, control instruction is transferred in PLC by microcomputer controller by corresponding construction interface, under the control of PLC, hydraulic station
(17) start, pressure passes through electromagnetic hydraulic valve (33) and automatic liquid matching valve (18) controlroof oil cylinder I(32) and top plate oil cylinder II
(14) it acts, in the distance and cutter unit rack stretched out corresponding distance according to the plate of different-thickness, but ensure to stretch out
Planar horizontal on material-guiding wheel (7), at this time automatic liquid matching valve (18) control feeding oil cylinder (20) movement, feeding oil cylinder (20) act band
On the material-guiding wheel (7) for the internal stent that dynamic steel plate slides into cutter unit along feed fulcrum (16), it is automatically positioned, at this time PLC
After receiving feedback signal, transferring signals in microcomputer controller, microcomputer controller issues cutter unit and controls signal,
Cutter unit current location selected first is that zero point starts position, controls adjustable cutting gun (3) up and down motion, passes through cutting-height
After locator (8) automatic positioning cutting nozzle (5) the cutting distance optimal with workpiece, automatic positioning sensor feedback signal is to cutting
Collection control (4), cutting collection control (4) control automatic ignitor (6) carry out operation ignition switch and ignite, after igniting according to plate thickness and
The actual conditions at scene select the different type of cutting flame, and after heated, aperture blowing, cantilever type numerical control cutting machine (1) is according to automatic
The cutting machine language of control cabinet (11) transmission carries out automatic cutting, completes a cutting arm to cantilever type numerical control cutting machine (1)
Stroke after, cut running part under the drive that movable motor (22) and drive sprocket (23) move synchronously automatically along walk rail
Road (12) runs a cutting arm stroke, carries out the cutting of next step；Trolley (25) and cantilever type numerical control cutting machine (1) are same out
Step operation, cutting is fallen steel material and cutting slag, and all dress multiplies, after cutting by go out thread lead screw (27) will discharge it is small
Vehicle (25) pulls out, and realizes self-emptying.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710401006.3A CN107214396B (en) | 2017-05-31 | 2017-05-31 | A kind of remotely monitoring steel plate cutting equipment and its steel plate cutting technique |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710401006.3A CN107214396B (en) | 2017-05-31 | 2017-05-31 | A kind of remotely monitoring steel plate cutting equipment and its steel plate cutting technique |
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| CN107214396A CN107214396A (en) | 2017-09-29 |
| CN107214396B true CN107214396B (en) | 2019-04-16 |
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| CN201710401006.3A Active CN107214396B (en) | 2017-05-31 | 2017-05-31 | A kind of remotely monitoring steel plate cutting equipment and its steel plate cutting technique |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109871585B (en) * | 2019-01-18 | 2021-04-27 | 深圳市显控科技股份有限公司 | Drawing control method and system |
| CN110865609A (en) * | 2019-11-28 | 2020-03-06 | 中国一冶集团有限公司 | Remote control system of numerical control cutting machine and working method thereof |
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| EP1166979A2 (en) * | 2000-06-14 | 2002-01-02 | The Esab Group, Inc. | Cutting apparatus with thermal and nonthermal cutters, and associated methods |
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| CN106392250A (en) * | 2016-09-30 | 2017-02-15 | 中建钢构有限公司 | Intelligent batten cutting production line |
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| US4776571A (en) * | 1987-07-28 | 1988-10-11 | Bath Iron Works Corporation | Material handling system |
| EP1166979A2 (en) * | 2000-06-14 | 2002-01-02 | The Esab Group, Inc. | Cutting apparatus with thermal and nonthermal cutters, and associated methods |
| CN202015893U (en) * | 2010-11-10 | 2011-10-26 | 河南天丰钢结构有限公司 | Multifunctional self-traveling type flame cutting device |
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|---|---|
| CN107214396A (en) | 2017-09-29 |
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