CN107191577A - Heavy-duty car keeps off synchronizer speed variators with nine - Google Patents

Heavy-duty car keeps off synchronizer speed variators with nine Download PDF

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Publication number
CN107191577A
CN107191577A CN201710488626.5A CN201710488626A CN107191577A CN 107191577 A CN107191577 A CN 107191577A CN 201710488626 A CN201710488626 A CN 201710488626A CN 107191577 A CN107191577 A CN 107191577A
Authority
CN
China
Prior art keywords
gear
odd
main tank
heavy
synchronizer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710488626.5A
Other languages
Chinese (zh)
Inventor
杨罡
郝爽
吴利霞
谷玉明
王建芳
李文俊
张星辉
富薇
孟嘉强
石鹏成
问晋芳
孙洋
张海明
王丽娟
杨文龙
蔡庆
张永强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China National Heavy Duty Truck Group Datong Gear Co Ltd
Original Assignee
China National Heavy Duty Truck Group Datong Gear Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China National Heavy Duty Truck Group Datong Gear Co Ltd filed Critical China National Heavy Duty Truck Group Datong Gear Co Ltd
Priority to CN201710488626.5A priority Critical patent/CN107191577A/en
Publication of CN107191577A publication Critical patent/CN107191577A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/08General details of gearing of gearings with members having orbital motion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H2057/02039Gearboxes for particular applications
    • F16H2057/02043Gearboxes for particular applications for vehicle transmissions
    • F16H2057/0206Gearboxes for particular applications for vehicle transmissions for commercial vehicles, e.g. buses or trucks

Abstract

The present invention is specially a kind of nine gear synchronizer speed variators for matching 280 320 horsepowers of section engines, the problem of solving existing speed changer net synchronization capability and poor power performance.Main tank is provided with housing and the scope positioned at rear side keeps off odd-side, main tank is two-pack axle construction, input shaft, countershaft, main shaft, travelling gear and the idle pulley that reverses gear are provided with it, one two three four gear travelling gears are provided with high reliability bipyramid base steel sprayed molybdenum lock ring type synchronized, idle pulley both sides reverse gear there is provided end face bearing, scope gear odd-side is planetary mechanism, sun gear, planetary gear, output shaft and single cone base steel sprayed molybdenum lock ring type synchronized are provided with it, main tank front portion is provided with forced feed lubrication oil pump, and scope gear odd-side rear portion is provided with rearmounted power takeoff.Reasonable in design of the present invention is reliable, and the problem of overcoming existing speed changer net synchronization capability and poor power performance enhances the handling and dynamic property of speed changer, improve its service life, meets the performance requirement to speed changer under various complex road conditions.

Description

Heavy-duty car keeps off synchronizer speed variators with nine
Technical field
The present invention relates to speed changer, a kind of specially heavy-duty car of 280-320 horsepowers of section engines of matching is same with nine gears Walk device speed changer.
Background technology
Policy with the fast development of domestic highway construction, and limitation overload is constantly strengthened, domestic heavy-duty car Recoverable amount is increasing, and the reliability of vehicle, handling, dynamic property turn into the important performance of vehicle.Domestic Truck Market to The market demand with 280~320 horsepowers of engine power ranges, engine output torque 1200~1600Nm synchronizer speed variators Amount is also in increase.It is high to the skill requirement of operating personnel and in existing speed changer, the gearshift of two-pack axle not tape synchronizer is difficult, Net synchronization capability is poor;The reliability of this quick condition application common synchronization device of two-pack axle is relatively low, easy earlier period damage.In addition, The scope gear odd-side of existing same moment of torsion section speed changer is two-pack axle construction, is slowed down smaller, and speed changer climbs gear speed than small, and vehicle is moved Power performance can not meet the requirement of complex road condition.
The content of the invention
There is provided a kind of heavy vapour for the problem of present invention is in order to solve existing speed changer net synchronization capability and poor power performance Automobile-used nine gears synchronizer speed variator.
The present invention is realized using following technical scheme:A kind of heavy-duty car nine gear synchronizer speed variators, including one Main tank is provided with individual housing, housing and the scope positioned at rear side keeps off odd-side, main tank is two-pack axle construction, is provided with it defeated Enter axle, countershaft, main shaft, travelling gear and the idle pulley that reverses gear, one two three four gear travelling gears are provided with high reliability bipyramid base steel Sprayed molybdenum lock ring type synchronized, idle pulley both sides of reversing gear are there is provided end face bearing, and scope gear odd-side is planetary mechanism, are provided with too in it Positive wheel, planetary gear, output shaft and single cone base steel sprayed molybdenum lock ring type synchronized, main tank front portion is provided with forced feed lubrication oil pump, scope Gear odd-side rear portion is provided with rearmounted power takeoff.
During operation, power is delivered to transmission input shaft from engine, and power is delivered into two pairs simultaneously by input shaft On axle, then spindle transmission gear is delivered to, then the synchronizer of any gear of main tank is combined, power passes through the synchronizer after combination It is delivered on main shaft, scope gear odd-side planetary mechanism is transferred power to by main shaft, the switching of auxiliary box synchronizer is kept off by scope, Output shaft is transferred power to, realizes that speed changer becomes the effect turned round.The setting of high reliability synchronizer ensure that speed changer The simplicity of interior gear shift operation is reliable;Big gear speed of climbing climbs gear high pulling torque output, powerful than realizing speed changer.Overcome existing The problem of speed changer net synchronization capability and poor power performance.
Main tank is two-pack axle construction, and the one two three four gear travelling gears on main shaft set the spray of high reliability bipyramid base steel Molybdenum lock ring type synchronized, it is ensured that synchronizer remains able to reliable synchronization under quick condition, and service life is long.
Travelling gear in main tank is designed using large speed ratio, scope gear odd-side be big retarding than planetary mechanism so that real Existing speed changer climbs gear speed than being more than 13, and vehicle is realized in starting climbs gear high pulling torque output, powerful.
Speed changer front portion is provided with forced feed lubrication oil pump, by lubricating oil injection with vittate input shaft, main shaft, output Axle, lubricates each position part, extends speed changer service life.
Scope gear odd-side rear portion is provided with the rearmounted power takeoff from the idle pulley power taking of reversing gear in main tank, reduces speed changer wide Degree and height.
Reverse gear and end face bearing is added between idle pulley and housing, bear axial force.
Reasonable in design of the present invention is reliable, enhances the handling and dynamic property of speed changer, improves its service life, Reliability is high, while the performance requirement under various complex road conditions to speed changer is met, with rational in infrastructure, function admirable and operation Convenient advantage.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
In figure:1- housings, 2- main tanks, 3- scopes gear odd-side, 4- input shafts, 5- countershafts, 6- main shafts, 7- travelling gears, 8- Reverse gear idle pulley, 9- bipyramid base steel sprayed molybdenum lock ring type synchronizeds, 10- end face bearings, 11- sun gears, 12- planetary gears, 13- outputs Axle, the mono- cone base steel sprayed molybdenum lock ring type synchronizeds of 14-, 15- grease pumps, the rearmounted power takeoffs of 16-.
Embodiment
Heavy-duty car is kept off in synchronizer speed variators, housing 1 with nine is provided with main tank 2 and the scope gear odd-side positioned at rear side 3, main tank 2 is two-pack axle construction, is provided with input shaft 4, countershaft 5, main shaft 6, travelling gear 7 and the idle pulley 8,1 that reverses gear in it Four gear travelling gears are provided with high reliability bipyramid base steel sprayed molybdenum lock ring type synchronized 9, and the both sides of idle pulley 8 of reversing gear are there is provided end face Bearing 10, scope gear odd-side 3 is planetary mechanism, and sun gear 11, planetary gear 12, output shaft 13 and single cone base steel spray are provided with it Molybdenum lock ring type synchronized 14, the front portion of main tank 2 is provided with forced feed lubrication oil pump 15, and scope gear odd-side 3 rear portion is provided with rearmounted power taking Device 16.
In specific implementation process, speed changer is provided with forcedlubricating system, it is ensured that lubrication and cooling inside speed changer, Extend speed changer service life;Reverse gear and end face bearing is added between idle pulley and housing, bear axial force;While speed changer Mutual interlocking gear is designed between major and minor case, prevents maloperation from causing speed changer correlated parts to damage;Rearmounted power takeoff reduces change Fast device width and height.

Claims (6)

1. a kind of heavy-duty car keeps off synchronizer speed variators with nine, it is characterised in that:Including a housing(1), housing(1)It is interior to set There is main tank(2)Odd-side is kept off with the scope positioned at rear side(3), main tank(2)Input shaft is provided with for two-pack axle construction, in it(4)、 Countershaft(5), main shaft(6), travelling gear(7)And the idle pulley that reverses gear(8), it is double that one two three four gear travelling gears are provided with high reliability Bore base steel sprayed molybdenum lock ring type synchronized(9), reverse gear idle pulley(8)Both sides are provided with end face bearing(10), scope gear odd-side(3)For row Star mechanism, is provided with sun gear in it(11), planetary gear(12), output shaft(13)And single cone base steel sprayed molybdenum lock ring type synchronized (14), main tank(2)Front portion is provided with forced feed lubrication oil pump(15), scope gear odd-side(3)Rear portion is provided with rearmounted power takeoff(16).
2. a kind of heavy-duty car according to claim 1 keeps off synchronizer speed variators with nine, it is characterised in that:Main tank(2)For Two-pack axle construction, and in main shaft(6)On 1 gear travelling gears set high reliability bipyramid base steel sprayed molybdenum lock ring types it is same Walk device(9), it is ensured that synchronizer remains able to reliable synchronization under quick condition, and service life is long.
3. a kind of heavy-duty car according to claim 1 or 2 keeps off synchronizer speed variators with nine, it is characterised in that:Main tank(2) Interior travelling gear(7)Designed using large speed ratio, scope gear odd-side(3)For big retarding than planetary mechanism, so as to realize speed change Device climbs gear speed than being more than 13, and vehicle is realized in starting climbs gear high pulling torque output, powerful.
4. a kind of heavy-duty car according to claim 1 or 2 keeps off synchronizer speed variators with nine, it is characterised in that:Speed changer Front portion is provided with forced feed lubrication oil pump(15), by lubricating oil injection with vittate input shaft(4), main shaft(6), output shaft (13), each position part is lubricated, extends speed changer service life.
5. a kind of heavy-duty car according to claim 1 or 2 keeps off synchronizer speed variators with nine, it is characterised in that:Scope is kept off Odd-side(3)Rear portion is provided with from main tank(2)The interior idle pulley that reverses gear(8)The rearmounted power takeoff of power taking(16), reduce speed changer wide Degree and height.
6. a kind of heavy-duty car according to claim 1 or 2 keeps off synchronizer speed variators with nine, it is characterised in that:Reverse gear lazy Wheel(8)With housing(1)Between add end face bearing(10), bear axial force.
CN201710488626.5A 2017-06-23 2017-06-23 Heavy-duty car keeps off synchronizer speed variators with nine Pending CN107191577A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710488626.5A CN107191577A (en) 2017-06-23 2017-06-23 Heavy-duty car keeps off synchronizer speed variators with nine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710488626.5A CN107191577A (en) 2017-06-23 2017-06-23 Heavy-duty car keeps off synchronizer speed variators with nine

Publications (1)

Publication Number Publication Date
CN107191577A true CN107191577A (en) 2017-09-22

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201710488626.5A Pending CN107191577A (en) 2017-06-23 2017-06-23 Heavy-duty car keeps off synchronizer speed variators with nine

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Country Link
CN (1) CN107191577A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110094489A (en) * 2019-04-25 2019-08-06 北京航天发射技术研究所 High-power machinery speed changer active lubrication device and method

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5852102B1 (en) * 1971-05-27 1983-11-19 Massey Ferguson Services Nv
CN201547191U (en) * 2009-12-15 2010-08-11 中国重汽集团大同齿轮有限公司 Light six-gear automobile gearbox
CN203670632U (en) * 2013-12-24 2014-06-25 綦江齿轮传动有限公司 Eight-gear speed changer of integrated rear-mounted power take-off
CN104061321A (en) * 2014-06-09 2014-09-24 中国重汽集团济南动力有限公司 Heavy-duty gearbox lubrication system
US20170159766A1 (en) * 2015-12-02 2017-06-08 Hyundai Motor Company Planetary gear train of automatic transmission for vehicle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5852102B1 (en) * 1971-05-27 1983-11-19 Massey Ferguson Services Nv
CN201547191U (en) * 2009-12-15 2010-08-11 中国重汽集团大同齿轮有限公司 Light six-gear automobile gearbox
CN203670632U (en) * 2013-12-24 2014-06-25 綦江齿轮传动有限公司 Eight-gear speed changer of integrated rear-mounted power take-off
CN104061321A (en) * 2014-06-09 2014-09-24 中国重汽集团济南动力有限公司 Heavy-duty gearbox lubrication system
US20170159766A1 (en) * 2015-12-02 2017-06-08 Hyundai Motor Company Planetary gear train of automatic transmission for vehicle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110094489A (en) * 2019-04-25 2019-08-06 北京航天发射技术研究所 High-power machinery speed changer active lubrication device and method

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SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20170922

RJ01 Rejection of invention patent application after publication