CN107202555A - A kind of Machining of Connecting Rod rotating disc fixture vision inspection apparatus and detection method - Google Patents

A kind of Machining of Connecting Rod rotating disc fixture vision inspection apparatus and detection method Download PDF

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Publication number
CN107202555A
CN107202555A CN201710295898.3A CN201710295898A CN107202555A CN 107202555 A CN107202555 A CN 107202555A CN 201710295898 A CN201710295898 A CN 201710295898A CN 107202555 A CN107202555 A CN 107202555A
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CN
China
Prior art keywords
rotating disk
light source
connecting rod
center line
machining
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Granted
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CN201710295898.3A
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Chinese (zh)
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CN107202555B (en
Inventor
王冠
李志鹏
关蕾
郭钟宁
张冲
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Guangdong University of Technology
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Guangdong University of Technology
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • G01B11/26Measuring arrangements characterised by the use of optical techniques for measuring angles or tapers; for testing the alignment of axes
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05DSYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
    • G05D3/00Control of position or direction
    • G05D3/12Control of position or direction using feedback

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The present invention discloses a kind of Machining of Connecting Rod rotating disc fixture vision inspection apparatus, including being arranged at the light source above rotating disk and emitted beam, the light source is electrically connected with light source controller, industrial camera is provided with above the light source, the industrial camera with calculate mechatronics, the detection means also include respectively with servomotor and the controller of the calculating mechatronics.The present invention also proposes a kind of detection method of use Machining of Connecting Rod rotating disc fixture vision inspection apparatus.Relative to prior art, technical solution of the present invention detects the anglec of rotation of connecting rod blank rotating disk using computer vision, ensure that the anglec of rotation of rotating disk is precisely controlled, so that symmetrical cleavage groove processing position deviation is controllable, avoid producing larger symmetrical cleavage groove location deviation, can effectively solve the problem of rotating disk positioning is inaccurate.Therefore, technical solution of the present invention has the advantages that simple in construction, the convenient and machining accuracy of control is high.

Description

A kind of Machining of Connecting Rod rotating disc fixture vision inspection apparatus and detection method
Technical field
The present invention relates to mechanical vision inspection technology field, more particularly to a kind of Machining of Connecting Rod rotating disc fixture vision-based detection Device and detection method.
Background technology
Machine vision instead of human eye is measured and judged using machine, and wherein NI Vision Builder for Automated Inspection is regarded by machine Feel that product will be ingested target and be converted into picture signal, special image processing system is sent to, so as to obtain the shape of target subject State information, according to the information such as pixel distribution and brightness, color, is transformed into digitized signal.Picture system is carried out to these signals Target signature is extracted in various computings, and then controls field apparatus to act according to the result of differentiation.
In the prior art, in order to simplify con-rod fracture splitting groove processing step and improve processing efficiency, vertical type laser is occurred in that Process splitter method.Processed vertically in splitter process in vertical type laser, connecting rod blank is placed on the rotating pan simultaneously Installation is held in place, and laser head is after vertical direction is moved downwardly to correct position, and laser head sends major part of the laser to connecting rod Hole is processed out first con-rod fracture splitting groove, and then laser head resets, and symmetrically arranged driving cylinder is pulled back jacking block, to cause rotation Rotating disk unlocks.Servomotor driving 180 ° of disc spins of rotation, symmetrically arranged driving cylinder releases jacking block to rotating disk again Locked, laser head moves to correct position and sent straight down again laser machines out Article 2 con-rod fracture splitting groove, so Laser head is resetted again afterwards, after driving cylinder unblock rotating disk, and servomotor driving 180 ° of disc spins of rotation are resetted, rotating disk top Clamping of the clamping device in face to connecting rod is unclamped, so as to complete cutting action.
In above-mentioned vertical type Laser Processing splitter process technology, rotating disk is finished simultaneously in first con-rod fracture splitting groove processing After being rotated, if inconsistent or front and back position occurs before and after rotation and there is relatively large deviation for the horizontal center line of rotating disk When, it will result directly in follow-up con-rod fracture splitting groove processing and produce larger error, and subsequent handling processing is caused to have a strong impact on, because This needs is adjusted accordingly, to ensure con-rod fracture splitting groove processing precision.
The content of the invention
The main object of the present invention is to propose a kind of simple in construction, Machining of Connecting Rod rotation that control is convenient and high machining accuracy Plate clamp vision inspection apparatus and detection method, it is intended to improve the machining accuracy of con-rod fracture splitting groove cracking processing.
To achieve the above object, the present invention proposes a kind of Machining of Connecting Rod rotating disc fixture vision inspection apparatus, including sets In rotating disk top and the light source emitted beam, the light source is electrically connected with light source controller, provided with industry above the light source Camera, the industrial camera with calculate mechatronics, the detection means also include respectively with servomotor and the computer The controller of electrical connection.
Preferably, the camera lens for being used for adjusting focal length is provided between the light source and the industrial camera.
Preferably, the light source, the camera lens and the industrial camera are connected with support frame successively from below to up.
Preferably, the central axis of the central axis of the camera lens and the industrial camera overlaps and perpendicular to rotation Disk top surface.
Preferably, the industrial camera is ccd sensor, COMS sensors.
The present invention also proposes a kind of detection method using the Machining of Connecting Rod rotating disc fixture vision inspection apparatus, including Following steps:
Step 1:Pre-adjust the light source to emit beam to rotating disk top surface, adjust in the camera lens and rotating disk level Spacing between heart line;
Step 2:The computer controls the industrial camera to pass through the first of the lens shooting rotating disk horizontal center line Beginning location drawing picture;
Step 3:Rotate after 180 ° of disc spins, the computer controls the industrial camera to be rotated by the lens shooting Location drawing picture after the rotation of disk horizontal center line;
Step 4:The computer comparative analysis initial position image and rotating disk horizontal centre in location drawing picture after rotation Line skew angle, and working signal is sent to the servomotor by the controller, so as to be arranged at below rotating disk The corresponding forward or reverse of servomotor so that after rotation rotating disk horizontal center line and the initial position image of location drawing picture rotation Rotating disk horizontal center line is overlapped.
Technical solution of the present invention is shot by using industrial camera to rotating disk horizontal center line, is adjusted by camera lens The focal length that industrial camera is shot is to improve shooting precision, and light source emits beam to rotating disk top surface and by light source controller control The bright dark degree of light of light source processed, in order to which industrial camera shoots clearly image.In technical solution of the present invention, computer control Industrial camera processed rotates the image information before and after disc spins by lens shooting, and computer is clapped by comparative analysis industrial camera The image information taken the photograph before and after rotation disc spins, so that know whether angle of arrival is offset rotating disk after rotation, it is inclined when occurring After shifting, servomotor is controlled correspondingly to be rotated by controller, so that the rotating disk horizontal centre in front and rear detection image Line is overlapped again, so as to ensure the Machining of Connecting Rod precision of laser head.
Relative to prior art, technical solution of the present invention detects the anglec of rotation of connecting rod blank rotating disk using computer vision Degree, it is ensured that the anglec of rotation of rotating disk is precisely controlled so that symmetrical cleavage groove processing position deviation is controllable, it is to avoid it is larger right to produce Claim splitter position deviation, can effectively solve the problem of rotating disk positioning is inaccurate.
Therefore, technical solution of the present invention has the advantages that simple in construction, the convenient and machining accuracy of control is high.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with Structure according to these accompanying drawings obtains other accompanying drawings.
Fig. 1 is the structural representation of Machining of Connecting Rod rotating disc fixture vision inspection apparatus of the present invention;
Fig. 2 is the first detection case schematic diagram of the invention;
Fig. 3 is second of detection case schematic diagram of the invention;
Fig. 4 is the third detection case schematic diagram of the invention.
Drawing reference numeral explanation:
Label Title Label Title
1 Light source controller 8 Servomotor
2 Industrial camera 9 Rotating disk
3 Camera lens 10 Laser head
4 Light source 11 Connecting rod
5 Support frame 12 Preceding rotating disk horizontal center line
6 Controller 13 Rotating disk center line afterwards
7 Computer
The realization, functional characteristics and advantage of the object of the invention will be described further referring to the drawings in conjunction with the embodiments.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Site preparation is described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments.Base Embodiment in the present invention, those of ordinary skill in the art obtained under the premise of creative work is not made it is all its His embodiment, belongs to the scope of protection of the invention.
If it is to be appreciated that related in the embodiment of the present invention directionality indicate (such as up, down, left, right, before and after ...), Then directionality indicate to be only used for explain relative position relation under a certain particular pose (as shown in drawings) between each part, Motion conditions etc., if the particular pose changes, directionality indicates also correspondingly therewith to change.
If in addition, relating to the description of " first ", " second " etc. in the embodiment of the present invention, being somebody's turn to do " first ", " second " etc. Description be only used for describing purpose, and it is not intended that indicating or implying its relative importance or implicit indicate indicated skill The quantity of art feature.Thus, " first " is defined, at least one spy can be expressed or be implicitly included to the feature of " second " Levy.In addition, the technical scheme between each embodiment can be combined with each other, but must be with those of ordinary skill in the art's energy Based on enough realizations, when the combination appearance of technical scheme is conflicting or can not realize it will be understood that the knot of this technical scheme Conjunction is not present, also not within the protection domain of application claims.
The present invention proposes a kind of Machining of Connecting Rod rotating disc fixture vision inspection apparatus.
Fig. 1, Machining of Connecting Rod rotating disc fixture vision inspection apparatus of the invention are referred to, including is arranged in rotating disk 9 Side and the light source 4 that can be emitted beam, light source 4 are electrically connected with light source controller 1, and the top of light source 4 is provided with industrial camera 2, industry Camera 2 is electrically connected with computer 7, and detection means also includes the controller 6 electrically connected respectively with servomotor 8 with computer 7.
Specifically, in the embodiment of the present invention, clearly shot for the top surface of rotating disk 9 in order that obtaining industrial camera 2, The camera lens 3 for being used for adjusting focal length is provided between light source 4 and industrial camera 2.The light that light source 4 is sent is to be irradiated in from top to down The top surface of rotating disk 9, and light source 4, camera lens 3 and industrial camera 2 are connected with support frame 5 successively from below to up, wherein camera lens 3 passes through Support frame 5 carries out above-below direction adjustment, to cause the focal length between camera lens 3 and the top surface of rotating disk 9 more suitable.In camera lens 3 The central axis of heart axis and industrial camera 2 overlaps and perpendicular to the top surface of rotating disk 9.The industrial camera 2 that the present invention is implemented For ccd sensor, in other embodiments of the invention, industrial camera 2 is cmos sensor.
The present invention also proposes a kind of detection method of use Machining of Connecting Rod rotating disc fixture vision inspection apparatus, including following Step:
Step 1:Pre-adjust light source 4 to emit beam to the top surface of rotating disk 9, adjustment camera lens 3 and the horizontal center line of rotating disk 9 Between spacing;
Step 2:The initial position of rotating disk horizontal center line 12 before the control industrial camera 2 of computer 7 is shot by camera lens 3 Image;
Step 3:Rotating disk 9 is rotated after 180 °, and computer 7 controls industrial camera 2 to rotate disk center after being shot by camera lens 3 Location drawing picture after line 13 rotates;
Step 4:The preceding rotating disk horizontal center line 12 of the comparative analysis initial position image of computer 7 and the location drawing after rotation The rear deviation angle of rotating disk center line 13 of picture, and working signal is sent to servomotor 8 by controller 6, so as to be arranged at The corresponding forward or reverse of servomotor 8 of the lower section of rotating disk 9 so that after rotation the rear rotating disk center line 13 of location drawing picture with just The preceding rotating disk horizontal center line 12 of beginning location drawing picture is overlapped.
Fig. 1 is referred to, the operation principle below by way of description Machining of Connecting Rod rotating disc fixture vision inspection apparatus is further Illustrate above-mentioned control method.
The direction of illumination of light source 4 is pre-adjusted first so that the direction that light source 4 emits beam is towards the top surface of rotating disk 9, together When light source 4 can be adjusted by light source controller 1 and emit beam brightness.Then the spacing of camera lens 3 and the top surface of rotating disk 9 is adjusted From so that the top surface of rotating disk 9 is illuminated and ensures that industrial camera 2 is clapped by the light that light source 4 sends and is irradiated on the top surface of rotating disk 9 The image taken the photograph will not be obscured excessively, in embodiments of the present invention, and industrial camera 2 adjusts focal length by camera lens 3, to improve industry Camera 2 photographs the definition of the top image of rotating disk 9.Meanwhile, light source 4, camera lens 3, industrial camera 2 are adjusted by support frame 5 With the view data of the top surface of rotating disk 9.
Rotating disk 9 is before rotation, it is necessary to draw a horizontal line as preceding along the diameter of rotating disk 9 in the top surface of rotating disk 9 Rotating disk horizontal center line 12, and the center axis of symmetry that the preceding rotating disk horizontal center line 12 need to be with the length direction of connecting rod 11 Overlap, to avoid original position error occur in follow-up vision-based detection process.
Meanwhile, before rotation, computer 7 is controlled before industrial camera 2 shot by the suitable camera lens 3 of focal length rotating disk 9 The initial position image of rotating disk horizontal center line 12, and the initial position image photographed is sent in computer 7.Work as rotation Rotating disk 9 is driven and carried out after 180 ° of rotation by servomotor 8, and computer 7 controls industrial camera 2 to pass through the suitable camera lens of focal length again 3 shoot location drawing picture after the rotation of the preceding rotating disk horizontal center line 12 of rotation, i.e., the image of rear rotating disk center line 13, and will shoot To rotation after location drawing picture send to computer 7.
The location drawing picture of rotating disk horizontal center line 12 before computer 7 is collected by image pick-up card, by being arranged at The half-tone information of rotating disk horizontal center line 12 before image processing software in computer 7 is obtained, then by computer 7 Processor program algorithm is filtered processing, recognizes that the position of rotating disk horizontal center line 12 before obtaining is believed by threshold process Breath.Rotating disk 9 after rotation, similarly, obtains the positional information of rear rotating disk center line 13, finally by preceding rotating disk horizontal centre The pixel image of line 12 and the rear pixel image of rotating disk center line 13 are simultaneously displayed on the picture that rotating disk 9 is gathered after rotation In, it is compared, obtains the angle theta of preceding rotating disk horizontal center line 12 and rear rotating disk center line 13.
Fig. 2 is referred to, if after the preceding rotating disk horizontal center line 12 in initial position image and rotation in location drawing picture Rotating disk center line 13 overlaps afterwards, and computer 7 will not then send control signal to control cabinet 6, and rotating disk 9 is also without quilt The driving of servomotor 8 rotates and carries out angle adjustment.
Fig. 3 is referred to, if after the preceding rotating disk horizontal center line 12 in initial position image and rotation in location drawing picture Rotating disk center line 13 is misaligned afterwards, and in the rear rotating disk center line 13 and initial position image after rotation in location drawing picture Preceding rotating disk horizontal center line 12 between angle theta be more than 0 ° when, computer 7 by controller 6 control servomotor 8 revolved Turn, to cause rotating disk 9 to carry out counterclockwise rotates and finally cause the preceding rotating disk horizontal center line of initial position image 12 overlap again with the rear rotating disk center line 13 in location drawing picture after rotation.
Fig. 4 is referred to, if after the preceding rotating disk horizontal center line 12 in initial position image and rotation in location drawing picture Rotating disk center line 13 is misaligned afterwards, and in the rear rotating disk center line 13 and initial position image after rotation in location drawing picture Preceding rotating disk horizontal center line 12 between angle theta be less than 0 ° when, computer 7 by controller 6 control servomotor 8 revolved Turn, to cause rotating disk 9 be rotated clockwise and finally cause the preceding rotating disk horizontal center line of initial position image 12 overlap again with the rear rotating disk center line 13 in location drawing picture after rotation.
Rotating disk 9 is after 180 ° of rotation, the preceding rotating disk horizontal center line 12 in initial position image and position after rotation Rear rotating disk center line 13 in image overlaps, or is driven such that by servomotor 8 in initial position image After preceding rotating disk horizontal center line 12 is overlapped again with the rear rotating disk center line 13 in location drawing picture after rotation, laser head 10 is again The secondary laser that sends carries out follow-up cracking groove processing to another splitter of the big end hole of connecting rod 11.
And after two splitter completion of processing of connecting rod 11, computer 7 controls industrial camera 2 by camera lens 3 again to preceding Rotating disk horizontal center line 12 is shot, and as second of initial position image, then by servomotor 8 to rotating disk 9 are driven and carry out 180 ° of rotations, so that rotating disk 9 resets, computer 7 controls industrial camera 2 by camera lens 3 to rotating disk 9 top surfaces are shot, and are used as location drawing picture after second of rotation.Computer 7 passes through second of initial position image of contrast Angle theta between rear rotating disk center line 13 after preceding rotating disk horizontal center line 12 and second of rotation in location drawing picture, and phase Ground is answered to be driven by controller 6 to servomotor 8 so that rotating disk horizontal center line 12 before second of initial position image Rear rotating disk center line 13 after being rotated with second in location drawing picture overlaps, to ensure before next connecting rod 11 is processed Positioning precision.
In technical solution of the present invention, employ industrial camera 2 and rotating disk horizontal center line is shot, pass through camera lens 3 The focal length of the shooting of industrial camera 2 is adjusted to improve shooting precision, light source 4 emits beam and by light source to the top surface of rotating disk 9 Controller 1 controls the bright dark degree of light of light source 4, in order to which industrial camera 2 shoots picture rich in detail.Technical solution of the present invention In, computer 7 controls industrial camera 2 to rotate front and rear image information by the shooting of camera lens 3 rotating disk 9, and computer 7 passes through contrast Analytical industry camera 2 photographs rotating disk 9 and rotates front and rear image information, so as to know whether rotating disk 9 occurs after rotation Angle is offset, after offseting, and controls servomotor 8 correspondingly to be rotated by controller 6, so that front and rear detection image In rotating disk horizontal center line overlap again, to ensure the Machining of Connecting Rod precision of laser head 10.
In summary, technical solution of the present invention detects the anglec of rotation of connecting rod blank rotating disk using computer vision, it is ensured that The anglec of rotation of rotating disk 9 is precisely controlled so that symmetrical cleavage groove processing position deviation is controllable, it is to avoid produce larger symmetrical cleavage Groove location deviation, can effectively solve the problem of rotating disk positioning is inaccurate.Relative to prior art, technical solution of the present invention has It is simple in construction, it is easy dismounting, it is easy to maintenance, using it is reliable, machining accuracy is high the advantages of.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the scope of the invention, it is every at this Under the design of invention, the equivalent structure transformation made using description of the invention and accompanying drawing content, or directly/it is used in indirectly He is included in the scope of patent protection of the present invention related technical field.

Claims (6)

1. a kind of Machining of Connecting Rod rotating disc fixture vision inspection apparatus, it is characterised in that concurrent above rotating disk including being arranged at Go out the light source of light, the light source is electrically connected with light source controller, industrial camera, the industrial camera are provided with above the light source With calculate mechatronics, the detection means also include respectively with servomotor and the controller of the calculating mechatronics.
2. Machining of Connecting Rod rotating disc fixture vision inspection apparatus as claimed in claim 1, it is characterised in that the light source and institute State the camera lens for being provided between industrial camera and being used for adjusting focal length.
3. Machining of Connecting Rod rotating disc fixture vision inspection apparatus as claimed in claim 2, it is characterised in that the light source, institute State camera lens and the industrial camera is connected with support frame successively from below to up.
4. Machining of Connecting Rod rotating disc fixture vision inspection apparatus as claimed in claim 3, it is characterised in that in the camera lens The central axis of heart axis and the industrial camera overlaps and perpendicular to rotating disk top surface.
5. Machining of Connecting Rod rotating disc fixture vision inspection apparatus as claimed in claim 1, it is characterised in that the industrial camera For ccd sensor, cmos sensor.
6. a kind of detection method using the Machining of Connecting Rod rotating disc fixture vision inspection apparatus as described in claim 1 to 5 is any, It is characterised in that it includes following steps:
Step 1:Pre-adjust the light source to emit beam to rotating disk top surface, adjust the camera lens and rotating disk horizontal center line Between spacing;
Step 2:The computer controls the initial bit that the industrial camera passes through the lens shooting rotating disk horizontal center line Put image;
Step 3:Rotate after 180 ° of disc spins, the computer controls the industrial camera to pass through the lens shooting rotating disk water Location drawing picture after flat center line rotation;
Step 4:The computer comparative analysis initial position image and rotating disk horizontal center line in location drawing picture after rotation are inclined Angle is moved, and working signal is sent to the servomotor by the controller, so as to be arranged at the servo below rotating disk The corresponding forward or reverse of motor so that after rotation rotating disk horizontal center line and the initial position image of location drawing picture rotating disk Horizontal center line is overlapped.
CN201710295898.3A 2017-04-28 2017-04-28 Connecting rod machining rotating disc clamp visual detection device and detection method Active CN107202555B (en)

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CN109068051A (en) * 2018-06-19 2018-12-21 江苏高远智能科技有限公司 A kind of industrial camera self-adapting intelligent regulating device
CN109269445A (en) * 2018-09-27 2019-01-25 广东工业大学 A kind of vision inspection apparatus and method of the connecting rod processing clamp of automatically calibrating
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CN110487185A (en) * 2019-07-26 2019-11-22 广东工业大学 Based on machine vision connecting rod auxiliary positioning and splitter size detecting device and detection method
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WO2022052430A1 (en) * 2020-09-11 2022-03-17 广东工业大学 Device for detecting offset of fracture split notches of connecting rod, and detection method therefor

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CN110487185A (en) * 2019-07-26 2019-11-22 广东工业大学 Based on machine vision connecting rod auxiliary positioning and splitter size detecting device and detection method
CN114113098A (en) * 2020-08-27 2022-03-01 泰科电子(上海)有限公司 Visual detection device for connector
WO2022052430A1 (en) * 2020-09-11 2022-03-17 广东工业大学 Device for detecting offset of fracture split notches of connecting rod, and detection method therefor

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