CN107195425A - " Taiji " type silica gel graphene smoothing choke and preparation method thereof - Google Patents

" Taiji " type silica gel graphene smoothing choke and preparation method thereof Download PDF

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Publication number
CN107195425A
CN107195425A CN201710400502.7A CN201710400502A CN107195425A CN 107195425 A CN107195425 A CN 107195425A CN 201710400502 A CN201710400502 A CN 201710400502A CN 107195425 A CN107195425 A CN 107195425A
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group
coil
silica gel
circular coil
circular
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CN107195425B (en
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柯良节
梁思敬
司徒若祺
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/22Sheathing; Armouring; Screening; Applying other protective layers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2823Wires
    • H01F27/2828Construction of conductive connections, of leads
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F17/00Fixed inductances of the signal type 
    • H01F2017/0093Common mode choke coil

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Carbon And Carbon Compounds (AREA)
  • Silicon Compounds (AREA)

Abstract

The present invention discloses a kind of " Taiji " type silica gel graphene smoothing choke and preparation method thereof, and the choke coil includes multigroup circular coil, " S " type coil, positive pole pin and negative pin;" S " type coil one end is connected with first group of circular coil, " S " the type coil other end is connected with second group of circular coil, first group of circular coil is connected with the 3rd group of circular coil, second group of circular coil is connected with the 4th group of circular coil, it is sequentially connected, M groups circular coil is connected with M+2 group circular coils, and M+1 groups circular coil is connected with M+3 group circular coils, M >=3;M+2 groups circular coil is connected with positive pole pin, and M+3 group circular coils are connected with negative pin;First group of circular coil is identical to M+3 group circular coil radiuses, and parallel arrangement formation tubulose choke structure successively;The choke coil of multigroup circular coil and " S " type coil composition is closed by single line material circle to be formed, and wire surface is uniformly coated with silica gel wave filtering layer.

Description

" Taiji " type silica gel graphene smoothing choke and preparation method thereof
Technical field
The present invention relates to graphene applied technical field, more particularly to a kind of " Taiji " type silica gel graphene smoothing choke and Its preparation method.
Background technology
The application of graphene has been global concern, but for the research of graphene, also in the starting stage.Graphene It is the two-dimentional new material for having very much speciality, however it is main in the majority in material addition in the application of this new material, to develop Deeper and material with feature direction are only the direction of scientific and technological progress, and this requires that band function must be produced on raw material The material of characteristic.
Choke coil filtering application more than 100 years on, span threeth century, traditional way, choke coil filtering group Part be using coil winding on silicon steel sheet, do autocoupling type filtering, but the magnetic field self coupling mode that silicon steel sheet is made, only north and south To formula magnetization self coupling reaction, east-west direction does not shield completely to be closed, and more or less all shows leakage field phenomenon.So, Ya Tian sections Skill is going progress gapless coil screen to close using liquid metal potted coil.Liquid metal is liquid, can seamlessly be encapsulated whole , not as silicon steel sheet has leakage field situation, there is energy loss phenomenon in individual coil.
The content of the invention
For weak point present in above-mentioned technology, a kind of filtering speed of present invention offer is fast, the " Taiji " type of efficiency high Silica gel graphene smoothing choke and preparation method thereof.
In order to achieve the above object, a kind of " Taiji " type silica gel graphene smoothing choke of the invention, including multigroup round wire Circle, " S " type coil, positive pole pin and negative pin;Described " S " type coil one end is connected with first group of circular coil, institute State " S " the type coil other end with second group of circular coil to be connected, first group of circular coil and the 3rd group of circular coil phase Even, second group of circular coil is connected with the 4th group of circular coil, is sequentially connected, and M groups circular coil and M+2 groups are circular Coil is connected, and M+1 groups circular coil is connected with M+3 group circular coils, M >=3;The M+2 groups circular coil and positive pole Pin is connected, and the M+3 group circular coils are connected with negative pin;First group of circular coil is to M+3 group round wires Enclose radius identical, and parallel arrangement formation tubulose choke structure successively;What multigroup circular coil and " S " type coil were constituted Choke coil is closed by single line material circle and formed, and the wire surface is uniformly coated with silica gel wave filtering layer.
Wherein, the silica gel wave filtering layer is calculated as mass fraction, including following component:
The functional agent for expecting to mix by grapheme material and silica gel A;
Expect to mix by liquid metal solution and silica gel B standby dose;
The silica gel A material are silica gel liquid, and the silica gel B material are curing agent.
Wherein, in the functional agent, the mass fraction of grapheme material accounts for the 1% ~ 10% of gross mass, the quality of silica gel A liquid Fraction accounts for the 90% ~ 99% of gross mass.
Wherein, in described standby dose, the mass fraction of liquid metal solution accounts for the 1% ~ 20% of gross mass, the matter of silica gel B liquid Amount fraction accounts for the 80% ~ 99% of gross mass.
Wherein, the liquid metal is the liquid metal based on iron ion model, and the grapheme material is function Property grapheme material.
A kind of preparation method of " Taiji " type silica gel graphene smoothing choke of the present invention, comprises the following steps:
S1, " S " type coil coiling:Wire rod centre position is wound into " S " type, and by " S " type both sides be divided into Part I and Part II;
S2, Part I circle around:By the metal loop of Part I around multi-turn formation first group of circular coil, the 3rd group of round wire Enclose M groups circular coil and M+2 group circular coils;
S3, Part II circle around:By the metal loop of Part II around multi-turn formation second group of circular coil, the 4th group of round wire Enclose M+1 groups circular coil and M+3 group circular coils;
S4, Part I intersect with Part II:Second group of circular coil is clamped in first group of circular coil and the 3rd group circular Between coil, the 3rd group of circular coil is clamped between second group of circular coil and the 4th group of circular coil, M+1 group round wires Circle is clamped between M groups circular coil and M+2 group circular coils;
S5, both positive and negative polarity are drawn:M+2 groups circular coil draws positive pole pin, and M+3 groups circular coil draws negative pin.
Wherein, the wire rod for making choke coil carries out silica gel wave filtering layer coating procedure before coiling;Silica gel wave filtering layer silica gel is filtered Ripple layer includes the functional agent mixed by grapheme material with silica gel A material and mixed by liquid metal solution with silica gel B material Standby dose.
Wherein, silica gel wave filtering layer preparation process comprises the following steps:
A1, function equipment agent:The grapheme material and mass fraction that mass fraction is accounted for into gross mass 1% ~ 10% account for gross mass 90% ~ 99% silica gel A liquid is sufficiently mixed, and forms functional agent;
A2, standby dose of preparation:The liquid metal solution and mass fraction that mass fraction is accounted for into gross mass 1% ~ 20% account for gross mass 80% ~ 99% silica gel B liquid is sufficiently mixed, and forms standby dose;
A3, functional agent carried out with standby dose mixing cured to be encapsulated in wire rod outer surface.
Wherein, the liquid metal used in A1 is the liquid metal based on iron ion model, and grapheme material is Feature grapheme material.
The beneficial effects of the invention are as follows:
Compared with prior art, choke coil of the invention has been abandoned using coil winding on silicon steel sheet, does autocoupling type filtering Method, directly carries out comprehensive gapless encapsulation using silica gel wave filtering layer, and because self coupling is strengthened, electric energy loss is very small, from And reach speed increase, sensitive effect.This multigroup circular coil of choke coil is as outer ring, and " S " type coil is in Between line of demarcation, the taiji schemata with Chinese Taoist culture is quite similar, therefore is named as " Taiji " type choke coil.This structure is self coupling Property structure, it is possible to decrease internal resistance, speed are exceedingly fast and without any delay.Therefore any circuit purposes can be adapted to, due to adding Silica gel wave filtering layer, the present invention is adapted to various forms of direct currents and alternating current and used.Silica gel wave filtering layer is the encapsulation of comprehensive formula, In filtering, more than 95% energy loss is reduced than silicon steel sheet filtering, application effect is very good.
Brief description of the drawings
Fig. 1 is the overlooking the structure diagram of " Taiji " type silica gel graphene smoothing choke of the present invention;
Fig. 2 is the main structure diagram of " Taiji " type silica gel graphene smoothing choke of the present invention.
Main element symbol description is as follows:
10th, circular coil 11, " S " type coils
12nd, positive pole pin 13, negative pin.
Embodiment
In order to more clearly state the present invention, the present invention is further described below in conjunction with the accompanying drawings.
Refering to Fig. 1-2, a kind of " Taiji " type silica gel graphene smoothing choke of the invention, including multigroup circular coil 10, " S " type coil 11, positive pole pin 12 and negative pin 13;The one end of " S " type coil 11 is connected with first group of circular coil 10, The other end of " S " type coil 11 is connected with second group of circular coil 10, first group of circular coil 10 and the 3rd group of phase of circular coil 10 Even, second group of circular coil 10 is connected with the 4th group of circular coil 10, is sequentially connected, and M groups circular coil 10 and M+2 groups are justified Shape coil 10 is connected, and M+1 groups circular coil 10 is connected with M+3 groups circular coil 10, M >=3;M+2 groups circular coil 10 It is connected with positive pole pin 12, M+3 groups circular coil 10 is connected with negative pin 13;First group of circular coil 10 is to M+3 groups The radius of circular coil 10 is identical, and parallel arrangement formation tubulose choke structure successively;Multigroup circular coil 10 and " S " type The choke coil that coil 11 is constituted is closed by single line material circle and formed, and wire surface is uniformly coated with silica gel wave filtering layer.
In the present embodiment, silica gel wave filtering layer is calculated as mass fraction, including following component:
The functional agent for expecting to mix by grapheme material and silica gel A;
Expect to mix by liquid metal solution and silica gel B standby dose;
Silica gel A material are silica gel liquid, and silica gel B material are curing agent.
In the present embodiment, in functional agent, the mass fraction of grapheme material accounts for the 1% ~ 10% of gross mass, silica gel A liquid Mass fraction accounts for the 90% ~ 99% of gross mass.
In the present embodiment, in standby dose, the mass fraction of liquid metal solution accounts for the 1% ~ 20% of gross mass, silica gel B liquid Mass fraction account for the 80% ~ 99% of gross mass.
In the present embodiment, liquid metal is the liquid metal based on iron ion model, and grapheme material is function Property grapheme material.
A kind of preparation method of " Taiji " type silica gel graphene smoothing choke of the present invention, comprises the following steps:
S1, " 11 coiling of S " type coils:Wire rod centre position is wound into " S " type, and by " S " type both sides be divided into Part I with And Part II;
S2, Part I circle around:By the metal loop of Part I around multi-turn formation first group of circular coil 10, the 3rd group of round wire Enclose 10 M groups circular coils 10 and M+2 groups circular coil 10;
S3, Part II circle around:By the metal loop of Part II around multi-turn formation second group of circular coil 10, the 4th group of round wire Enclose 10 M+1 groups circular coils 10 and M+3 groups circular coil 10;
S4, Part I intersect with Part II:Second group of circular coil 10 is clamped in first group of circular coil 10 and the 3rd group Between circular coil 10, the 3rd group of circular coil 10 is clamped between second group of circular coil 10 and the 4th group of circular coil 10, M+1 groups circular coil 10 is clamped between M groups circular coil 10 and M+2 groups circular coil 10;
S5, both positive and negative polarity are drawn:M+2 groups circular coil 10 draws positive pole pin 12, and M+3 groups circular coil 10 is drawn negative pole and drawn Pin 13.
In the present embodiment, the wire rod for making choke coil carries out silica gel wave filtering layer coating procedure before coiling;Silica gel is filtered Layer silica gel wave filtering layer includes the functional agent mixed by grapheme material and silica gel A material and by liquid metal solution and silica gel B expects standby dose mixed.
In the present embodiment, silica gel wave filtering layer preparation process comprises the following steps:
A1, function equipment agent:The grapheme material and mass fraction that mass fraction is accounted for into gross mass 1% ~ 10% account for gross mass 90% ~ 99% silica gel A liquid is sufficiently mixed, and forms functional agent;
A2, standby dose of preparation:The liquid metal solution and mass fraction that mass fraction is accounted for into gross mass 1% ~ 20% account for gross mass 80% ~ 99% silica gel B liquid is sufficiently mixed, and forms standby dose;
A3, functional agent carried out with standby dose mixing cured to be encapsulated in wire rod outer surface.
In the present embodiment, the liquid metal used in A1 is the liquid metal based on iron ion model, graphite Alkene material is feature grapheme material.
" Taiji " type choke coil production method of the present invention, adds graphene liquid metal making component and makees filtering purposes, this The filtering of production method, is, in the new and breakthrough pole tropism choke coil design of initiative in 2008, to be also by Ya Tian team Newest concept innovation winding coil in human history, can't make of machine at present, can only human hand coiling.Choke coil profit It is to easily reach more than -35db to be filtered with liquid metal.Plus graphene and liquid metal formula, filtering can reach -70 ~ 140db or more function.
The " Taiji " type choke coil of the present invention is referred to as RT formula choke coils, and reason is that the winding of this coil is that RT team is gripping Stream encloses a quantum jump on the creation, strengthens mode using self coupling, allows filtered signal to be strengthened, and filter effect is more thorough Bottom.Because never such winding process occurs in the world, then we just name this coil with the RT of Research Team, and Chinese is The meaning in sub- day, RT is(Remy Technology)Write a Chinese character in simplified form.Remy Technology Technological research is comprehensive dimension around thing The technological achievement that the scientific theory of matter electronic phase angle is researched and developed, is developed with this century in terms of electronic filtering especially.
The structure of this filtering is RT formulas, and filtering speed is high, and loss is close to zero loss, so being adapted to the filtering on many circuits Filtering, the filtering of direct current amplifying type device, dc source filtering, transmitting signal filtering before and after purposes, such as power filter, transformation Deng.In practice, it is especially particularly evident with source of sound filtering and video filtering effect.The choke coil can effectively obstruct high-frequency signal and do Disturb, it is remarkable by the EMC effects that 10000G is even more than with more than 1G.Sound equipment above carry and the fidelity factor of video on carry Rise.Switching Power Supply development is increasingly faster and more, therefore the filtering that this choke coil liquid metal and graphene are combined is very Good application component.It is easy to use because he can be used for direct current and alternating current, therefore directional problems are not had to concern, to signal On also function act on, so using in extensive range.
Disclosed above is only several specific embodiments of the present invention, but the present invention is not limited to this, any ability What the technical staff in domain can think change should all fall into protection scope of the present invention.

Claims (9)

1. a kind of " Taiji " type silica gel graphene smoothing choke, it is characterised in that including multigroup circular coil, " S " type coil, Positive pole pin and negative pin;Described " S " type coil one end is connected with first group of circular coil, and " S " type coil is another One end is connected with second group of circular coil, and first group of circular coil is connected with the 3rd group of circular coil, second group of circle Shape coil is connected with the 4th group of circular coil, is sequentially connected, M groups circular coil is connected with M+2 group circular coils, M+1 Group circular coil is connected with M+3 group circular coils, M >=3;The M+2 groups circular coil is connected with positive pole pin, and described M+3 group circular coils are connected with negative pin;First group of circular coil is identical to M+3 group circular coil radiuses, and according to Secondary parallel arrangement formation tubulose choke structure;The choke coil of multigroup circular coil and " S " type coil composition is by single line material Circle conjunction is formed, and the wire surface is uniformly coated with silica gel wave filtering layer.
2. " Taiji " type silica gel graphene smoothing choke according to claim 1, it is characterised in that the silica gel wave filtering layer Calculate as mass fraction, including following component:
The functional agent for expecting to mix by grapheme material and silica gel A;
Expect to mix by liquid metal solution and silica gel B standby dose;
The silica gel A material are silica gel liquid, and the silica gel B material are curing agent.
3. " Taiji " type silica gel graphene smoothing choke according to claim 2, it is characterised in that in the functional agent, The mass fraction of grapheme material accounts for the 1% ~ 10% of gross mass, and the mass fraction of silica gel A liquid accounts for the 90% ~ 99% of gross mass.
4. " Taiji " type silica gel graphene smoothing choke according to claim 2, it is characterised in that in described standby dose, The mass fraction of liquid metal solution accounts for the 1% ~ 20% of gross mass, and the mass fraction of silica gel B liquid accounts for the 80% ~ 99% of gross mass.
5. " Taiji " type silica gel graphene smoothing choke according to claim 2, it is characterised in that the liquid metal is Liquid metal based on iron ion model, the grapheme material is feature grapheme material.
6. a kind of preparation method of " Taiji " type silica gel graphene smoothing choke, it is characterised in that comprise the following steps:
S1, " S " type coil coiling:Wire rod centre position is wound into " S " type, and by " S " type both sides be divided into Part I and Part II;
S2, Part I circle around:By the metal loop of Part I around multi-turn formation first group of circular coil, the 3rd group of round wire Enclose M groups circular coil and M+2 group circular coils;
S3, Part II circle around:By the metal loop of Part II around multi-turn formation second group of circular coil, the 4th group of round wire Enclose M+1 groups circular coil and M+3 group circular coils;
S4, Part I intersect with Part II:Second group of circular coil is clamped in first group of circular coil and the 3rd group circular Between coil, the 3rd group of circular coil is clamped between second group of circular coil and the 4th group of circular coil, M+1 group round wires Circle is clamped between M groups circular coil and M+2 group circular coils;
S5, both positive and negative polarity are drawn:M+2 groups circular coil draws positive pole pin, and M+3 groups circular coil draws negative pin.
7. the preparation method of " Taiji " type silica gel graphene smoothing choke according to claim 6, it is characterised in that make The wire rod of choke coil carries out silica gel wave filtering layer coating procedure before coiling;Silica gel wave filtering layer silica gel wave filtering layer is included by graphene material Material and silica gel A expect the functional agent mixed and standby dose that expects to mix by liquid metal solution and silica gel B.
8. the preparation method of " Taiji " type silica gel graphene smoothing choke according to claim 7, it is characterised in that silica gel Wave filtering layer preparation process comprises the following steps:
A1, function equipment agent:The grapheme material and mass fraction that mass fraction is accounted for into gross mass 1% ~ 10% account for gross mass 90% ~ 99% silica gel A liquid is sufficiently mixed, and forms functional agent;
A2, standby dose of preparation:The liquid metal solution and mass fraction that mass fraction is accounted for into gross mass 1% ~ 20% account for gross mass 80% ~ 99% silica gel B liquid is sufficiently mixed, and forms standby dose;
A3, functional agent carried out with standby dose mixing cured to be encapsulated in wire rod outer surface.
9. the preparation method of " Taiji " type silica gel graphene smoothing choke according to claim 8, it is characterised in that in A1 The middle liquid metal used is the liquid metal based on iron ion model, and grapheme material is feature grapheme material.
CN201710400502.7A 2017-05-31 2017-05-31 " Taiji " type silica gel graphene smoothing choke and preparation method thereof Active CN107195425B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018219263A1 (en) * 2017-05-31 2018-12-06 姚炯深 Stepless graphene filter choke and manufacturing method thereof
WO2018219262A1 (en) * 2017-05-31 2018-12-06 施振康 Tai chi-type graphene filter choke and manufacturing method therefor
CN110767408A (en) * 2019-09-29 2020-02-07 广东石成科技有限公司 Multiphase graphene liquid metal filtering planar choke coil and preparation method thereof

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110828139A (en) * 2019-09-29 2020-02-21 广东石成科技有限公司 Printed graphene liquid metal filtering planar choke coil and preparation method thereof

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CN102054559A (en) * 2009-10-29 2011-05-11 乾坤科技股份有限公司 Multiplex output choke
CN102308345A (en) * 2009-02-09 2012-01-04 埃普科斯股份有限公司 High-frequency swinging choke
CN103928218A (en) * 2013-01-10 2014-07-16 乾坤科技股份有限公司 Magnetic Device With High Saturation Current And Low Core Loss
CN106415747A (en) * 2014-05-19 2017-02-15 株式会社村田制作所 Common-mode choke coil and manufacturing method therefor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102308345A (en) * 2009-02-09 2012-01-04 埃普科斯股份有限公司 High-frequency swinging choke
CN102054559A (en) * 2009-10-29 2011-05-11 乾坤科技股份有限公司 Multiplex output choke
CN103928218A (en) * 2013-01-10 2014-07-16 乾坤科技股份有限公司 Magnetic Device With High Saturation Current And Low Core Loss
CN106415747A (en) * 2014-05-19 2017-02-15 株式会社村田制作所 Common-mode choke coil and manufacturing method therefor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018219263A1 (en) * 2017-05-31 2018-12-06 姚炯深 Stepless graphene filter choke and manufacturing method thereof
WO2018219262A1 (en) * 2017-05-31 2018-12-06 施振康 Tai chi-type graphene filter choke and manufacturing method therefor
CN110767408A (en) * 2019-09-29 2020-02-07 广东石成科技有限公司 Multiphase graphene liquid metal filtering planar choke coil and preparation method thereof

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