CN107189147A - A kind of high-elastic conductive abrasion-resistant rubber roller sizing material - Google Patents

A kind of high-elastic conductive abrasion-resistant rubber roller sizing material Download PDF

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CN107189147A
CN107189147A CN201710412964.0A CN201710412964A CN107189147A CN 107189147 A CN107189147 A CN 107189147A CN 201710412964 A CN201710412964 A CN 201710412964A CN 107189147 A CN107189147 A CN 107189147A
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halloysite nanotubes
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薛念念
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L15/00Compositions of rubber derivatives
    • C08L15/005Hydrogenated nitrile rubber
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/04Antistatic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical Kinetics & Catalysis (AREA)
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Abstract

The invention discloses the high-elastic conductive abrasion-resistant rubber roller sizing material of one kind, its raw material includes by weight:80 100 parts of hydrogenated nitrile-butadiene rubber, 20 40 parts of poly-norbornene rubber, modified 5 10 parts of halloysite nanotubes, 50 80 parts of processing oil, 5 10 parts of modified nano zinc oxide, 10 30 parts of filler, 35 parts of vulcanizing agent, 13 parts of accelerator, 5 10 parts of auxiliary agent;Wherein, modified halloysite nanotubes are obtained by stearic acid and halloysite nanotubes intercalation synthesis, and stearic acid is the 60 75% of modified halloysite nanotubes weight, and halloysite nanotubes are the 25 40% of modified halloysite nanotubes weight.The present invention is using hydrogenated nitrile-butadiene rubber as matrix; poly-norbornene rubber is added to coordinate; oil resistant, heat resistance and soft, the advantage of high resilience are had concurrently; processing oil, modified halloysite nanotubes and modified nano zinc oxide is added to use cooperatively; the electric conductivity of rubber roll greatly improved, electrostatic hazard is reduced, while improving anti-wear performance and rebound degree; production cost has been saved, has been conducive to large-scale production.

Description

High-elastic conductive wear-resistant rubber roll sizing material
Technical Field
The invention relates to the technical field of rubber roller sizing materials, in particular to a high-elasticity conductive wear-resistant rubber roller sizing material.
Background
Currently, technological advances in the field of office automation equipment have greatly improved the performance of plain paper copiers, laser copiers, and facsimile machines. Advanced office environments place ever higher demands on, among other things, printed images, printing speed, and maintenance-free operation. The key of office automation equipment is the production of rubber roller parts so as to meet the requirement of higher and higher paper feeding speed, and the rubber roller parts play an important role in fault-free paper feeding one by one.
The rubber rollers sold in the market can be divided into natural rubber rollers, butyronitrile rubber rollers, butyl rubber rollers, chloroprene rubber rollers, ethylene-propylene rubber rollers, fluorine rubber rollers, silicon rubber rollers and the like according to the materials. The nitrile rubber roller has good oxidation resistance, oil resistance, high temperature resistance, high strength and high tearing resistance, and is widely applied to various fields such as printing, textile processing, food packaging and the like. However, with the increasing performance requirements, higher requirements are put forward on the rebound resilience, the antistatic performance and the abrasion resistance of the nitrile rubber roller. How to overcome the shortcomings of the prior art becomes a problem which needs to be solved by the technical personnel in the field.
Disclosure of Invention
The invention provides a high-elasticity conductive wear-resistant rubber roller sizing material, which takes hydrogenated nitrile rubber and polynorbornene rubber as matrixes, is added with modified halloysite nanotubes for reinforcement, and modified nano zinc oxide for matching use, so that the antistatic property, the rebound resilience and the wear resistance of the rubber roller sizing material are improved, and the actual use requirement is met.
The invention provides a high-elasticity conductive wear-resistant rubber material for a rubber roller, which comprises the following raw materials in parts by weight:
80-100 parts of hydrogenated nitrile rubber, 20-40 parts of polynorbornene rubber, 5-10 parts of modified halloysite nanotube, 50-80 parts of processing oil, 5-10 parts of modified nano zinc oxide, 10-30 parts of filler, 3-5 parts of vulcanizing agent, 1-3 parts of accelerator and 5-10 parts of auxiliary agent;
wherein, the modified halloysite nanotube is obtained by intercalating and compounding stearic acid and halloysite nanotubes, the stearic acid accounts for 60-75% of the weight of the modified halloysite nanotube, and the halloysite nanotube accounts for 25-40% of the weight of the modified halloysite nanotube.
In particular embodiments, the hydrogenated nitrile rubber may be 82, 83, 85, 90, 95, 97, 98 parts by weight; the polynorbornene rubber may be in parts by weight of 22, 24, 25, 27, 29, 30, 31, 35, 38, 39; the modified halloysite nanotubes can be 5.1, 5.3, 5.5, 5.6, 5.8, 6, 6.4, 6.5, 6.8, 7, 7.4, 7.8, 8, 8.5, 8.8, 9, 9.2, 9.5, 9.8; the weight parts of the processing oil can be 55, 58, 60, 63, 65, 70, 75 and 78; the modified nano zinc oxide can be 5.2, 5.5, 5.8, 6, 6.2, 6.5, 6.8, 7, 7.5, 7.8, 8, 8.3, 8.5, 9, 9.5 and 9.8 in parts by weight; the weight parts of the filler can be 12, 15, 18, 20, 25, 28 and 30; the vulcanizing agent can be 3.2, 3.5, 3.8, 4, 4.2, 4.5 and 4.8 in parts by weight; the accelerator can be 1.2, 1.5, 1.8, 2, 2.2, 2.5 and 2.8 in parts by weight; the weight portion of the auxiliary agent can be 5.3, 5.5, 5.8, 6, 6.5, 6.8, 7, 7.3, 7.5, 8, 8.5, 8.8, 9, 9.5 and 9.8.
Preferably, the preparation process of the modified halloysite nanotube comprises the following steps: dispersing halloysite nanotubes in a DMSO aqueous solution, stirring for 60-80h, filtering, drying, grinding to obtain pretreated halloysite nanotubes, uniformly mixing the pretreated halloysite nanotubes with stearic acid, reacting at 50-60 ℃ for 20-30h, and performing ultrasonic treatment for 20-30min to obtain the modified halloysite nanotubes.
Preferably, in the preparation process of the modified halloysite nanotube, the volume ratio of DMSO to water in the DMSO aqueous solution is 8-12: 1.
preferably, the hydrogenated nitrile rubber has a content of acrylonitrile units of 35 to 45%.
Preferably, the preparation process of the modified nano zinc oxide comprises the following steps: adding sucrose ester into 0.3-0.5mol/L zinc nitrate solution to obtain mixed solution, wherein the addition amount of the sucrose ester is 0.15-0.25 g/L; and dropwise adding the obtained mixed solution into a sodium hydroxide solution with the concentration of 0.6-1.0mol/L, pretreating for 1-1.5h, carrying out ultrasonic reaction for 10-20min, separating, washing and drying to obtain the modified nano zinc oxide.
Preferably, the processing oil is one or a mixture of more than two of naphthenic oil, aromatic oil and paraffin oil.
Preferably, the process oil is a naphthenic oil.
Preferably, the filler is one or a mixture of more than two of talcum powder, diatomite, mica powder and clay.
Preferably, the vulcanizing agent is one of benzoyl peroxide, dicumyl peroxide and tert-butyl perbenzoate.
Preferably, the accelerator is one or a mixture of more than two of an accelerator TMTD, an accelerator DM, an accelerator TETD and an accelerator TBTD.
Preferably, the auxiliary agent is an anti-aging agent and/or a lubricant.
Preferably, the antioxidant is one or a mixture of more than two of antioxidant OD, antioxidant DNP, antioxidant 4020, antioxidant MB and antioxidant DOP.
Preferably, the lubricant is one or a mixture of more than two of stearic acid, PE wax, dimethyl silicone oil and zinc stearate.
The high-elastic conductive wear-resistant rubber roll sizing material is prepared by the following method: adding the components except the vulcanizing agent and the accelerant into an internal mixer, uniformly mixing to obtain a master batch, transferring the master batch into an open mill, adding the vulcanizing agent and the accelerant, uniformly mixing, and carrying out extrusion forming to obtain the high-elasticity conductive wear-resistant rubber roll sizing material.
The invention takes hydrogenated nitrile rubber as a substrate, is added with polynorbornene rubber for matching, has the advantages of oil resistance, heat resistance, low hardness and high resilience, the processing oil is matched with the polynorbornene rubber for use, so that small and dense gaps are distributed in the norbornene rubber, the reinforcing filling and the dispersion of a reinforcing agent and modified nano zinc oxide are facilitated, the modified halloysite nanotube is added for reinforcing filling, the fibrous halloysite nanotube is uniformly distributed in the rubber roller, on one hand, the fibrous distribution improves the wear resistance, on the other hand, the heat conduction performance, the electric conduction performance and the mechanical strength of the rubber roller are improved, the hydroxyl of stearic acid and oxygen on the outer silica surface of the halloysite nanotube form a hydrogen bond, the hydrogen bond is adsorbed to the surface of a halloysite tubular crystal structure in a large amount, the surface activity is increased, the halloysite nanotube is more uniformly distributed in the substrate rubber, and the generation of endogenous heat, the stability of the rubber roller is improved; the modified nano zinc oxide particles are fine, the specific surface area is large, the activity is high, the vulcanization activity of the rubber is improved, the vulcanization time is shortened, the production cost is reduced, the processing safety of the rubber material is improved, and the mechanical property, the thermal aging property and the bonding property with a framework material of the vulcanized rubber are improved, so that the inherent quality of the rubber roller is further improved, and the service life of a product is prolonged; after polar hydroxyl groups contained in the modified nano zinc oxide are mixed with the carboxyl nitrile rubber, the surface of the rubber roller is activated or polarized, so that the rubber roller has certain conductivity, the antistatic performance of the surface of the rubber roller is greatly improved, and the stable performance of the rubber roller under long-time working strength is ensured.
Detailed Description
The technical solution of the present invention will be described in detail below with reference to specific examples.
Example 1
The high-elasticity conductive wear-resistant rubber material for the rubber roller comprises the following raw materials in parts by weight:
80 parts of hydrogenated nitrile rubber, 40 parts of polynorbornene rubber, 5 parts of modified halloysite nanotube, 80 parts of processing oil, 5 parts of modified nano zinc oxide, 10 parts of filler, 5 parts of vulcanizing agent, 1 part of accelerator and 5 parts of auxiliary agent;
the modified halloysite nanotube is obtained by intercalating stearic acid and a halloysite nanotube, wherein the stearic acid accounts for 60% of the weight of the modified halloysite nanotube, and the halloysite nanotube accounts for 40% of the weight of the modified halloysite nanotube.
Example 2
The high-elasticity conductive wear-resistant rubber material for the rubber roller comprises the following raw materials in parts by weight:
100 parts of hydrogenated nitrile rubber, 20 parts of polynorbornene rubber, 10 parts of modified halloysite nanotube, 50 parts of processing oil, 10 parts of modified nano zinc oxide, 30 parts of filler, 3 parts of vulcanizing agent, 3 parts of accelerator and 10 parts of auxiliary agent;
the modified halloysite nanotube is obtained by intercalating stearic acid and halloysite nanotubes, wherein the stearic acid accounts for 75% of the weight of the modified halloysite nanotube, and the halloysite nanotubes account for 25% of the weight of the modified halloysite nanotube.
Example 3
The high-elasticity conductive wear-resistant rubber material for the rubber roller comprises the following raw materials in parts by weight:
90 parts of hydrogenated nitrile rubber, 30 parts of polynorbornene rubber, 8 parts of modified halloysite nanotube, 65 parts of processing oil, 7 parts of modified nano zinc oxide, 20 parts of filler, 4 parts of vulcanizing agent, 2 parts of accelerator and 8 parts of auxiliary agent;
wherein the modified halloysite nanotube is obtained by intercalating and compounding stearic acid and halloysite nanotubes, wherein the stearic acid accounts for 70% of the weight of the modified halloysite nanotube, and the halloysite nanotubes account for 30% of the weight of the modified halloysite nanotube; wherein,
the content of acrylonitrile units in the hydrogenated nitrile rubber is 35 percent;
the preparation process of the modified halloysite nanotube comprises the following steps: dispersing halloysite nanotubes in a DMSO aqueous solution, stirring for 60h, filtering, drying, grinding to obtain pretreated halloysite nanotubes, uniformly mixing the pretreated halloysite nanotubes with stearic acid, reacting at 50 ℃ for 20h, and performing ultrasonic treatment for 30min to obtain modified halloysite nanotubes.
Example 4
The high-elasticity conductive wear-resistant rubber material for the rubber roller comprises the following raw materials in parts by weight:
90 parts of hydrogenated nitrile rubber, 30 parts of polynorbornene rubber, 8 parts of modified halloysite nanotube, 65 parts of processing oil, 7 parts of modified nano zinc oxide, 20 parts of talcum powder, 4 parts of dicumyl peroxide, 2 parts of accelerator and 8 parts of auxiliary agent;
wherein the modified halloysite nanotube is obtained by intercalating and compounding stearic acid and halloysite nanotubes, wherein the stearic acid accounts for 70% of the weight of the modified halloysite nanotube, and the halloysite nanotubes account for 30% of the weight of the modified halloysite nanotube; wherein,
the content of acrylonitrile units in the hydrogenated nitrile rubber is 45 percent;
the preparation process of the modified halloysite nanotube comprises the following steps: dispersing halloysite nanotubes in a DMSO (dimethylsulfoxide) aqueous solution, stirring for 80h, filtering, drying, grinding to obtain pretreated halloysite nanotubes, uniformly mixing the pretreated halloysite nanotubes with stearic acid, reacting at 60 ℃ for 30h, and performing ultrasonic treatment for 20min to obtain modified halloysite nanotubes, wherein the volume ratio of DMSO to water in the DMSO aqueous solution is 8: 1;
the preparation process of the modified nano zinc oxide comprises the following steps: adding sucrose ester into 0.3mol/L zinc nitrate solution to obtain mixed solution, wherein the addition amount of the sucrose ester is 0.15 g/L; dropwise adding the obtained mixed solution into a sodium hydroxide solution with the concentration of 0.6mol/L, pretreating for 1h, carrying out ultrasonic reaction for 10min, separating, washing and drying to obtain modified nano zinc oxide;
the auxiliary agent is an anti-aging agent and a lubricant;
the high-elastic conductive wear-resistant rubber roll sizing material is prepared by the following steps: adding the components except the vulcanizing agent and the accelerant into an internal mixer, uniformly mixing to obtain a master batch, transferring the master batch into an open mill, adding the vulcanizing agent and the accelerant, uniformly mixing, and carrying out extrusion forming to obtain the high-elasticity conductive wear-resistant rubber roll sizing material.
Example 5
The high-elasticity conductive wear-resistant rubber material for the rubber roller comprises the following raw materials in parts by weight:
90 parts of hydrogenated nitrile rubber, 30 parts of polynorbornene rubber, 8 parts of modified halloysite nanotube, 65 parts of naphthenic oil, 7 parts of modified nano zinc oxide, 10 parts of talcum powder, 10 parts of diatomite, 4 parts of benzoyl peroxide, 1 part of accelerator TETD, 1 part of accelerator TBTD and 8 parts of auxiliary agent;
wherein the modified halloysite nanotube is obtained by intercalating and compounding stearic acid and halloysite nanotubes, wherein the stearic acid accounts for 70% of the weight of the modified halloysite nanotube, and the halloysite nanotubes account for 30% of the weight of the modified halloysite nanotube; wherein,
the content of acrylonitrile units in the hydrogenated nitrile rubber is 40 percent;
the preparation process of the modified halloysite nanotube comprises the following steps: dispersing halloysite nanotubes in a DMSO (dimethylsulfoxide) aqueous solution, stirring for 70h, filtering, drying, grinding to obtain pretreated halloysite nanotubes, uniformly mixing the pretreated halloysite nanotubes with stearic acid, reacting at 55 ℃ for 25h, and performing ultrasonic treatment for 25min to obtain modified halloysite nanotubes, wherein the volume ratio of DMSO to water in the DMSO aqueous solution is 12: 1;
the preparation process of the modified nano zinc oxide comprises the following steps: adding sucrose ester into 0.5mol/L zinc nitrate solution to obtain mixed solution, wherein the addition amount of the sucrose ester is 0.25 g/L; dropwise adding the obtained mixed solution into a sodium hydroxide solution with the concentration of 1.0mol/L, pretreating for 1.5h, carrying out ultrasonic reaction for 20min, separating, washing and drying to obtain modified nano zinc oxide;
the auxiliary agent is antioxidant OD and stearic acid;
the high-elastic conductive wear-resistant rubber roll sizing material is prepared by the following steps: adding the components except the vulcanizing agent and the accelerant into an internal mixer, uniformly mixing to obtain a master batch, transferring the master batch into an open mill, adding the vulcanizing agent and the accelerant, uniformly mixing, and carrying out extrusion forming to obtain the high-elasticity conductive wear-resistant rubber roll sizing material.
Example 6
The high-elasticity conductive wear-resistant rubber material for the rubber roller comprises the following raw materials in parts by weight:
90 parts of hydrogenated nitrile rubber, 30 parts of polynorbornene rubber, 8 parts of modified halloysite nanotube, 65 parts of naphthenic oil, 7 parts of modified nano zinc oxide, 10 parts of talcum powder, 5 parts of diatomite, 5 parts of mica powder, 4 parts of tert-butyl perbenzoate, 0.5 part of accelerator TMTD, 0.5 part of accelerator DM, 1 part of accelerator TETD and 8 parts of auxiliary agent;
wherein the modified halloysite nanotube is obtained by intercalating and compounding stearic acid and halloysite nanotubes, wherein the stearic acid accounts for 70% of the weight of the modified halloysite nanotube, and the halloysite nanotubes account for 30% of the weight of the modified halloysite nanotube; wherein,
the content of acrylonitrile units in the hydrogenated nitrile rubber is 40 percent;
the preparation process of the modified halloysite nanotube comprises the following steps: dispersing halloysite nanotubes in a DMSO (dimethylsulfoxide) aqueous solution, stirring for 70h, filtering, drying, grinding to obtain pretreated halloysite nanotubes, uniformly mixing the pretreated halloysite nanotubes with stearic acid, reacting at 55 ℃ for 25h, and performing ultrasonic treatment for 25min to obtain modified halloysite nanotubes, wherein the volume ratio of DMSO to water in the DMSO aqueous solution is 12: 1;
the preparation process of the modified nano zinc oxide comprises the following steps: adding sucrose ester into 0.4mol/L zinc nitrate solution to obtain mixed solution, wherein the addition amount of the sucrose ester is 0.2 g/L; dropwise adding the obtained mixed solution into a sodium hydroxide solution with the concentration of 0.8mol/L, pretreating for 1.5h, carrying out ultrasonic reaction for 15min, separating, washing and drying to obtain modified nano zinc oxide;
the auxiliary agent is antioxidant OD, antioxidant DNP, antioxidant 4020, antioxidant MB, antioxidant DOP, stearic acid, PE wax and dimethyl silicone oil;
the high-elastic conductive wear-resistant rubber roll sizing material is prepared by the following steps: adding the components except the vulcanizing agent and the accelerant into an internal mixer, uniformly mixing to obtain a master batch, transferring the master batch into an open mill, adding the vulcanizing agent and the accelerant, uniformly mixing, and carrying out extrusion forming to obtain the high-elasticity conductive wear-resistant rubber roll sizing material.
Example 7
The high-elasticity conductive wear-resistant rubber material for the rubber roller comprises the following raw materials in parts by weight:
90 parts of hydrogenated nitrile rubber, 30 parts of polynorbornene rubber, 8 parts of modified halloysite nanotube, 65 parts of naphthenic oil, 7 parts of modified nano zinc oxide, 10 parts of talcum powder, 5 parts of diatomite, 5 parts of mica powder, 4 parts of tert-butyl perbenzoate, 0.5 part of accelerator TMTD, 0.5 part of accelerator DM, 1 part of accelerator TETD and 8 parts of auxiliary agent;
wherein the modified halloysite nanotube is obtained by intercalating and compounding stearic acid and halloysite nanotubes, wherein the stearic acid accounts for 70% of the weight of the modified halloysite nanotube, and the halloysite nanotubes account for 30% of the weight of the modified halloysite nanotube; wherein,
the content of acrylonitrile units in the hydrogenated nitrile rubber is 40 percent;
the preparation process of the modified halloysite nanotube comprises the following steps: dispersing halloysite nanotubes in a DMSO (dimethylsulfoxide) aqueous solution, stirring for 70h, filtering, drying, grinding to obtain pretreated halloysite nanotubes, uniformly mixing the pretreated halloysite nanotubes with stearic acid, reacting at 55 ℃ for 25h, and performing ultrasonic treatment for 25min to obtain modified halloysite nanotubes, wherein the volume ratio of DMSO to water in the DMSO aqueous solution is 12: 1;
the preparation process of the modified nano zinc oxide comprises the following steps: adding sucrose ester into 0.4mol/L zinc nitrate solution to obtain mixed solution, wherein the addition amount of the sucrose ester is 0.2 g/L; dropwise adding the obtained mixed solution into a sodium hydroxide solution with the concentration of 0.8mol/L, pretreating for 1.5h, carrying out ultrasonic reaction for 15min, separating, washing and drying to obtain modified nano zinc oxide;
the auxiliary agent is antioxidant OD, antioxidant DNP, antioxidant 4020, antioxidant MB, antioxidant DOP, stearic acid, PE wax, dimethyl silicone oil and zinc stearate;
the high-elastic conductive wear-resistant rubber roll sizing material is prepared by the following steps: adding the components except the vulcanizing agent and the accelerant into an internal mixer, uniformly mixing to obtain a master batch, transferring the master batch into an open mill, adding the vulcanizing agent and the accelerant, uniformly mixing, and carrying out extrusion forming to obtain the high-elasticity conductive wear-resistant rubber roll sizing material.
Comparative example 1
The rubber material for the rubber roller comprises the following raw materials in parts by weight:
90 parts of hydrogenated nitrile rubber, 30 parts of polynorbornene rubber, 65 parts of naphthenic oil, 10 parts of talcum powder, 5 parts of diatomite, 5 parts of mica powder, 4 parts of tert-butyl perbenzoate, 0.5 part of an accelerator TMTD, 0.5 part of an accelerator DM, 1 part of an accelerator TETD and 8 parts of an auxiliary agent;
the high-elastic conductive wear-resistant rubber roll sizing material is prepared by the following steps: adding the components except the vulcanizing agent and the accelerant into an internal mixer, uniformly mixing to obtain a master batch, transferring the master batch into an open mill, adding the vulcanizing agent and the accelerant, uniformly mixing, and carrying out extrusion forming to obtain the high-elasticity conductive wear-resistant rubber roll sizing material.
Comparative example 2
The rubber material for the rubber roller comprises the following raw materials in parts by weight:
90 parts of hydrogenated nitrile rubber, 8 parts of modified halloysite nanotube, 65 parts of naphthenic oil, 7 parts of modified nano zinc oxide, 10 parts of talcum powder, 5 parts of diatomite, 5 parts of mica powder, 4 parts of tert-butyl perbenzoate, 0.5 part of accelerator TMTD, 0.5 part of accelerator DM, 1 part of accelerator TETD and 8 parts of auxiliary agent;
the high-elastic conductive wear-resistant rubber roll sizing material is prepared by the following steps: adding the components except the vulcanizing agent and the accelerant into an internal mixer, uniformly mixing to obtain a master batch, transferring the master batch into an open mill, adding the vulcanizing agent and the accelerant, uniformly mixing, and carrying out extrusion forming to obtain the high-elasticity conductive wear-resistant rubber roll sizing material.
Comparative example 3
The rubber material for the rubber roller comprises the following raw materials in parts by weight:
90 parts of hydrogenated nitrile rubber, 30 parts of polynorbornene rubber, 65 parts of naphthenic oil, 7 parts of modified nano zinc oxide, 10 parts of talcum powder, 5 parts of diatomite, 5 parts of mica powder, 4 parts of tert-butyl perbenzoate, 0.5 part of an accelerator TMTD, 0.5 part of an accelerator DM, 1 part of an accelerator TETD and 8 parts of an auxiliary agent;
the high-elastic conductive wear-resistant rubber roll sizing material is prepared by the following steps: adding the components except the vulcanizing agent and the accelerant into an internal mixer, uniformly mixing to obtain a master batch, transferring the master batch into an open mill, adding the vulcanizing agent and the accelerant, uniformly mixing, and carrying out extrusion forming to obtain the high-elasticity conductive wear-resistant rubber roll sizing material.
The high elastic conductive abrasion resistant rubber roll compounds of examples 4-7 and the rubber roll compounds of comparative examples 1-3 were subjected to performance tests, and the results are shown below:
according to the performance test result, the hydrogenated nitrile rubber and the polynorbornene rubber are used as the matrix, the modified halloysite nanotube is added for reinforcement filling, the fibrous halloysite nanotube is uniformly distributed in the rubber roller, on one hand, the fibrous distribution improves the wear resistance, on the other hand, the heat conductivity, the electric conductivity and the mechanical strength of the rubber roller are improved, the hardness of the rubber roller is moderate, the loss is greatly reduced, meanwhile, the elasticity is further improved under the matching of the modified nano zinc oxide, the rebound rate can reach as high as 78%, the conductive performance of the rubber material is improved by matching the fibrous halloysite nanotube and the modified nano zinc oxide, the electrostatic effect is avoided, and the safety and the stability of practical application and production are ensured.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. The high-elasticity conductive wear-resistant rubber material for the rubber roller is characterized by comprising the following raw materials in parts by weight:
80-100 parts of hydrogenated nitrile rubber, 20-40 parts of polynorbornene rubber, 5-10 parts of modified halloysite nanotube, 50-80 parts of processing oil, 5-10 parts of modified nano zinc oxide, 10-30 parts of filler, 3-5 parts of vulcanizing agent, 1-3 parts of accelerator and 5-10 parts of auxiliary agent;
wherein, the modified halloysite nanotube is obtained by intercalating and compounding stearic acid and halloysite nanotubes, the stearic acid accounts for 60-75% of the weight of the modified halloysite nanotube, and the halloysite nanotube accounts for 25-40% of the weight of the modified halloysite nanotube.
2. The high elastic conductive abrasion resistant rubber roll stock according to claim 1, wherein the hydrogenated nitrile rubber has a acrylonitrile unit content of 35 to 45%.
3. The high-elasticity conductive abrasion-resistant rubber roll compound according to claim 1, wherein the modified halloysite nanotubes are prepared by a process comprising: dispersing halloysite nanotubes in a DMSO aqueous solution, stirring for 60-80h, filtering, drying, grinding to obtain pretreated halloysite nanotubes, uniformly mixing the pretreated halloysite nanotubes with stearic acid, reacting at 50-60 ℃ for 20-30h, and performing ultrasonic treatment for 20-30min to obtain the modified halloysite nanotubes.
4. The high-elasticity conductive wear-resistant rubber roll compound according to any one of claims 1 to 3, wherein in the preparation process of the modified halloysite nanotubes, the volume ratio of DMSO to water in a DMSO aqueous solution is 8-12: 1.
5. the high-elasticity conductive wear-resistant rubber roll compound according to any one of claims 1 to 3, wherein the preparation process of the modified nano zinc oxide comprises the following steps: adding sucrose ester into 0.3-0.5mol/L zinc nitrate solution to obtain mixed solution, wherein the addition amount of the sucrose ester is 0.15-0.25 g/L; and dropwise adding the obtained mixed solution into a sodium hydroxide solution with the concentration of 0.6-1.0mol/L, pretreating for 1-1.5h, carrying out ultrasonic reaction for 10-20min, separating, washing and drying to obtain the modified nano zinc oxide.
6. The high-elasticity conductive wear-resistant rubber roll compound according to any one of claims 1 to 3, wherein the processing oil is one or a mixture of more than two of naphthenic oil, aromatic oil and paraffin oil; preferably, the process oil is a naphthenic oil.
7. The high-elasticity conductive abrasion-resistant rubber roll compound according to any one of claims 1 to 3, wherein the filler is one or a mixture of more than two of talcum powder, diatomite, mica powder and clay.
8. The high elastic conductive abrasion resistant rubber roll compound according to any one of claims 1 to 3, wherein the vulcanizing agent is one of benzoyl peroxide, dicumyl peroxide, and t-butyl perbenzoate.
9. The high elastic conductive abrasion resistant rubber roll compound according to any one of claims 1 to 3, wherein the accelerator is one or a mixture of two or more of accelerator TMTD, accelerator DM, accelerator TETD, and accelerator TBTD.
10. The high-elastic conductive abrasion-resistant rubber roll compound according to any one of claims 1 to 3, wherein the auxiliary agent is an anti-aging agent and/or a lubricant; preferably, the antioxidant is one or a mixture of more than two of antioxidant OD, antioxidant DNP, antioxidant 4020, antioxidant MB and antioxidant DOP; preferably, the lubricant is one or a mixture of more than two of stearic acid, PE wax, dimethyl silicone oil and zinc stearate.
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CN111286129A (en) * 2020-03-03 2020-06-16 江苏上上电缆集团新材料有限公司 High-tear-resistance and high-wear-resistance chlorinated polyethylene cable sheath material for mine cable and preparation method thereof

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