CN107179208A - A kind of auto-manual sampler and its operating method - Google Patents
A kind of auto-manual sampler and its operating method Download PDFInfo
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- CN107179208A CN107179208A CN201710567060.5A CN201710567060A CN107179208A CN 107179208 A CN107179208 A CN 107179208A CN 201710567060 A CN201710567060 A CN 201710567060A CN 107179208 A CN107179208 A CN 107179208A
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- sampling
- sampler
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/02—Devices for withdrawing samples
- G01N1/04—Devices for withdrawing samples in the solid state, e.g. by cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Sampling And Sample Adjustment (AREA)
Abstract
The invention provides a kind of auto-manual sampler, including conveying device, sampler, fixing device, drive device, control device, the sampler can be sampled to the product in conveying device, and sampler is articulated and connected with fixing device, and drive device is connected with control device.The present invention in control cabinet by increasing hand control switch, offer is a kind of automatically can both to be sampled at regular time and quantity, sampling can also be continued manually, can also manually operated sampling in person, meet the sampling demand of different situations, the randomness of sampling, property at any time are fully achieved, sampling reasonability had both been ensure that, section people's energy-saving effect has been reached again.
Description
Technical field
The invention belongs to technical field of chemical, and in particular to a kind of auto-manual sampler and its operating method.
Background technology
With the development of the social economy, competition among enterprises are increasingly fierce, enterprise wants to be maintained in industry development advantageously
Position, product quality is most one of powerful mean, thus it is guaranteed that product quality is not only business accountability, even more enterprise depends on for existence
With the foundation stone of development.The most effective mode of supervision product quality is exactly rational progress product sampling and detection.Existing market takes
Sample device, or hand sampler, or intelligent sampler, mode are excessively single, it is impossible to be preferably sampled mode
Free switching, particularly when the Workshop Production replacement of products frequency is higher, it is impossible to ensure the reasonability of sampling, be Product checking band
Come passive.
Solid product sampler is applied to the sampling of the solid chemical products such as powder, little particle, small crystals.During Workshop Production,
Quality inspection personnel is all manually to be sampled on product conveying belt when sampling, or passes through electronic sampler timing sampling, sampling
The frequency and sampling how much, it is difficult to precisely control, result of laboratory test can not be accurately reflected the order of classes or grades at school practical condition.Producing
Cheng Zhong, sampler can only work always, it is impossible to accomplish instantaneous sample, if quality inspection personnel needs instantaneous sample, can only be with opening
Close to operate.
According to Workshop Production situation, the frequency of changing products increase, it is necessary on product conveying belt install a sampler, realize hand
It is dynamic, automatic can random switch sample sampling mode, realize sampling manually and the free switching of self-timing quantitative sampling function.
The content of the invention
To solve the problem of sampler sampling mode is single in the prior art, the present invention provides a kind of auto-manual sampler
And its operating method.The present invention both automatically can regularly have been determined by increasing hand control switch in control cabinet there is provided a kind of
Measure sample, can also continue manually sampling, can also manually operated sampling in person, meet the sampling demand of different situations, completely
The randomness of sampling, property at any time are realized, sampling reasonability had both been ensure that, section people's energy-saving effect has been reached again.
To achieve the above object, the technical scheme is that:
A kind of auto-manual sampler, including conveying device, sampler, fixing device, drive device, control device, it is described
Sampler can be sampled to the product in conveying device, and sampler is articulated and connected with fixing device, drive device with
Control device is connected;
The conveying device includes belt conveyor, and belt conveyor is fixedly mounted on support, and the both sides of support are provided with side plate, are used for
Prevent sample from trickling down, window, the turnover to sampler are provided with the middle part of the side plate of support wherein side;
The sampler includes electronic sampling expansion link, and electronic sampling expansion link is articulated and connected with fixing device, is filled with driving
Connection is put, controls it to carry out 360 ° of rotations around fixing device by drive device, it is flexible that electronic sampling expansion link includes sampling
It is provided with manual knob in bar body and expansion link, the flexible bar body of sampling, manual knob is provided centrally with motor switch, stretches
The top integrally connected spoon head of contracting bar, the other end is connected with the motor switch on the manual knob in the flexible bar body of sampling, is led to
Cross the two ends of manual knob manually or electrically switch on/off electric control motor switch on the stretching motion of expansion link, manual knob with
Drive device is connected, and drive device controls the stretching motion of expansion link;
The fixing device includes being installed with fixed column on fixed mount, fixed mount, and the flexible bar body of sampling is cut with scissors with fixed column
Connect in succession, drive device is placed on fixed mount, drive device is connected with control device;
The control device includes being provided with mode button, power switch, start button, the pattern on control cabinet, control cabinet
It is manual sampling mode knob on the left of button, right side is automatic sampling pattern knob, and centre is halted state knob.
It is preferred that, storage device is provided with close to one end of sampler on the support, is got to store sampler
Sample, the openend side of the storage device is detachably secured on support.
It is preferred that, the drive device is motor, more preferably servomotor.
It is preferred that, the module in the control cabinet includes power module, hand control switch, automatic control switch, time
Relay, drive module, sampler control module, power module selectivity by hand control switch and automatic control switch to
Drive module is powered, and automatic control switch is connected in series with the time relay, in parallel with hand control switch, and drive module is with taking
Sample device control module is connected, the control sampler sampling of sampler control module.
A kind of operating method of described auto-manual sampler, comprises the following steps:
(1)It is powered, turns on the power switch, automatic sampling pattern is selected or manual by mode button on control cabinet control panel
Sampling mode;
(2)Select after automatic sampling pattern, setting sample time and sampling interval time, drive device start;
(3)After drive device starts, the motor switch on the dynamic knob of the flexible bar body left-hand seat of sampling is opened, it is necessary to purely manual sampling
When, the motor switch for sampling the flexible dynamic knob of bar body left-hand seat is closed, sampled manually;
(4)Sampler is started working, after the completion of a certain class sample, closes power supply.
It is preferred that, step(2)Middle sampling interval time is 10 ~ 20min, and sample time is 15 ~ 20s, is more preferably sampled
Interval time is 10min, and sample time is 15s.
Compared with prior art, beneficial effects of the present invention are:
(1)The present invention dexterously controls the mode of operation flexible conversion of sampler by module in control cabinet, and sampler can be with
Self-timing quantitative sampling or manual instantaneous sample or the purely manual requirement for sampling on demand, meeting different samplings, save people
Power material resources, improve operating efficiency.
(2)Inventive sampling device is simple in construction, and fixed mount is provided with fixed column and is placed with drive device, saves driving
Device is taken up space, and floor space is small, convenient to set.
(3)Sampled in inventive sampling device and be provided with manual knob in flexible bar body, the center of manual knob is also set
Motor switch is equipped with, expansion link is connected with the motor switch on manual knob, can both have been controlled manually by the two ends of manual knob
The stretching motion of expansion link processed, as flexible knife is flexible convenient, can also stretch electrically controlled telescoping bar under automatic sampling pattern
Contracting motion, it is simple and convenient, meet the demand of a variety of sampling modes.
Brief description of the drawings
Fig. 1 is auto-manual sampler structure schematic diagram of the present invention;
Fig. 2 is control cabinet internal module connection diagram of the present invention;
Fig. 3 is auto-manual sampler application method flow chart of the present invention;
Wherein:1- belt conveyors, 2- side plates, 3- supports, 4- windows, the flexible bar body of 5- samplings, 6- expansion links, 7- revolves manually
Button, 8- spoon heads, 9- fixed columns, 10- drive devices, 11- fixed mounts, 12- control cabinets, 13- storage devices, 121- mode buttons,
122- power switches, 123- start buttons.
Embodiment
With reference to embodiment, the present invention is described in further detail.
Fig. 1 is auto-manual sampler structure schematic diagram of the present invention.It can be drawn according to Fig. 1, a kind of auto-manual sampling
Device, including conveying device, sampler, fixing device, drive device 10, control device, the sampler can be to conveyings
Product on device is sampled, and sampler is articulated and connected with fixing device, and drive device 10 is connected with control device;
The conveying device includes belt conveyor 1, and belt conveyor 1 is arranged on support 3, and the both sides of support 3 are provided with side plate 2, use
In preventing sample from trickling down, the middle part of side plate 2 of the wherein side of support 3 is provided with window 4, to the turnover of sampler, the support 3
Upper one end close to sampler is provided with storage device 13, to store the sample that sampler is got, the storage device 13
Openend side be detachably secured on support 3, after the completion of a certain section of time sampling, by storage device 13 with new storing
Device 13 is replaced, and storage device 13 can be the plastic casing of clean polybag, square or cylinder, by support 3
Two screws of upper setting, polybag or plastic casing are hung on screw;
The sampler includes electronic sampling expansion link, and electronic sampling expansion link is articulated and connected with fixing device, is filled with driving
Connection is put, controls it to carry out 360 ° of rotations around fixing device by drive device, this technology is prior art, is set in machinery
It is widely used in standby field;
Electronic sampling expansion link includes being provided with manual rotation in the flexible bar body 5 of sampling and expansion link 6, the flexible bar body 5 of sampling
Button 7, manual knob 7 is provided centrally with motor switch, and the top integrally connected spoon head 8 of expansion link 6, the other end is flexible with sampling
Motor switch connection on manual knob 7 in bar body 5, passes through the two ends manually or electrically switch on/off electric control of manual knob 7
Motor switch on the stretching motion of expansion link 6 processed, manual knob 7 is connected with drive device 10, and the control of drive device 10 is flexible
The stretching motion of bar 6;
The fixing device includes being installed with fixed column 9 on fixed mount 11, fixed mount 11, samples flexible bar body 5 and solid
Fixed column 9 is articulated and connected, and drive device 10 is placed on fixed mount 11, and drive device 10 is connected with control device, the drive device
For motor, preferably servomotor, servomotor samples the rotary motion of flexible bar body 5 by solenoid valve control, and sampling is flexible
Bar body 5 sets leading screw with expansion link 6, and leading screw is connected with servomotor, and servomotor is by controlling leading screw to control expansion link 6
Stretching motion;
The control device includes being provided with mode button 121, power switch 122, start button on control cabinet 12, control cabinet 12
123, the left side of mode button 121 is manual sampling mode knob, and right side is automatic sampling pattern knob, and centre is to stop shape
State knob;
Module in the control cabinet 12 includes power module, hand control switch, automatic control switch, the time relay, drive
Dynamic model block, sampler control module, power module selectivity is by hand control switch and automatic control switch to drive module
Power supply, automatic control switch is connected in series with the time relay, in parallel with hand control switch, and drive module is controlled with sampler
Module is connected, the control sampler sampling of sampler control module.
The operating method of the manual/automatic integrated sampler of the present invention, comprises the following steps:
(1)It is powered, turns on the power switch 122, automatic sampling mould is selected by mode button 121 on the control panel of control cabinet 12
Formula or manual sampling mode, setting selection mode can directly pass through pattern knob 121 when needing instantaneous sample without power-off
Manual sampling mode is adjusted, operating efficiency is improved while saving the energy;
(2)Select after automatic sampling pattern, setting sample time and sampling interval time, the time can be according to production line and detection
Demand is freely adjusted, and the temporal mode root root time relay of adjustment feeds back to drive device 10, and drive device 10 starts;
(3)After drive device 10 starts, the motor switch in the flexible bar body 5 of sampling on manual knob 7 is opened, it is necessary to purely manual
During sampling, the motor switch for sampling manual knob 7 in flexible bar body 5 is closed, sampled manually;
(4)Sampler is started working, after the completion of a certain class sample, closes power supply.
, it is necessary to per tour sub-sampling interval time and motor working sampling time be set, between sampling under automatic sampling pattern
It is configured every time and sample time according to different detection demands, for example, sets sampling interval time as 10 minutes, motor work
Make sample time for 15 seconds, after setting is completed, press START button, sampler is just spaced automatic working sampling in 10 minutes
15 seconds.When running into special circumstances, instantaneous sample is needed, button is adjusted to manual mode, START button is pressed, sampler just starts
Work, until completing sample size needed for quality inspection personnel.
The manual/automatic integrated sampler of the present invention installs application on the product conveying belt of our company, can according to different demands
Passage time relay sets sampling interval time and sample time is timed quantitative sampling, can also sample manually at any time, and
It is flexible to operation, it is ensured that the accuracy of sampling, effectively truly reflect the condition of production and product quality of the order of classes or grades at school.Separately
Outside, the free changing mode of sample time and sampling mode has also effectively saved manpower and materials, and section people's section is embodied well
The business philosophy of energy.
Although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of changes, modification can be carried out to these embodiments, replace without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (7)
1. a kind of auto-manual sampler, it is characterised in that including conveying device, sampler, fixing device, drive device
(10), control device, the sampler can be sampled to the product in conveying device, and sampler is cut with scissors with fixing device
Connect in succession, drive device(10)It is connected with control device;
The conveying device includes belt conveyor(1), belt conveyor(1)It is fixedly mounted on support(3)On, support(3)Both sides
Provided with side plate(2), for preventing sample from trickling down, support(3)The wherein side plate of side(2)Middle part is provided with window(4), to sample
The turnover of device;
The sampler includes electronic sampling expansion link, and electronic sampling expansion link is articulated and connected with fixing device, is filled with driving
Connection is put, controls it to carry out 360 ° of rotations around fixing device by drive device, it is flexible that electronic sampling expansion link includes sampling
Bar body(5)And expansion link(6), the flexible bar body of sampling(5)On be provided with manual knob(7), manual knob(7)Center set
It is equipped with motor switch, expansion link(6)Top integrally connected spoon head(8), the other end is with sampling flexible bar body(5)On it is manual
Knob(7)On motor switch connection, pass through manual knob(7)Two ends manually or electrically switch on/off electric control expansion link(6)
Stretching motion, manual knob(7)On motor switch and drive device(10)Connection, drive device(10)Control expansion link
(6)Stretching motion;
The fixing device includes fixed mount(11), fixed mount(11)On be installed with fixed column(9), the flexible bar body of sampling
(5)With fixed column(9)It is articulated and connected, fixed mount(11)Upper placement drive device(10), drive device(10)Connect with control device
Connect;
The control device includes control cabinet(12), control cabinet(12)On be provided with mode button(121), power switch(122)、
Start button(123), the mode button(121)Left side is manual sampling mode knob, and right side is automatic sampling pattern knob,
Centre is halted state knob.
2. a kind of auto-manual sampler according to claim 1, it is characterised in that the support(3)Upper close sampling
One end of device is provided with storage device(13), to store the sample that sampler is got, the storage device(13)Opening
End side is detachably secured to support(3)On.
3. a kind of auto-manual sampler according to claim 1, it is characterised in that the drive device(10)For servo
Motor.
4. a kind of auto-manual sampler according to claim 1, it is characterised in that the control cabinet(12)Interior module
Including power module, hand control switch, automatic control switch, the time relay, drive module, sampler control module, electricity
Source module is selectively powered by hand control switch with automatic control switch to drive module, automatic control switch and time after
Electrical equipment is connected in series, in parallel with hand control switch, and drive module is connected with sampler control module, sampler control module control
Sampler sampling processed.
5. a kind of operating method of the auto-manual sampler described in any one of Claims 1-4, it is characterised in that including with
Lower step:
(1)It is powered, turns on the power switch(122), in control cabinet(12)Pass through mode button on control panel(121)Selection is automatic
Sampling or manual sampling mode;
(2)Select after automatic sampling pattern, setting sample time and sampling interval, drive device(10)Start;
(3)Drive device(10)After startup, the flexible bar body of sampling is opened(5)Upper manual knob(7)On motor switch, it is necessary to
During purely manual sampling, by the flexible bar body of sampling(5)Upper manual knob(7)Motor switch close, sampled manually;
(4)Sampler is started working, after the completion of a certain class sample, closes power supply.
6. a kind of operating method of auto-manual sampler according to claim 5, it is characterised in that step(2)In take
Sample interval time is 10 ~ 20min, and sample time is 15 ~ 20s.
7. a kind of operating method of auto-manual sampler according to claim 6, it is characterised in that sampling interval time
For 10min, sample time is 15s.
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CN201710567060.5A CN107179208B (en) | 2017-07-12 | 2017-07-12 | Manual-automatic integrated sampler and operation method thereof |
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CN201710567060.5A CN107179208B (en) | 2017-07-12 | 2017-07-12 | Manual-automatic integrated sampler and operation method thereof |
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CN107179208A true CN107179208A (en) | 2017-09-19 |
CN107179208B CN107179208B (en) | 2023-03-21 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110658024A (en) * | 2019-09-27 | 2020-01-07 | 中山市知科应用科技研究有限公司 | Unmanned monitoring ship-based river water sample collection method and unmanned monitoring ship |
CN111122223A (en) * | 2019-12-27 | 2020-05-08 | 四川威斯派克科技有限公司 | Automatic sampling device for powdery or granular materials |
Citations (3)
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CA2035076A1 (en) * | 1990-01-29 | 1991-07-30 | Grant G. Rice | Sampler Apparatus |
CN201163250Y (en) * | 2007-12-27 | 2008-12-10 | 首钢总公司 | Helical automatic sampler |
CN201395623Y (en) * | 2009-04-17 | 2010-02-03 | 宝山钢铁股份有限公司 | Band steel sampling device |
-
2017
- 2017-07-12 CN CN201710567060.5A patent/CN107179208B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA2035076A1 (en) * | 1990-01-29 | 1991-07-30 | Grant G. Rice | Sampler Apparatus |
CN201163250Y (en) * | 2007-12-27 | 2008-12-10 | 首钢总公司 | Helical automatic sampler |
CN201395623Y (en) * | 2009-04-17 | 2010-02-03 | 宝山钢铁股份有限公司 | Band steel sampling device |
Non-Patent Citations (1)
Title |
---|
吴向阳: "点动式自动取样机的研制及其在生产中的应用", 《黄金科学技术》 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110658024A (en) * | 2019-09-27 | 2020-01-07 | 中山市知科应用科技研究有限公司 | Unmanned monitoring ship-based river water sample collection method and unmanned monitoring ship |
CN111122223A (en) * | 2019-12-27 | 2020-05-08 | 四川威斯派克科技有限公司 | Automatic sampling device for powdery or granular materials |
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CN107179208B (en) | 2023-03-21 |
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