CN107179261B - A kind of concrete slump automatic test equipment and its test method - Google Patents

A kind of concrete slump automatic test equipment and its test method Download PDF

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CN107179261B
CN107179261B CN201710536584.8A CN201710536584A CN107179261B CN 107179261 B CN107179261 B CN 107179261B CN 201710536584 A CN201710536584 A CN 201710536584A CN 107179261 B CN107179261 B CN 107179261B
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slump
cylinder
concrete
feeding
barrel
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CN107179261A (en
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吴长忠
李长春
刘裕
李继全
陈乃建
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Shenzhen Gangchuang Building Material Co ltd
University of Jinan
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Shenzhen Gangchuang Building Material Co ltd
University of Jinan
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N11/00Investigating flow properties of materials, e.g. viscosity, plasticity; Analysing materials by determining flow properties
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
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  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

本发明公开了一种混凝土塌落度自动测试设备及测试方法,包括塌落筒结构、送料结构和塌落度测试架,塌落筒结构包括两个半塌落筒,两个半塌落筒组合后形成塌落筒内腔,塌落筒单元均与第一驱动结构相连;塌落筒结构与送料结构相连;塌落度测试架上依次设有插捣结构、压平结构、测量结构,塌落度测试架的下方设有导轨,塌落度测试架还与第二驱动结构相连,当第二驱动结构驱动塌落度测试架沿导轨移动时,插捣结构、压平结构、测量结构依次移动至塌落筒结构的上方。本发明可以自动测量混凝土塌落度、混凝土密度,对开移动分离两个半塌落筒,同时移动料斗和送料筒的结构简单,自动化程度高,测量准确可靠。

The invention discloses an automatic concrete slump test device and a test method, comprising a slump cylinder structure, a feeding structure and a slump test frame, the slump cylinder structure includes two half-slump cylinders, two half-slump cylinders After the combination, the inner chamber of the slump cylinder is formed, and the slump cylinder units are connected with the first driving structure; the slump cylinder structure is connected with the feeding structure; the slump test stand is provided with a tamping structure, a flattening structure, and a measuring structure in sequence. There is a guide rail under the slump test frame, and the slump test frame is also connected with the second drive structure. When the second drive structure drives the slump test frame to move along the guide rail, the tamping structure, flattening structure, and measuring structure Move to the top of the collapsed barrel structure in turn. The invention can automatically measure the concrete slump and concrete density, move and separate two semi-slumped cylinders, and simultaneously move the hopper and the feeding cylinder. The structure is simple, the degree of automation is high, and the measurement is accurate and reliable.

Description

一种混凝土塌落度自动测试设备及其测试方法A kind of concrete slump automatic test equipment and its test method

技术领域technical field

本发明涉及一种混凝土塌落度自动测试设备及其测试方法,属于建筑机械自动化领域。The invention relates to a concrete slump automatic test device and a test method thereof, which belong to the field of construction machinery automation.

背景技术Background technique

目前混凝土塌落度测试主要是人工进行,主要步骤有装填圆锥塌落筒、插捣、刮平、提筒、测量等,费时费力,测量不准确,也有采用电流法、力矩法等在线测量,由于许多因素影响,造成测量误差大,塌落度数据供参考。At present, the concrete slump test is mainly carried out manually. The main steps include filling the conical slump cylinder, inserting and pounding, scraping, lifting the cylinder, and measuring. Due to the influence of many factors, the measurement error is large, and the slump data is for reference.

发明内容Contents of the invention

本发明为了解决上述现有技术中存在问题之一,提供一种混凝土塌落度自动测试设备及其测试方法,以解决现有技术费时费力、测量精确度差、自动化程度低的技术问题。In order to solve one of the problems in the above-mentioned prior art, the present invention provides an automatic concrete slump testing device and its testing method to solve the technical problems of time-consuming, labor-intensive measurement, poor measurement accuracy and low degree of automation in the prior art.

本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:

一种混凝土塌落度自动测试设备,包括塌落筒结构、送料结构和塌落度测试架,所述塌落筒结构包括至少两个塌落筒单元,所述至少两个塌落筒单元组合后形成具有圆锥台形的塌落筒内腔,每个所述塌落筒单元均与驱动该塌落筒单元向外移动的第一驱动结构相连;所述塌落筒结构与所述送料结构相连;所述塌落度测试架上依次设有插捣结构、压平结构、测量结构,所述塌落度测试架的下方设有导轨,所述塌落度测试架还与第二驱动结构相连,当所述第二驱动结构驱动所述塌落度测试架沿导轨移动时,所述插捣结构、压平结构、测量结构依次移动至所述塌落筒结构的上方。An automatic concrete slump testing device, comprising a slump cylinder structure, a feeding structure and a slump test stand, the slump cylinder structure includes at least two slump cylinder units, and the at least two slump cylinder units are combined Finally, a truncated cone-shaped inner cavity of the collapsing cylinder is formed, each of the collapsing cylinder units is connected with the first driving structure that drives the collapsing cylinder unit to move outward; the collapsing cylinder structure is connected with the feeding structure ; The slump test frame is provided with an insertion and tamping structure, a flattening structure, and a measurement structure in turn, and a guide rail is provided below the slump test frame, and the slump test frame is also connected to the second driving structure , when the second drive structure drives the slump test frame to move along the guide rail, the insertion and tamping structure, the flattening structure, and the measurement structure move to the top of the slump cylinder structure in sequence.

本发明混凝土塌落度自动测试设备通过将现有技术中塌落筒分成至少两个塌落筒单元,塌落筒单元组合即成形一个完整的塌落筒。分离时通过机械装置向外移动若干个塌落筒单元,使塌落筒和混凝土分离时,不会损坏成型的混凝土,使测量更加准确。另外,本设备还可以采用自动送料装置,同时采用插捣结构、压平结构、测量结构取代人工插捣、刮平和测量,实现自动化,节省了工力,提高了工作效率。The concrete slump automatic testing equipment of the present invention divides the slump cylinder in the prior art into at least two slump cylinder units, and the combination of the slump cylinder units forms a complete slump cylinder. When separating, move several collapsing cylinder units outward through mechanical devices, so that when the collapsing cylinder and concrete are separated, the formed concrete will not be damaged, making the measurement more accurate. In addition, this equipment can also use an automatic feeding device, and at the same time use a tamping structure, a flattening structure, and a measuring structure to replace manual tamping, scraping and measurement, so as to realize automation, save labor and improve work efficiency.

另外,根据本发明实施例的混凝土塌落度自动测试设备还可以具有以下附加技术特征:In addition, the concrete slump automatic testing equipment according to the embodiment of the present invention can also have the following additional technical features:

优选的,所述送料结构包括料斗,所述料斗的下端通过下料控制阀与所述送料筒相连,所述送料筒的一端设有送料气缸,所述送料气缸的气缸杆端部设有活塞,所述活塞位于送料筒内,所述送料筒的另一端与所述塌落筒结构的上端相连接。Preferably, the feeding structure includes a hopper, the lower end of the hopper is connected to the feeding cylinder through a feeding control valve, one end of the feeding cylinder is provided with a feeding cylinder, and the end of the cylinder rod of the feeding cylinder is provided with a piston , the piston is located in the feeding cylinder, and the other end of the feeding cylinder is connected to the upper end of the collapsed cylinder structure.

优选的,所述料斗下方还连接有称重传感器。Preferably, a load cell is connected below the hopper.

优选的,所述至少两个塌落筒单元组合后下部形成所述圆锥台形的塌落筒内腔,上端形成圆柱形内腔,所述圆柱形内腔朝向所述送料筒的一侧具有开口。Preferably, after the at least two collapsing barrel units are combined, the lower part forms the truncated conical collapsing barrel inner cavity, and the upper end forms a cylindrical inner cavity, and the cylindrical inner cavity has an opening toward the side of the feeding barrel .

优选的,所述插捣结构包括若干个用于伸入到所述塌落筒内腔内的捣棒和用于驱动若干个捣棒上下移动的第三驱动结构相连。Preferably, the inserting and tamping structure includes several tamping rods for protruding into the inner cavity of the collapse cylinder and is connected with a third driving structure for driving the several tamping rods to move up and down.

优选的,所述插捣结构还包括:Preferably, the inserting and tamping structure further includes:

固定在所述塌落度测试架上的导向件,所述若干个捣棒能够在上下方向上沿所述导向件移动;A guide member fixed on the slump test frame, the plurality of tamping rods can move along the guide member in the up and down direction;

固定在所述塌落度测试架上的插捣电机,所述插捣电机与曲柄相连,所述曲柄的末端与连杆铰连接,连杆的末端通过转轴与所述若干个捣棒的上端铰连接。A tamping motor fixed on the slump test frame, the tamping motor is connected to a crank, the end of the crank is hingedly connected to a connecting rod, and the end of the connecting rod is connected to the upper ends of the several tamping rods through a rotating shaft hinged connection.

优选的,所述压平结构包括用于伸入到所述塌落筒内腔上端的压平柱和用于驱动该压平柱上下移动的压平气缸相连。Preferably, the flattening structure includes a flattening column for extending into the upper end of the inner cavity of the collapse cylinder connected with a flattening cylinder for driving the flattening column to move up and down.

优选的,所述测量结构包括激光测距传感器,所述激光测距传感器与所述塌落度测试架相连。Preferably, the measurement structure includes a laser ranging sensor, and the laser ranging sensor is connected to the slump test frame.

优选的,还包括推料结构,所述推料结构包括固定在所述塌落度测试架上的测量气缸,所述测量气缸与用于将测量后的混凝土推走的退料器相连。Preferably, it also includes a pusher structure, the pusher structure includes a measuring cylinder fixed on the slump test frame, and the measuring cylinder is connected with a ejector for pushing away the measured concrete.

本发明还提供了上述混凝土塌落度自动测试设备的测试方法,包括以下步骤:The present invention also provides the testing method of above-mentioned concrete slump automatic testing equipment, comprises the following steps:

(1)始初位置,所述插捣结构、压平结构、测量结构均位于所述塌落筒结构的一侧;(1) Initial position, the insertion and tamping structure, the flattening structure, and the measurement structure are all located on one side of the collapsed barrel structure;

(2)第一驱动结构驱动塌落筒单元向内移动,实现所有塌落筒单元组成后形成具有圆锥台形的塌落筒内腔;(2) The first driving structure drives the collapse cylinder unit to move inwards, so that all the collapse cylinder units are formed to form a truncated conical collapse cylinder cavity;

(3)控制送料结构向所述圆锥台形的塌落筒内腔内填入混凝土料浆,直至圆锥台形的塌落筒内腔内填满;(3) Control the feeding structure to fill the inner cavity of the truncated conical slump tube with concrete slurry until the inner cavity of the truncated conical slump tube is filled;

(4)第二驱动结构驱动塌落度测试架沿导轨移动;(4) The second drive structure drives the slump test frame to move along the guide rail;

(5)当塌落度测试架移动至第一位置,插捣结构与塌落筒结构相对应,并对塌落筒内腔内的混凝土料浆进行插捣;(5) When the slump test stand moves to the first position, the tamping structure corresponds to the structure of the slump tube, and the concrete slurry in the inner cavity of the slump tube is inserted and tamped;

(6)当塌落度测试架移动至第二位置,压平结构与塌落筒结构相对应,压平结构对塌落筒内腔上方进行压平;(6) When the slump test frame moves to the second position, the flattening structure corresponds to the structure of the collapse cylinder, and the flattening structure flattens the upper part of the inner chamber of the collapse cylinder;

(7)第一驱动结构驱动所述至少两个塌落筒单元向外移动,实现塌落筒单相互分离,移动位置保证混凝土有足够的塌落尺寸;(7) The first driving structure drives the at least two slump tube units to move outward, so as to realize the separation of the slump tube units from each other, and the moving position ensures that the concrete has a sufficient slump size;

(8)当混凝土塌落完成后,塌落度测试架移动至第三位置,测量结构测量混凝土塌落高度,并能够测量塌落的最大直径。(8) After the concrete slump is completed, the slump test stand moves to the third position, and the measuring structure measures the concrete slump height and can measure the maximum diameter of the slump.

本发明的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本发明的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.

附图说明Description of drawings

本发明的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and understandable from the description of the embodiments in conjunction with the following drawings, wherein:

图1 是本发明实施例的混凝土塌落度自动测试设备的主视结构示意图;Fig. 1 is the main view structural representation of the concrete slump automatic test equipment of the embodiment of the present invention;

图2是本发明实施例的混凝土塌落度自动测试设备俯视结构示意图;Fig. 2 is the top view structure schematic diagram of concrete slump automatic test equipment of the embodiment of the present invention;

图3是本发明实施例的混凝土塌落度自动测试设备A-A剖视结构图;Fig. 3 is the concrete slump degree automatic test equipment A-A sectional structural diagram of the embodiment of the present invention;

图4是图1混凝土塌落度自动测试设备B-B剖视结构图;Fig. 4 is the B-B cross-sectional structure diagram of the concrete slump automatic testing equipment of Fig. 1;

图5是图1混凝土塌落度自动测试设备C-C剖视结构图;Fig. 5 is a C-C sectional structure diagram of the concrete slump automatic testing equipment in Fig. 1;

图6是图1混凝土塌落度自动测试设备的D部放大图。Fig. 6 is an enlarged view of part D of the automatic concrete slump test equipment in Fig. 1 .

附图标记说明:Explanation of reference signs:

1-导轨,2-车轮,3-第一半塌落筒移动气缸,4-第一半塌落筒移动气缸支座,5-第一半塌落筒,6-第一半塌落筒外壳,7-送料气缸,8-下料控制阀,9-称重传感器支架,10-称重传感器,11-料斗,12-塌落度测试架,13-捣棒,14-转轴,15-连杆,16-曲柄,17-插捣电机,18-捣棒第一导向件,18-1-捣棒第一导向件半圆导向孔,18-2-捣棒第一导向件圆导向孔,19-捣棒第二导向件,19-1-捣棒第二导向件半圆导向孔,19-2-捣棒第二导向件圆导向孔,20-压平气缸,21-压平柱,22-压平柱第一导向件,23-压平柱第二导向件,24-测量气缸,25-激光测距传感器,26-退料器,27-推料气缸,28-车轮右端定位块,29-车轮电机,30-链传动,31-车轮驱动轴,32-第二半塌落筒移动气缸,33-第二塌落筒外壳,34-料斗送料筒支架,35-第二半塌落筒移动气缸支座,36-送料筒,37-第二半塌落筒。1-Guide rail, 2-Wheel, 3-Moving cylinder of the first half-collapse cylinder, 4-Movement cylinder support of the first half-collapse cylinder, 5-First half-collapse cylinder, 6-Shell of the first half-collapse cylinder , 7-feeding cylinder, 8-feeding control valve, 9-load cell bracket, 10-load cell, 11-hopper, 12-slump test frame, 13-tamping rod, 14-rotating shaft, 15-connection Rod, 16-crank, 17-insert tamper motor, 18-the first guide of the tamper, 18-1-the semicircular guide hole of the first guide of the tamper, 18-2-the circular guide hole of the first guide of the tamper, 19 -The second guide of the tamper, 19-1-the semicircular guide hole of the second guide of the tamper, 19-2-the round guide hole of the second guide of the tamper, 20-flatten the cylinder, 21-flatten the column, 22- The first guide of the flattening column, 23-the second guide of the flattening column, 24-the measuring cylinder, 25-the laser distance measuring sensor, 26-the ejector, 27-the pushing cylinder, 28-the positioning block at the right end of the wheel, 29 -wheel motor, 30-chain transmission, 31-wheel drive shaft, 32-moving cylinder of the second half-collapse cylinder, 33-second shell of the collapse cylinder, 34-bracket of hopper feeding cylinder, 35-second half-collapse cylinder Mobile cylinder support, 36-feeding cylinder, 37-the second half-collapsed cylinder.

具体实施方式Detailed ways

下面详细描述本发明的实施例,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention and should not be construed as limiting the present invention.

如图1-6所示,本实施例的混凝土塌落度自动测试设备包括送料部分(送料结构)、塌落筒部分(塌落筒结构)、插捣部分(插捣结构)、压平部分(压平结构)、测量部分(测量结构)、推料部分(推料结构)和塌落度测试架12。As shown in Figure 1-6, the concrete slump automatic test equipment in this embodiment includes a feeding part (feeding structure), a slumping cylinder part (slumping cylinder structure), an inserting and tamping part (inserting and tamping structure), and a flattening part (flattening structure), measuring part (measuring structure), pushing part (pushing structure) and slump test frame 12.

其中塌落筒部分由两个半塌落筒(塌落筒单元)即第一半塌落筒5、第二半塌落筒37,组合后形成具有圆锥台形的塌落筒内腔。每个半塌落筒均与驱动该半塌落筒向外移动的第一驱动结构相连。塌落筒部分与送料部分相连。插捣部分、压平部分、测量部分和推料部分从左向右依次设置在塌落度测试架12上。塌落度测试架12的下方设有导轨1,塌落度测试架12还与第二驱动结构相连,当第二驱动结构驱动塌落度测试架12沿导轨1移动时,插捣部分、压平部分、测量部分依次移动至塌落筒部分的上方。The slump cylinder part is composed of two half-slump cylinders (slump cylinder unit), ie, the first half-slump cylinder 5 and the second half-slump cylinder 37, which are combined to form a truncated conical cavity. Each half-collapsed cylinder is connected with a first driving structure that drives the semi-collapsed cylinder to move outward. The collapse barrel part is connected with the feeding part. The inserting and tamping part, the flattening part, the measuring part and the pushing part are sequentially arranged on the slump test frame 12 from left to right. The bottom of the slump test frame 12 is provided with a guide rail 1, and the slump test frame 12 is also connected with the second driving structure. The flat part and the measuring part are sequentially moved to the top of the collapsing cylinder part.

具体的,第二驱动结构包括塌落度测试架12下方的四个车轮2,以及驱动该车轮2沿导轨1移动的车轮电机。在车轮电机的驱动下,通过链传动30连接车轮2上的车轮驱动轴31,进而驱动四个车轮2在两条平行的导轨1上滚动,间歇向左移动依次完成上述三个功能。Specifically, the second driving structure includes four wheels 2 under the slump test frame 12 , and wheel motors that drive the wheels 2 to move along the guide rail 1 . Driven by the wheel motor, the wheel drive shaft 31 on the wheel 2 is connected through the chain transmission 30, and then the four wheels 2 are driven to roll on the two parallel guide rails 1, and move intermittently to the left to complete the above three functions in sequence.

送料部分具有称量功能,称为秤料送料部分。其包括料斗送料筒支架34、送料筒36、送料气缸7、下料控制阀8、称重传感器支架9、称重传感器10、料斗11。料斗送料筒支架34固定在移动平台上,在料斗送料筒支架34上固定有送料筒36,在送料筒36的右侧连接有送料气缸7的缸体,送料气缸7的气缸杆向左伸出连接到送料筒36内的活塞上,在气缸杆的推动下,送料筒36内的活塞向左移动推动送料筒36内的混凝土料浆向左移动,落入塌落筒内。在料斗送料筒支架34上部连接有称重传感器支架9,称重传感器支架9的上部装有环形称重传感器10,料斗11装在称重传感器10上,称重传感器10用于对料斗11内的混凝土的重量进行称量,以便于计算混凝土密度。料斗11的出口装有下料控制阀8,下料控制阀8控制下料口的大小和关停,从而控制混凝土料浆的流量。由此可知,通过对进入塌落筒内腔的混凝土进行称量,再根据塌落筒内腔的体积,从而可以求出塌落筒内腔的混凝土密度。The feeding part has a weighing function, which is called the weighing feeding part. It includes a hopper feed cylinder support 34 , a feed cylinder 36 , a feed cylinder 7 , a blanking control valve 8 , a load cell support 9 , a load cell 10 , and a hopper 11 . The hopper feed cylinder support 34 is fixed on the mobile platform, the feed cylinder 36 is fixed on the hopper feed cylinder support 34, the cylinder body of the feed cylinder 7 is connected to the right side of the feed cylinder 36, and the cylinder rod of the feed cylinder 7 stretches out to the left Connected to the piston in the feeding tube 36, under the promotion of the cylinder rod, the piston in the feeding tube 36 moves to the left to push the concrete slurry in the feeding tube 36 to move to the left, and falls into the collapse tube. A load cell support 9 is connected to the upper part of the hopper feed tube support 34, and an annular load cell 10 is installed on the top of the load cell support 9. The weight of the concrete is weighed in order to calculate the density of the concrete. The outlet of the hopper 11 is equipped with a blanking control valve 8, which controls the size and shutdown of the blanking port, thereby controlling the flow of the concrete slurry. It can be seen that, by weighing the concrete entering the inner cavity of the collapsed tube, and then according to the volume of the inner cavity of the collapsed tube, the concrete density of the inner cavity of the collapsed tube can be obtained.

作为本实施例的优选示例,上述秤料送料部分的料斗送料筒支架34下方设有轮子,并且料斗送料筒支架34的右端与第一半塌落筒移动气缸3相连,料斗送料筒支架34的左端与第一半塌落筒外壳6相连。这样,当第一半塌落筒外壳6驱动第一半塌落筒5向外移动时,可同时带动秤料送料部分向外移动,既避免秤料送料部分对混凝土塌落带来影响,又避免对插捣部分、压平部分、测量部分和推料部分带来影响。As a preferred example of this embodiment, wheels are provided below the hopper feed tube support 34 of the above-mentioned weighing material feeding part, and the right end of the hopper feed tube support 34 is connected with the first half-collapse cylinder moving cylinder 3, and the hopper feed tube support 34 The left end is connected with the shell 6 of the first half-collapsed cylinder. In this way, when the first half-collapse shell 6 drives the first half-collapse cylinder 5 to move outward, it can simultaneously drive the weighing material feeding part to move outward, which not only avoids the influence of the weighing material feeding part on the concrete slump, but also Avoid affecting the tamping part, flattening part, measuring part and pushing part.

塌落筒部分还包括第一半塌落筒外壳6、第二塌落筒外壳33,第一半塌落筒5在第一半塌落筒外壳6的里面,第二半塌落筒37在第二塌落筒外壳33的里面,用于对第一半塌落筒5和第二半塌落筒37起到加强作用,以及用于连接第一驱动结构。有利地,第一半塌落筒5和第二半塌落筒37组成一个下部为圆锥台形、上部为圆柱形的结构,下部为圆锥台形呈现底部大圆、上部为小圆的结构,在第一半塌落筒5上部圆柱形结构(具有圆柱形内腔)的右侧开有圆形口,该圆形口的通道通过第一半塌落筒外壳6与送料筒36内圆连接,料斗11内的混凝土料浆经过下料控制阀8通道落入送料筒36内的通道,经送料气缸7的推动推入由第一半塌落筒5和第二半塌落筒37组成的圆柱形和圆锥台形内腔。第一半塌落筒5、第一半塌落筒外壳6、料斗送料筒支架34由第一半塌落筒移动气缸3推动,第二半塌落筒37、第二塌落筒外壳33由第二半塌落筒移动气缸32推动。当都向内移动时,形成塌落筒,进行装料、插捣、压平,当都外移动时,混凝土完成塌落进行塌落度测量,推走测量过的混凝土料浆。The collapse cylinder part also includes a first half-collapse cylinder shell 6 and a second collapse cylinder shell 33, the first half-collapse cylinder 5 is inside the first half-collapse cylinder shell 6, and the second half-collapse cylinder 37 is in the The inner side of the second collapsed cylinder housing 33 is used to strengthen the first half-collapsed cylinder 5 and the second half-collapsed cylinder 37 and to connect the first driving structure. Advantageously, the first semi-collapsed cylinder 5 and the second semi-collapsed cylinder 37 form a structure whose lower part is truncated conical and whose upper part is cylindrical. There is a circular opening on the right side of the upper cylindrical structure (having a cylindrical inner cavity) of the half-collapsed cylinder 5, and the channel of the circular mouth is connected to the inner circle of the feeding cylinder 36 through the first semi-collapsed cylinder shell 6, and the hopper 11 The concrete slurry inside falls into the passage in the feeding cylinder 36 through the passage of the blanking control valve 8, and is pushed into the cylindrical and semi-collapsing cylinder composed of the first half-collapsing cylinder 5 and the second semi-collapsing cylinder 37 through the promotion of the feeding cylinder 7. Conical cavity. The first half-collapse cylinder 5, the first half-collapse cylinder shell 6, and the hopper feeding cylinder support 34 are pushed by the first half-collapse cylinder moving cylinder 3, and the second half-collapse cylinder 37 and the second collapse cylinder shell 33 are driven by The second half-collapse cylinder moves the cylinder 32 to promote. When both move inward, a slump tube is formed for loading, inserting and tamping, and flattening. When moving outward, the concrete slumps to measure the slump, and the measured concrete slurry is pushed away.

插捣部分包括捣棒13、转轴14、连杆15、曲柄16、插捣电机17、捣棒第一导向件18、捣棒第一导向件半圆导向孔18-1、捣棒第一导向件圆导向孔18-2、捣棒第二导向件19、捣棒第二导向件半圆导向孔19-1和捣棒第二导向件圆导向孔19-2。插捣电机17带动曲柄16转动,曲柄16的末端与连杆15铰连接,从而带动连杆15在一平面运动。连杆15的末端通过转轴14铰连接多个捣棒13的上端,带动多个捣棒13在捣棒第一导向件18的捣棒第一导向件半圆导向孔18-1、捣棒第一导向件圆导向孔18-2和捣棒第二导向件19上的捣棒第二导向件半圆导向孔19-1、捣棒第二导向件圆导向孔19-2的导向下在塌落筒内腔内上下运动,插捣混凝土,直至捣实混凝土。本实施例的插捣部分采用曲柄连杆带动滑块运动的结构能够减少设备的高度。如果采用气缸杆直接推动的结构,因捣棒13行程至少400mm,气缸筒至少400 mm,这样高度至少要1200mm,本结构中曲柄长度200mm就够了,故可减少设备的高度。Inserting and pounding part comprises pounding bar 13, rotating shaft 14, connecting rod 15, crank 16, inserting and pounding motor 17, the first guide piece of pounding stick 18, the semicircular guide hole 18-1 of the first guiding piece of stamping stick, the first guiding piece of stamping stick Circle guide hole 18-2, the second guide member 19 of tamping rod, the second guide member semicircle guide hole 19-1 of tamping rod and the second guide member circular guide hole 19-2 of tamping rod. Insert and tamp motor 17 and drive crank 16 to rotate, and the end of crank 16 is hingedly connected with connecting rod 15, thereby drives connecting rod 15 to move in a plane. The end of connecting rod 15 is hinged to connect the upper end of a plurality of tamping rods 13 by rotating shaft 14, drives a plurality of tamping rods 13 in the tamping rod first guide member semicircle guide hole 18-1 of tamping rod first guide 18, tamping rod first Under the guidance of the second guide hole 19-1 of the tamping rod on the guide member circle guide hole 18-2 and the second guide member 19 of the tamping rod, the second guide member circle guide hole 19-2 of the tamping rod collapses the tube Move up and down in the cavity, insert and ram the concrete until the concrete is rammed. The inserting and tamping part of this embodiment adopts the structure that the crank connecting rod drives the slider to move, which can reduce the height of the equipment. If adopt the structure that cylinder rod directly promotes, because of tamping stick 13 strokes at least 400mm, cylinder bore at least 400mm, so height will at least 1200mm, crank length 200mm is enough in this structure, so can reduce the height of equipment.

压平部分包括压平气缸20、压平柱21、压平柱第一导向件22、压平柱第二导向件23,压平气缸20上下运动,带动压平柱21在压平柱第一导向件22和压平柱第二导向件23的导向下运动到插捣过的混凝土上表面,即圆柱形结构的下端面。通过控制气缸作用力压平混凝土表面即可,下降到塌落筒的圆柱部分和圆锥台部分的结合面。压平的作用是测量的混凝土上表面更为准确。The flattening part includes a flattening cylinder 20, a flattening column 21, a first guide 22 for the flattening column, and a second guide 23 for the flattening column. The guide piece 22 and the second guide piece 23 of the flattening column move down to the upper surface of the inserted concrete, that is, the lower end surface of the cylindrical structure. The concrete surface can be flattened by controlling the force of the cylinder, and then descended to the joint surface of the cylindrical part and the truncated cone part of the collapse cylinder. The effect of flattening is to measure the top surface of the concrete more accurately.

第一驱动结构包括第一半塌落筒移动气缸3、第一半塌落筒移动气缸支座4、第二半塌落筒移动气缸32、第二半塌落筒移动气缸支座35。第一半塌落筒5与第一半塌落筒外壳6相连,第一半塌落筒外壳6与第一半塌落筒移动气缸3相连,第一半塌落筒移动气缸3设置在第一半塌落筒移动气缸支座4上。第二半塌落筒37与第二塌落筒外壳33相连,第二塌落筒外壳33与第二半塌落筒移动气缸32相连,第二半塌落筒移动气缸32设置在第二半塌落筒移动气缸支座35上。其中,称料送料部分包括送料气缸7、下料控制阀8、称重传感器支架9、称重传感器10、料斗11、料斗送料筒支架34和送料筒36作为一个整体连接在第一半塌落筒外壳6与第一半塌落筒移动气缸3之间。第一半塌落筒移动气缸3推动第一半塌落筒5、第一半塌落筒外壳6、送料气缸7、下料控制阀8、称重传感器支架9、称重传感器10、料斗11、送料筒36、料斗送料筒支架34移动,第二半塌落筒移动气缸32推动第二塌落筒外壳33、第二半塌落筒37移动,实现两个半塌落筒的分离和合成。分离时混凝土塌落,激光测距传感器25测量塌落度大小,合成时完成进料、插捣、压平。The first driving structure includes a first half-collapse cylinder moving cylinder 3 , a first half-collapse cylinder moving cylinder support 4 , a second half-collapse cylinder moving cylinder 32 , and a second half-collapse cylinder moving cylinder support 35 . The first half-collapse cylinder 5 is connected with the first half-collapse cylinder shell 6, and the first half-collapse cylinder shell 6 is connected with the first half-collapse cylinder moving cylinder 3, and the first half-collapse cylinder moving cylinder 3 is arranged at the Half of the collapse cylinder moves on the cylinder support 4. The second half-collapse cylinder 37 is connected with the second collapse cylinder casing 33, the second collapse cylinder casing 33 is connected with the second half-collapse cylinder moving cylinder 32, and the second half-collapse cylinder moving cylinder 32 is arranged on the second half Collapse cylinder mobile cylinder support 35. Among them, the weighing and feeding part includes a feeding cylinder 7, a blanking control valve 8, a load cell bracket 9, a load cell 10, a hopper 11, a hopper feeding tube bracket 34, and a feeding tube 36 are connected as a whole and collapsed in the first half Between the cylinder housing 6 and the first half-collapsed cylinder moving cylinder 3. The moving cylinder 3 of the first half-slump cylinder pushes the first half-slump cylinder 5, the shell of the first half-slump cylinder 6, the feeding cylinder 7, the discharge control valve 8, the load cell bracket 9, the load cell 10, and the hopper 11 , the feeding cylinder 36, the hopper feeding cylinder bracket 34 move, the second half-slump cylinder moving cylinder 32 pushes the second half-slump cylinder housing 33, and the second half-slump cylinder 37 to move, realizing the separation and synthesis of the two half-slump cylinders . Concrete slumps during separation, and the laser ranging sensor 25 measures the slump size, and completes feeding, inserting and pounding, and flattening during synthesis.

测量部分包括测量气缸24和激光测距传感器25,激光测距传感器25装在测量气缸24的气缸杆上,通过测量气缸带动激光测距传感器25上下运动,一方面测量时激光测距传感器25的镜头接近混凝土塌落高度,测量更准确,另一方面提起激光测距传感器25,推走混凝土料浆时不污染激光测距传感器25。本实施例中激光测距传感器25能够上下移动,在推料时上提,便于推料,不污染传感器。The measuring part comprises a measuring cylinder 24 and a laser ranging sensor 25. The laser ranging sensor 25 is mounted on the cylinder rod of the measuring cylinder 24, and the measuring cylinder drives the laser ranging sensor 25 to move up and down. The camera lens is close to the concrete slump height, and the measurement is more accurate. On the other hand, the laser distance measuring sensor 25 is lifted, and the laser distance measuring sensor 25 is not polluted when the concrete slurry is pushed away. In this embodiment, the laser ranging sensor 25 can move up and down, and it can be lifted up when pushing materials, which is convenient for pushing materials and does not pollute the sensors.

推料部分包括退料器26、推料气缸27,推料气缸27推动退料器26移动推走混凝土料浆,退料器26中内凹部分的体积能够装下测量的混凝土料浆,可以是半圆柱体,也可以是其它形状。The pusher part includes a material ejector 26 and a material pusher cylinder 27, and the pusher cylinder 27 promotes the ejector 26 to move and push away the concrete slurry, and the volume of the concave part in the ejector 26 can hold the measured concrete slurry, which can Be a half cylinder, also can be other shapes.

依据本发明实施例的混凝土塌落度自动测试设备可以自动测量混凝土塌落度、混凝土密度,对开移动分离两个半塌落筒,同时移动料斗和送料筒36的结构简单,自动化程度高,测量准确可靠。The concrete slump automatic test equipment according to the embodiment of the present invention can automatically measure the concrete slump and concrete density, move and separate the two semi-slump cylinders, and simultaneously move the hopper and the feeding cylinder 36. The structure is simple and the degree of automation is high. The measurement is accurate and reliable.

本实施例还提供了该混凝土塌落度自动测试设备的测试方法,包括以下步骤:The present embodiment also provides the testing method of this concrete slump automatic testing equipment, comprises the following steps:

(1)始初位置,所述插捣结构、压平结构、测量结构、推料机构均位于所述塌落筒结构的一侧;(1) Initial position, the insertion and tamping structure, the flattening structure, the measuring structure, and the pushing mechanism are all located on one side of the collapsing cylinder structure;

(2)第一驱动结构驱动塌落筒单元向内移动,实现所有塌落筒单元组成后形成具有圆锥台形的塌落筒内腔;(2) The first driving structure drives the collapse cylinder unit to move inwards, so that all the collapse cylinder units are formed to form a truncated conical collapse cylinder cavity;

(3)控制送料结构向所述圆锥台形的塌落筒内腔内填入混凝土料浆,直至圆锥台形的塌落筒内腔内填满;(3) Control the feeding structure to fill the inner cavity of the truncated conical slump tube with concrete slurry until the inner cavity of the truncated conical slump tube is filled;

(4)第二驱动结构驱动塌落度测试架12沿导轨1移动;(4) The second drive structure drives the slump test frame 12 to move along the guide rail 1;

(5)当塌落度测试架12移动至第一位置,插捣结构与塌落筒结构相对应,并对塌落筒内腔内的混凝土料浆进行插捣,对混凝土料浆捣实;(5) When the slump test frame 12 moves to the first position, the tamping structure corresponds to the structure of the slump tube, and the concrete slurry in the cavity of the slump tube is inserted and tamped to compact the concrete slurry;

(6)当塌落度测试架12移动至第二位置,压平结构与塌落筒结构相对应,压平结构对塌落筒内腔上方进行压平;(6) When the slump test frame 12 moves to the second position, the flattening structure corresponds to the structure of the slump cylinder, and the flattening structure flattens the upper part of the inner chamber of the slump cylinder;

(7)第一驱动结构驱动所述至少两个塌落筒单元向外移动,实现塌落筒单相互分离,移动位置保证混凝土有足够的塌落尺寸;(7) The first driving structure drives the at least two slump tube units to move outward, so as to realize the separation of the slump tube units from each other, and the moving position ensures that the concrete has a sufficient slump size;

(8)当混凝土塌落完成后,塌落度测试架12移动至第三位置,测量结构测量混凝土塌落高度,并能够测量塌落的最大直径。(8) After the concrete slump is completed, the slump test frame 12 moves to the third position, the measuring structure measures the concrete slump height, and can measure the maximum diameter of the slump.

具体的,混凝土塌落度自动测试设备工作时,塌落度测试架12及其上面的零部件(插捣部分、压平部分、测量部分、推料部分)在车轮电机29驱动下,经过链传动30、车轮驱动轴31,带动车轮2在两条平行的导轨1上运动到右端,停在车轮右端定位块28位置上。第一半塌落筒移动气缸3推动第一半塌落筒5、第一半塌落筒外壳6、送料气缸7、下料控制阀8、称重传感器支架9、称重传感器10、料斗11、送料筒36、料斗送料筒支架34向内移动,第二半塌落筒移动气缸32推动第二塌落筒外壳33、第二半塌落筒37向内移动,实现两个半塌落筒的合成。搅拌的混凝土料浆加入到料斗11中(塌落度测试架12在料斗11上部做成圆形,不影响加料),称重传感器10称重,达到符合要求的混凝土料浆重量,打开下料控制阀8,混凝土料浆进入送料筒36,送料气缸7推动气缸杆向左移动,料浆落入塌落筒,根据送料筒36的容积决定下料控制阀8打关和送料次数,直至塌落度筒的圆锥台填满,圆柱体达到合适高度。然后启动车轮电机29,带动塌落度测试架12及其上面的各部分向左移动,若干捣棒位移塌落筒上方时停止前进,启动插捣电机17,驱动曲柄连杆运动,带动若干个捣棒13上下运动,插捣混凝土,经过若干次插捣后停止捣棒上下运动,并停在上部(不影响塌落度测试架12继续向左移动)。再次启动车轮电机29,带动塌落度测试架12向左移动,当压平柱21位于塌落筒上部时,车轮停止前进,在压平气缸20带动下压平柱21向下移动,压平混凝土料浆上表面,压平柱21上升到上部。Specifically, when the concrete slump automatic test equipment is working, the slump test frame 12 and its parts (inserting and pounding part, flattening part, measuring part, pushing part) are driven by the wheel motor 29 and pass through the chain Transmission 30, wheel drive shaft 31, drive wheel 2 and move to the right end on two parallel guide rails 1, stop on the wheel right end positioning block 28 positions. The moving cylinder 3 of the first half-slump cylinder pushes the first half-slump cylinder 5, the shell of the first half-slump cylinder 6, the feeding cylinder 7, the discharge control valve 8, the load cell bracket 9, the load cell 10, and the hopper 11 , the feeding cylinder 36, the hopper feeding cylinder support 34 move inwardly, the second half-collapse cylinder moving cylinder 32 pushes the second collapse cylinder shell 33, and the second half-collapse cylinder 37 moves inward to realize two half-collapse cylinders Synthesis. The stirred concrete slurry is added to the hopper 11 (the slump test frame 12 is made into a circle on the upper part of the hopper 11, which does not affect the feeding), the load cell 10 weighs, and the weight of the concrete slurry that meets the requirements is reached, and the feeding is opened. Control valve 8, the concrete slurry enters the feeding cylinder 36, and the feeding cylinder 7 pushes the cylinder rod to move to the left, and the slurry falls into the collapse cylinder. According to the volume of the feeding cylinder 36, the feeding control valve 8 is opened and closed and the number of times of feeding is determined until it collapses. The conical frustum of the drop cylinder is filled, and the cylinder reaches a suitable height. Then start the wheel motor 29, drive the slump test frame 12 and the parts above it to move to the left, stop advancing when some tamping rod displacements collapse above the tube, start the insertion tamping motor 17, drive the crank connecting rod motion, and drive some tamping rods. The tamping rod 13 moves up and down, inserts and tamps concrete, stops the tamping rod to move up and down after several times of tamping, and stops at the top (does not affect the slump test frame 12 and continues to move to the left). Start the wheel motor 29 again to drive the slump test frame 12 to move to the left. When the flattening column 21 is located at the upper part of the slump tube, the wheels stop advancing, and the flattening column 21 moves downward under the drive of the flattening cylinder 20 to flatten the cylinder. On the upper surface of the concrete slurry, the flattened post 21 rises to the top.

第一半塌落筒移动气缸3推动第一半塌落筒5、第一半塌落筒外壳6、送料气缸7、下料控制阀8、称重传感器支架9、称重传感器10、料斗11、送料筒36、料斗送料筒支架34向外移动,第二半塌落筒移动气缸32推动第二塌落筒外壳33、第二半塌落筒37向外移动,实现两个半塌落筒的分离,移动的距离保证混凝土有足够的塌落尺寸。The moving cylinder 3 of the first half-slump cylinder pushes the first half-slump cylinder 5, the shell of the first half-slump cylinder 6, the feeding cylinder 7, the discharge control valve 8, the load cell bracket 9, the load cell 10, and the hopper 11 , the feeding cylinder 36, the hopper feeding cylinder bracket 34 move outwards, the second half-collapse cylinder moving cylinder 32 pushes the second collapse cylinder shell 33, and the second half-collapse cylinder 37 moves outward to realize two half-collapse cylinders The separation and moving distance ensure that the concrete has sufficient collapse size.

当混凝土塌落完成后,车轮电机29再次带动塌落度测试架12向左移动,测量气缸24带动激光测距传感器25测量混凝土塌落高度,并能够测量出塌落的最大直径,激光测距传感器25上升到上部。After the concrete has collapsed, the wheel motor 29 drives the slump test frame 12 to move to the left again, and the measuring cylinder 24 drives the laser distance measuring sensor 25 to measure the concrete collapse height, and can measure the maximum diameter of the collapse, and the laser distance measurement The sensor 25 rises to the upper part.

塌落度测试架12继续向左移动(也可以不向左移动,测量过程可以一直向左移动---推料时还是应该提起测量传感器,防止污染镜头),推料气缸27推动退料器26向左运动,将测量后的混凝土料浆推出。The slump test frame 12 continues to move to the left (it may not move to the left, the measurement process can always move to the left --- the measurement sensor should still be lifted when pushing the material to prevent the lens from being polluted), and the material pushing cylinder 27 pushes the ejector 26 moves to the left to release the measured concrete slurry.

设备清洗采用人工手持喷头对混凝土料将接触的部位冲洗。For equipment cleaning, manual hand-held nozzles are used to rinse the parts that will be in contact with concrete materials.

尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the invention is defined by the claims and their equivalents.

Claims (10)

1. The automatic concrete slump testing equipment is characterized by comprising a slump barrel structure, a feeding structure and a slump testing frame, wherein the slump barrel structure comprises at least two slump barrel units, a slump barrel inner cavity with a truncated cone shape is formed by combining the at least two slump barrel units, and each slump barrel unit is connected with a first driving structure for driving the slump barrel units to move outwards; the slump barrel structure is connected with the feeding structure; the slump test frame is sequentially provided with an inserting and tamping structure, a flattening structure and a measuring structure, a guide rail is arranged below the slump test frame, the slump test frame is further connected with a second driving structure, and when the slump test frame is driven by the second driving structure to move along the guide rail, the inserting and tamping structure, the flattening structure and the measuring structure sequentially move to the position above the slump barrel structure.
2. The automatic concrete slump testing equipment according to claim 1, wherein the feeding structure comprises a hopper, the lower end of the hopper is connected with a feeding cylinder through a blanking control valve, one end of the feeding cylinder is provided with a feeding cylinder, the end of a cylinder rod of the feeding cylinder is provided with a piston, the piston is positioned in the feeding cylinder, and the other end of the feeding cylinder is connected with the upper end of the slump cylinder structure.
3. The automatic concrete slump testing apparatus according to claim 2, wherein a load cell is further connected below the hopper.
4. The automatic concrete slump testing equipment according to claim 2, wherein the at least two slump barrel units are combined to form a slump barrel inner cavity in a shape of a truncated cone at a lower part, a cylindrical inner cavity is formed at an upper end, and an opening is formed at a side of the cylindrical inner cavity facing the feeding barrel.
5. The automated concrete slump testing apparatus of claim 1 wherein the plunger structure includes a plurality of plungers for extending into the interior cavity of the slump barrel and a third drive structure for driving the plurality of plungers up and down.
6. The automatic concrete slump testing apparatus according to claim 5, wherein the mashing structure further comprises: a guide fixed to the slump test rack, along which the plurality of tamper bars are movable in an up-down direction; the inserting and tamping motor is fixed on the slump testing frame and is connected with the crank, the tail end of the crank is hinged with the connecting rod, and the tail end of the connecting rod is hinged with the upper ends of the tamping rods through the rotating shaft.
7. The automated concrete slump test equipment of claim 1 wherein the flattening structure includes a flattening cylinder for extending into the upper end of the slump cylinder cavity and for driving the flattening cylinder up and down.
8. The automated concrete slump test equipment of claim 1, wherein the measurement structure includes a laser ranging sensor connected to the slump test rack.
9. The automatic concrete slump test equipment according to claim 1, further comprising a pushing structure including a pushing cylinder fixed to the slump test rack, the pushing cylinder being connected to a stripper for pushing away the measured concrete.
10. A method of testing an automatic concrete slump testing apparatus according to any one of claims 1 to 9, comprising the steps of:
(1) The initial position, the inserting and tamping structure, the flattening structure and the measuring structure are all positioned at one side of the slump barrel structure;
(2) The first driving structure drives the slump barrel units to move inwards to form a slump barrel inner cavity with a truncated cone shape after all slump barrel units are formed;
(3) The feeding structure is controlled to fill concrete slurry into the cavity of the cone-shaped slump cylinder until the cavity of the cone-shaped slump cylinder is filled;
(4) The second driving structure drives the slump test rack to move along the guide rail;
(5) When the slump test frame moves to a first position, the inserting and tamping structure corresponds to the slump cylinder structure, and concrete slurry in the cavity of the slump cylinder is inserted and tamping;
(6) When the slump test frame moves to the second position, the flattening structure corresponds to the slump barrel structure, and the flattening structure flattens the upper part of the cavity of the slump barrel;
(7) The first driving structure drives the at least two slump barrel units to move outwards to realize mutual separation of slump barrel units, and the moving position ensures that the concrete has enough slump size;
(8) When the concrete slump is complete, the slump test rack is moved to a third position and the measuring structure measures the height of the concrete slump and is able to measure the maximum diameter of the slump.
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