The material rolling of nonrotational heating cavity is walked to expect device
Technical field
The invention belongs to a kind of heating of material and conveyer, and in particular to a kind of material of nonrotational heating cavity is turned over
Rolling is walked to expect device.
Background technology
The purposes of material heating and conveyer widely, including is applied at coloured, black, your dilute metallurgy and solid waste
In reason, the smelting equipment of the metal such as Au Ag Pt Pd, rhodium, lithium, sodium, potassium, iron, aluminium, copper, zinc, tin, nickel, tungsten, chromium, in addition to ore deposit
Stone, concentrate, intermediate, medicine etc. are sintered, are calcined, heating response also has application, such as:With heating transmission in aluminium production process
Device is by Aluminium hydroxide roasting into aluminum oxide;In ore dressing process, magnetizing roast is carried out to poor iron ore with warming and transporting unit, makes ore deposit
The original weak magnetic of stone is sexually revised as ferromagnetism, in favor of magnetic separation etc..
But, traditional warming and transporting unit (such as rotary kiln) realizes the biography of material because heating chamber needs progress is rotated
Send, have the shortcomings that equipment energy consumption is high, maintenance cost is high, sealing is poor, and often occur that material ring formation shows in production
As the method for big multi-purpose shut-down manual cleaning influences production efficiency, not up to standard additionally, due to environmental protection, country also has begun to limit
System uses traditional rotary kiln device.
The content of the invention
Present invention solves the technical problem that being:For existing material warming and transporting unit exist drawbacks described above there is provided
A kind of material rolling of new nonrotational heating cavity is walked to expect device.
The present invention adopts the following technical scheme that realization:
A kind of material rolling of nonrotational heating cavity is walked to expect device, including heating system and material walk material system, institute
Stating heating system includes surrounding the closing heating cavity 4 of shell by heat-insulation layer 3, and the inside of heating cavity 4 is provided with heater block
And temperature-measuring part, and material turnover passage and gas turnover passage;
The material walks eccentric block mechanism 15 and the driving eccentric block machine that material system includes being arranged on heating cavity two ends
The motor 14 and transmission component of structure, the active eccentric block of the eccentric block mechanism 15 is rotated by bearing block 17 to be set, eccentric
The transmission component drive connection that block rotating shaft 20 is connected with motor, the driven eccentric rail of the eccentric block mechanism, which is fixedly installed on, to be added
The two ends of hot shell cavity;
The heating cavity shell is set on the stent 21, and the support 21 is propped up by some groups of elasticity of vibrating spring 10
Support.
Further, the drive disk assembly is connected by universal joint 19 with eccentric block rotating shaft 20.
Further, the support is provided with form vibrator 9.
It is preferred that, the vibration frequency range of the vibrator 9 is 2000-6000Hz, is further 3000-5000Hz.
It is preferred that, the Oscillation Amplitude of the vibrator 9 is less than or equal to 0.5cm.
Further, the motor output end is connected with power transmission shaft 13, and the power transmission shaft 13 connects chain kit 18
Drive end, the driven end of the chain kit 18 passes through universal joint 19 and the eccentric block rotating shaft 20 of heating cavity wherein one end
Drive connection, the active eccentric block at the heating cavity shell two ends coaxially assembled by eccentric block rotating shaft, universal joint 19 except
Outside gearing, spacing effect can also be played, it is ensured that cavity is near position of centre of gravity.
Further, the heat-insulated connection of heat-insulation chamber 16 is passed through between the eccentric block mechanism 15 and heating cavity shell.
In the present invention, the heater block is the adding thermal resistance 12 for being arranged on heat-insulation layer inwall, and the temperature-measuring part is
The temperature thermocouple 5 in heat-insulation layer is inlaid in, the temperature thermocouple 5 and the heating control circuit of adding thermal resistance 12 pass through signal
Connection.
Further, the heating cavity shell is provided with observation window 7.
Heating cavity is realized that material is walked in the rolling of material by the present invention using small mode of vibration, existing relative to rotary kiln etc.
There is warming and transporting unit to be in the state (vibration for being relatively fixed and not rotating using transmission material, heating cavity of the invention is rotated
Amplitude is less than or equal to 0.5cm), effective effect of the invention is as follows:(1) it is applied widely, it can be applicable with solid powder, pelletizing
And block, and slurry heating;(2) material homogeneous heating, and because vibration frequency is high, in the absence of showing for caking and viscous wall
As;(3) disposal ability is big, and heating cavity need not be rotated, and equipment energy consumption is low, and it is existing time to walk the speed of material and the speed of upset
More than 10 times of rotary kiln system;(4) to walk to expect that cavity can be realized hermetically sealed for whole material, so that the three wastes will not be produced, is conducive to
Environmental protection.
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
Brief description of the drawings
Fig. 1 walks to expect the structural representation of device for a kind of material rolling of heating cavity solid in embodiment.
Label in figure:1- gas accesses, 2- material inlets, 3- heat-insulation layers, 4- heating cavities, 5- temperature thermocouples, 6- gas
Body is exported, 7- observation windows, 8- material outlets, 9- vibrators, 10- vibrating springs, 11- bases, 12- adding thermal resistances, 13- transmissions
Axle, 14- motor, 15- eccentric blocks mechanism, 16- heat-insulation chambers, 17- bearing blocks, 18- chain kits, 19- universal joints, 20- is inclined
Heart block rotating shaft, 21- supports.
Embodiment
Embodiment
Referring to Fig. 1, it is illustrated that in a kind of nonrotational heating cavity material rolling walk expect device for the present invention it is a kind of excellent
Scheme is selected, heating system is specifically included and material walks to expect system two large divisions, wherein heating system is used to accommodate material and right
Material carries out heating and atmosphere and kept, and material walks material system and then walks material conveying for the material in heating system to be carried out into rolling.
Specifically, heating system includes surrounding the heating cavity 4 of shell by heat-insulation layer 3, it is provided with and encloses in the inwall of heat-insulation layer 3
Adding thermal resistance 12 around heating cavity 4 is heated as the heater block of heating cavity 4 to the material inside heating cavity,
Thermometric thermal resistance 5 is embedded inside heat-insulation layer 3 as the temperature element to heating cavity internal temperature, thermometric thermal resistance 5 simultaneously
It is connected with the heating control circuit of adding thermal resistance 12 by signal, realizes and the temperature feedback inside heating cavity is regulated and controled.
Heating cavity 4 is closed cavity, and material is hermetically sealed during integrally transmission and heating, in heating cavity
4 shell heat-insulation layer two ends are respectively equipped with material inlet 2 and material outlet 8 inside connection heating cavity, while also in heating
The shell heat-insulation layer two ends of cavity 4 are respectively equipped with gas access 1 and gas vent 6, can be carried out according to the situation of specific material
Vacuum condition is heated, or the heating of protective atmosphere, reducing atmosphere.Material enters heating cavity from material inlet 2, in heating cavity
Inside heating discharges after walking material from material outlet 8, and protective atmosphere or reducing atmosphere enter from gas access 1 and from gas vent
6 outflow heating cavities, can observe the transmission of material by the observation window 7 set on the shell heat-insulation layer of heating cavity 4 and add
Enthusiasm condition.
The enclosure material of heating cavity 4 can be stainless steel, erosion-resisting alloy material, ceramic material or composite wood
Material, heat-insulation layer 3 is coated on the outside of heating cavity 4, is connected with shell.
Material walks material system including being arranged on the eccentric block mechanism 15 at heating cavity two ends and driving eccentric block mechanism
The shell heat-insulation layer of motor 14, power transmission shaft 13, chain kit 18 and universal joint 19, wherein heating cavity 4 is integrally provided in
On support 21, support 21 is flexibly supported on the pedestal 11 by some groups of vibrating springs 10, and eccentric block mechanism 15 is arranged on heating
The shell heat-insulation layer two ends of cavity, wherein eccentric block mechanism include rotate active eccentric block and with active eccentric block slidable fit
Driven eccentric rail, the active eccentric block of eccentric block mechanism 15 rotated by bearing block 17 and set, eccentric block rotating shaft 20 with it is electronic
The transmission component drive connection of machine connection, the driven eccentric rail of eccentric block mechanism is fixedly installed on the two ends of heating cavity shell,
Drive eccentric block to rotate by motor, be that the overall linear reciprocation of heating cavity shell is shaken by the convert rotational motion of eccentric block
It is dynamic, material is walked by the upset of the vibration realizing materials inside of heating cavity.Eccentric block mechanism is conventional vibrating mechanism, this area
Technical staff can carry out selection design to eccentric block structure, and the present embodiment is not repeated eccentric block mechanism herein.
Motor 14 is fixedly installed, its output end connection power transmission shaft 13, the drive chain of power transmission shaft 13 and chain kit 18
Wheel connection, driven chain wheel shaft and the camshaft 20 of chain kit 18 are connected by universal joint 19, heating cavity shell
The active eccentric block at heat-insulation layer two ends is coaxially assembled by eccentric block rotating shaft 20.Eccentric block mechanism and motor 14 and power transmission shaft
And transmission component is fixedly installed, it can be realized between the heating cavity shell heat-insulation layer of vibration and above-mentioned part by universal joint 19
Normal transmission.
Protection is thermally shielded provided with heat-insulation chamber 16 between eccentric block mechanism 15 and the shell heat-insulation layer end of heating cavity 2,
It can be also thermally shielded using heat-insulated section and heat insulation, insulating portion can be by the cooling of air-cooled and water jacket come enhancing effect.
The vibration frequency range of vibrator 9 in the present embodiment is 2000-6000Hz, is further 3000-5000Hz,
The Oscillation Amplitude of vibrator 9 is 0.2cm.Length of travel of the material in heating cavity is 1-80m, and material is in heating cavity
Material is helically walked in portion, and its speed control on spiral circumferencial direction turns/min in 3-100.
Material rolling is to drive power transmission shaft 13 by motor 14, and kinetic energy is passed into universal joint by chain kit 18
19 and eccentric block mechanism 15, the active force that eccentric block mechanism is produced transfers the force to vibrating spring 10, vibrating spring 10 is anti-
Active force gives whole heating cavity, and the rolling for making cavity produce vibration to realize material is walked to be set on material, the support 21 of heating cavity
There is form vibrator 9 to carry out auxiliary adjustment vibration frequency, heating cavity is fixed during whole transmission and heated material
Do not rotate, only do the up-down vibration of amplitude very little, and material carries out rolling in the environment of sealing and walks material, wherein universal joint 19
Play a part of limitation regulation and buffer.Unnecessary rotational energy is consumed by bearing block 17, so as to ensure that heating cavity will not turn
It is dynamic.Walking the speed of material can be adjusted by the angle of inclination and the position of vibrating spring 10 of heating cavity 4 and quantity, also may be used
Realized with the weight and length diameter ratio of the height and vibration frequency by adjusting vibrating spring, and eccentric block;Meanwhile, thing
The frequency of material rolling vibration can also be controlled according to the frequency and power of vibrator 9.
Embodiment above describes the general principle and principal character and advantages of the present invention of the present invention, the technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally
The concrete operating principle of invention, on the premise of the utility model spirit and scope are not departed from, the present invention also has various change
And improvement, these changes and improvements all fall within the protetion scope of the claimed invention, and the claimed scope of the invention is by appended
Claims and its equivalent thereof.