CN107199035A - A kind of normal pressure gas phase catalytic synthesis methyl formate catalyst and preparation method thereof - Google Patents

A kind of normal pressure gas phase catalytic synthesis methyl formate catalyst and preparation method thereof Download PDF

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Publication number
CN107199035A
CN107199035A CN201710411671.0A CN201710411671A CN107199035A CN 107199035 A CN107199035 A CN 107199035A CN 201710411671 A CN201710411671 A CN 201710411671A CN 107199035 A CN107199035 A CN 107199035A
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China
Prior art keywords
catalyst
methyl formate
sio
palladium
preparation
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CN201710411671.0A
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Inventor
姚元根
张鑫
潘鹏斌
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Fujian Institute of Research on the Structure of Matter of CAS
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Fujian Institute of Research on the Structure of Matter of CAS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/60Platinum group metals with zinc, cadmium or mercury
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • B01J35/613
    • B01J35/647
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • B01J37/036Precipitation; Co-precipitation to form a gel or a cogel
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/36Preparation of carboxylic acid esters by reaction with carbon monoxide or formates

Abstract

The invention discloses a kind of normal pressure gas phase catalytic synthesis methyl formate catalyst and preparation method thereof.The preparation method of the catalyst is:Tetraethyl orthosilicate, zinc nitrate, the presoma of active component palladium, polyethylene pyrrole network alkanone, ethanol are added in acetum, vacuum distillation, which is carried out, after stirring and dissolving by Rotary Evaporators again obtains vitreosol, colloidal sol is dried, be calcined after obtain the precursor of the catalyst, the precursor is obtained into catalyst Pd/ (SiO through hydrogen or carbon monoxide gas reduction2+ZnO).The catalyst is using palladium as active component, SiO2+ ZnO composite oxides are carrier.Catalyst of the present invention shows preferable catalytic activity and methyl formate selectivity in the reaction of normal pressure vapor- phase synthesis methyl formate.The preparation method that the present invention is used can effectively improve the decentralization of precious metal palladium in the carrier by sol-gal process, significantly improve the catalytic efficiency of catalytic reaction, realize the efficient utilization of precious metal palladium.

Description

A kind of normal pressure gas phase catalytic synthesis methyl formate catalyst and preparation method thereof
Technical field
Prepared the invention provides a kind of catalyst for normal pressure gas phase catalytic synthesis methyl formate and its collosol and gel Method, belongs to the preparing technical field of methyl formate.
Background technology
Methyl formate is a kind of important C1 chemical intermediates, and tool has been widely used.In chemical industry, it may be used as The raw material of machine sintetics, it is also possible to make the solvent in the manufacture of acetate fiber.In agricultural, it can be used as insecticide, cereal Crop sterilizer, fumigant and agent for tobacco treatment etc..Pharmaceutically, it is being commonly used for sulfonic acid methyl pyrimidine, sulfonic acid Sulfamonomethoxine, antibechic The synthesis material of the medicines such as agent dextromethorphan.
The preparation method of methyl formate is a lot, common are:Formic acid methanol esterification method, methanol vapor phase catalytic dehydrogenation methods, first Aldehyde catalytic dimerization method, methanol oxydehydro process, synthesis gas direct synthesis technique, methanol liquid phase carbonylation method etc..Up to now Realize that industrialized technology has formic acid methanol esterification method, Liquid Phase Methanol carbonylation method and methanol vapor phase catalytic dehydrogenation methods.Wherein first Sour methanol esterification method falls behind due to its technique, is gradually eliminated the shortcomings of high energy consumption and serious equipment corrosion.Liquid Phase Methanol carbonyl Base method is the main method of current external production methyl formate, its advantage be it is not high to feed gas containing carbon monoxide purity requirement, The selectivity of product formic acid methyl esters is high, but there is also serious shortcoming for the method:Sodium methoxide is unique catalyst, and it needs nothing Water condition;Reaction needs to carry out in a kettle., and pressure requirements are high;Product separates trouble with catalyst;The technique methyl formate Can not continuously it produce.Methanol vapor phase catalytic dehydrogenation methods do not obtain extensive also temporarily due to the also non-full maturity of its technology Popularization and application.
China is the country of a rich coal resources, therefore development coal chemical technology is more conform with to synthesize methyl formate The current fundamental realities of the country of China.Patent 201410141259.8 reports a kind of methyl nitrite formyl and is combined to methyl formate Catalyst and preparation method thereof, the raw materials used technique is synthesis gas and methyl nitrite, and the technique is fixed bed atmospheric pressure gas phase Catalytic reaction, can realize the continuous production of methyl formate, and product is mainly methyl formate, and accessory substance is mainly carbonic acid diformazan Ester, dimethyl oxalate and methanol, the selectivity of product formic acid methyl esters are higher, and the separation of product formic acid methyl esters is relatively easy to.The work Skill has extraordinary application prospect.In view of the defect of current existing methyl formate production technology and at present domestic methyl formate Production capacity wretched insufficiency, we are necessary to develop a kind of catalyst of new high-activity high-selectivity to be applied to methyl nitrite first Acylated synthesis methyl formate reaction.
The content of the invention
The defect existed for existing methyl formate production technology, can be used for normal pressure gas phase catalysis the invention provides one kind Synthesize the catalyst and its sol-gel process for preparing of methyl formate.
Catalyst Pd/ (the SiO that the present invention is provided2+ZnO):It is the SiO using Pd as active component2+ ZnO composite oxides are The load capacity of the catalyst of carrier, wherein Pd is 0.05~0.5%, SiO of carrier quality2Two kinds of oxygen in+ZnO composite oxides The mol ratio of compound is 1:1~4:1.The specific surface area of catalyst is 50~80m2/ g, average pore size is 12~25nm.
Its specific preparation process is as follows:
A. tetraethyl orthosilicate is dissolved in concentration in 5~10mol/L acetums, preparation concentration is 0.67~1mol/L Tetraethyl orthosilicate acetum, abbreviation solution A;
B. zinc nitrate, ethanol, Pd presoma, polyvinylpyrrolidone (PVP) are added sequentially to obtain molten in solution A Liquid B;Wherein the mol ratio of zinc nitrate and tetraethyl orthosilicate is 1~4:1;The addition of ethanol is the 0.25- of solution A volume 0.4;The addition of Pd presoma is according to 0.05~0.5% that Pd load capacity in the catalyst finally prepared is carrier quality Addition, PVP addition is 5~10 times of additions of forerunner's weight according to Pd;
The presoma of the Pd is any one in palladium nitrate, palladium, the ammino palladium of nitric acid four;
C. solution B is continuously stirred into 2~6h at room temperature, vacuum distillation, solution evaporation is then carried out with Rotary Evaporators Vitreosol is obtained after finishing, obtained colloidal sol is dried 400 in 12~24h, Muffle furnace respectively through at 80~120 DEG C of baking oven After~600 DEG C of 2~6h of roasting, the catalyst precarsor is obtained;
D. catalyst precarsor step C obtained is small in 150~250 DEG C of reductase 12~6 under hydrogen or carbon monoxide atmosphere When, that is, catalyst is obtained, Pd/ (SiO are expressed as2+ZnO)。
Catalyst prepared by the sol-gal process that the present invention is provided is combined to the anti-of methyl formate in methyl nitrite formyl Preferable catalytic activity is shown in answering, and reaction condition is gentle, without obvious exothermic phenomenon, product formic acid methyl esters has higher Selectivity.
The advantage of preparation method of the present invention is:Catalyst is prepared using sol-gal process, active component Pd can be improved and existed Decentralization on carrier, reduces the Pd of noble metal load capacity.In addition, in preparation process by changing PVP addition, not only Can effective regulating catalyst specific surface area and average pore size, and can effectively reduce the average mark of active component Pd particles Shot footpath.
Brief description of the drawings
The powder diagram for the catalyst sample that Fig. 1 embodiments 1 are obtained
Embodiment
The catalyst prepared with reference to specific embodiment to the present invention using sol-gal process is described in detail, still The present invention is not limited to specific examples below.
Embodiment 1
0.04mol tetraethyl orthosilicates are dissolved in the acetum that 60mL concentration is 6mol/L, then sequentially added 0.04mol zinc nitrates, 20mL ethanol, 0.012g palladium nitrates and 0.06g PVP, persistently transfer them to circle after stirring 2h at room temperature Vacuum distillation is carried out in the flask of bottom with Rotary Evaporators, solution obtains vitreosol after evaporating, by this colloidal sol in 100 DEG C of bakings This solid matter is just obtained into institute through reductase 12 h under 200 DEG C of nitrogen atmospheres again after drying 12h, 450 DEG C of Muffle kiln roasting 4h in case The catalyst sample needed, wherein active component Pd load capacity account for the 0.1% of carrier quality for it.
Phase structure analysis is carried out to catalyst sample obtained by embodiment 1 as powder diffraction, Fig. 1 is as a result seen.Can by Fig. 1 See only occur SiO in powder diagram2With the diffraction maximum of ZnO phases, there is not any PdO diffraction maximum, this explanation gained is urged The carrier of agent sample is SiO2With ZnO mixed phase, and active component palladium is due to its high dispersive or load capacity is relatively low causes powder Last diffraction characterizes the diffraction maximum that can't detect PdO.By inductive plasma coupling measurement, the catalyst component result shows, should SiO in catalyst2Mass fraction be 42.37%, ZnO mass fraction be 57.28%.
Embodiment 2
0.04mol tetraethyl orthosilicates are dissolved in the acetum that 40mL concentration is 6mol/L, then sequentially added 0.06mol zinc nitrates, 20mL ethanol, 0.031g palladiums and 0.31g PVP, persistently transfer them to circle after stirring 4h at room temperature Vacuum distillation is carried out in the flask of bottom with Rotary Evaporators, solution obtains vitreosol after evaporating, by this colloidal sol in 110 DEG C of bakings Dried in case and this solid matter is just obtained into institute through reducing 4h under 250 DEG C of nitrogen atmospheres again after 12h, 500 DEG C of Muffle kiln roasting 2h The catalyst sample needed, wherein active component Pd load capacity account for the 0.2% of carrier quality for it.Measure in the catalyst sample SiO2Mass fraction be 33.08%, ZnO mass fraction be 57.87%.
Embodiment 3
0.04mol tetraethyl orthosilicates are dissolved in the acetum that 60mL concentration is 6mol/L, then sequentially added 0.05mol zinc nitrates, 20mL ethanol, the ammino palladium of 0.054g nitric acid four and 0.324g PVP, at room temperature persistently after stirring 6h by it It is transferred in round-bottomed flask and vacuum distillation is carried out with Rotary Evaporators, solution obtains vitreosol after evaporating, by this colloidal sol Dried in 80 DEG C of baking ovens after 12h, 600 DEG C of Muffle kiln roasting 4h again by this solid matter through under 200 DEG C of carbon monoxide atmospheres Reductase 12 h just obtains required catalyst sample, and wherein active component Pd load capacity accounts for the 0.3% of carrier quality for it.Inductance Plasmon coupling test shows SiO in the catalyst sample2Mass fraction be for 37.05%, ZnO mass fraction 62.61%.
Embodiment 4
0.04mol tetraethyl orthosilicates are dissolved in the acetum that 60mL concentration is 6mol/L, then sequentially added 0.05mol zinc nitrates, 20mL ethanol, 0.012g palladium nitrates and 0.12g PVP, persistently transfer them to circle after stirring 3h at room temperature Liquid is evaporated with Rotary Evaporators in the flask of bottom and obtains clear gel, this gel is dried into 12h, 600 DEG C in 120 DEG C of baking ovens This solid matter is just obtained into required catalyst sample through reducing 4h under 150 DEG C of carbon monoxide atmospheres again after Muffle kiln roasting 4h Product, wherein active component Pd load capacity account for the 0.1% of carrier quality for it.Inductive plasma coupling measurement shows the catalysis SiO in agent sample2Mass fraction be 37.12%, ZnO mass fraction be 62.58%.
The performance evaluation of catalyst
The catalyst sample of embodiment 1~4 is sieved into the particle of 10~20 mesh, 2mL embodiments 1~4 are measured with graduated cylinder Catalyst sample be loaded on internal diameter be 5mm stainless steel reaction pipe in, be re-introduced into 20mL/min methyl nitrites, 20mL/min Carbon monoxide, 10mL/min hydrogen, reaction velocity is 1500h-1, it is 135 DEG C to control heating-up temperature, and reaction product and tail gas are through dividing Not through online gas chromatographic analysis, the results are shown in Table 1 for concrete analysis.
The Evaluation results of the catalyst sample of 1 embodiment of table 1~4
It can be seen that the catalyst sample prepared using the inventive method in carbon monoxide, hydrogen from the evaluation result of upper table With preferable catalytic activity is shown in the normal pressure gas phase reaction of methyl nitrite, the conversion per pass of carbon monoxide can reach More than 85%, the selectivity of methyl formate can reach more than 90%, particularly in the case where Pd load capacity is 0.1%, first The space-time yield of sour methyl esters still is able to reach 710g/Lcat·h。

Claims (2)

1. a kind of preparation method of normal pressure gas phase catalytic synthesis methyl formate catalyst, its specific preparation process is as follows:
A. tetraethyl orthosilicate is dissolved in concentration in 5~10mol/L acetums, prepare concentration be 0.67~1mol/L just The acetum of tetraethyl orthosilicate, abbreviation solution A;
B. zinc nitrate, ethanol, Pd presoma, polyvinylpyrrolidone are added sequentially in solution A obtain solution B;Wherein The mol ratio of zinc nitrate and tetraethyl orthosilicate is 1~4:1;The addition of ethanol is the 0.25-0.4 of solution A volume;Before Pd The addition for driving body is 0.05~0.5% addition for carrier quality, poly- second according to Pd load capacity in the catalyst finally prepared The addition of alkene pyrrolidone is 5~10 times of additions of forerunner's weight according to Pd;
The presoma of the Pd is any one in palladium nitrate, palladium, the ammino palladium of nitric acid four;
C. solution B is continuously stirred into 2~6h at room temperature, then carries out vacuum distillation with Rotary Evaporators, solution evaporates After obtain vitreosol, by obtained colloidal sol respectively through being dried at 80~120 DEG C of baking oven 400 in 12~24h, Muffle furnace~ After 600 DEG C of 2~6h of roasting, the catalyst precarsor is obtained;
D. catalyst precarsor step C obtained under hydrogen or carbon monoxide atmosphere in 150~250 DEG C of reductase 12~6 hour, Catalyst is obtained, Pd/ (SiO are expressed as2+ZnO)。
2. a kind of normal pressure gas phase catalytic synthesis methyl formate catalyst prepared according to the method described in claim 1, its table It is shown as Pd/ (SiO2+ ZnO), wherein Pd is active component, SiO2+ ZnO composite oxides are carrier, and Pd load capacity is carrier matter 0.05~0.5%, SiO of amount2The mol ratio of two oxides is 1 in+ZnO composite oxides:1~4:1;The catalyst compares table Area is 50~80m2/ g, average pore size is 12~25nm.
CN201710411671.0A 2017-06-05 2017-06-05 A kind of normal pressure gas phase catalytic synthesis methyl formate catalyst and preparation method thereof Pending CN107199035A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021164135A1 (en) * 2020-02-21 2021-08-26 陕西华大骄阳能源环保发展集团有限公司 Catalyst for low-temperature plasma catalytic conversion of gaseous alkane and preparation method therefor

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CN85105647A (en) * 1984-05-07 1987-01-28 希普莱有限公司 Catalytic metal of reduced particle size
CN101985103A (en) * 2010-07-26 2011-03-16 北京大学 Catalyst for synthesizing methyl formate by selective oxidation of methanol and preparation method thereof
CN103694116A (en) * 2014-01-07 2014-04-02 中国科学院福建物质结构研究所 Method for synthesizing methyl formate by gas-phase carbonylation of methyl alcohol
CN103691451A (en) * 2014-01-07 2014-04-02 中国科学院福建物质结构研究所 Catalyst for synthesizing methyl formate by virtue of gas-phase methanol carbonylation as well as preparation method and application of catalyst
CN103894232A (en) * 2014-04-10 2014-07-02 中国科学院福建物质结构研究所 Catalyst for synthesizing methyl formate by formylating methyl nitrite, preparation method and application of catalyst
CN106693965A (en) * 2016-11-21 2017-05-24 中国科学院福建物质结构研究所 Sol-gel preparation method and application of Pd/MgTiO3 catalyst

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85105647A (en) * 1984-05-07 1987-01-28 希普莱有限公司 Catalytic metal of reduced particle size
CN101985103A (en) * 2010-07-26 2011-03-16 北京大学 Catalyst for synthesizing methyl formate by selective oxidation of methanol and preparation method thereof
CN103694116A (en) * 2014-01-07 2014-04-02 中国科学院福建物质结构研究所 Method for synthesizing methyl formate by gas-phase carbonylation of methyl alcohol
CN103691451A (en) * 2014-01-07 2014-04-02 中国科学院福建物质结构研究所 Catalyst for synthesizing methyl formate by virtue of gas-phase methanol carbonylation as well as preparation method and application of catalyst
CN103894232A (en) * 2014-04-10 2014-07-02 中国科学院福建物质结构研究所 Catalyst for synthesizing methyl formate by formylating methyl nitrite, preparation method and application of catalyst
CN106693965A (en) * 2016-11-21 2017-05-24 中国科学院福建物质结构研究所 Sol-gel preparation method and application of Pd/MgTiO3 catalyst

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021164135A1 (en) * 2020-02-21 2021-08-26 陕西华大骄阳能源环保发展集团有限公司 Catalyst for low-temperature plasma catalytic conversion of gaseous alkane and preparation method therefor

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Application publication date: 20170926