CN107194429A - A kind of mechanical fault diagnosis system - Google Patents

A kind of mechanical fault diagnosis system Download PDF

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Publication number
CN107194429A
CN107194429A CN201710392430.6A CN201710392430A CN107194429A CN 107194429 A CN107194429 A CN 107194429A CN 201710392430 A CN201710392430 A CN 201710392430A CN 107194429 A CN107194429 A CN 107194429A
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China
Prior art keywords
hardware
software system
fault diagnosis
induction element
mechanical fault
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CN201710392430.6A
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Chinese (zh)
Inventor
陈岭
徐高扬
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Taicang Meikesi Machinery Equipment Co Ltd
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Taicang Meikesi Machinery Equipment Co Ltd
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Priority to CN201710392430.6A priority Critical patent/CN107194429A/en
Publication of CN107194429A publication Critical patent/CN107194429A/en
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F18/00Pattern recognition
    • G06F18/20Analysing
    • G06F18/24Classification techniques
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/20Design optimisation, verification or simulation

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  • Theoretical Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Data Mining & Analysis (AREA)
  • Evolutionary Computation (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Computer Hardware Design (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Artificial Intelligence (AREA)
  • Bioinformatics & Cheminformatics (AREA)
  • Bioinformatics & Computational Biology (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Evolutionary Biology (AREA)
  • Test And Diagnosis Of Digital Computers (AREA)

Abstract

The invention discloses a kind of mechanical fault diagnosis system, it is made up of induction element, hardware/software system, Man Machine Interface, induction element is connected with hardware/software system, induction element transmits a signal to hardware/software system, hardware/software system is connected with Man Machine Interface, and people passes through Man Machine Interface and hardware/software system interactive information.The characteristic signal and operational factor of induction element dynamic detection machinery equipment;Hardware components in hardware/software system complete signal transacting;Software section in hardware/software system uses the old attribute reduction algorithms in rough set theory.Uncertain factor is reduced, intrinsic dimensionality is reduced, amount of calculation is reduced, it is ensured that diagnostic accuracy is substantially constant.

Description

A kind of mechanical fault diagnosis system
Technical field
The present invention relates to artificial intelligence, fault diagnosis, relate more specifically to a kind of mechanical fault diagnosis system.
Background technology
Fault diagnosis technology is a complex art, and it is related to multi-door subject, such as modern control theory, reliability theory, The subjects such as mathematical statistics, signal transacting, pattern-recognition, artificial intelligence.Failure theory, to senior, can be divided into four mainly by rudimentary The content of aspect:(1) fault modeling.According to prior information and the relation of input and output, the mathematical modeling of the system failure is set up, is made For the foundation of fault detection and diagnosis;(2) from can survey or immesurable predictor in detect failure;(3) separation of failure with Estimation.As system there occurs failure, provide the position of the source of trouble, the reason for difference is out of order, determine the degree of failure, size, Time and the time-varying characteristics of failure that failure occurs;(4) classification of failure, evaluation and decision.
From the point of view of the position that failure occurs, instrument fault, actuator failures and element fault can be divided into;According to fault Matter, can be divided into mutation failure and slow failure;It can be divided into multiplying property failure and additivity failure from modeling angle.As for fault diagnosis Method, generally can be divided into hardware redundancy method and software redundancy method.Hardware redundancy method needs to increase test equipment, makes system Complexity, cost is high, so using software redundancy more.Software redundancy method can be divided into two major classes:One is based on control system parsing The diagnostic method of model;Two are not dependent on the diagnostic method of analytic modell analytical model, and it can be divided into the diagnosis side based on signal transacting again Method and Knowledge based engineering diagnostic method.
Mechanical fault diagnosis is a typical information fusion process, it is necessary to enter to the much information in machine running process Row integrated treatment and Cooperative Analysis.In actual applications, and machine operational factor is (such as machine characteristic signal (such as vibration, noise) Working medium pressure, temperature) a lot, the state of machine operation can be reflected.First have to the machine characteristic signal or machine to acquisition Device operational factor carries out feature extraction, also needs to be compressed diagnostic characteristic or yojan afterwards, rejects unwanted feature, or Substantial amounts of feature is simplified, so as to greatly reduce the amount of calculation of diagnostic message fusion process, fault diagnosis is improved Efficiency.
For Diagnosis system of mechanical failure, because the mechanism that failure is produced is unclear, the form of expression of failure is not only, It is sometimes ambiguous, also there is blindness often when extracting fault signature, so that between result in the machine state of actual description It is fuzzy.The feature for describing machine state is often a lot, and some are characterized in related, and some are independent.Independent spy Complementary information can be provided by levying, thus should be retained;Correlative character produces redundancy, while amount of calculation can be increased, Thus need to be eliminated.
In existing achievement in research and open source literature, not yet find in the case where ensureing that diagnostic accuracy is substantially constant, Uncertain factor is reduced, intrinsic dimensionality is reduced, the mechanical fault diagnosis system of amount of calculation is reduced.
The content of the invention
Goal of the invention.
The present invention proposes a kind of mechanical fault diagnosis system, it is ensured that diagnostic accuracy is substantially constant, reduces uncertain Factor, reduces intrinsic dimensionality, reduces amount of calculation.
The technical solution adopted in the present invention.
A kind of mechanical fault diagnosis system proposed by the present invention, by induction element, hardware/software system, man-machine friendship Mutual interface composition, induction element is connected with hardware/software system, and induction element transmits a signal to hardware/software system, firmly Part/software systems are connected with Man Machine Interface, and people passes through Man Machine Interface and hardware/software system interactive information.
Further, the characteristic signal of the mechanical equipment of induction element dynamic detection, including vibration, noise.
Further, the operational factor of the mechanical equipment of induction element dynamic detection, including working medium pressure, temperature.
Further, the hardware components in hardware/software system complete signal transacting, including convert analog signals into number Word signal.
Further, the software section in hardware/software system uses the old attribute reduction algorithms in rough set theory:
(1) tectonic information table;
(2) object set is classified by decision attribute, produces and expect collection K;
(3) all property set C classification quality γ C (K) are calculated;
(4) composite attribute collection Q classification quality γ Q (K), Q is calculated<C;
(5) r=min { Q, Q<C }, r is exactly former property set C yojan.
Wherein, the indiscernibly object collection determined by status attribute collection P is referred to as P unit collection, by decision kind set institute really Fixed indiscernibly object collection is referred to as expecting.One kind point that unit set representations are done according to status attribute (such as symptom etc.) to object Class result, and expect the classification results for then representing object to be done according to decision attribute, unit collection and imaginary not necessarily complete phase Together.
Further, the object set of failure composition is U={ e1, e2, e3, e4, e5 ..., e10 }, imaginary K={ e1, e2 }, { e3, e4 }, { e5, e6 }, { e7, e8 }, { e9, e10 } }, expect and divided according to fault type.
Technique effect produced by the present invention.
The present invention passes through many experiments, draws the old attribute reduction algorithms in hardware/software system, reduces uncertain factor, Intrinsic dimensionality is reduced, amount of calculation is reduced, it is ensured that diagnostic accuracy is substantially constant.
Brief description of the drawings
Fig. 1 is mechanical fault diagnosis system schematic of the invention.
Embodiment
Embodiment
A variety of oil path failures are simulated in experiment automobile engine, and measure the injection pressure curve under various failures, so The relation between oil piping system failure and tubing pressure waveform information is summed up afterwards.
The induction element of fault diagnosis system is liquid-pressure pick-up.
Old attribute reduction algorithms in rough set theory:
(1) tectonic information table;
(2) object set is classified by decision attribute, produces and expect collection K;
(3) all property set C classification quality γ C (K) are calculated;
(4) composite attribute collection Q classification quality γ Q (K), Q is calculated<C;
(5) r=min { Q, Q<C }, r is exactly former property set C yojan
The object set of automobile engine oil supply system failure composition is U={ e1, e2 ..., e10 }, imaginary K={ e1, e2 }, e3, E4 }, { e5, e6 }, { e7, e8 }, { e9, e10 } }, expect and divided according to fault type.
Calculate correspondence property set { s1, s2, s3, s4, s5 }, classification quality γ P (K)=0.8;Meet r=min { Q, Q< P } minimal attribute set have { s1, s2, s5 }, { s1, s4, s5 } and { s2, s3, s5 }, dominant attribute be { s5 }.
In the case where ensureing that classification quality is constant, it is main to have 3 features in former feature, and 3 feature sets may have 4 The situation of kind, wherein most crucial is characterized in injection advance angle.Rule of thumb, injection advance angle can determine the combustion of automobile engine Burning situation, is a leading indicator for reflecting engine fuel system failure, it is correct to demonstrate diagnostic result.

Claims (6)

1. a kind of mechanical fault diagnosis system, it is characterised in that:Connect by induction element, hardware/software system, man-machine interaction Mouth composition, induction element is connected with hardware/software system, and induction element transmits a signal to hardware/software system, hardware/soft Part system is connected with Man Machine Interface, and people passes through Man Machine Interface and hardware/software system interactive information.
2. a kind of mechanical fault diagnosis system according to claim 1, it is characterised in that:Induction element dynamic detection The characteristic signal of plant equipment, including vibration, noise.
3. a kind of mechanical fault diagnosis system according to claim 1, it is characterised in that:Induction element dynamic detection The operational factor of plant equipment, including working medium pressure, temperature.
4. a kind of mechanical fault diagnosis system according to claim 1, it is characterised in that:In hardware/software system Hardware components, complete signal transacting, including convert analog signals into data signal.
5. a kind of mechanical fault diagnosis system according to claim 1, it is characterised in that:In hardware/software system Software section, using the old attribute reduction algorithms in rough set theory:
(1) tectonic information table;
(2) object set is classified by decision attribute, produces and expect collection K;
(3) all property set C classification quality γ C (K) are calculated;
(4) composite attribute collection Q classification quality γ Q (K), Q is calculated<C;
(5) r=min { Q, Q<C }, r is exactly former property set C yojan.
6. a kind of mechanical fault diagnosis system according to claim 1 or 5, it is characterised in that:Pair of failure composition As integrating as U={ e1, e2, e3, e4, e5 ..., e10 }, imaginary K={ e1, e2 }, { e3, e4 }, { e5, e6 }, { e7, e8 }, e9, E10 } }, expect and divided according to fault type.
CN201710392430.6A 2017-05-27 2017-05-27 A kind of mechanical fault diagnosis system Withdrawn CN107194429A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710392430.6A CN107194429A (en) 2017-05-27 2017-05-27 A kind of mechanical fault diagnosis system

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Application Number Priority Date Filing Date Title
CN201710392430.6A CN107194429A (en) 2017-05-27 2017-05-27 A kind of mechanical fault diagnosis system

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CN107194429A true CN107194429A (en) 2017-09-22

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Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105676842A (en) * 2016-03-14 2016-06-15 中国铁路总公司 High-speed railway train control vehicle-mounted equipment fault diagnosis method

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105676842A (en) * 2016-03-14 2016-06-15 中国铁路总公司 High-speed railway train control vehicle-mounted equipment fault diagnosis method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
袁小宏 等: "粗糙集理论在机械故障诊断中的应用研究", 《西安交通大学学报》 *

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