CN107198215A - A kind of preparation method of soy sauce crude oil - Google Patents

A kind of preparation method of soy sauce crude oil Download PDF

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Publication number
CN107198215A
CN107198215A CN201710482835.9A CN201710482835A CN107198215A CN 107198215 A CN107198215 A CN 107198215A CN 201710482835 A CN201710482835 A CN 201710482835A CN 107198215 A CN107198215 A CN 107198215A
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soy sauce
crude oil
preparation
daqu
oil according
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CN107198215B (en
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杨明泉
贾爱娟
陈穗
易九龙
区晓鸣
续颖
吴远浩
李婕
雷显婧
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Guangdong Meiweixian Flavoring Foods Co Ltd
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Guangdong Meiweixian Flavoring Foods Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/50Soya sauce
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Soy Sauces And Products Related Thereto (AREA)

Abstract

The invention discloses a kind of preparation method of soy sauce crude oil, comprise the following steps:(1)By dregs of beans or soybean after boiling, mixed with flour, after cooling, the bent essence of inoculation aspergillus oryzae, koji-making obtains sauce daqu;(2)Sauce daqu is handled into 3 6h under 50 90MPa pressure;(3)Fermented 180 days 90 days using high-salt diluted state fermentation soy brewing method, squeezing, filtering obtain soy sauce clear liquid.The content of glutamic acid of gained soy sauce crude oil of the invention improves more than 40%.

Description

A kind of preparation method of soy sauce crude oil
Technical field
The present invention relates to soy sauce seasoning production technical field, and in particular to improves Daqu and moromi glutamine enzyme activity Soy sauce crude oil preparation method.
Background technology
Glutamine is rich in soybean protein and wheat gluten protein, it was reported that mucedin GLN accounts for total protein More than 20%.Soybean protein and wheat gluten protein are hydrolyzed to free amino acid and small-molecular peptides during sauce fermentation. Free glutamine is unstable, and easily further auto-degradation produces pyroglutamic acid.Glutaminase can be by unstable paddy Glutamine deamidation generates free glutamic acid.Therefore glutaminase has material impact to the local flavor for improving sauce fermentation.Pass The general glutamine enzyme activity of sauce daqu that system aspergillus oryzae, Aspergillus sojae koji-making are obtained is in 1-3GTU/g, by strain, koji-making temperature The many factors influence such as degree and koji-making time.
Both at home and abroad in high pressure to protease, lipase, polyphenol oxidase, glucose oxidase, pectase, amylase etc. Numerous studies have been done in terms of the influence of the vigor of enzyme preparation.It is generally acknowledged that:At lower pressures, the vigor of enzyme slightly declines, but Its inactivation is reversible, and some enzymatic activity enhancings being suppressed at ambient pressure can be also made sometimes.And at a higher pressure, enzyme Activity is remarkably decreased, and mostly irreversible inactivation (Chakraborty S, Kaushik N, Rao P S, et al.High- Pressure Inactivation of Enzymes:A Review on Its Recent Applications on Fruit Purees and Juices [J] .Comprehensive Reviews in Food Science&Food Safety, 2014, 13(4):578–596.)。
Wu Yibing has found that between pressure limit 80MPa~110MPa super-high-pressure homogenization pressure is to peroxidase enzyme activity Not notable (the p of influence>0.05), under 140MPa, have 5% enzyme activity lose (Wu Yi soldier super-high-pressure homogenizations are to carrot juice physics and chemistry Influence [D] the Agricultural University Of Nanjing of property and enzyme and microorganism, 2009.).Liu Ping returns existing ultra high pressure treatment to papain Vigor has a significant impact (P<0.05), 200MPa, 37 DEG C, 20min processing when, enzyme activity reaches most in selected process range Greatly, 6.8% is improved compared with the enzyme activity under normal pressure.The results of FT-IR shows:After ultra high pressure treatment, two grades of knots of papain Structure changes poor with enzyme activity change correlation;Fluorescence spectrum result is shown:200MPa, 37 DEG C of processing papain 20min, 228nm wavelength excites the extrinsic fluorescence intensity of rear papain to reach minimum (2 023), fluorescence intensity change and enzyme activity Changing rule have good correlation (Liu Ping, Hu Zhi and, the such as Wu Zijian super-pressure is to papain conformation and enzyme activity Influence [J] Food Sciences, 2015,36 (23):23-27.).Ge Mei have studied ultra high pressure treatment to bromelain in pineapple juice The influence of fibrinolytic, it is found that the fibrinolytic ratio of bromelain when pressure 300MPa, 30 DEG C of temperature, pressurize 10min is not located Manage sample high by 65.54%;The pineapple juice of (30 DEG C) processing of 300MPa pressurizes 10min is fine after simulate the gastric juice and intestinal juice respectively handle 4h Molten activity residual rate is respectively 37.91% and 85.33%, is above fresh squeeze the juice.Illustrate by adjusting ultra high pressure treatment condition, can To improve the fibrinolytic of bromelain in pineapple juice and its (Ge Mei, Liang Juan, Pan such as see at the to the tolerance of simulating gastro-intestinal Fluid Ultra high pressure treatment is to influence [J] the food industry science and technology of bromelain fibrinolytic in pineapple juice, 2014,35 (17):75- 79.).Su Guangming have studied super-pressure to the regulation and control of aspergillus oryzae Extracellular enzyme activity and its application in the production of traditional soya sauce, It was found that the ultra high pressure treatment of lower pressure can activate sauce song PPO activity, pressure be 200~300MPa, dwell time be 10min When, PPO enzymatic activitys increase to 116~135%, and when processing pressure is more than 350MPa, PPO activity is in be remarkably decreased;Pass through mould Type is fitted, and different features are presented in PPO buckling dynamics in different pressure limits:100~200MPa HPP processing pair Sauce song PPO activation meets two-part First order dynamic model (R2 >=0.970);And 350~500MPa HPP is handled to PPO's Passivation effect meets the mixed model (R2 >=0.995) of two-part kinetic model and First order dynamic model.The bent neutral egg of sauce White enzyme (pH=7.5) is similar with the affecting laws that alkali protease (pH=10.0) is stressed, in 150~500MPa pressure limits Interior, the buckling kinetic model of enzyme meets two-part First order dynamic model.Neutral and alkali protease is pressed through 100~300MPa Power processing activity is significantly increased.250~300MPa, 5~10min ultra high pressure treatment, sauce song neutral proteinase and alkaline egg White enzymatic activity is increased to 120UmL from the 39.7 and 48.68U mL-1 of control sample respectively-1More than, the increase of enzymatic activity is than surpassing Cross 240%;And higher pressure treatment (350~500MPa, 0~20min) has significant passivation to the activity of protease (regulation and control of the Su Guangming super-pressure to aspergillus oryzae Extracellular enzyme activity and its application study [D] the Zhejiang in the production of traditional soya sauce Jiang great Xue, 2015.).From above-mentioned document, most of research, which is concentrated mainly on, at present utilizes super-pressure (more than 100MPa) place Manage the short period and (be less than 1h).
So far, there is not yet improving the enzyme activity of Daqu, particularly Daqu glutamine using high pressure long time treatment The report of enzyme activity.
The content of the invention
It is an object of the invention to provide a kind of soy sauce crude oil that Daqu glutamine enzyme activity is improved by HIGH PRESSURE TREATMENT Preparation method, after sauce daqu is by HIGH PRESSURE TREATMENT, significantly improve in the vigor of glutaminase, the soy sauce crude oil of preparation The content of glutamic acid improves more than 40%.
The purpose of the present invention is achieved through the following technical solutions.
(1) dregs of beans or soybean are mixed after boiling with flour, after cooling, the bent essence of inoculation aspergillus oryzae, koji-making obtains soy sauce Daqu;
(2) sauce daqu is subjected to HIGH PRESSURE TREATMENT;
(3) using the fermentation of high-salt diluted state fermentation soy brewing method, squeezing, filtering, sterilizing obtain soy sauce clear liquid.
Further, in step (1), the flour is 0.2 with dregs of beans or the mass ratio of soybean:1-1:1.
Further, in step (1), the condition of the boiling is:Boiling temperature is 110-125 DEG C, and the time of boiling is 5-20min。
Further, in step (1), the bent essence of aspergillus oryzae of inoculation accounts for the 0.03wt%- of dregs of beans or soybean weight 0.10wt%.
Further, in step (1), the condition of the koji-making is:The temperature of culture is 28 DEG C~36 DEG C, and relative humidity is 70%~95%, the time of culture is 30h~72h.
Further, in step (2), the HIGH PRESSURE TREATMENT is that sauce daqu is placed under 50-90MPa pressure to stand 3- 6h。
Further, in step (3), the high-salt diluted state fermentation soy brewing method is with reference to GB18186-2000.
Further, in step (3), the time of the fermentation is 90-180 days.
Further, in step (3), the sterilizing is to be heat-treated 20~30min at 80~95 DEG C.
Compared with prior art, the invention has the advantages that and technique effect:
(1) present invention in soy sauce preparation process, by the Daqu of preparation by HIGH PRESSURE TREATMENT after, significantly improve glutamy The vigor (2~3 times) of amine enzyme, the content of the soy sauce crude oil Glutamic Acid of preparation improves more than 40%;
(2) the soy sauce delicate flavour and savoury that prepared by the present invention are substantially better than the soy sauce of non-HIGH PRESSURE TREATMENT, and protein recovery is aobvious Write and improve.
Embodiment
The specific implementation to the present invention is described further with reference to embodiments, but implementation and the protection domain of the present invention Not limited to this.
Soy sauce crude oil Glutamic Acid assay
Amino acid testing conditions:Macromolecular in 4mL samples and 1mL15wt% sulfosalisylic acid solution mixed precipitation sample Albumen and polypeptide, 10000*g at 1h, 4 DEG C is reacted at 4 DEG C and centrifuges 15min, filtering, sample passes through microfiltration membranes (0.22 μm of ol) Processing;With ion exchange in solution post (splitter TS263, membraPure) amino acid separation, ninhydrin colour developing, flow velocity is 60 μ L/min, except proline Detection wavelength is 440nm, remaining is detected at 570nm.Each amino acid concentration is calculated using external standard, single Position is mg/ml.
Glutamine enzyme activity determination:At 37 DEG C, Glu (concentration 1%) is converted into 1 μm of ol under the conditions of pH6.0 Pidolidone needed for enzyme amount.
Prolease activity is determined:SB/T 10317-1999.
Amylase activity is determined:Using the phosphate buffers of pH 6.50, reference protein enzyme extracting method extracts amylase liquid, Determine method (the Michael S.Modifications of two methods for the with reference to Michael Somogyi Assay of amylase [J] .Clin Chem, 1960,6 (1):23-35).
Aminopeptidase vitality test:(the seed selection of Wu Qing merit aminopeptidase superior strains is measured with reference to Wu Qingxun etc. method And fermentation condition optimization [D] Southern Yangtze University, 2006.).
Embodiment 1
(1) 9.5kg dregs of beans is mixed after 110 DEG C of boiling 20min with 1.9kg flour, is cooled to after 25 DEG C, and inoculation accounts for beans The bent essence of the aspergillus oryzae of dregs of rice weight 0.03% (w/w) (the bent essence of Shanghai Jia Min fermentation foods Co., Ltd Bright brand), the temperature of culture For 28 DEG C, relative humidity is 95%, and incubation time is 72h koji-makings, obtains sauce daqu 1;
(2) sauce daqu 1 is stood into 3h in 50MPa pressure environments;
(3) fermented 90 days using high-salt dilute soy brewing method (GB18186-2000), squeeze, filter, at 95 DEG C of heat 30min is managed, soy sauce clear liquid 1 is obtained.
Determine protease, amylase, aminopeptidase and the glutamine enzyme activity of sauce daqu 1, and soy sauce clear liquid 1 Free amino acid composition.
The zymotechnique of blank soy sample is:
(1) 9.5kg dregs of beans is mixed after 110 DEG C of boiling 20min with 1.9kg flour, is cooled to after 25 DEG C, and inoculation accounts for beans The bent essence of the aspergillus oryzae of dregs of rice weight 0.03% (w/w) (brewages the bent essence of a factory in Shanghai), and the temperature of culture is 28 DEG C, and relative humidity is 95%, incubation time is 72h koji-makings, bechamel Daqu 1 of having leisure;
(2) fermented 90 days using high-salt dilute soy brewing method (GB18186-2000), squeeze, filter, at 95 DEG C of heat Manage 30min, bechamel clear liquid 1 of having leisure.
Determine protease, amylase, aminopeptidase and the glutamine enzyme activity of blank sauce daqu 1, and blank sauce The free amino acid composition that oil clear liquid 1.
The protease and glutamine enzyme activity of sauce daqu 1 and blank sauce daqu 1, and soy sauce clear liquid trip Isolated amino acid composition measuring result is as shown in table 1.
The protease of table 1 and glutamine enzyme activity, and soy sauce clear liquid free amino acid composition measuring result
From table 1, sauce daqu is after HIGH PRESSURE TREATMENT, and protease, amylase and aminopeptidase vigour changes are little, but Glutamine enzyme activity improves more than 3 times.
Embodiment 2
(1) 10kg dregs of beans is mixed after 125 DEG C of boiling 5min with 10kg flour, is cooled to inoculation after 25 DEG C and is accounted for dregs of beans weight 0.1% (w/w) the bent essence of aspergillus oryzae (the bent essence of Shanghai Jia Min fermentation foods Co., Ltd Bright brand) is measured, the temperature of culture is 36 DEG C, relative humidity is 90%, and incubation time is 30h koji-makings, obtains Daqu;
(2) Daqu is handled under 50-100Mpa pressure respectively, and determines Daqu glutamine enzyme activity, handled Condition and measurement result are shown in Table 3.
The HIGH PRESSURE TREATMENT condition of table 3 and result
From table 3, the glutaminase of sauce daqu improves 2-3 times after 50-90MPa pressure 3-6h processing; But after processing time is more than 6h, the vigor of sauce daqu glutaminase is in be decreased obviously trend.In addition, 100MPa handles 1h Afterwards, the glutamine enzyme activity of sauce daqu is also remarkably decreased.
Embodiment 3
(1) 10kg dregs of beans is mixed after 120 DEG C of boiling 10min with 5kg flour, is cooled to after 30 DEG C, and inoculation accounts for dregs of beans weight 0.05% (w/w) the bent essence of aspergillus oryzae (the bent essence of Shanghai Jia Min fermentation foods Co., Ltd Bright brand) is measured, the temperature of culture is 32 DEG C, humidity is 75%, and incubation time is 48h koji-makings, obtains sauce daqu 2;
(2) sauce daqu 2 is stood into 3h in 90MPa pressure environments;
(3) fermented 120 days using high-salt dilute soy brewing method (GB18186-2000), squeeze, filter, at 90 DEG C of heat 25min is managed, soy sauce clear liquid 2 is obtained.
Determine protease, amylase, aminopeptidase and the glutamine enzyme activity of sauce daqu 2, and soy sauce clear liquid 2 Free amino acid composition.
The zymotechnique of blank soy sample is:
(1) 10kg dregs of beans, after 120 DEG C of boiling 10min, is mixed with 5kg flour, and inoculation accounts for dregs of beans weight after cooling The bent essence of 0.05% (w/w) aspergillus oryzae (the bent essence of Shanghai Jia Min fermentation foods Co., Ltd Bright brand), the temperature of culture is 32 DEG C, Humidity is 75%, and incubation time is 48h koji-makings, bechamel Daqu 2 of having leisure;
(2) fermented 120 days using high-salt dilute soy brewing method (GB18186-2000), squeeze, filter, at 90 DEG C of heat Manage 25min, bechamel clear liquid 2 of having leisure.
Determine protease, amylase, aminopeptidase and the glutamine enzyme activity of blank sauce daqu 2, and blank sauce The free amino acid composition that oil clear liquid 2.
Soy sauce clear liquid 1, the blank soy sauce clear liquid 1 of embodiment 1, and embodiment 3 soy sauce clear liquid 2, blank sauce The free amino acid composition measuring result of oil clear liquid 2 is as shown in table 3.
The free amino acid composition measuring result of table 3
From table 3, ammonia nitrogen content and amino acid converting rate and the blank sample condition of the soy sauce prepared using the present invention Than without significant change, but soy sauce crude oil Glutamic Acid content improves more than 40% compared with blank sample;Protein recovery is compared with blank Sample adds more than 3%, and this is that HIGH PRESSURE TREATMENT causes soybean protein to be denatured, and is more easy to be digested.
Embodiment 4
The delicate flavour and savoury of soy sauce prepared by embodiment 1 and embodiment 3 are evaluated, evaluation method:By 15 25-35 Year is made up of the masculinity and femininity of sensory evaluation experience, carries out sensory evaluation using 5 points of systems, with flavor intensity in 4 samples most High sample is 5 points;Second place obtains 4 points;Third obtains 3 points;Fourth obtains 2 points, finally averagely obtains total score, sensory evaluation scores knot Fruit is shown in Table 4.
Table 4 prepares delicate flavour and the savoury sensory evaluation of soy sauce
As shown in Table 4, soy sauce clear liquid 1, the delicate flavour of soy sauce clear liquid 2 and savoury and blank soy sauce clear liquid 1, blank sauce Oil clear liquid 2, which is compared, to be significantly improved.

Claims (9)

1. a kind of preparation method of soy sauce crude oil, it is characterised in that comprise the following steps:
(1)By dregs of beans or soybean after boiling, mixed with flour, after cooling, the bent essence of inoculation aspergillus oryzae, koji-making obtains sauce daqu;
(2)Sauce daqu is subjected to HIGH PRESSURE TREATMENT;
(3)Fermented using high-salt diluted state fermentation soy brewing method, squeezing, filtering, sterilizing obtain soy sauce clear liquid.
2. a kind of preparation method of soy sauce crude oil according to claim 1, it is characterised in that step(1)In, the flour It is 0.2 with dregs of beans or the mass ratio of soybean:1-1:1.
3. a kind of preparation method of soy sauce crude oil according to claim 1, it is characterised in that step(1)In, the boiling Condition be:Boiling temperature is 110-125 DEG C, and digestion time is 5-20min.
4. a kind of preparation method of soy sauce crude oil according to claim 1, it is characterised in that step(1)In, the rice of inoculation Aspergillus song essence accounts for the 0.03wt%-0.10wt% of dregs of beans or soybean weight.
5. a kind of preparation method of soy sauce crude oil according to claim 1, it is characterised in that step(1)In, the koji-making Condition be:The temperature of culture is 28 DEG C~36 DEG C, and relative humidity is 70%~95%, and the time of culture is 30h~72h.
6. a kind of preparation method of soy sauce crude oil according to claim 1, it is characterised in that step(2)In, the high pressure Processing is that sauce daqu is placed under 50-90MPa pressure to stand 3-6h.
7. a kind of preparation method of soy sauce crude oil according to claim 1, it is characterised in that step(3)In, the high salt Liquid state fermented soy sauce brewing method is with reference to GB18186-2000.
8. a kind of preparation method of soy sauce crude oil according to claim 1, it is characterised in that step(3)In, the fermentation Time be -180 days 90 days.
9. a kind of preparation method of soy sauce crude oil according to claim 1, it is characterised in that step(3)In, the sterilizing It is to be heat-treated 20 ~ 30min at 80 ~ 95 DEG C.
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