CN107199768B - Multicolor pattern library mechanism of numerical control pad printing machine and implementation method thereof - Google Patents
Multicolor pattern library mechanism of numerical control pad printing machine and implementation method thereof Download PDFInfo
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- CN107199768B CN107199768B CN201710535689.1A CN201710535689A CN107199768B CN 107199768 B CN107199768 B CN 107199768B CN 201710535689 A CN201710535689 A CN 201710535689A CN 107199768 B CN107199768 B CN 107199768B
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- oil cup
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
Abstract
The invention relates to a multicolor pattern library mechanism of a numerical control pad printing machine, which comprises a base, a circular turntable, a direct-drive servo motor, a template steel sheet, a first oil cup, a second oil cup, a third oil cup, an oil cup fixing seat, an oil cup mounting bracket, a reciprocating action cylinder, a sliding plate and a linear guide rail mounting bracket, wherein the first oil cup and the third oil cup are respectively mounted in the oil cup fixing seat and are respectively positioned at the left side and the right side of the circular turntable, the second oil cup is mounted in the oil cup fixing seat and is positioned at the center of the circular turntable, and the second oil cup corresponding to the reciprocating action cylinder can do linear reciprocating motion relative to the circular turntable. Through the above, the multicolor pattern library mechanism of the numerical control pad printing machine and the implementation method thereof, disclosed by the invention, not only can the switching of all patterns be realized, but also the switching of the colors of the printing ink can be realized for all the patterns through the combination of the linear reciprocating motion of the oil cup and the reciprocating rotation motion of the circular turntable, and the biggest problem in the current pad printing industry is solved.
Description
Technical Field
The invention relates to the field of surface printing decoration production industry, in particular to a multicolor pattern library mechanism of a numerical control pad printing machine and an implementation method thereof.
Background
In the surface printing decoration industry, patterns on the surfaces of a large number of soft materials and convex-concave uneven surfaces are printed, a pad printing process is required to be adopted due to the surface shape, high-definition patterns and accurate color register patterns can be printed only by the pad printing process, and the surface pad printing process almost covers most industrial and civil products. With the continuous improvement of the product quality requirement, more and more product types need to be subjected to surface pad printing, but the equipment automation degree of the pad printing industry is very low at present, almost all the equipment is in a semi-automatic single-station production mode, the equipment is difficult to adapt to the market demands of small-batch and multiple types at present, and the automation level of the pad printing machine needs to be improved urgently.
In order to meet the requirements of pad printing with high precision and high difficulty, some pad printing machines with higher automation degree have been developed by equipment manufacturers, for example, servo electric cylinders are used for replacing air cylinders to drive rubber heads to move, mechanical arms are used for replacing manual material loading and unloading, and even vision cameras are added to improve the positioning precision of products. However, these improvements are only made in terms of improving the moving speed and precision and properly reducing the labor for carrying, the ink supply method still adopts the traditional mode of matching one pattern template with one oil cup, several sets of oil cups and templates are required for preparing patterns with various colors, the patterns are still manually assembled and disassembled and replaced, the efficiency is low, and the automation degree cannot be further increased. Meanwhile, a large amount of printing ink is wasted due to frequent replacement of the oil cup and the template, and volatile organic solvents for cleaning the oil cup and the template have great harm to human bodies and the environment, which is also the main cause of occupational diseases in the pad printing industry.
The pattern template and the oil cup in the pad printing machine are key parts of equipment, the printing quality is directly determined by the pattern template and the silica gel head, the silica gel head can be made to be very standard at present, and even can meet the functional requirement of automatically replacing the silica gel head, but the work of replacing the pattern template and the printing ink is still completed by manpower, so that the pattern template and the oil cup are the most frequent and troublesome links which are the most easily problematic in the pad printing industry, and the pattern template and the oil cup form a major industrial problem which hinders the automation of the pad printing machine. The automatic color changing device solves the problem of automatically changing a pattern template and an oil cup, realizes automatic and quick switching of various pattern colors, and is the key point for really realizing the automation of the pad printing machine.
Disclosure of Invention
The invention mainly solves the technical problem of providing a multicolor pattern library mechanism of a numerical control pad printing machine, which not only realizes the switching of all patterns, but also realizes the switching of ink colors of all patterns through the combination of the linear reciprocating motion of an oil cup and the reciprocating rotation of a circular turntable, realizes the function of the multicolor pattern library of the pad printing machine from the mechanism, enables the automation realization of the pad printing machine to be possible, and solves the biggest difficult problem of the prior pad printing industry.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a numerical control bat printing machine polychrome pattern storehouse mechanism, including base, circular carousel, directly drive servo motor, template steel sheet, first oil cup, second oil cup, third oil cup, oil cup fixing base, oil cup installing support, round trip action cylinder, sliding plate and linear guide installing support, circular carousel pass through directly to drive servo motor installation and fix on the base, the template steel sheet set up the upper surface at circular carousel, oil cup installing support install respectively on the base and lie in the top of template steel sheet one side, linear guide installing support install on the base and lie in between two oil cup installing supports, oil cup fixing base install respectively in one side of oil cup installing support and linear guide installing support and lie in the top of template steel sheet respectively, first oil cup and third oil cup install respectively in the oil cup fixing base and lie in circular carousel left and right sides respectively, second oil cup install in the oil cup fixing base and lie in the central point of circular carousel, round trip action cylinder install on linear guide installing support through the sliding plate, the second oil cup corresponding can make the round trip to and go the oil cup and move on the installing support.
In a preferred embodiment of the invention, the template steel sheet adopts a round steel sheet as a pattern template, and 2-12 patterns are uniformly distributed on the template steel sheet according to a round shape.
In a preferred embodiment of the invention, the template steel sheet is adsorbed on the circular turntable through the positioning pin and the magnet.
In a preferred embodiment of the invention, the oil cup is adsorbed on the template steel sheet through a magnet.
In a preferred embodiment of the present invention, the direct-drive servo motor includes a stator and a rotor, the stator is fixed on the base, and the rotor is disposed inside the stator.
In order to solve the technical problem, the invention adopts another technical scheme that: the method for realizing the multicolor pattern library mechanism of the numerical control pad printing machine comprises the following specific steps:
a. a to F patterns are arranged on the template steel sheet, and the front end of the central position of the template steel sheet is a rubber head ink taking area;
b, if the pattern needs to use the ink in the second oil cup, transferring one of the patterns A to F to a rubber head ink taking area through a circular turntable, extending out by a reciprocating cylinder to push a second oil cup fixing seat to move forwards, driving the oil cup to move to the ink taking area by the oil cup fixing seat, covering the corresponding pattern with the ink in the second oil cup, retracting after delaying and stopping, scraping the ink outside the corresponding pattern into the oil cup by a knife edge of the second oil cup, and only leaving the ink in a groove of the corresponding pattern, thereby realizing the correspondence between the pattern and the second oil cup;
c. if the pattern of the ink taking area needs to use ink in the first oil cup or the third oil cup, the direct-drive servo motor needs to be controlled to rotate by a preset angle, so that the pattern on the template steel sheet enters the coverage area of the first oil cup or the third oil cup, and the pattern reversely rotates to return the ink taking area after delayed retention, and the pattern corresponds to the first oil cup or the third oil cup.
The beneficial effects of the invention are: the invention relates to a multicolor pattern library mechanism of a numerical control pad printing machine and an implementation method thereof, which not only realizes the switching of all patterns, but also realizes the switching of ink colors of all patterns through the combination of the linear reciprocating motion of an oil cup and the reciprocating rotation of a circular turntable, realizes the function of the multicolor pattern library of the pad printing machine from the mechanism, makes the automation realization of the pad printing machine possible, and solves the biggest problem in the current pad printing industry.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic structural diagram of a multicolor pattern library mechanism of a numerical control pad printing machine according to the present invention;
FIG. 2 is an assembled view of the circular turntable, the template steel sheet and the direct drive servo motor of FIG. 1;
FIG. 3 is a schematic view of the second oil cup projecting forward to cover the pattern;
FIG. 4 is a schematic view of a rotary circular turntable;
FIGS. 5 and 6 are schematic views of the oil cup and the die plate steel sheet installation;
the labels in the figures are: 1. the oil cup structure comprises a base, 2, a circular turntable, 3, a direct-drive servo motor, 4, a template steel sheet, 5, a first oil cup, 6, a second oil cup, 7, a third oil cup, 8, an oil cup fixing seat, 9, an oil cup mounting support, 10, a reciprocating motion cylinder, 11, a sliding plate, 12, a linear guide rail mounting support, 13, a positioning pin, 14, a magnet, 15, a stator, 16 and a rotor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, an embodiment of the present invention includes:
a multicolor pattern library mechanism of a numerical control pad printing machine comprises a base 1, a circular turntable 2, a direct-drive servo motor 3, a template steel sheet 4, a first oil cup 5, a second oil cup 6, a third oil cup 7, an oil cup fixing seat 8, an oil cup mounting support 9, a reciprocating action cylinder 10, a sliding plate 11 and a linear guide rail mounting support 12, wherein the circular turntable 2 is fixedly mounted on the base 1 through the direct-drive servo motor 3, the template steel sheet 4 is arranged on the upper surface of the circular turntable 2, the oil cup mounting supports 9 are respectively mounted on the base 1 and located above one side of the template steel sheet 4, the linear guide rail mounting support 12 is mounted on the base 1 and located between the two oil cup mounting supports 9, the oil cup fixing seat 8 is respectively mounted on one side of the oil cup mounting support 9 and one side of the linear guide rail mounting support 12 and located above the template steel sheet 4, the first oil cup 5 and the third oil cup 7 are respectively mounted in the oil cup fixing seat 8 and located on the left side and the right side of the circular turntable 2, the second oil cup 6 is mounted in the oil cup fixing seat 8 and located at the center of the circular turntable 2 and can move on the reciprocating action cylinder 10 corresponding to the reciprocating action cylinder of the second oil cup mounting support 12.
In the above, the template steel sheet 4 adopts a circular steel sheet as a pattern template, 2 to 12 patterns are uniformly distributed on the template steel sheet 4 according to a circle, and the diameter of the template steel sheet 4 is enough to arrange 3 or more than 3 standard oil cups sold in the market, so that the traditional rectangular template steel sheet which can only be arranged with one pattern and one oil cup is replaced.
As shown in figure 2, the template steel sheet 4 is adsorbed on a circular turntable 2 through a positioning pin 13 and a magnet 14, the circular turntable 2 is provided with an ink taking area with a position always corresponding to the adhesive head, and each pattern can be quickly switched to the ink taking position through the rotation of the circular turntable 2. The annular cup mouths of the first oil cup 5, the second oil cup 6 and the third oil cup 7 are tightly attached to the template steel sheet 4 through the magnets 14. In the plurality of oil cups, the oil cup corresponding to the ink taking area through the center of the circular turntable 2 can do linear reciprocating motion relative to the turntable, so that the ink covering and ink scraping actions of the ink taking area patterns are realized, other oil cups are relatively fixed, and the ink covering and ink scraping actions of the ink taking area patterns are realized through the reciprocating rotation of the turntable. The combination of the two actions not only realizes the switching of all patterns, but also realizes the switching of the colors of the printing ink of all patterns, thereby realizing the function of a multicolor pattern library of the pad printing machine from the mechanism.
The direct-drive servo motor 12 comprises a stator 15 and a rotor 16, wherein the stator 15 is fixedly arranged on the base 1, and the rotor 16 is arranged inside the stator 15. The driving mechanism of the circular turntable 2 adopts a high-precision numerical control direct-drive servo motor, so that the rotating speed and precision can be ensured, the larger axial pressure generated when the rubber head takes ink can be borne, and the position repetition precision of the switched patterns is effectively ensured.
As shown in fig. 3, the invention also provides a method for implementing the multicolor pattern library mechanism of the numerical control pad printing machine, which comprises the following specific steps:
a. a to F patterns are arranged on the template steel sheet, and the front end of the central position of the template steel sheet is a rubber head ink taking area;
b, if the pattern needs to use the ink in the second oil cup, transferring one of the patterns A to F to a rubber head ink taking area through a circular turntable, extending out by a reciprocating action cylinder to push a second oil cup fixing seat to move forwards, driving the oil cup to move to the ink taking area by the oil cup fixing seat, covering the corresponding pattern with the ink in the second oil cup, retracting after delaying and stopping, scraping the ink outside the corresponding pattern into the oil cup by a knife edge of the second oil cup, and only leaving the ink in a groove of the corresponding pattern, thereby realizing the correspondence between the pattern and the second oil cup;
c. if the pattern of the ink taking area needs to use ink in the first oil cup or the third oil cup, the direct-drive servo motor needs to be controlled to rotate by a preset angle, so that the pattern on the template steel sheet enters the coverage area of the first oil cup or the third oil cup, and the pattern reversely rotates to return the ink taking area after delayed retention, and the pattern corresponds to the first oil cup or the third oil cup.
Specifically, the method comprises the following steps:
1. description of functional actions:
the circular area shown by the pattern A in fig. 1 is a rubber head ink taking corresponding area, if the pattern A needs to use ink in the second oil cup 6, the second oil cup 6 extends out of the reciprocating action cylinder 10 to push the oil cup fixing seat 8 to move forwards, the oil cup fixing seat 8 drives the second oil cup 6 to move to the ink taking area, the ink covers the pattern, the pattern retracts after being stopped in a delayed mode, the ink outside the pattern is scraped into the second oil cup 6 by the knife edge of the second oil cup 6, only the ink is left in the pattern groove, and therefore the pattern A and the second oil cup 6 correspond to each other. If other patterns need to be switched, the circular turntable 2 is only controlled to rotate by a preset angle, and the corresponding patterns are rotated to the oil taking area, such as the position of the F pattern shown in fig. 4, then the turntable is fixed, and the oil cup 2 moves back and forth, so that the corresponding relation between other patterns and the oil cup 2 is realized.
If the pattern of the oil extraction area needs to use the ink in the first oil cup 5 or the third oil cup 7, the direct drive servo motor 12 is controlled to rotate by a preset angle, so that the pattern on the template steel sheet 4 enters the coverage area of the corresponding oil cup, the pattern is reversely rotated to return to the oil extraction area after the pattern is stopped in a delayed manner, and the pattern A shown in the figure 4 rotates to enter the coverage area of the first oil cup 5. If the ink in the third oil cup 7 is needed to be used, the pattern is rotated into the coverage area of the third oil cup 7 and returns to the oil taking area after the pattern is stopped for a while.
2. The installation operation of the oil cup and the template steel sheet 4 is explained as follows:
when the oil cup and the template steel sheet 4 need to be dismounted, the oil cup fixing seat 8 is lifted up one by one firstly, as shown in fig. 5, then the template steel sheet 4 is lifted up from the positioning pin 13 and is rotated by an angle properly, so that the template steel sheet 4 is separated from the positioning pin, and then the template steel sheet 4 is horizontally pulled out, as shown in fig. 6, ink cannot leak only by ensuring that the oil cup is adsorbed on the template steel sheet 4 all the time in the process, the process is similar to the traditional dismounting and mounting mode of the template steel sheet 4, and the operation can be carried out on the opposite flow during the mounting.
The invention discloses a multicolor pattern library mechanism of a numerical control pad printing machine and an implementation method thereof, which have the following advantages:
1. in the current pad printing industry, about 60% of the organic solvent is used for cleaning an oil cup and a template steel sheet, and about 30% to 50% of ink waste is generated; the multicolor pattern library mechanism of the pad printing machine not only meets the requirement of the automatic function of the pad printing machine, but also can reduce the replacement and cleaning times of the oil cup and the template by more than 90 percent, thereby greatly saving the consumption of the printing ink and the organic solvent, and having considerable economic benefit and environmental benefit;
2. the multicolor pattern library mechanism of the pad printing machine provides important function guarantee for the future full-automatic pad printing machine, and has great promotion effect on improving the overall equipment level, the printing quality level and the production efficiency of the pad printing industry.
In summary, according to the multicolor pattern library mechanism of the numerical control pad printing machine and the implementation method thereof, through the combination of the linear reciprocating motion of the oil cup and the reciprocating rotation of the circular turntable, not only the switching of all patterns is realized, but also the switching of the colors of the printing ink can be realized for all patterns, so that the function of the multicolor pattern library of the pad printing machine is realized from the mechanism, the automation realization of the pad printing machine becomes possible, and the greatest difficulty in the current pad printing industry is solved.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (6)
1. The utility model provides a numerical control bat printing machine polychrome pattern storehouse mechanism, its characterized in that includes base, circular carousel, directly drives servo motor, template steel sheet, first oil cup, second oil cup, third oil cup, oil cup fixing base, oil cup installing support, round trip action cylinder, sliding plate and linear guide installing support, circular carousel pass through directly to drive servo motor installation and fix on the base, the template steel sheet set up the upper surface at circular carousel, oil cup installing support install respectively on the base and lie in the top of template steel sheet one side, linear guide installing support install on the base and lie in between two oil cup installing supports, oil cup fixing base install respectively in one side of oil cup installing support and linear guide installing support and lie in the top of template steel sheet respectively, first oil cup and third oil cup install respectively in the oil cup fixing base and lie in circular carousel left and right sides respectively, second oil cup install in the oil cup fixing base and lie in circular central point, round trip action cylinder install on linear guide installing support through the sliding plate, with the second oil cup corresponding can make the round trip action cylinder and round trip the straight line motion.
2. The multi-color pattern library mechanism of the numerical control pad printing machine as claimed in claim 1, wherein the template steel sheet adopts a circular steel sheet as a pattern template, and 2-12 patterns are uniformly distributed on the template steel sheet according to a circle.
3. The multi-color pattern library mechanism of the numerical control pad printing machine as claimed in claim 1, wherein the template steel sheet is adsorbed on the circular turntable through a positioning pin and a magnet.
4. The multi-color pattern library mechanism of a numerical control pad printing machine as claimed in claim 3, wherein the first oil cup, the second oil cup and the third oil cup are attracted to the template steel sheet by magnets.
5. The multi-color pattern library mechanism of the numerical control pad printer as recited in claim 1, wherein the direct drive servo motor comprises a stator and a rotor, the stator is fixedly mounted on the base, and the rotor is arranged inside the stator.
6. The method for realizing the multicolor pattern library mechanism of the numerical control pad printing machine according to one of the claims 1 to 5, characterized by comprising the following specific steps:
a. a to F patterns are arranged on the template steel sheet, and the front end of the central position of the template steel sheet is a rubber head ink taking area;
b, if the pattern needs to use the ink in the second oil cup, transferring one of the patterns A to F to a rubber head ink taking area through a circular turntable, extending out by a reciprocating cylinder to push an oil cup fixing seat of the second oil cup to move forwards, driving the second oil cup to move to the ink taking area by the oil cup fixing seat, covering the corresponding pattern with the ink in the second oil cup, retracting after delaying and stopping, scraping the ink outside the corresponding pattern into the oil cup by a knife edge of the second oil cup, and only leaving the ink in a groove of the corresponding pattern, thereby realizing the correspondence between the pattern and the second oil cup;
c. if the pattern of the ink taking area needs to use the ink in the first oil cup or the third oil cup, the direct drive servo motor needs to be controlled to rotate for a preset angle, so that the pattern on the template steel sheet enters the coverage area of the first oil cup or the third oil cup, and the pattern reversely rotates to return the ink taking area after delayed staying, thereby realizing the correspondence between the pattern and the first oil cup or the third oil cup.
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| CN201710535689.1A CN107199768B (en) | 2017-07-04 | 2017-07-04 | Multicolor pattern library mechanism of numerical control pad printing machine and implementation method thereof |
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| CN201710535689.1A CN107199768B (en) | 2017-07-04 | 2017-07-04 | Multicolor pattern library mechanism of numerical control pad printing machine and implementation method thereof |
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| CN107199768B true CN107199768B (en) | 2023-01-31 |
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| CN110561892B (en) * | 2019-10-24 | 2022-02-01 | 湖南航硕体育用品有限公司 | Screen printing machine |
| CN111845043B (en) * | 2020-07-24 | 2022-04-01 | 增城市运豪五金塑料有限公司 | Multi-color pad printing machine |
| CN111746164B (en) * | 2020-07-29 | 2022-06-07 | 章建林 | Automatic ink dipping equipment for automatic printing of porcelain plate |
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