CN107189494B - A kind of preparation method of zirconium silicate package nano carbon microsphere ceramic black material - Google Patents

A kind of preparation method of zirconium silicate package nano carbon microsphere ceramic black material Download PDF

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CN107189494B
CN107189494B CN201710367527.1A CN201710367527A CN107189494B CN 107189494 B CN107189494 B CN 107189494B CN 201710367527 A CN201710367527 A CN 201710367527A CN 107189494 B CN107189494 B CN 107189494B
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nano carbon
black material
zirconium silicate
carbon microsphere
package
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CN107189494A (en
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汪长安
陈仕乐
魏红康
田传进
郎莹
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Jingdezhen Ceramic Institute
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09CTREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/0009Pigments for ceramics
    • C09C1/0012Pigments for ceramics containing zirconium and silicon
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/04Opacifiers, e.g. fluorides or phosphates; Pigments
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Silicates, Zeolites, And Molecular Sieves (AREA)
  • Silicon Compounds (AREA)

Abstract

The present invention discloses a kind of preparation method of zirconium silicate package nano carbon microsphere ceramic black material, traditional carbon source is substituted by nano carbon microsphere prepared by hydro-thermal method using biomass material, its hydrophily is increased using the rich oxygen-containing functional group in carbon ball surface and locating negative potential state, enhances the dispersibility of carbon source.And the thickness and Electrostatic Absorption ability for passing through regulation and control carbon ball wrapping layer, make zirconium silicate presoma tightly be wrapped in carbon ball.Under mineralizer effect, the ceramic black material of zirconium silicate package nano carbon microsphere is made after high-temperature calcination.Optimization and control by additional amount, hydrothermal temperature, hydro-thermal time and the silicon zirconium to glucose than, conditions such as presoma mixing time, mineralizer type and dosage selection, calcining system during the experiment, the black material color development of synthesis is pure, uniform particle sizes, performance are stablized, it can be used in all kinds of refractory ceramics glaze, economic value with higher.

Description

A kind of preparation method of zirconium silicate package nano carbon microsphere ceramic black material
Technical field
The invention belongs to ceramic pigment technical fields, and in particular to a kind of zirconium silicate package nano carbon microsphere ceramic black material Preparation method.
Background technique
Ceramic pigment has far-reaching extensively as a kind of important additive indispensable in china industry, colorant Using.Color generation property, the physical and chemical performance of ceramic pigment directly affect the quality of production of ceramic.Currently, ceramic pigment is pressed Low form and high temperature modification can be divided into using temperature.High temperature modification colorant, at 1000 DEG C or more, is had widely using temperature Application prospect, superior color generation property.But in numerous ceramic pigments, the accounting of low form colorant is significantly larger than high temperature modification color Material.Therefore the high temperature modification colorant important in inhibiting that exploitation encapsulation ratio is high, colour generation is pure and stable.
Zirconium silicate wraps up ceramics package black material of the carbon black as high temperature modification, has universality to the glaze of different systems, And will not be influenced by firing atmosphere, there are preferably than traditional spinel-type black material colour stability, widely application. In the prior art, wrappage --- carbon black is usually to choose acetylene carbon black, high-carbon black pigment etc. to be used as present-color material.These carbon Black hydrophily is poor, cannot preferably keep dispersibility in the solution.More importantly they do not have surface-active, subsequent Package be almost a kind of random package mechanism.Therefore the encapsulation ratio of existing zirconium silicate package black pigment is lower, colour generation not Good, coloration is partially grey(Colorant brightness value L* > 30).
Summary of the invention
Mesh of the invention is to be to overcome that current zirconium silicate package black pigment encapsulation ratio is lower, colour generation is bad, and coloration is inclined The deficiency of ash provides a kind of preparation method of zirconium silicate package nano carbon microsphere ceramic black material.
The present invention is achieved by the following technical programs:A kind of system of zirconium silicate package nano carbon microsphere ceramic black material Preparation Method, it is characterised in that include the following steps:
The first step:Prepare nano carbon microsphere powder
30~60g of biomass material is added in the water of 350ml after mixing evenly to pour into solution in reaction kettle, then Reaction kettle is placed in 6~10h of hydro-thermal reaction in 160~200 DEG C of baking oven, then the solution after reaction is filtered and uses dehydrated alcohol Carbon ball particle is obtained three times with deionized water cleaning, then carbon ball particle is dispersed in the alkaline solution of 1mol/L at 30~70 DEG C 1~6h of lower stirring, then the pH value for cleaning alkaline solution with deionized water are most dried to obtain nano carbon microsphere powder to 7 afterwards;
Second step:Prepare carbon ball suspension
Nano carbon microsphere powder is added in the ammonium hydroxide that mass percent concentration is 15~30%, is dispersed under ultrasonication At carbon ball suspension, the mass percent of the nano carbon microsphere powder and ammonium hydroxide is 1:100~300;
Third step:Prepare silicon zirconium mixed solution
One of ethyl orthosilicate, silicon tetrachloride, sodium metasilicate are dissolved in ethanol solution, it is stirred at room temperature 1~ Then one of zirconium oxychloride, zirconyl nitrate, zirconium iso-propoxide, zirconium chloride is added in 6h in the solution, continue to stir 1 under room temperature ~6h, the Zr4+With Si4+Molar ratio be 1:1~2, ethyl alcohol in ethanol solution:The volume ratio of water is 1:1;
4th step:Prepare precursor powder
Silicon zirconium mixed solution after third step is stirred by volume 3~6:1 is added dropwise to carbon ball made from second step In suspension, 2~6h, subsequent 2~6h of cooling and aging are stirred at 40~80 DEG C, obtain the suspension of presoma package carbon ball, It is centrifuged the suspension of presoma package carbon ball to obtain presoma again, after 80 DEG C dry, forerunner can be obtained Body powder;
5th step:Preparation package black material
Precursor powder made from 4th step is further ground, after crossing 60~200 meshes, according to 0.5~5% mass ratio Mineralizer is added, is uniformly mixed, is subsequently placed into crucible, under argon atmosphere protection, is warming up to 950~1050 DEG C, calcining 90 Burnt colorant powder is put into 900 DEG C of electric furnace after natural cooling and is heat-treated 1h under oxidizing atmosphere by~200min, After removing uncoated carbon ball powder, the nano carbon microsphere ceramic black material of zirconium silicate package can be obtained.
The chromatic value of nano carbon microsphere ceramic black material of the package of zirconium silicate made from 5th step is:A*=5.1~5.8; B*=- 0.7~0.1;L*=27~29.5.
Mineralizer in 5th step is one of sodium fluoride, magnesium fluoride, lithium fluoride.
The volume of reaction kettle is 400ml in the first step.
The time of ultrasonication is 30min in the second step.
It is 10~20min that the time is centrifuged in 4th step.
The present invention substitutes traditional carbon source by nano carbon microsphere prepared by hydro-thermal method using biomass material, utilizes carbon ball surface Rich oxygen-containing functional group and locating negative potential state increase its hydrophily, enhance the dispersibility of carbon source.And pass through Simple soda acid is carried out to carbon ball and handles the regulation and control that may be implemented to wrapping layer thickness.Carbon ball surface by alkali process With higher negative potential, the thickness of hydrophilic layer is also increased accordingly.
Correspondingly wrapping layer thickness also will increase, therefore carbon ball can be protected preferably at high temperature.Pass through carbon ball sheet Zr has efficiently been adsorbed in the electrostatic adsorption of body4+、Si4+, zirconium silicate presoma is made tightly to be wrapped in carbon ball.
Under mineralizer effect, the ceramic black material of zirconium silicate package nano carbon microsphere is made after high-temperature calcination.In reality During testing by additional amount, hydrothermal temperature, hydro-thermal time and silicon zirconium ratio to biomass material, presoma mixing time, The optimization and control of the conditions such as mineralizer type and dosage selection, calcining system, obtain colorant encapsulation ratio is higher, wrapping layer more The coated carbon ball black material for being better than the prior art is presented in densification, coloration.The black material color development of synthesis is pure, uniform particle sizes, property It can stablize, can be used in all kinds of refractory ceramics glaze, economic value with higher, therefore before having a vast market Scape.
Detailed description of the invention
Fig. 1 is the SEM photograph that nano carbon microsphere powder is made in the embodiment of the present invention two;
Fig. 2 is the TEM photo that zirconium silicate is made in the embodiment of the present invention two and wraps up nano carbon microsphere ceramic black material;
Fig. 3 is the XRD diagram that zirconium silicate is made in the embodiment of the present invention two and wraps up nano carbon microsphere ceramic black material.
Specific embodiment
Embodiment 1:
38g glucose is dissolved in the deionized water of 350ml, after mixing evenly, solution is poured into the reaction kettle of 400ml In, it is then placed in hydro-thermal 10h in 160 DEG C of baking oven, the solution after reaction is filtered and is cleaned three times with ethyl alcohol and deionized water Carbon ball particle is obtained, then carbon ball particle is dispersed in the sodium hydroxide solution of 1mol/L at 38 DEG C and stirs 2.5h, then is spent Ionized water cleans the pH value of sodium hydroxide solution to 7, is most dried to obtain nano carbon microsphere powder afterwards;Take the nano carbon microsphere prepared Powder 0.0733g is added in the ammonium hydroxide that 14.66g mass fraction is 20%, and ultrasonic 30min is dispersed into carbon ball suspension.It weighs 0.744g ethyl orthosilicate is dissolved in 20ml ethyl alcohol and 20ml water, and after 1.5h is stirred at room temperature, 0.826g Nitric Acid Oxidation is added Zirconium continues to stir 1h under room temperature.Complete silicon zirconium mixed solution will be stirred to be added dropwise in carbon ball suspension, stirred at 40 DEG C 2h is mixed, subsequent cooling and aging 3h obtains the suspension of presoma package carbon ball.Forerunner's liquid suspension centrifugation 10min is isolated again Aqueous precursor gel obtains precursor powder by 80 DEG C of dryings.Precursor powder crosses 80 meshes, mixed with 0.004g mineralizer LiF It closes uniform.It is subsequently placed into crucible, 950 DEG C of calcining 100min in argon atmosphere, by the colorant powder of calcining after natural cooling End is put into 900 DEG C of electric furnace(Oxidizing atmosphere)Middle heat treatment 1h, removes uncoated carbon ball, obtains zirconium silicate package nano carbon microsphere Ceramic black material.
Zirconium silicate made from the present embodiment wraps up nano carbon microsphere black material, and coloration is:L*=27.98, a*=5.76, b* =-0.42.
Embodiment 2:
By 45g starch dissolution in the deionized water of 350ml, after mixing evenly, solution is poured into the reaction kettle of 400ml In, it is then placed in hydro-thermal 8h in 180 DEG C of baking oven, the solution after reaction is filtered and cleaned with ethyl alcohol and deionized water and is obtained three times Carbon ball particle is obtained, then carbon ball particle is dispersed in the sodium hydroxide solution of 1mol/L at 50 DEG C and stirs 4h, then uses deionization Water cleans the pH value of sodium hydroxide solution to 7, is most dried to obtain nano carbon microsphere powder afterwards;Nano carbon microsphere powder is obtained after drying End;The nano carbon microsphere powder 0.0814g prepared is taken to be added in the ammonium hydroxide that 16.3g mass fraction is 25%, ultrasonic 30min points Dissipate into carbon ball suspension.0.625g ethyl orthosilicate is weighed to be dissolved in 20ml ethyl alcohol and 20ml water, after 3h is stirred at room temperature, 0.644g zirconium oxychloride is added to continue to stir 3h under room temperature.Complete silicon zirconium mixed solution will be stirred and be added dropwise to carbon ball suspension In liquid, 4h is stirred at 60 DEG C, subsequent cooling and aging 4h obtains the suspension of presoma package carbon ball.Again by forerunner's liquid suspension from Heart 15min isolates aqueous precursor gel, by 80 DEG C of dryings, obtains precursor powder.After precursor powder sieves with 100 mesh sieve, with 0.0086g mineralizer NaF is uniformly mixed.It is subsequently placed into crucible, 1000 DEG C of calcining 150min, will then forge in argon atmosphere The colorant powder of burning is put into 900 DEG C of electric furnace(Oxidizing atmosphere)Middle heat treatment 1h, removes uncoated carbon ball, obtains zirconium silicate packet Wrap up in nano carbon microsphere ceramic black material.
Zirconium silicate made from the present embodiment wraps up nano carbon microsphere black material, and coloration is:L*=29.15, a*=5.58, b* =-0.63.
Embodiment 3:
56g fructose is dissolved in the deionized water of 350ml, after mixing evenly, solution is poured into the reaction kettle of 400ml In, it is then placed in hydro-thermal 6h in 200 DEG C of baking oven, the solution after reaction is filtered and cleaned with ethyl alcohol and deionized water and is obtained three times Carbon ball particle is obtained, then carbon ball particle is dispersed in the potassium hydroxide solution of 1mol/L at 65 DEG C and stirs 6h, then uses deionization Water cleans the pH value of potassium hydroxide solution to 7, is most dried to obtain nano carbon microsphere powder afterwards;Nano carbon microsphere powder is obtained after drying End;The nano carbon microsphere powder 0.9165g prepared is taken to be added in the ammonium hydroxide that 18.33g mass fraction is 20%, ultrasonic 30min points Dissipate into carbon ball suspension.0.833g ethyl orthosilicate is weighed to be dissolved in 20ml ethyl alcohol and 20ml water, after 6h is stirred at room temperature, 0.862g zirconium oxychloride is added to continue to stir 5h under room temperature.Complete silicon zirconium mixed solution will be stirred and be added dropwise to carbon ball suspension In liquid, 5h is stirred at 70 DEG C, subsequent cooling and aging 6h obtains the suspension of presoma package carbon ball.Again by forerunner's liquid suspension Centrifugation 10min isolates aqueous precursor gel, by 80 DEG C of dryings, obtains precursor powder.After precursor powder crosses 200 meshes, With additional mineralizer MgF20.006g is mixed uniformly.It is subsequently placed into crucible, 1050 DEG C of calcinings in argon atmosphere The colorant powder of calcining is then put into 900 DEG C of electric furnace by 180min(Oxidizing atmosphere)Middle heat treatment 1h, removes uncoated carbon Ball obtains zirconium silicate package nano carbon microsphere ceramic black material.
Zirconium silicate made from the present embodiment wraps up nano carbon microsphere black material, and coloration is:L*=29.35, a*=5.17, b*= 0.04。

Claims (7)

1. a kind of preparation method of zirconium silicate package nano carbon microsphere ceramic black material, it is characterised in that include the following steps:
The first step:Prepare nano carbon microsphere powder
30~60g of biomass material is added in the water of 350ml after mixing evenly to pour into solution in reaction kettle, it then will be anti- It answers kettle to be placed in 6~10h of hydro-thermal reaction in 160~200 DEG C of baking oven, then and by the solution suction filtration after reaction and with dehydrated alcohol go Ionized water cleaning obtains carbon ball particle three times, then carbon ball particle is dispersed in the alkaline solution of 1mol/L and is stirred at 30~70 DEG C 1~6h is mixed, then the pH value for cleaning alkaline solution with deionized water is most dried to obtain nano carbon microsphere powder to 7 afterwards;
Second step:Prepare carbon ball suspension
Nano carbon microsphere powder is added in the ammonium hydroxide that mass percent concentration is 15~30%, is dispersed into carbon under ultrasonication The mass percent of ball suspension, the nano carbon microsphere powder and ammonium hydroxide is 1:100~300;
Third step:Prepare silicon zirconium mixed solution
One of ethyl orthosilicate, silicon tetrachloride, sodium metasilicate are dissolved in ethanol solution, 1~6h is stirred at room temperature, so One of zirconium oxychloride, zirconyl nitrate, zirconium iso-propoxide, zirconium chloride is added in the solution afterwards, continues to stir 1~6h under room temperature, The Zr4+With Si4+Molar ratio be 1:1~2, ethyl alcohol in ethanol solution:The volume ratio of water is 1:1;
4th step:Prepare precursor powder
Silicon zirconium mixed solution after third step is stirred by volume 3~6:1 is added dropwise to the suspension of carbon ball made from second step In liquid, 2~6h, subsequent 2~6h of cooling and aging are stirred at 40~80 DEG C, obtain the suspension of presoma package carbon ball, then will The suspension of presoma package carbon ball is centrifuged to obtain presoma, and after 80 DEG C dry, precursor can be obtained End;
5th step:Preparation package black material
Precursor powder made from 4th step is further ground, after crossing 60~200 meshes, is added according to 0.5~5% mass ratio Mineralizer is uniformly mixed, is subsequently placed into crucible, under argon atmosphere protection, is warming up to 950~1050 DEG C, and calcining 90~ Burnt colorant powder is put into 900 DEG C of electric furnace after natural cooling and is heat-treated 1h under oxidizing atmosphere, goes by 200min After uncoated carbon ball powder, the nano carbon microsphere ceramic black material of zirconium silicate package can be obtained;
The chromatic value of nano carbon microsphere ceramic black material of the package of zirconium silicate made from 5th step is:A*=5.1~5.8;b*=- 0.7~0.1;L*=27~29.5.
2. the preparation method of zirconium silicate package nano carbon microsphere ceramic black material according to claim 1, it is characterised in that:Institute Stating the mineralizer in the 5th step is one of sodium fluoride, magnesium fluoride, lithium fluoride.
3. the preparation method of zirconium silicate package nano carbon microsphere ceramic black material according to claim 1, it is characterised in that:Institute The volume for stating reaction kettle in the first step is 400ml.
4. the preparation method of zirconium silicate package nano carbon microsphere ceramic black material according to claim 1, it is characterised in that:Institute The time for stating ultrasonication in second step is 30min.
5. the preparation method of zirconium silicate package nano carbon microsphere ceramic black material according to claim 1, it is characterised in that:Institute It states and the time is centrifuged in the 4th step as 10~20min.
6. the preparation method of zirconium silicate package nano carbon microsphere ceramic black material according to claim 1, it is characterised in that:Institute Stating biomass material used in the first step is one of glucose, fructose, sucrose, starch, cellulose.
7. the preparation method of zirconium silicate package nano carbon microsphere ceramic black material according to claim 1, it is characterised in that:Institute Stating first step neutral and alkali solution is sodium hydroxide solution or potassium hydroxide solution.
CN201710367527.1A 2017-05-23 2017-05-23 A kind of preparation method of zirconium silicate package nano carbon microsphere ceramic black material Expired - Fee Related CN107189494B (en)

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CN108786778B (en) * 2018-05-18 2021-03-16 南京工业大学 Zirconium silicate modified mesoporous silicon oxide catalyst and preparation method and application thereof
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CN114162829B (en) * 2022-01-13 2024-03-08 武汉市格勒特新材料有限公司 Preparation method of zirconium silicate nano powder

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CN105254337A (en) * 2015-10-07 2016-01-20 景德镇陶瓷学院 Method for preparing high-color-developing zirconium-silicate-coated carbon black pigment by taking plant fiber as carbon source
CN105347328A (en) * 2015-12-06 2016-02-24 杭州飞山浩科技有限公司 Method for preparing monodisperse carbon microspheres by using cane sugar as carbon source
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CN103588190A (en) * 2013-10-31 2014-02-19 中国科学院过程工程研究所 Method for preparation of carbon microsphere from lignocellulose
CN105254337A (en) * 2015-10-07 2016-01-20 景德镇陶瓷学院 Method for preparing high-color-developing zirconium-silicate-coated carbon black pigment by taking plant fiber as carbon source
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